MDTotco General Catalog Sm Ver

7/23/2019 MDTotco General Catalog Sm Ver

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Instrumentation, Controls,

Data Acquisition and SensorProducts Catalog

Imagine the Possibilities.

Realize the Efficiencies.


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Acknowledging the legacies of Martin-Decker and theTechnical Oil Tool Corporation (TOTCO), M/D Totco nowcelebrates over 70 years of innovation. Revolutionarydevices such as the original Martin-Decker weightindicator and TOTCO drift indicator (CVD) were just a

beginning. Consistent industry leaders, these companiesrepeatedly utilized the latest technologies to improve thesafety and control of the drilling process. As part of the

Varco family of companies, M/D Totco stands out as theindustry's premier supplier of control, instrumentation,and well data sytems for drilling activities worldwide.While traditional weight indicators and CVDs remainprominent features of the product offering, M/D Totcolooks to the future. We are committed to expanding thecapabilities of electronic data acquisition, display, andcontrol systems and retaining the leadership positionin integrated systems that provide real-time drilling

information and control.

Supporting technological advancements with provenmanufacturing practices, M/D Totco is committed toTotal Quality Management. First issued in 1992, M/DTotco continues to maintain the stringent ISO 9001Quality Assurance Certification from the internationallyrecognized American Bureau of Shipping. ISO certificationassures you that M/D Totco products are manufactured toexacting, traceable standards.

Quality products are only part of the equation.Unsurpassed in the industry, our worldwide networkof strategically located sales and service centers arestaffed with experienced, knowledgeable representativesand skilled technicians. You benefit from the best service

and support in the business and we achieve our ultimategoal: building lasting business relationships through totalcustomer satisfaction.

M/D Totco Catalog

Introduction

M/D Totco HeadquartersCedar Park, Texas


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M/D Totco Catalog

Table of Contents

INSTRUMENTATION AND CONTROLS . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 5

V-ICIS Varco Integrated Control and Information System . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 5

Integrated Drilling Systems . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . 7

Custom Solutions . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . 7Standardized Consoles . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 8

RigSense Wellsite Information System . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 9

Data Acquisition Warehousing . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . 11

Data Warehousing with Welldata.net . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 11

Data Acquisition Reporting . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .12

Data Acquisition and Display . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 13

Spectrum . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .13

Mud Watch . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . .13

Drill Watch . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 14

Data Acquisition System 2000 . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . 15

Data Acquisition Gas Monitoring . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . 17

Gas Watch . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . 17

Weight Indicator Systems . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . 18

Anchor Type Weight Indicators . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . 18

Weight Indicator Systems . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . 19

Deflection Type Weight Indicators . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . 19

SUM-R-IZER Weight Indicator . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . .19

AWT-Series . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 19

Specialty Sensors . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .20

Electronic Deadline Sensor . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 20

Ultrasonic Mud Tank Level Sensor Assembly . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . 21Electronic Pit Level Probe Assembly . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 21

Electric Flow Line Sensor . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 21

Electronic Pressure Transducer . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . 22

E17-Series Diaphragm Protector . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . 22

P10038A-Series 1:1 Piston Separator . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 22

Pressure Indicating Systems . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 23

GM6A-Series - Single Pointer Indicators . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . .23

GM1006A-Series - Single Pointer Indicators with 1:1 Piston Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

GM4-Series - Compound Pointer Indicators . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . 23

DBS107A-Series, bracket mount - Pressure Debooster System. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .24DBS112A-Series, panel mount Pressure Debooster System. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . 24

GM14-Series TRU-VUE Unitized Pressure Gauge . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. 24

Torque Indicating Systems . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. 25

Electric Rotary Torque (ERT) . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . .25

Hydro-Mech Rotary Torque . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . .26

FA9-Series . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 26

Tong Torque H6E-Series . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 27

H29-Series . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .27

Tachometer Systems . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . 28

Ratemaster. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

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SPM Pump Speed Indicator . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 28

RPM Rotary Speed Indicator . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . .28

Drilling Recorders . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 29

Standard Drilling Recorder, 2, 4, 6, or 8 pen. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .29RF8 Rig Floor Recorder . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 29

Drift Recorders . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. 30

CVD Controlled Vertical Drift Indicators . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 30

Pressure Recorders . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 31

Circular Hydraulic Recorders. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . 31

Line Monitors . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . 32

WS9-Series Single Line Weight . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . 32

WS14-Series Single Line . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 32

Line Monitors . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . 33

Dyna-Line Tensiometer . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . ..33

Dyna-Line Specification Requirements for Configuration: . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . .35

Hydraulic Load Cell Systems . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .36

Typical Load Cell Applications . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . .36

Crane Load Indicators . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . .37

Load Watch . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .37

SC8-Series Crane Load . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .38

SB9-Series Crane Load and Radius. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . 38

How to order: . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . .38

M/D Totco Sales and Service Locations . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. 39

M/D Totco International Representatives . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . ..40

Terms and Conditions of Sale . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 42

M/D Totco Catalog

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Instrumentation and Controls

V-ICIS Varco Integrated Control and Information System

Instrumentation and ControlsV-ICIS Varco Integrated Control and Information System

Varcos Integrated Control and Information System,

V-ICIS, is the premier supervisory control and infor-

mation solution for drilling operations. By design,

V-ICIS is a high-availability system that centralizes the

monitoring, command, and management of automateddrilling equipment provided by Varco, partner compa-

nies, and third parties into an efficient drilling operation

environment. Operators manage the rigs drilling pro-

cesses from ergonomically designed Driller/ Assistant

Driller workstation consoles equipped with a combina-

tion of touchscreen terminals, console based control

switches, and joysticks.

V-ICISs measure of high-availability is supported

through redundancy and the use of fault tolerant com-

ponents. Supporting this strategy is a robust and fault

tolerant V-ICIS Network Switch that interconnects

industrial grade computers (running the V-ICIS Applica-tion Software), and a redundant/hot fail-over PLC sys-

tem (the Varco Signal Router - VSR) that integrates the

V-ICIS Operator Workstation consoles with the rigs

drilling control systems. The redundant architecture

and use of fault tolerant components ensure that the

V-ICIS system is available and ready to work when you

are.

Additional features within the V-ICIS platform include

(but are not limited to):

Redundant console capabilities (consoles mirror

each other in function)

Redundant network supports connectivity paths

for V-ICIS to Equipment Control System commu-

nication

Support for redundant power feeds

Redundant touch screen displays on each V-ICIS

Console

Redundant power supplies for Console Remote

I/O, V-ICIS Network Switch, and the V-ICIS VSR

Ability to operate equipment from a standing or

sitting position.

These built-in features are driving the standards

that make V-ICIS the platform of choice for the future

of drilling process automation.

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V-ICIS Varco Integrated Control and Information System

V-ICIS also offers several options that extend the base

capabilities of the package even further. The following

is a partial list of current options offered:

Support for Varcos e-Drill Service Center that al-lows Varco specialists remote access to equipment

control systems for diagnosing issues relating to

rig processes or equipment operations.

V-ICIS Event Recorder supports requirements for

the on-site data storage of data managed within

the V-ICIS system.

Additional HMIs for the V-ICIS Workstations

Additional Consoles supporting Pipe Deck opera-

tions or Dual Derrick operations

Front Entry Consoles for the greater line of sight

requirements associated with elevated operator

cabins Client workstations for the company man, tool

pusher, and others requiring knowledge of current

operations.

Remote touchscreen operator workstations that

distribute V-ICIS capabilities to any location on the

rig.

