ME Final Syllabus SemesterVers

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D e m o c ra t i c S o c i a l i s t R e p u b l i c o f S r i L a n kaM i n i s t r y o f H i g h e r E d u ca t i o n

S r i L a n ka I n s t i t u t e o f A d va n ce d T e ch n o l o g i ca l E d u ca t i o n(S L I A T E )

ENHANCEMENT AND UPGRADING OF TECHNICAL EDUCATION

AT MATTAKULIYA ADVANCED TECHNOLOGICAL INSTITUTE

AND

LABUDUWA ADVANCED TECHNOLOGICAL INSTITUTE

FINAL REPORTPHASE 2 - SYLLABUS

MECHANICAL ENGINEERING

M ARCH 2010

BY



1. Key to the Subject Code

MA – Mathematics

EN - English

IT - Information Technology

CE - Civil EngineeringEE - Electrical, Electronics and Telecommunication Engineering

ME - Mechanical Engineering

2. Guide to the Four Digit Code

First Digit - Academic Year (1or 2 or3 for the three respective years)

Second Digit - Semester (1 or 2)

Third and Fourth Digit - Number for a Module for a respective Division the

module is offered. It starts with 01 and increases.

Example.

CE2113 – Offered by the Civil Engineering Department (Code is CE)Second Year (First Digit = 2)

First Semester (Second Digit = 1)

13th

Module out of the Total number of Modules offered by the CivilEngineering Department during total of 06 Semesters (03 Academic

Years) [Third & Fourth Digit = 13]

3. Guide to the Remarks Column

C,E,M – Common Module for all three Disciplines (i.e. Civil, Electrical, Mechanical)

