Maxwell Winch Maintenance Guide

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  • WINCH MAINTENANCE

    Well maintained and cared for, a correctly specified and installed Maxwell Anchor Winch will provide years ofreliable, trouble-free anchoring. Below is a brief summary of recommended procedures to ensure you get thebest out of your Maxwell Winch year in and year out.

    Tips and guidelines:

    Accumulation of dirt and debris is the biggest problem for any equipment. Routinely wash down the above deckportion of the winch and chain with clean salt or fresh water.Remove any corrosion build up and coat with a suitable protective product. This applies especially to thegearbox and motorEnsure that the clutches are in good working order by releasing and re-setting them during inspection and washdown. Periodic greasing of the clutch cones with a waterproof marine grease is essential.

    PRIOR TO SEASON:

    Above deck components should be removed and greased following the appropriate maintenance andinstallation instructions in the owner's manual. Check the level of oil in the gearbox and top up as perinstructions if necessaryUnderdeck components should be sprayed, preferably with CRC-3097 Long Life or alternatively, CRC 6-66,CRC "Soft Seal" or WD 40Particular attention should be paid to the motor terminals, footswitch terminals, terminals on the reversingsolenoids, plus the battery and isolator terminals to ensure all are in good working order

    SIX-MONTHLY

    Repeat procedures under PRIOR TO SEASON

    END OF SEASON

    Before storage, carry out procedures under PRIOR TO SEASON

    ABOVE DECK COMPONENTS: Clean the windlass with a cloth damp with kerosene (paraffin). Spray,preferably with CRC 3097 Long Life or, alternatively, CRC 6-66 or WD 40. Polish off with a clean non-fluffy clothGEARBOX: The Maxwell gearbox is a totally self-contained sealed unit. Providing the windlass is not abusedthis unit should give years of trouble free service. Every three years the gearbox should be removed, oil drained,cleaned and replaced with SAE 90RECOMMENDED LUBRICANTS: Gearbox Oil: SAE 90, (e.g. Shell Omala 320, Castrol Alpha SP 320).Mainshaft and bearing: Marine grease, lithium based or lithium complex based, (e.g. Duckhams Keenol, CastrolLMX). Do not use soap-based grease. Above deck components: CRC 3097 sprayMost anchor winches on vessels up to about 18 metres use 12V or 24V DC electric motors. It is important thatthe motor is kept well protected and serviced. Neglect of the winch's electric motor is one of the most commoncauses of windlass failure.

    Copyright 2003-2015 Maxwell Marine International Limited & @URL

    Maxwell Winch Maintenance Guide http://www.maxwellmarine.com/support_maintenance.php

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