V-ICIS integrates the control of the

following drilling systems using

joysticks and touchscreens for

operator interface:

Automated Drilling Equipment

Top Drives Pipe Handling Equipment

Iron Roughnecks

Pressure Control

BOP

Choke

Diverter

Automated Mud Systems

Automated Fluid Transfer Systems

Automated Mud Chemical Dosing Systems

Shaker Load Control Systems

Drawworks

SCR and VFD Controls Drilling Information Systems

Other Equipment (e.g., Bulk Tank Control

Systems)

Customer-Defined Controls and Interfaces

These options contribute to V-ICISs ability to handle

not only the integration and control tasks of today, but

also to accommodate the extended automation

requirements of tomorrow.

The ability to quickly integrate a multitude of drilling

systems, and the ergonomic designs of the V-ICIS

platform, stems from Varcos V-ICIS development

team. Personnel and design expertise from all Varco

disciplines, including rig floor handling equipment,

hoisting and rotating equipment, pressure control,

drilling fluid control, and data acquisition/control, are

combined and dedicated to ensure a solution that

meets and often exceeds industry requirements.

Varcos V-ICIS development and project teams work

closely with the client in all technical design phases.

And as with all Varco products, V-ICIS carries with it

Varcos reputation and commitment to not only

develop new technology, but to stand by the customer

after installation and ensure that the technology per-forms as intended and continues to provide the bene-

fits expected.

6


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Integrated Drilling Systems


Custom SolutionsM/D Totcos decades of experience on newbuild and

retrofit projects will benefit your next job. Our project

teams of engineers and designers work to stringent

drilling console and drillers house design standards tocreate efficient, effective solutions to size and space

constraints. During the design process, we pay partic-

ular attention to the human engineering factor to

create workstations that enable operators to direct

their full attention to the task of drilling.

Our commitment to the planning and design of your

custom console or drillers house simplifies the inte-

gration of M/D Totco products with specialized equip-

ment from third-party vendors. Instrumentation, SCR

panels, pipe handling, and top drive controls are posi-

tioned logically, providing intuitive information and

control systems that reduce distractions, stress andfatigue.

Drillers V-ICIS workstation overlooks well center and rig

floor activity.

Accelerate the commissioning of large projects with a

unitized drillers house or laboratory. Designed to your

specifications, unitized houses and labs are delivered

to the rig as complete modules. All instrumentation,

monitoring, analysis, and control systems are com-

pletely installed and functionally tested. Environmen-

tal systems (HVAC), communication equipment, third

party equipment, window guards, window wipers/

washing systems can be included to further simplify

set-up. Laboratories are equipped with the MWD,

analysis and logging instrumentation that you specify.

Drillers houses and labs have all systems connections

(electrical, hydraulic, pneumatic, etc.) located in one

service panel to facilitate and simplify rig-up after

arrival at the yard or drilling location.

Line of sight studies are critical design elements of

all drillers house designs

M/D Totco consoles, drillers houses and laboratories

are built to last. Console enclosures are manufactured

from 304 CRES steel for maximum durability in corro-

sive offshore environments. Houses and labs are

painted and finished to your exact specifications.Scheduled quality inspections, plus a final functional

test of all electrical, hydraulic and pneumatic systems

insure that your project will perform as specified. Strict

adherence to accepted design principles, and use of

I.S. devices or purging where appropriate, assure that

M/D Totco designs meet or exceed domestic and inter-

national standards for hazardous area use.

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Standardized ConsolesThe M/D Totco line of standardized drillers consoles

includes single, double and triple bay arrangements.

Instrumentation can be selected in a variety of config-

urations using proven M/D Totco gauges to measure

critical rigsite weight, force, pressure and speedparameters. Advanced MudWatch, Spectrum and

RigSense System displays are offered for those requir-

ing expanded information monitoring and analysis.

Choose from a broad selection of gauges, controls and

data acquisition devices to measure and control:

Bit and hook weight, ROP and depth

Rotary RPM and torque

Pump pressure and speed

Mud gain/loss and flow

Mud temperature and density

Total hydrocarbon gas, as well as many otherimportant rig parameters

M/D Totco offers configure to order standard con-

sole designs using many off-the-shelf components

selected for the specific application's requirements.

Production and delivery leadtimes are dramatically

reduced. Some CTO consoles can be delivered in as

little as 2-3 weeks.

We take quality seriously. Regularly scheduled inspec-

tions and comprehensive final testing ensure that your

console will perform as specified.

Be it a standard drillers console or a comprehensive

interface, M/D Totco is uniquely positioned to provide

instrumentation and control solutions to the drilling

industry. Whether you are refurbishing an existing land

rig or planning a newbuild deepwater drillship, we can

outfit you with a system to fit your exact needs.

Typical 2-bay Drillers Console integrates standard analog instruments with

sophisticated digital displays

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RigSense Wellsite Information System


You wanted a system that was easy to use...so we

made it that way! You demanded simplicity, and simple

it is! You needed productivity features, things like nota-

tion, messaging, remote data transfer and communica-

tion!

Introducing RigSense the highly advanced, yet

amazingly easy to use drilling instrumentation system

from M/D Totco. RigSense combines reliable comput-

ers, advanced wireless networking and a state-of-the-

art display to provide drillers and other key personnel

around the rigsite instant access to critical drilling data.

RigSense reaches far beyond current instrumentation,

displays and drilling recorders with its touchscreen, NT

TracerTMmultifunction display. Much more than just a

drillfloor monitor, NT Tracer allows the driller to config-

ure screens to display drilling information that best

suits his needs. NT Tracer allows data to be viewed

numerically or in graphs. Alarm conditions are indi-

cated by a readily identifiable red background; alarm

parameters are easily modified for changing conditions

and rig activity.

With the touch of a finger, NT Tracer becomes a dog-house recorder. Taking the place of old-fashioned pen

and paper recorders, NT Tracer records all rig activity

for up to 100 days. Records are searchable and can be

viewed at a variety of resolutions. NT Tracer also func-

tions as an interface, allowing rig personnel to access

historical information, make notations and send mes-

sages to communicate with other displays on the rig.

All of these capabilities are available to any NT Tracer

on the RigSense system, any time! NT Tracer displays

are certified for hazardous areas and can be located

anywhere you need access to rig information.

Ease of use and adaptability isnt limited to the drill

floor either! The same functionality available to the

driller is available to the drilling engineer, rig supervisor

and other key rig personnel. RigSense workstations

can be located virtually anywhere around the rig to

provide the same consistent, high quality information

to the company man, tool pusher and mud engineer.

RigSense includes productivity features to increase the

efficiency of your rig and crew. Its messaging capabil-

ity allows personnel to communicate easily between

the drillfloor and onsite trailers. Scheduled messaging

can function as a convenient reminder for equipment

maintenance, drilling fluid treatments, or other time

sensitive events. And, RigSense data transfer enables

datasharing with remotely located well team members

as well as remote troubleshooting.

RigSense its the right choice to make when you

need accurate, reliable drilling information. To findout more about how RigSense can improve your drill-

ing operations contact your nearest M/D Totco repre-

sentative.