C,E – Common to Civil and Electrical

C,M – Common to Civil and Mechanical

E,M – Common to Electrical and MechanicalC – Civil only

E – Electrical only

M – Mechanical only

4. Other Abbreviations

Pro – Production

R & A – Refrigeration and Air Conditioning

Auto – Automobile

MR – Marine

2/2



C u r r i c u l u m

M E C H A N I C A L E N

G I N E E R I N G

F

i r s t Y e a r

S e m e s t e r I

C o d e

T i t l e

R e m a r k s

L

T

P

1

M A 1 1 0 1

E n g i n e e r i n g M a t h e m a t i c s

C , E , M

3 0

2

2

1

2

E N 1 1 0 1

E n g l i s h

C , E , M

6 0

4

4

5

3

I T 1 1 0 1

I n f o r m a t i o n T e c h n o l o g y I

C , E , M

7 5

2

3

3

9

4

M E 1 1 0 1

w o r k s h o p E n g i n e e r i n g I

C , E , M

6 0

1

3

2

1 2

5

M E 1 1 0 2

E n g i n e e r i n g D r a

w i n g

C , E , M

6 0

1

3

2

2 1

6

M E 1 1 0 3

E n g i n e e r i n g M e c h a n i c s

E , M

6 6

2

1

3

3

2 4

7

C E 1 1 0 2

F l u i d M e c h a n i c s

C , M

6 6

2

1

3

3

2 8

8

E E 1 1 0 1

B a s i c E l e c t r i c i t y

a n d E l e c t r o n i c s

C , M

6 6

2

1

3

3

3 2

4 8 3

1 6

3

1 8

1 8

4

3 7

2 2

F

i r s t Y e a r

S e m e s t e r I I

C o d e

T i t l e

R e m a r k s

L

T

P

1

M A 1 2 0 2

A p p l i e d E n g i n e e

r i n g M a t h e m a t i c s

C , E , M

3 0

2

2

3 6

2

E N 1 2 0 2

E n g l i s h f o r P r o f e s s i o n a l s

C , E , M

6 0

2

2

3

4 0

3

M E 1 2 0 4

W o r k s h o p E n g i n

e e r i n g I I

C , E , M

6 0

1

3

2

4 4

4

M E 1 2 0 5

E n g i n e e r i n g G r a

p h i c s & A u t o C A D

C , E , M

6 0

1

3

3

4 8

5

M E 1 2 0 6

F u n d a m e n t a l s o f T h e r m o d y n a m i c s

C , M

6 6

2

1

3

3

5 1

6

C E 1 2 0 7

S t r e n g t h o f M a t e

r i a l s I

C , M

5 1

1

1

3

2

5 5

7

M E 1 2 0 7

P r o p e r t i e s o f E n g i n e e r i n g M a t e r i a l s

C , M

3 0

2

2

5 9

8

M E 1 2 0 8

I n t r o d u c t i o n t o A

u t o m o b i l e T e c h n o l o g y

M

6 0

1

3

2

6 3

9

M E 1 2 0 9

I n t r o d u c t i o n t o R

e f r i g e r a t i o n a n d A i r C o n d i t i o n i n g

M

6 0

1

3

2

6 7

4 7 7

1 3

2

2 0

1 8

3

3 5

2 1

W e e k l

y

D i s t r i b u t i o n

T o t a l H r s p e r W e e k

C r e d i t s p e r S e m e s t e r

P a g e

N u m b e r

N o n e

G P A

C r e d i t s

G P A

C r e d i t s

T o t a l

H o u r s

G P A

C r e d i t s

N o n e

G P A

C r e d i t s

P a g e

N u m b e r

S r i L a n k a I n s t i t u t e o f A d v a n c e d T e c h n o l o g i c a l E d u c a t i o n

M i n i s t r y o f H i g h e r E d

u c a t i o n ,

S r i L a n k a

H i g h e r N a t i o n a l D i p l o m a

i n E n g i n e e r i n g ( H N D E )


T o t a l

H o u r s

W e e k l y





1

Sri Lanka Institute of Advanced Technological Education

Ministry of Higher Education, Sri LankaHigher National Diploma in Engineering


Learning Outcomes

Knowledge on the use of matrix algebra techniques in practical engineering

applications.

Student will be knowledgeable in the area of infinite series and their convergenceso that he/she will be familiar with limitations of using infinite series

approximations for solutions arising in mathematical modeling

Familiar with the functions of several variables which is needed in many branchesof engineering

Possession of the concepts of improper integrals, Gamma, Beta and Error

functions which are needed in engineering applications

Acquaint with the mathematical tools needed in evaluating multiple integrals and

their usage

Method of AssessmentAcquisition of the knowledge and skills will be assessed continuously through lecture

room assignments, take home assignments, projects, mid semester examinations and endsemester examination.

Mid semesters are closed/open book written examinations of 02 hour duration.End Semester Examination is a closed/open book written (drawing) examination of 03

hour(s).

Continuous Assessment Mid

Semester

Exam

End Semester

Exam

Quiz(s)

Take Home Assignment(s)

Practical(s)

Project(s)

Any other (Attendance) 5%

30% 65%

Module Number MA 1101 Title Engineering MathematicsYear First Year Semester 01

GPA None GPANumber of Hours 30 Credit Hours 02

√

Hours Per Week:

Theory 02 Tutorial Practical Filed Visits(Other)

Day /Time/Hall

4/2



2

Syllabus1. Matrices (06 Hours)

Characteristic equation – Eigen values and Eigenvectors of a real matrix – Properties of

Eigen values and eigenvectors – Cayley-Hamilton Theorem – Diagonalization of

matrices – Reduction of a quadratic form to canonical form by orthogonal transformation – Nature of quadratic forms.

2. Infinite Series (06 Hours)

Sequences – Convergence of series – General properties – Series of positive terms –

Tests of convergence (Comparison test, Integral test, Comparison of ratios and

D’Alembert’s ratio test) – Alternating series – Series of positive and negative terms –Absolute and conditional convergence – Power Series – Convergence of exponential,

logarithmic and Binomial Series.