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RigSense Screens

Feature Benefits

Touchscreen rig floor display certified forClass I, Div. 2, Groups C, D hazardouslocations

Simple, functional operator interface visible in all lighting, giving Driller convenient accessto all wellsite information

Time and depth based plots

Critical drilling data and events given a depth reference. (Appropriate data is stored bydepth, depth reference given for critical data. Correlates with other depth based datasources such as wireline logs, MWD, cores and well tests. Identify drilling breaks and for-mation changes, tight hole problems, formation characteristics, lost circulation zones, bitperformance)

One-second data sample rate High-resolution record of drilling eventsAutomatic pipe tally Eliminates manual strapping of pipe

EDMS (Electronic Depth MeasurementSystem)

Accurate depth information at all times, automatic bit tracking

ROP gas / lag gas Accurate analysis of drilling breaks and gas in drilling fluid

Data extraction Share well information with other analysis programs, third parties

Data archiving Convenient and accurate history for well planning, analysis

Messaging / scheduled messageFacilitates communication with other wellsite personnel and acts as a scheduled task re-minder.

Sample Tracking / Messaging Assists wellsite personnel and geologists in tracking samples

ExpandableAnalytical and engineering software applications can be added to suit the needs of theoperation

Multiple displays and workstationsWireless / fiber optic network allows operator displays and workstations installed virtuallyanywhere, providing consistent, high quality information to all wellsite personnel

Windows NT platform Robust, reliable operating system

Accepts input from multiple data sources,e.g. WITS, OPC

System designed for easy integration with third party service providers and supportsWITS level 0 I/O

Remote troubleshooting capability Reduced costs through remote dial-up for system maintenance and troubleshooting

Remote dial-up capability Access real-time wellsite data from any remote location

RigSense drill recorder screens are scrollable andpermit replacement of labor intensive pen and ink

drilling recorders.

EZ view screens can display up to 25 channels.They can be configured to display only the specific

data needed for a particular rig operation.

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Data Acquisition Warehousing

Data Acquisition Warehousing

Data Warehousing with Welldata.net

Welldtata.net satellite communication

dish installed on location

M/D Totco clients using the advanced RigSenseTMdata

acquisition system now have more options than ever.

By utilizing our VSAT satellite communication system,

they can have all their data and reports sent into a cen-

tral data warehouse repository. RigSense data and

reports can be uploaded on a regular schedule starting

with 1-hour intervals.

The Welldata.net application, located at http://

www.welldata.net, allows Operators and Contractors

the ability to store and view RigSense data as well as

reports regarding the wells and rigs pertaining to their

particular operations. Clients data and reports are eas-

ily accessible through our secure web site via any

Internet connection using standard web browsers and

password protected login techniques. The application

also allows clients to share this data in a concise and

organized manner with other users within or without

their organization.

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Data Acquisition Reporting

Data Acquisition Reporting

Managers no longer have to wait to find out the status

of their wells or rigs. Anytime, day or night, you can

log into welldata.net and view the latest RigSense data

to find out the exact status of your rigs current oper-ations, as well as the Hole Depth, Hookload, Pump

Pressure, Rotary Torque, Rotary RPM, or any parame-

ter that you want monitored. You have the comfort of

knowing that each morning you no longer have to wait

on your reports to be faxed into your office. Electronic

versions of the approved IADC report as well as

morning reports, payroll reports, mud reports and

safety reports, among others, are available through

welldata.net. As a user, you create your own profile

that defines which reports you want to see. As reports

are completed at the rig site, they are uploaded to

welldata.net from where they are e-mailed to you atyour office automatically. You even have a choice of

PDF or ASCII file formats. In addition to the satellite

communication package, we provide e-mail service to

Rig Managers and Company Men so that they may

more easily stay in touch with their office or other ser-

vice providers.

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Data Acquisition and Display


Spectrum

Large-scale liquid crystal displays present drilling

parameter data in both digital and analog formats.

This highly efficient, space-saving alternative to con-

ventional analog hydraulic and electronic display sys-tems is certified EEX ia IIB T4 for hazardous area use

and can be configured to meet numerous input

parameter requirements.

Spectrum technology offers complete integration of

all important drilling parameters into a compact

drillers display panel

Flexibility is designed into the Spectrum display sys-

tem. Should changes in operating conditions necessi-

tate a change in the mix of monitored parameters, a

simple lens change and software upgrade enable the

display to accommodate different sensor data received

from the DAQ data acquisition unit. The driller has full

control over all alarm setpoints as well as channel scal-

ing through the numeric keypad. Displays can be spec-

ified with backlighting should operating conditions

require.

Large LCD displays easily viewed in direct sunlight

Optional backlighting available for nighttime view-

ing

Display certified EEX ia IIB T4 for hazardous area

use Compatible with all standard sensor inputs

Audible and visual alarms

Operator inputs from integral keypad

Ideal for system retrofits

Mud Watch

M/D Totcos standard mud monitoring system provides

accurate, up-to-the-second information on critical drill-

ing fluid parameters during drilling, tripping, and other

mud-sensitive rig activities.

Mud Watch supplies rig personnel with important cir-

culation system values and relative alarm point set-

tings in a rugged, compact display unit designed for

use on the rig floor. The systems large-scale LCDs

allow easy viewing of information in all light condi-

tions. Using the integral keypad, alarm points, alarm

acknowledgment, and display operation parameters,

such as active pits and pumps, can be easily set or

modified when drilling conditions or rig operations

change.

Mud Watch replaces conventional MVC, MFC, TTC, and

E-Mud systems. It saves space, reduces rig-upexpense and eliminates the need for complicated,

costly purging equipment.

Mud Watch monitors mud tank volume and deviation,

trip tank volume, return flow, mud pump SPM, and

total strokes from a variety of sensor input types

(including voltage, current, and pulse).

Standard backlighting offers superior visibility in

all conditions

Mud Watch signals are processed by the TOTAL Data

Acquisition Unit (DAQ), then transmitted through acommunication network to the display. Information

can be interfaced to PCs for remote display, archiving,

and printing.

Mud Watch supplies a user-definable channel and the

ability to activate audible alarms and drive chart

recorders.

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Drill Watch

M/D Totcos Drill Watch System provides accurate

information on critical drilling and fluid parameters

during drilling, tripping, and other sensitive rig activi-

ties. Utilizing large- scale, easily readable liquid crystal

displays, Drill Watch supplies rig personnel with impor-tant drilling and circulation system values and relative

alarm point settings in a rugged, compact, stainless

steel display unit designed for use on the rig floor.

Backlighted LCDs allow easy viewing of information in

all light conditions. Using the integral keypad, alarm

points, alarm acknowledgment, and display operation

parameters such as active tanks, lines strung, gain/

loss, top drive/rotary table gear select, trip mode, and

ROP status can easily be set or modified when drilling

conditions or rig operations change.

Drill Watch monitors hook load and bit weight, stand-

pipe pressure, RPM and torque, depth of hole, total

active mud volume, gain/loss, individual and totalized

SPM from three pumps, and return flow from a variety

of sensor input types, including voltage, current, and

pulse. Signals are processed by a TOTAL DAQ data

acquisition unit and transmitted on the communication

network to the display. If desired, information can be

interfaced to a personal computer for remote display,

archiving, and printing.

The compact size of the Drill Watch display panel

makes it ideal for use as an entry-level TOTAL product

and can easily be integrated into a console or panel

containing other instrumentation or control systems.

Compact system displays all the primary drilling

parameters

Simple operator interface

Full audio and visual alarm points set by

driller

Large LCD displays with backlighting for all viewing

conditions Display certified EEX ia IIB T4 for hazardous area

use

Data Watch panels are easily integrated to Drillers console designs

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Data Acquisition System 2000


System 2000from M/D Totco is a line of special

application field programmable data acquisition sys-

tems, adaptable to numerous monitoring needs. Sys-

tems are designed for high reliability in difficult and

hazardous environments.

Various analog bar graph and digital display screens

are available and configured by the customer. Analog

bar graphs are horizontal with adjustable scales.

LM-2000 Line Monitor System

Typical Applications:

BT-2000 Bulk Tank Load Indicator

Monitor up to four tanks, depending upon tank de-

sign, using load pins or compression load cells

CI-2000 Crane Load Indicator

Measures and displays load, boom angle, and ra-

dius of up to three falls LM-2000 Line Monitor

Measures tension, footage, and speed in any on-

shore or offshore winching application, including

oceanographic winches, seismic streamer and gun

arrays, towed mine sweepers, and others

MV-2000 Mud Volume Monitor

Monitors and displays individual and total mud vol-

umes in up to four mud tanks

PI-2000 Pressure Indicator

Monitors pressure, volume and rate on pumping

units

TM-2000 Ton Mile IndicatorCalculates and displays accumulated ton miles

WL-2000 Wireline Monitor

Measures and displays weight, depth and speed

for electric wireline winches

All sytems are available with extreme environment

stainless steel enclosures

Standard Features include:

UL Certified, Class I, Division 2

NEMA 4 Panel Mount, Dash Mount

4 Current Analog Inputs or 4 Strain Gage Inputs

1 Pulse Sensor Input

Operator selectable engineering units from pre-

defined list

Networking up to 16 nodes per network

Operator selectable screens

Reset and Preset functions for counters

Bar graph scaling Configurable screens

4 alarm setpoints per input channel

Any alarms source can be assigned to any or all 4

relays

Analog and / or serial output modules available

Diagnostics.

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Display:

Graphic LCD (240 x 128 pixels)

Backlight color (red/green), backlight brightness,

LCD contrast are adjustable via front panel

Field scalable (full floating point), -999999 to

9999999 (maximum 7 charactersincluding - and .)

Engineering units are field selectable from pre-

defined list

Display resolution 1, 10, 100, 1000, 0.1, 0.01,

0.001, 0.0001 (field selectable)

Tri-color alarms status LED (green, amber, red)

Analog input:

Four each, 4-20 mA or strain gage

Update Rate: 4 Hz, digitally filtered

Resolution:

Current Loop: 40,000 counts minimumStrain Gage:100,000 counts typical

Accuracy: 0.01% FS typical (1 part in 10,000) at

25 C

Drift: 10-15 ppm/ C typical

Input impedence:

Current Loop: 100 W (0.4 to 2.0 V loop drop)

Strain Gage: Input current


17/44


Data Acquisition Gas Monitoring

Data Acquisition Gas Monitoring

Gas Watch Sensing System

Gas Watch

A dependable and proven total gas sensing system,

Gas Watch exploits the latest infrared technology to

provide drillers with reliable combustible gas measure-

ment information. Functioning as a primary sensor,

Gas Watch is easily added to all existing M/D Totco

data acquisition systems.

Fast, accurate entrained gas information is essential to

well control and proper identification of production

zones. A sample rate of approximately 15 SCFH pro-

vides drillers with rapid identification of gas shows in

the return mud flow. A warning light at the sensor plusan indication on the NT TracerTMalert personnel if the

sample flow is interrupted.

Unlike conventional catalytic gas detectors, Gas Watch

requires no calibration and is not susceptible to poi-

soning by contaminants. Source and detector aging is

automatically compensated along with compensation

for the accumulation of dirt in the optical path.

The Gas Watch system continually extracts gaseous

samples from the drilling mud via a Gas Trap a cylin-

drical agitation chamber mounted at the mud tank.

One end of the trap is immersed in the mud to an opti-

mum level, and the swirling motion of the internalmechanism draws mud through the chamber where a

slight vacuum provided by the control unit and

mechanical agitation releases entrained gases. Sam-

ple gas is drawn from the trap through a glycol pot to

remove moisture. Within the Control Unit, it passes

through an activated carbon purifier to absorb vapors,

aerosols, trace moisture, and particles larger than 0.5

micron before going into the infrared sensing module.

Hydrocarbon gases absorb certain wavelengths of

infrared light. By comparing the levels of absorbed

and non-absorbed infrared beams reflected through

the sample, the microprocessor computes hydrocar-

bon concentrations within the sample and outputs a 4-

20 mA signal, corresponding to display values of 0-5,000 units of totalgas. There are no chemical reac-

tions involved no possibility of sensor poisoning as

with other measurement techniques.

Benefits: Highly accurate, full range infrared sensing tech-

nology

Simple to install, setup, and maintain

Sensor pre-calibrated at factory no tweaking

necessary

No chemical reaction in the sensor no possibility

of sensor poisoningSpecifications:

Dimensions

Control Unit: 14.1 W x 14.1 H x 5.8 D

Weight

Control Unit: 20 lb

Enclosure

304 CRES, NEMA 4X (IP66)

Temperature

Operating -18 to +60 C

Non-Operating -40 to +71 CInternal Humidity

Operating 0-95% relative, non-condensing

Power

Control Unit 108 - 132 VAC, 1 A max, 47 - 63 Hz

Gas Trap Assembly w/ Electric Motor 120/240 VAC,

60 Hz

Capacity

Glycol Pot: 1 gallon

Infrared Sensor Assembly

Gases detected: Hydrocarbons C1 through C7

Range (C1): 0-100% by volume

Repeatability (C1): +/- 3%

Zero Drift (C1): +/- 5% Non-accumulating

Span Drift (C1): +/- 5% Non-accumulating

Output Signal: 4-20 mA into 800 ohm max

Start-up delay: 30 Seconds

Sample Flow Rate: 12 SCFM

Response Time: T9012 Seconds

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Weight Indicator Systems


Anchor Type Weight IndicatorsAccurate and reliable indications of hook load and

weight on bit are essential to drillers for the efficient

control of ROP and hole direction. The hydraulic dead-

line anchor type weight indicator is a standard of the

industry, and M/D Totco weight indicators set the stan-

dards for quality, accuracy, and reliability against which

all others are judged.

M/D Totco has weight indicator models designed to

work in conjunction with all industry-standard deadline

anchors using either tension or compression hydraulic

load cells. Indicator systems are supplied as either

portable box-mount instrument systems or panel-

mounted as part of a drillers console.

Each system accurately senses tension in the deadline

and uses this to indicate hook load and weight on bit.

Many models have separate pointers for both hookload and weight on bit. In addition, integral circular

hydraulic recorders are also offered on several models.