3. Functions of Several Variables (06 Hours)

Indeterminate forms and L’ Hospital’s rule, successive differentiation of one variable andLeibnitz theorem,

Limit and Continuity – Partial derivatives – Homogeneous functions and Euler’s theorem

– Total derivative – Differentiation of implicit functions – Change of variables –

Jacobians – Partial differentiation of implicit functions – Taylor’s series for functions oftwo variables – Errors and approximations – Maxima and minima of functions of two

variables – Lagrange’s method of undetermined multipliers.

4. Improper Integrals (06 Hours)

Improper integrals of the first and second kind and their convergence – Evaluation of

integrals involving a parameter by Leibnitz rule – Beta and Gamma functions –

Properties – Evaluation of integrals using Beta and Gamma functions – Error functions.

5. Multiple Integrals (06 Hours)

Double integrals – Change of order of integration – Double integrals in polar coordinates – Area enclosed by plane curves – Triple integrals – Volume of Solids – Change of

variables in double and triple integrals – Area of a curved surface. Mass center of gravityand moment of inertia of two and three-dimensional bodies.

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3

Recommended Textbooks/Reading

1. Grewal B.S., Higher Engineering Mathematics (40th

Edition), Khanna Publishers,Delhi (2007).

2. Ramana B.V., Higher Engineering Mathematics, Tata McGraw Hill Co. Ltd.,

New Delhi (2007).

3.

Jain R.K. and Iyengar S.R.K., Advanced Engineering Mathematics (3

rd

Edition), Narosa Publications, Delhi (2007).

4. Bali N., Goyal M. and Watkins C., Advanced Engineering Mathematics (7th

Edition), Firewall Media, New Delhi (2007).5. Greenberg M.D., Advanced Engineering Mathematics (2

nd Edition), Pearson

Education, New Delhi (1998).

Schedule of Lectures (to be prepared by the Lecture and approved by the module

coordinator to be distributed to the students on the day of commencement of the module):

Week Topic Hours Lecturer Resource

Person/

Remarks

01

0203

04

05

06

07

08

09

10

11

12

1314

15

16

17

18 End Semester Exam

6/2



1




Learning Outcomes

To enable learners of English as an additional language to increase phonologicalaccuracy by developing an awareness of the features of English pronunciation, by

comparing learner language with the target language using real world and digital

media. To extend and apply English language learning strategies to improve listening and

speaking skills in a range of task-focused situations.

Method of Assessment

Acquisition of the knowledge and skills will be assessed continuously through quizzes,

take home assignments, reports produced on laboratory practical classes, projects andmid term and end semester examination.

Mid terms are closed/open book written examinations of 03 hour duration.

End Semester Examination is a closed/open book written examination of 03 hour

duration.


Semester

Exam

End Semester

Exam

Quiz(s) 10%

Take Home Assignment(s) 10%Practical (Language Lab) 10%

Project(s)


20% 40%

Module Number EN 1101 Title English

Year First Year Semester 01

GPA None GPANumber of Hours 60 Credit

Hours

04

√

Hours Per Week:

Theory 04 Tutorial Practical Filed

Visits(Other)

Day /Time/Hall

7/2



2

Syllabus

1. Further Development of Grammar from the Intensive Program (08 Hours)

Review of tenses, conditional statements, question tags, time expressions.

2. Focus on Pronunciation (08 Hours)

- Strategies for improving accuracy in pronunciation

- Articulation of sounds- Phonological patterning

- Pitch and intonation patterns

- Features of connected speech

3. Spoken English in Practice (08 Hours)

- Strategies for autonomous language learning

- Vocabulary acquisition strategies

- Word formation principles- Listening to and reading transcriptions of spoken material in a range of contexts

- Strategies and skills related to practical speaking tasks

- Social and cultural contacts with speakers of English on campus and in thecommunity

4. Writing sentences (06 Hours)

Sentence level accuracy, types of sentences and clauses; sentence structure issues, use of

appropriate vocabulary, narration/description, note making, formal and informal letterwriting, editing a passage

5. Language Laboratory activities (30 Hours)

Introduction to the Sounds of English- Vowels, Diphthongs & Consonants, Introduction

to Stress and Intonation, Situational Dialogues / Role Play, Oral Presentations- Prepared

and Extempore, 'Just A Minute' Sessions (JAM), Describing Objects / Situations / People,Information Transfer, Debate, Telephoning Skills, Giving Directions.