Type 200, AWE-Series

For deadline loads to 200,000 lb

10, 12, 14, and 16 lines strung,

E551 compression load cell,

16 indicator




E551 compression load cell, 16 dial indicator




E551 compression load cell,

16 dial indicator

Type EB, AWE-Series



E551 compression load cell or

E80 Sensater tension load cell, 16 dial indicator

Type E, AWE-Series




E80 Sensater tension load cell,

16 dial indicator

Standard features

Unique friction-free diaphragm-type hydraulic load

cell withstands the toughest drilling and environ-

mental conditions

Complete with high pressure hose assembly and

disconnect fittings

Needle-type dampers to eliminate hydraulic shock

loads and extreme pointer oscillation during rough

drilling or jarring operations

4:1 vernier movement for sensitive bit weight indi-

cations

Type EB Weight Indicator

Type D, AW-Series For deadline loads to 50,000 lb



E80 Sensater tension load cell

16 dial indicator

Type FS, AWA-Series




E160A Sensater tension load cell,

12 dial indicator with actual bit weight pointer or

8 fluid filled indicator with target pointer for bit

weight

Type G, AWG-Series


4, 6, and 8 lines strung,

E190A compression load cell,

12 dial indicator with target pointer

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Deflection Type Weight Indicators

Clipper Sealtite Production Model AA15-Series

Designed for small rigs or well service units

Portable unit can be set up near well operator or

mounted on mast or derrick Equipped with 10 different dials calibrated for

number and size of lines strung in pounds, kilo-

grams, or decaNewtons

Completely calibrated and factory sealed for im-

mediate installation and operation

Adjustable dampers allow you to regulate the sen-

sitivity of the pointer movements

Instrument has a vernier pointer with a 6:1 ratio,

an important aid for such jobs as fishing

Load sensor diaphragm attaches easily to deadline

and accommodates 7/8 to 1 1/4 wire rope

48,000-pound maximum single line load with 1cable

25-foot hose length is standard

Clipper Sealtite Production Model AA15-Series

SUM-R-IZERWeight IndicatorAWT-SeriesFor simplified indication of total hook load on portable

masts

Pad type load cells detect mast loading under mastjack screws independent of reeving configuration

Ideal for workover or double drum well service rigs

8 1/2 totalizer indicator available in capacities from

120,000 to 360,000 pounds or metric equivalent

Sum-R-Izer totalizer indicator uses M/D Totcos

unique Coaxial-Link assembly for better precision

and reliability

Two pressure gauges monitor mast weight distri-

bution for quick, accurate system installation

Indicator is fluid filled to diminish effects of shock

loads, pulsation, and vibrations

Adjustable target pointer can be used to pull to oract as a reference to total load

Single cell systems available for gin pole

applications

SUM-R-IZER Weight Indicator

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Specialty Sensors

Specialty Sensors

SensorsDrilling success depends on dependable, consistent

information from your rig sensors. Thats why it makes

sense to use sensors from M/D Totco. With over 70

years experience, M/D Totcos sensors and transducers

are the best in the business for detecting wellsite

pressures, rates and volumes. You can count on

M/D Totco sensors to perform in the toughest rig envi-

ronments providing you with accurate, reliable infor-

mation. From mud pit probes to strain gage based

sensors, M/D Totco has a sensor for every application.

From traditional hydraulic to the latest in electronic

sensors, M/D Totco manufactures sensors to fit the

needs of every rig. M/D sensors are the right choice

when success depends on accurate information and

data.

Electronic Deadline Sensor

TCE-Series Line Tension Transducer

100,000 lb (45,360 kg) capacity

Accurate strain gage measurement achieves 0.2%

repeatability Designed for all deadline tension electronic sens-

ing applications

Simple clamp on design requires no deadline an-

chor

Operating temperature -40 to +180 F (-40 to

82 C)

Temperature compensated to within .01% per

degree Fahrenheit

Easy to use, weighs only 17 pounds

Installs on wire rope sizes 7/8 through 2 diameter

without modification

Standard 4-20 mA output, two wire loop powered Electronics are protected against surges and re-

verse wire hook up

Replaceable wear parts made of 316 CRES

Deadline Sensor

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Specialty Sensors

Ultrasonic Mud Tank LevelSensor AssemblyIntrinsically safe ultrasonic pit level sensor with built in

temperature compensation.

Specifications:

Measurement Range:

9.6 in to 16 ft, 4.8 in

(.25 to 5 m)

Included Angle of Sonic Beam:

10 degrees at -3 dB boundary

Power:

12-28 VDC

Output:

4-20 mA

Resolution:

0.125 inches (3 mm)

Temperature:

-40 to +140 F (-40 to +60 C)

Enclosure:

Tefzel (flouropolymer)

Enclosure Rating:

Type 4X, NEMA 4X/IP65

Mounting:

2 inch NPT

2 Optional Flanges (standard application and high

corrosion application)

Certifications:

CSA, IS for Class I, Div 1, Groups A,B,C,&D

BASEEFA/CENELEC, EExia IIC T4

UL for Class I, Div 1, Group C & D (when connect-

ed to UL approved system)

Electronic Pit Level Probe Assembly Rugged stainless steel contruction

Chemical resistant epoxy float

Available in four standard lengths:

08 ft (2.4 m),

10 ft (3.04 m), 15 ft (4.6 m),

20 ft (6.1 m)

Custom lengths to 25ft (7.64 m) available 5 VDC operation

Electric Flow Line Sensor Available in four pipe diameters:

8 - 10

10 - 12 12 - 14

16 - 18

Rated for flow line pressures to 150 psig

Simple to install and calibrate

5 VDC operation

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Specialty Sensors

Electronic Pressure TransducerAccurate and reliable strain gage

technology

Available in flanged, threaded, or weld on sub con-figurations

Available in sourgas confirgurations

Calibration certificates provided

Specifications:

Maximum Working Pressure:

15,000 psi

Overload:

150% of capacity without damage, 300% without

burst rupture failure

Output:

4-20 mA, loop powered

Excitation:

13-28 VDC

Calibraton error:


23/44


Pressure Indicating Systems


GM6A-Series

Single Pointer Indicators Provides quick, accurate check on mud pump op-

eration; helps detect washed out drill pipe or bit

nozzle problems

Indicator gauges can be mounted in the weight in-dicator box, drillers console, or locally on the mud

pump

Full 360 dial calibration for maximum pointer

movement; shows the smallest pressure changes

Fluid-filled gauge has large easy-to-read 6 dial

face and high-pressure damper adjust

Rugged E17-152 Diaphragm Protector mounts

with 2 NPT sub

Hose lengths to 50 feet are standard; longer

lengths available in some pressure ranges

Standard Capacities include:

3,000, 5,000, 6,000, 10,000, and 15,000 psi

210, 350, 420, 700, and 1,000 kg/cm2 10K, 21K, 42K, 70K, 80K

21, 35, 42, 70, 100 MPa

GM1006A-Series

Single Pointer Indicators with 1:1 PistonSeparators Accurate reading up to 140 ft twice the distance

of other pressure systems.

Separator features either weld-on or threaded fe-

male sub

Lower pressure limits apply to threaded type fe-

male thread or to sour gas applications Special seals withstand either granular or acidic

pressure conditions

Suitable for separation of pressurized gases in-

cluding nitrogen and CO2in scouring applications


3,000, 5,000, 6,000, 10,000, and 15,000 psi

210, 350, 420, 700, and 1,000 kg/cm2

21, 35, 42, 70, 100 MPa

210, 350, 420, 700, 1000 BAR

GM4-SeriesCompound Pointer Indicators Used primarily for checking pump pressures on

service trucks engaged in cementing, high-pres-

sure hydraulic fracturing operations, or acidizing

operations involving stimulation of oil pay forma-

tions

Primary pointer makes one full 360 revolution to

full scale capacity

Secondary pointer offers 4:1 resolution for indicat-

ing small pressure changes, making four revolu-tions for full capacity of gauge

Rugged E17-152 Diaphragm Protector mounts

with 2 NPT sub


4,000, 8,000, 12,000, and 16,000 psi

400 and 800 kg/cm2

40 and 80 MPa

23


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DBS107A-Series, bracket mount

DBS112A-Series, panel mountPressure Debooster Systems Systems use DB1004A debooster, proof tested to

22,500 psi, for working pressures to 15,000 psi

Systems use DB1006A debooster, proof tested to

30,000 psi, for working pressure to 20,000 psi

Actual pressure at specially calibrated gauge is

only 25% of indicated value

Reduced output pressures allow longer hose

lengths and operator distance from high pressure

sources


10,000, 15,000, 20,000 psi

Equivalent values in kg/cm2, MPa, BAR

TRU-VUE

GM14-Series Unitized Pressure GaugeHere is the only mud pressure gauge that can be read

easily from 75 feet and more away.

Rugged, yet precise bourdon tube and movement

indicator offers unmatched performance for stand-

pipe and local pressure manifold applications

Valuable for blowout preventers and cementing,

fracturing, acidizing, and gravel- packing trucks

Integral adjustable damper for eliminating pointer

oscillations

Fluid-filled case for movement lubrication andpointer dampening

Available with optional API type 6BX 2 1/16 - 10 M flange

mount case design for special applications.

2 male NPT threaded connection and gauge case flats

for easy mounting

Designed for easy service on location with replaceable

diaphragm cup and check valve for fluid loading.


0-1,000 psi

0-3,000 psi 0-5,000 psi

0-6,000 psi

0-10,000 psi

0-15,000 psi

and metric equivalents in kg/cm2, KPa, MPa, and

BAR units of measure

24


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Torque Indicating Systems


ERTs split core transducer senses motor current draw

Electric Rotary Torque (ERT)Essential Equipment for all ElectricMotor-Driven Rotary TablesThe M/D Totco solution to measuring rotary torque on

electric rigs is accurate, simple, and reliable, proving

itself over the years in hundreds of installations world-

wide. The M/D Totco system displays torque on a rug-

ged panel or box-mounted meter calibrated in either

foot pounds or metric equivalents.

Installation is simple. The split core transducer is

clamped around the power cable that leads to your

rigs electric motor. This will enable the transducer to

sense the current the motor draws, which is propor-

tionate to that required by the rotary table, and trans-mit the signal to the dual output signal conditioner. The

conditioner will then convert this signal to an accurate

reading on the electric meter. This dual output signal

conditioner will also drive a M/D Totco drilling recorder

or data acquisition system.

Features: Simple, no moving parts to wear out

Split core transducer measuring electrical current

to the motor clamps around power cable; no

shunts or direct electrical connections required

Signal conditioner unit provides outputs to meters,

recorders, and other data acquisition devices

Multi-scaled meter provides readings for different

gear selections

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Hydro-Mech Rotary Torque

FA9-SeriesProviding reliable and sensitive relative rotary torque

indication, the Hydro-Mech assembly is suitable for all

mechanical rigs utilizing a chain driven rotary table.

The idler assembly is installed under the rotary drivechain, typically within the oil bath environment of the

chain guard, where it senses changes in the tightness

of the chain that indicate changes in torque.

6 fluid-filled indicator has dial-adjust mechanism

to zero out drill string for monitoring torque at

the bit

Gauge dampener minimizes pointer oscillations

caused by rough drilling and movments in the drill

string

Helps determine hole conditions and torque pattr-

erns, giving the driller an indication of when tochange bits

By indicating stress on the drill pipe, the Hydro-Mech

warns driller of:

Potential twist offs

Locked cones on the bit

Bit trouble

Gage loss or out-of-gage holes

Formation changes

The Hydro-Mech is a self contained assembly with fluid

filled gauge for long, trouble free service. The unit

includes idler with 2 ft hose and gauge with 15 ft hose;

the hoses are connected by a self sealing coupling.

Idler wheels are available for 1 1/2through 4.063 inch

single chain and 1 1/2through 3.125 double chain.

The Hydro-Mech is easily connected to any

M/D Totco drilling recorder where torque trends can be

easily detected.

FA9-1 Hydro-Mech comes complete with idler assembly,

indicating gauge and hoses

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H6E-Series Tong Line Pull Indicator and Load Cell

Tong Torque H6E-Series

Universal Tong Line Pull Assembly is a necessity

for maximum drill string life

Provides an accurate check on critical make- up orbreak-out torque for all tool joints, drill collars, and

drill string components

6 fluid-filled indicator reads directly in line pull

Target pointer is set to a line pull value corre-

sponding to the desired torque, taking into account

tong handle length and place of load cell attach-

ment

Models and capacities to work with all manual

tongs

Permanent installation models for box or console

include 25 ft hose assembly, portable installation

models with 5 ft hose mount indicator and cylinderdirectly on tong handle

Capacities to 25,000 pounds line pull with metric

equivalents available

Some models offer combination dials

H29-Series

Tong Torque Assembly for all power tong

applications

Each model designed and calibrated for a specificmake and model of power tong

Both tension and compression hydraulic load cell

assemblies are offered to accommodate any tong

design

Assures uniform and proper make-up of the string

by indicating precise torque applied to each joint

when running pipe or casing with power tongs

Capacities to 120,000 ft lbs or metric equivalents

Many models are available with dual scales for

added versatility

Rugged, yet simple load cell designs offer extend-

ed life and ease of service

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Tachometer Systems

Tachometer Systems

RatemasterThe Advanced Alternative in RPM and SPM

Measurement

RATEMASTER Signal Conditioner with proximity and

magentic sensors

The M/D Totco RATEMASTER represents a significant

advancement over traditional methods of measuring

rotary table RPM and pump SPM. Since there are no

generators required to create a signal, there are nomoving parts. All SPM sensing is done by permanently

mounted oil-tight proximity switches. The RPM sensor

is a magnetically activated probe mounted next to the

rotary table or adjacent to an object that rotates in

proportion to the table. The microprocessor control

box outputs both pulse and analog signals that can be

utilized by devices such as:

Electric Meters

Drilling Recorders

Electronic Circular Recorders

Dual Digital Pump Stroke Counters

Battery Operated Pump Stroke Counters

Tachometer Systems

Tachometers

SPM Pump Speed Indicator Measures pump speed, shows pump or hole trou-

ble at a glance, information not indicated on mud

pressure gauge System self powered by generator (supplied),

which can operate any number of meters

Needs no outside power or batteries

Generators have explosion proof ratings

Generators easily mounted with direct connection

to pump pinion shaft, piston rod oiler, or as an idler

wheel to the V-belt driving the oiler

Available in capacities from 0-100 to 0-500 SPM

Tachometer Generator

RPM Rotary Speed Indicator

Provides an accurate indication of rotary speed Helps driller select optimum speed for faster pen-

etration

Generator can be directly coupled to any shaft

turning in direct proportion to the rotary table or

V-belt driven

Systems available for either panel or box-mounted

meters

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Drilling Recorders

Drilling Recorders

The most widely used drilling

recorder everNo other recorder can come

close to this level of accep-

tance, excelling in accuracy,durability, reliability, and sim-

plicity. In todays drilling

world, an accurate correlation

of drilling conditions related to

time is essential to efficient

operations. Our Drilling

Recorders give you duplicate

12-or 24- hour strip charts

that are available in English,

metric, or SI metric measure-

ments.

Recorders are available in 2-4- 6- and 8-pen configurations. All recorders include

drill string weight, penetration weight, and other

parameters of your choice:

Weight -This measurement is sensitive enough to

detect downhole problems such as tight hole or cave-

ins as they occur.

Penetration -This parameter is indicated on the

English chart by a short mark for each foot drilled and

a longer mark for each five feet. On metric charts, indi-

cations are at 1/4and full meters.

Rotary RPM - Indicates the revolutions per minute ofthe rotary table, an important function for optimum

penetration.

Torque -Shows electric or hydraulic rotary torque

changes during drilling that inform the driller of forma-

tion transitions, worn bit, and tight or out-of-gauge

holes.