8/2



3

Recommended Software:

1. Cambridge Advanced Learners' English Dictionary with CD.

2. The Rosetta Stone English Library

3. Clarity Pronunciation Power

4. Mastering English in Vocabulary, Grammar, Spellings, Composition5. Dorling Kindersley series of Grammar, Punctuation, Composition etc.

6. Language in Use, Foundation Books Pvt Ltd with CD.7. Learning to Speak English - 4 CDs

8. Microsoft Encarta with CD

9. Murphy's English Grammar, Cambridge with CD

Books to be procured for English Language Lab Library (to be located within the lab in

addition to the CDs of the text book which are loaded on the systems):

1. Spoken English (CIEFL) in 3 volumes with 6 cassettes, OUP.

2. English Pronouncing Dictionary Daniel Jones Current Edition with CD.3. Spoken English- R. K. Bansal and J. B. Harrison, Orient Longman 2006 Edn.

4. A Practical course in English Pronunciation, (with two Audio cassettes) by J. Sethi,Kamlesh Sadanand & D.V. Jindal, Prentice-Hall of India Pvt. Ltd., New Delhi.

5. A text book of English Phonetics for Indian Students by T.Balasubramanian(Macmillan)

6. English Skills for Technical Students, WBSCTE with British Council, OL

9/2



4




Person/

Remarks

01

02

03

04

05

06

07

08

09

10

1112

13

14

15

16

17


10/2



1




Learning Outcomes

On completion of this module the students will be able to acquire fundamentalknowledge of computer systems and database handling, create professional quality

spreadsheets and technical drawings.


Acquisition of the knowledge and skills will be assessed continuously through lecture

room assignments, take home assignments, reports produced on laboratory practicalclasses, projects, mid semester examinations and end semester examination.


hour(s).

End Semester

Exam

Continuous Assessment

30%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)

Any other(attendance) 5%

15% 50%

Module Number IT1101 Title Information Technology I



Hours

03

√

Hours Per Week:

Theory 02 Tutorial Practical 03 Filed

Visits(Other)

Day /Time/Hall

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2

Syllabus

1. Introduction to Computers (02 Hours)

Types of computers, Main Components of a Computer, Central Processing Unit, Main

Memory, Input and Output Devices, Ergonomics

of computer construction

2. Data Representation in the Computer (04 Hours)

Numerical Data Representation, Character Representation, Memory Capacity, Information

storage in the main memory.

3. Secondary Storage Devices (04 Hours)

Use of secondary storage devices. Hard Disks, Floppy Disks, Optical Disks and Magnetic

Tapes

4. Categories of Software (02 Hours)

Hardware, Software and Firmware, System Software and Application Software., Types of

system software, Packaged Software and Custom-Written Software

5. Database Systems (04 Hours)

Database Management Systems, Hierarchical Database, Network Database, Relational

Database, Object-Oriented Database

6. System Software (04 Hours)

The Operating System, CPU Management, File Management, Task Management, Operating

Systems: Linux, DOS, Windows and its applications and Network Operating Systems

7. Spreadsheet Applications (04 Hours)

Work sheet, work book, row number, column letter, cell and an active cell, reference area.,

Numbers, Label and Formulae, Copying data, moving data, inserting, deleting, moving

columns and rows, formatting cells, Functions., Macros., Multiple work sheets., Charts.