Pump Rate SPM -Permits accurate calculations of

fluid volume pumped into the circulating system. Com-

parison of pump rate, fluid pressure, pit level, and flow

could help predict kick areas for offset wells.

Fluid Pressure -Provides an accurate record of fluidsystem pressure. Changes in pressure indicate poten-

tial washouts, kicks, plugged bits, or numerous other

downhole problems.

Uses the same sensors as your primary drilling in-

strumentation

Rugged, simple design is easy to maintain

Wall or floor mount configurations

Includes chart box

Service available around the world

RF8 Rig Floor RecorderThe RF8 recorder from M/D Totco is designed specifi-

cally to avoid the usual wireline problems with itsunique ROP sensor, and does away with the traditional

wireline retriever. Wireline problems like broken and

snagged wire, along with their associated high mainte-

nance costs, are completely eliminated.

The M/D Totco Rig Floor Recorder can make drilling

safer, more efficient, and more cost effective. It pro-

vides up to 12-hour viewing of a 24-hour tractor-feed

chart, and has both hydraulic and pneumatic logic sys-

tems. Measurement inputs can be a combination of

electric, pneumatic, or hydraulic for all your rig record-

ing needs.

The Rig Floor Recorder records up to eight functions:

Channel 1 Hook Weight

Channel 2 Rate of Penetration (ROP)

Channel 3 Mud Pump Pressure (or any other

hydraulic function)

Channels 4-8 Options

ranging from all pneumatic

to three pneumatic and two

hydraulic. In addition, Chan-

nel 8 can provide a hydraulic

dual pressure totalizingfunction.

The Rig Floor

Recorder consists of

three main components

including the new ROP sensing device, an auxiliary

air package (to increase system life and efficien-

cy), and the recorder assembly

Recorders and charts are available in

English, metric, and SI metric units

Choice of up to 8 pens (Hook Weight and ROP are

standard)

Eliminates wireline and retriever problems inher-ent in other recorders

Mechanical drill depth counter

24-hour time charts with up to 12 hours

visible

Duplicate carbon charts

Wall mount installs up and out of the way

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Drift Recorders

Drift Recorders

Controlled Vertical Drift Indicators (CVD)Setting the StandardCommonly known as a TOTCO, the double-recording drift indicator is the most dependable and practical method

of mechanically determining the deviation from vertical in a wellbore.

Non-vertical wellbores take a toll on the drill string interms of greatly increased stress and friction. Bits do

not cut as efficiently. More power is needed to rotate

and pull out of a crooked hole. Fishing jobs become

more frequent. Redrilling and mechanical hole-

straightening devices become necessary.

M/D Totcos Drift Indicators can help you drill a verti-

cal hole. They provide the driller with extremely

accurate information at frequent intervals, so he can

maintain a controlled, vertical course.

So simple to operate, virtually any member of the

crew can operate the instrument, and he can read

the charts with ease. Everything is mechanical so noliquid or electrical equipment is required.

The heart of the Drift Indicator System is the Double

Recorder, which consists of two main parts: an angle

indicator and a timing device. Both are sealed in a

stainless steel case.

The recorder produces a permanent record of hole

inclination by perforating a small circular chart close

to the center of the chart if youre drilling true verti-

cal; or off-center in a concentric circle to show you the degree of deviation. Then it repeats this process a few sec-

onds later. Two perforations with the same deviation indicate an accurate record.

Instruments and charts are available in 0-7, 8, 14, 16, 21, 24, and 90 values.

Very little equipment is needed to accomplish the

recording procedure: A Double Recorder; the Go-Devil

assembly that protects it against shock, pressure, and

fluid; and a selection of various centralizing equipment.

A variety of Go-Devil assemblies are available depend-

ing upon the desired method of running the tool, from

free-dropping to sandlines to core barrel adapters.

Standard units operate in wellbores up to 200F

(93C)

Hot Well units operate in wellbores up to 500F

(260C)

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Pressure Recorders

Pressure Recorders

Circular Hydraulic Recorders for EveryWell Servicing Need

M365-Series Recorder with integral pressure

gauges accepts dual inputs

M/D Totco pressure recorders have been under

extreme pressure for years, and we like it that way.

Designed and built to withstand the harshest oilfield

operating conditions, a full line of circular hydraulic

pressure recorders are available in configurations to

suit virtually any situation. Truck-mounted units come

shock mounted within their own steel enclosures for

installation on pump or service trucks. Portable units

are freestanding and can easily be transported by car

or pickup truck. All recorders have 24-hour wind and

4-hour rotation chart drives with either single or dualpens. Dual pen recorders accommodate either two

pressure inputs or are dual range from a single input.

M252A-Series Recorder for sinlge input applications

Models include:

M530-Series

Truck Mount Recorder with 6 gauge, single input,

low and high range, capacities to 15,000 psi

M350-Series

Truck Mount Recorder, single and dual pressure

inputs, capacities to 15,000 psi

M351-Series

Truck Mount Recorder, single input, low and high

range, capacities to 15,000 psi

M252A-Series

Portable Recorder, single and dual inputs, capaci-

ties to 15,000 psi

M253-Series

Portable Recorder, single input, low and high

range, capacities to 15,000 psi

M365-Series

Portable Recorder with integral 5 pressure

gauge(s), single or dual inputs, capacities to

15,000 psi

M366-Series

Portable Recorder with integral 5 pressure gauge,

single input, low and high range,

capacities to 15,000 psi

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Line Monitors

Line Monitors

Single Line Weight Indicator

WS9-4-50 Single Line Weight Indicator

For All Heel Block or Floor Block

ApplicationsThe WS-Series Single Line Weight Indicator provides

wireline service trucks with a sensitive, accurate device

for measuring loads; helps prevent loss of valuable

down hole tools.

Sensitive to smallest loads

Built for rough oilfield conditions

Accurate to 1/2of 1% of full rated capacity

Completely hydraulic, no power required

Integral damper to regulate pointer sensitivity

Features:

The Single Line Weight Indicator is used primarily on

wireline service trucks for measuring the amount of

tension on wireline when logging tools, perforating

guns, downhole explosives, or when survey tools are

lowered or pulled out of the hole. The intricate opera-

tions of wireline service trucks require sensitive instru-

mentation of this caliber. In this application, the

indicating gauge is normally installed in the truck,

either panel mounted or mounted separately. This sys-

tem is also rugged enough for other standard oilfield

service applications.

The dial indicator reads either in pounds, kilos, or

decanewtons on a single wireline, usually 3/8 cable.Normally used on wireline service trucks on land, this

system is also used on skid mounted wireline units off-

shore.

Installation:

The load sensor is provided with two connections; one

at the top to attach to the floor block, and the other at

the bottom to attach to the christmas tree or derrick

floor, forming a pull at 90. The system is calibrated to

this right angle pull. Accuracy will be slightly affected if

this angle is not true, but the sensitivity of the system

is always maintained.

The gauge reads directly from the load on the line. The

dial can be rotated for tare adjustments by moving the

knurled knob provided at the upper right hand side of

the gauge.

WS9-Series Light-weight aluminum tension load cell for easy

portability

Capacity 2,000 pounds, or metric equivalent

Hose length 50, 75, and 100 ft standardWS14-Series Steel tension load cell for heavier loads

Capacity 5,000 pounds, or metric equivalent

Hose length 50, 75, and 100 ft standard

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Line Monitors

Line Monitors

Dyna-Line TensiometerM/D Totcos compact, reliable Dyna-Line Tensiometer

provides a continuous, accurate readout of line ten-

sion on both moving and static wirelines.

Available in models for both general use and marine

applications, the unit consists of a deflection-type

force frame combined with a reliable hydraulic load

cell. As the line passes through the Dyna-Line, it is

deflected by three sheaves against the load cell which

transmits hydraulic pressure to a local or remote fluid-

filled indicator calibrated in tons or kilograms. Because

the system is hydraulically actuated, no outside power

source is required.

Ideal for monitoring tension in mooring and posi-

tioning applications

Easily attached to a wireline built into wireline ma-chinery

Applicable for all construction projects to monitor

tension on lifting cables or to test piling strength

Can be used in various tug-related functions, i.e.,

engine thrust tests, towing cable tension and ship

docking lines

Can be equipped with recorder to provide perma-

nent records

The force frame assembly is freely suspended on four

flexures, thus eliminating bearing or friction points,

and thereby allowing for an extremely accurate mea-

surement of wireline tension.The marineDyna-Line is equipped with sleeve bear-

ings in the sheaves and is designed for use as a multi-

unit system with either permanent or semi-permanent

installation for applications including ship anchor lines,

shipboard winches, and trawl lines. The marine sys-

tem normally requires internal plumbing or wiring in

the vessel hull and commonly includes recorders. If

recorders are used with the system, a separate source

of power is required.

D616A-Series Dynaline Element

The general service model Dyna-Line is received from

the factory with either ball bearings or sleeve bearings

in the sheaves. Although it is suitable for either perma-

nent or semi-permanent installation, the scope of its

use is generally for relatively short term use in applica-tions such as tower erection, cable pulling, towing and

the like.

33


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Line Monitors

Line Monitors

Wire RopesizeRange

ModelElement

Part Numbers

Applica-tion

Group1

NOTES:

1. Group 1 Applications: General Marine Service, including oceanographic vessels and crane shipsGroup 2 Applications: Derrick Barge or other heavy duty serviceGroup 3 Applications: Universal and General Marine Service

IndicatorSeries

IndicatorBracket

VolumeChamber

Tie BarAttachments

11/2in 21/2in

(38 mm 64 mm)

UD12-6UD12-8UD12M6UD12M8

D612B-81, -83D512A-61,-81,-83

1111

GA102GD26GA102GD26

A1457A1478A1457A1478

F296-1 N/A

1 in 11/2in

(25 mm 38 mm)

UD14-6UD14-8UD14M6UD14M8

D641C-101, -111, 121, -123, -125,-91D614C-101, -111, -123, -91

1111

GA102GD26GA102GD26

A1457A1478A1457A1478

F285-series

A1436A-1

11/2in 21/4in

(38 mm 5 7 mm)

UD16 (6T)UD16 (8T)UD16 (6TF)UD16 (8TF)

D603A-12, -14, -16, -18D616A-12-4, -16-4

2222

GA84GD18GA84GD18

A1457A1478A1457A1478

F285-series

A1329-2

11/2in 21/

2in

(39 mm 64 mm)

UD16 (6T)UD16 (8T)UD16 (6TF)UD16 (8TF)

D516D-121, -131, -161, -171, -181,-191, -201D606-121-5, -161-4, -161P, -162-5,-181-4

1111

GA84GD18GA84GD18

A1457A1478A1457A1478

F285-series A1329-2

23/4in 3 in

(70 mm 76 mm)

UD18 (6T)UD18 (8T)UD18 (6TF)UD18 (8TF)

D6028-1, -16, -18, -21, -22, -24D607B-22-3, -24-2

1, 21, 21, 21, 2

GA84GD18GA84GD18

A1457A1478A1457A1478

F285-series

A1454A-1

3 in 31/2in

(76 mm 90 mm)

UD20 (6T)UD20 (8T)UD20 (6TF)UD20 (8TF)

D620-28D604-1

1, 21,21,21,2

GA84GD18GA84GD18

A1457A1478A1457A1478

F285-series

A3454A-1

11/2in 2 in

(38 mm 51 mm)UD16RU-16 D516RU-16 3 GD18 A1478

F285-series

A1329-2

2 in 21/2in

(51 mm 64 mm)

UD16RU-20 D516RU-20 3 GD18 A1478F285-series

A1329-2

21/2in 3 in

(64 mm 76 mm)UD18RU-24 D602RU-24, -24A 3 GD18 A1478

F285-series

A1454A-1

3 in 31/2in

(76 mm 90 mm)UD20RU-28 D620RU-28 3 GD18 A1478

F285-series

A3454A-1

34


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Line Monitors

Dyna-Line Specification Requirements forConfiguration:1. Describe application and operating environment

2. Specify wire rope size(s) and construction(s)

(Note: a specimen may be required for calibrationand testing)

3. Specify desired system full scale capacity

4. Specify indicator size, 6 or 8

5. Specify whether optional footage and speed indi-

cation is desired

35


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Hydraulic Load Cell Systems

Hydraulic Load Cell Systems

Worlds most versatile single-point

weighing systems for almost any tensionor compression application Ready for immediate use, indoors and out

Shipped fully calibrated, just unpack and use Nothing to plug in, no power source

needed

No need for specialized installation

technicians

Rugged, built to take shock loads without affecting

calibration

Designed for hostile environments and corrosive

atmospheres

Easy to field service by your own maintenance per-

sonnel

Load sensing diaphragm is highly sensitive, ex-

tremely responsive to small pressure variations,and friction free.

Self-aligning load cell is unaffected by angle

changes up to 4

Built-in pressure snubber dampens out all shock

loading, eliminates damage to gauge, assures

smoother pointer action and more accurate read-

ings

Space saving, full 360 dial indicator is accurate to

0.2% of full scale

Precision bearing movement in indicator provides

greater sensitivity

SW-Series Compression Load Cell Systems

SD-Series Tension Load Cell Systems

Typical Load Cell Applications Meat Products Blender Weighing

Chemical Ingredient Batching

Bakery Dough Weighing

Bulk Tank Chemical Batching

Fertilizer Hopper Weighing

Oilfield Tank Weighing

Paint Batching

Plywood Resin Hopper Weighing Slings, Chains, Hoisting Gear Test

Charging Bucket Weighing

Liquid Fertilizer Batching

Concrete Mix Batching

Quality Control Spring Pressure Testing

Construction Guy-Wire Tensioning

Yacht Weighing

Aircraft Engine Removal

Aircraft Thrust Measurement

Shipping Crate Weighing

Yard Crane Weighing

Concrete Pipe Weighing On-Board Weighing

Sheet Lifter Weighing

Engine Power Development Measurement

Monorail Crane Weighing

C Hook Coil Lifter Weighing

Spreader Bar Weighing

Tension Pull Testing

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Crane Load Indicators

Crane Load Indicators

Load Watch

The Load Watch is an intelligent, modular crane moni-

toring system featuring technologically advanced

microprocessor electronics in a simple, easy-to-use

system. For example, the systems Auto Fall Scanningfeature follows the operator through fall selections

automatically. The system locks into the fall with

weight applied. The operators hands never leave the

controls to manually change a fall selector switch. This

keeps his eye on the lift and his hands on the controls.

The display will automatically show the maximum

allowable load for fall in use. Your operator stays on

top of the situation at all times. Result: Day in, day out,

youre assured of safety and continuity in operations

with fewer interruptions and delays.

The no-nonsense Load Watch assures the accura

Documents

MDTotco General Catalog Sm Ver