8. The World Wide Web (04 Hours)

The Web and how it works, Browser, Web Portals, Multimedia on the Web, FTP, Telnet,

Newsgroup,

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3


1. Computer and Information Processing, D D Spencer.

2. Using the World Wide Web D A Wall

3. Microsoft Office 97 Professional Edition, M L Swanson

4. Information Technology; A practical course Harriet.Hraper

Practical List1. Operation of Computers and devices2. Word Processing

3. Spread Sheets

4. Data Bases5. Internet




Person/

Remarks

01

0203

04

05

06

07

08

09

10

11

12

13

14

15

16

17


13/2



1


Ministry of Higher Education, Sri Lanka

Higher National Diploma in Engineering (Mechanical)


Learning Outcomes

Knowledge on Workshop safety, operations, procedures, tools

Knowledge and skills on handling of machine tools and accessories

Knowledge and skills on Material processing for product design and

manufacture



take home assignments, reports produced on laboratory practical classes, projects, midterm and end semester examination.

Mid terms are closed/open book written examinations of 02 hour duration.End Semester Examination is a closed/open book written examination of 03 hour(s)

duration.


Semester

Exam

End Semester

Exam

Quiz(s)


Practical(s) 35%

Project(s)


15% 40%

Module Number ME 1101 Title Workshop Engineering I

Year First Year Semester 01GPA None GPANumber of Hours 60 Credit Hours 02

√

Hours Per Week:

Theory 01 Tutorial Practical 03 Filed Visits(Other)

Day /Time/Hall

14/2



2

Syllabus

1. Introduction to workshop processes, tools and safety (02 Hours)

a. The need for studying workshop technology, illustrations of different types of

workshops (i.e. mechanical, electrical, electronics, etc.) types of workshop processes,

overview of the tools/machinery/equipment, accepted operational procedures in different

workshops.

b. workman’s trade; craftsmanship, the working of materials, economics of production

c. Standards; purpose, creation of standards, advantages, SI units, ISO

d. Machine Tools; general, lathe, mill, shaper, bench and column drills, hand drills,

electric hand drills, saws, welding equipment.

e. Safety and accident prevention; causes of accidents, behavior, hygiene, housekeeping,

clothing, proper protective gear, harmful substances, start-stop controls, precautions,

lifting appliances, storage, electrical safety, lubrication and coolants,

f. Fire Fighting; Legal provisions, the fire fighting triangle, inflammable substance,

oxygen, heat(ignition temperatures), preventive fire protection, structural fire protection,

preventive measures, conduct in case of fire, portable and other fire extinguishers,

testing, operational status and maintenance of protocols.

i.. supply and handling of material.

2. Measuring (02 Hours)

Methods of Measuring; direct measuring instruments, indirect measuring instruments

Accuracy of Measuring

Types of Instrument

o

Rule; types of rule; metric, precision steel rule, folding rule

o

Straight edge

o

Calipers

o

Vernier caliper gauge; external measuring, internal and depth measurements

o

Graduation of the vernier scale; reading the vernier scale

o Vernier depth gauge

o

Vernier protractor

o

External micrometer caliper; reading the micrometer scale

o

Dial gauge

Fits

Terminology

o

Mating surfaces

o

Sizes; design size, tolerance, deviation, limits, actual size, clearance fit,

interference fit, transition fit

o

Free dimensions

15/2



3

o

Tolerance grades

o

Limit gauges; Go- not go gap gauge, Go-not go plug gauge, taper gauges, Feeler

gauges, Radius gauges

Marking out Tools

Scriber, center punch, surface plates and tables, surface gauge, scribing block, trysquare, protector, dividers, vernier height gauge, rule stand, box square, center finder,

odd-leg calipers, trammels, Parallel marking gauge, bubble level, templates.

3. Engineering Materials (04 Hours)

a. Classification (different types);

Metals – Ferrous & Non-Ferrous

Plastics – Thermoplastics, Thermosets, Elastromers

Ceramics & Other,

CompositesStructure of Materials; atomic bonds, crystalline structure, deformation and strength of

single crystals, grains and grain boundaries, plastic deformation of Polycrystalline

Metals,

Steels;Production of Iron and Steel, Casting of Ingots, Continuous Casting, Alloy Steels,

Stainless Steels, Tool and Die Steel.

Nonferrous Metals and Alloys; Aluminum and Aluminum Alloys, Magnesium and Magnesium Alloys, Copper and

Copper Alloys, Nickel and Nickel Alloys, Superalloys, Titanium and Titanium Alloys, Refractory Metals and Alloys, Beryllium, Zirconium, Low-melting Alloys, Precious

Metals, Shape-Memory Metals, Amorphous Alloys.

Plastics;Structure of Plastics, Thermoplastics, Thermosets, Additives, General Properties and

Applications of Thermoplastics, General Properties and Applications of Thermosetting

Plastics, Elastomers (Rubbers)

Composite Materials;Structure of Reinforces Plastics, Properties of Reinforced Plastics, Applications, Metal-

Matrix and Ceramic-Matrix Composites, Honeycomb Structures.

b. Mechanical Behavior, Manufacturing Properties, Failure;

Tension, Compression, Torsion, Bending, Hardness, Fatigue, Creep,

c. Physical Properties;

Density, Melting Point, Specific Heat, Thermal Conductivity, Thermal Expansion,

Electrical and Magnetic Properties, Corrosion Resistance

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4

d. Metal Alloys;

Structure, Phase Diagrams, Iron-Carbon Diagrams, Iron-Iron Carbide Phase Diagram

and Development of Microstructures in Steels, Cast Irons, Heat Treatment of Ferrous

Alloys, Hardenbility of Ferrous Alloys, Heat Treatment of Nonferrous Alloys and

Stainless Steels, Case Hardening, Annealing, Heat-Treating Furnaces and Equipment.

4. Basic Workshop Operations and Tools (07 Hours)

Common clamping devicesParallel-jaw vice, Blacksmith’s vice, Toolmaker’s clamp, Machine vice, Hand vice, Pipe

vice, Other clamping devices, vice attachments, safe use of clamping devices.

Hammering;

Hammers; riveting, hand, sledge Tinsmmith’s and other special purpose hammers

Hammer-like tools; flatter, fuller, convex set hammer, Smith’s chisel Hammer construction and use of hammers

Purpose of hammering

o

Materials which are easily shaped

o

Materials which are difficult to shape

Hammer handles

Accidents with the hammer

Straightening

Changes in dimension

Methods of straightening

o

Straightening by hand; main tools used

o

Straightening with a straightening machine

o

Straightening by the application of heat

Bending

Changes in structure, effect of cross section

The bending radius; factors affecting the bending radius

Materials with good bending properties

Marking tools

Bending methods

Sawing

Definition

Handsaws for metal o

Hacksaw; hacksaw blades, tension file o

Coping saw

o

Machanics’s saw

o

Sheet saw The saw blade

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5

o

Material with design features

o

Tooth spacing

Working with a saw o

Securing the blade o

Application

Power saws; jig saw, horizontal blade saw, circular saw, power hacksaw

Safety

Chiseling

The purpose of chiseling

Chisel manufacture

Common chisels; flat chisel, cross-cut chisel, drift punch, punching chisel, grooving

chisel, hole punch

Chiseling

Chisel sharpening (Grinding)

Accident Prevention

Filing The file;

o

Classification

o

Type of cut; single-cut file, double-cut file, Rasp-file o

Type of width of cut; single-cut (mill saw file, Double-cut file, Rasp

o

File classification by grade

Standard file nomenclature o

Type of file

o

File cross section

o

Securing the work-piece for file Filing work

o

Body position o

Movement of the file

o

Application

Securing the file handle

Care of the file

Scraping

Purpose

Scraper blade

Types of scraper

Scraping flat surfaces

Coating with marking paste

Grinding

Grinding Methods

o

Flat surface grinding

o

Cylindrical grinding (internal and external)

o

Hand grinding

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6

Tool Grinding; Grinding wheels, cup and dish wheels, different shapes of grinding

wheel

Wheel Construction

o

Grinding wheels

types of bonding material; vitrified bonding, synthetic resin bonding, rubber

bonding

Types of abrasive; natural abrasive, artificial abrasive, fused alumina

Particle size; abrasive particles, size classification, wheel structure

Wheel hardness; grading

Factors in wheel selection; guide to wheel selection, material to be ground, type of

grinding, bonding agent, abrasive and colour

Riveting

Definition, purpose,

examples of rivet types & shapes of rivet heads

types of joint; lap-joint and butt-joint

riveting classification; structural, machine and pressure vessel Rivet materials; steel, brass, plastic, copper and aluminum

Rivet form, rivet proportion, rivet holes, margin

Riveting methods; cold forming, hot forming

Load capacity of a riveted joint; joint in single shear and joint in double shear

Riveting faults, safety precautions.

Shearing

Hand shears; curved shears, slitters, bench (hand operated) shears

Selection of shears

Bench shears

Safety precautions

Drilling

Types of drill; flat, twist

Drill construction; types of steel, point and clearance angles, helix angles; standard

helix drill, slow helix drill, quick helix drill

Securing the drill

Taper-shank drills; securing taper-shank drills, grades of taper

Deep-hole drills

Securing the work-piece

Factors affecting the drilling operation

Cutting speed

Feed rate; drill grinding – drill grinding jig and grinding faults

Cutting fluids; soluble oil; straight cutting oils; mineral and fatty-oil mixtures

sulphurized oils

Safety and accident prevention

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7

Countersinking and Counter-BoringCountersink, cutting angle, counter-bore, spot-face cutter, center drill, three and four

groove (flute) twist drills

Reaming

Parallel reamers, hand reamers, adjustable reamers, taper reamers, shell reamers,material allowance, reaming speed, lubricants, and safety precaution

Threads

Types of screw thread; V-thread, acme thread, round thread, buttress thread, square

thread

Screw thread terms

Thread types; ISO metric forms

Taps; types of tap wrench, tap set, bottoming taps, nut tap, Cutting external threads

Dies

Pipe stocks

Ratchet die stock Table of ISO metric threads

Lubricants

Nuts, Bolts and Accessories

Types of fastenings

Screw and bots as fasteners o

types of screw bolt; Machine screws and bolts, special purpose bolts, wood screws,

nuts examples of uses

o

Marking; example of ISO markings Screw Locking; locking devices, compression devices, mechanical devices, examples

of mechanical devices, permanent and semi-permanent devices, examples of

permanent and semi-permanent locking

Point design

Tightening; screwdrivers, spanners, examples of common types of spanner and their

application, proper use Pins and dowels

o

Pin fastening; dowel pins, securing pins, shear pins

o

Types of pins and dowels; parallel dowels, fitting a parallel dowel, taper pin or

dowels

o

Fitting tapered dowels

o

Slotted dowels o

Fitted bolts.

Soldering

Soldering process,

Soft solder abbreviations, composition and melting point

Forms of soft solder; flux materials, flux material containing acid, acid-free flux

materials Soldering irons; types, gals blowlamp

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8

Soldering procedure; preparation, procedure, causes of defective soldered joints on

printed circuit boards

Safety

Hardening

Safety rules for hardening, heat treatment, the laws of structural change of unalloyedsteel, steel, hardening, tempering, annealing of steel, heat treatment of light metals,

devices for annealing and hardening, fault in heat treatment, hard metals (sintered

carbides), temperature measurement in hardening, hardness tests


1. Workshop Technology Part I, Part II and Part III; W A Chapman2. Production Technology, Processes Materials and Planning; W Bolton

Practical List

Lecture(s) has the choice of selecting workshop practical provided form the list provided

separately for different disciplines (i.e. Civil, Mechanical, Electrical) depending on themachines, tools, raw material available and the depth of practice needed. However, it is

advised to conduct a separate hand on session during the semester break of first two yearswith (at least for Mechanical Engineering students).



Week Topic Hours Resource

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1


Ministry of Higher Education, Sri LankaHigher National Diploma in Engineering (Mechanical)


Learning Outcomes

Familiarization with the signs, conventions, abbreviations symbols and other

relevant tools of the universal language of Engineering Drawing that is used to

convey the engineering or manufacturing details/specifications of physical objectswith precision that no other existing universal language either written or spoken

with or without the assistance of photographs or pictorial sketches can convey.

Ability to originate own design drawings and to read the design drawings made

by others.



room assignments, take home assignments, reports produced on laboratory practical

classes, projects, mid semester examinations and end semester examination.

Mid semesters are closed/open book written examinations of 03 hour duration.

End Semester Examination is a closed/open book written (drawing) examination of 03

hour(s).

End Semester

Exam


30%

Mid

Term(s)

Written Oral

Quiz(s)Take Home Assignment(s)

Practical(s)

Project(s)


15% 50%

Module Number ME 1102 Title Engineering Drawing



Hours

02

√

Hours Per Week:

Theory 01 Tutorial Practical

(Drawing)

03 Filed

Visits(Other)

Day /Time/Hall

22/2



2

Syllabus

1. Introduction (02 Hours)

Basic Concepts, writing and reading, lines and lettering, method of expression,methods of shape, description of Orthographic and Pictorial views, Units Sections,

Intersections, Developments

2. Description and use of Instruments (01 Hour)

Selection and Use, Scales and use of scales, Preparation of Drawings, Lettering

3. The “Alphabet of Lines” (02 Hours)

Types of lines, Line gauges, Geometry of Straight Lines, Parallels, Perpendiculars,

Tangents, Tangent Points, Circles, Curves, Bisections, Trisections, Divisions, Angles,

4. Orthographic Projections and Sketching (02 Hours)

Methods of Projection-Classification, Definition and views, Six Principal views,

Combination of views, Three Space Dimensions, Representation of Lines, FreehandSketching, Reading of Drawings.

5. Auxiliary Views (02 Hours)

Basic Concepts, Classification of Surfaces, Skew Surfaces.

6. Sectional Views (02 Hours)

Definition, Classification, Auxiliary Sections, Sections Showing Arms, Ribs, Lugs,Crosshatching, Aligned Sections, Conventional Breaks and Symbols.

7. Pictorial Drawing and Sketching (02 Hours)

Comparison with orthographic drawings, Isometrics, Perspective Drawings, ObliqueProjection, Sketching the Axes.

8. Dimensions, Notes, Limits and Precision (02 Hours)

Lines and Symbols, Selection of Distances, Placement of Dimensions, Standard

Features, Precision and Tolerances, Production Methods.

Drawing Practice

Nine, 03 Hour Drawing Sessions to give students the adequate practice to grasp eachof the above 08 topics

Recommended Textbooks/Software

1.

Siddheshwar, Machine Drawing, Tata-McGraw Hill.

2. K. L. Narayana and P. Kannaiah, Machine Drawing,New Age International Ltd

3. Textbook On Engineering Drawing Engineering Graphics, (Paperback -2005), Narayana KI, Kannaiah P

4. Engineering Drawing, (Paperback – 2008), Shah PJ.

23/2



3




Person/

Remarks

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1


Ministry of Higher Education, Sri LankaHigher National Diploma in Engineering (Mechanical)


Learning Outcomes

Understand the fundamentals of statics and dynamics. Be proficient in using Statics and Dynamics to obtain solutions to engineering

problems.

Relate the fundamentals of Statics and Dynamics to practical applications.



take home assignments, reports produced on laboratory practical classes, projects, mid

term and end semester examination.


End Semester Examination is a closed/open book written examination of 03 hour(s)duration.

End Semester

Exam


15%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)Any other(attendance) 5%

15% 65%

Module Number ME1103 Title Engineering Mechanics



Hours

03

√

Hours Per Week:

Theory 02 Tutorial 01 Practical 03 Filed

Visits(Other)

Day /Time/Hall

25/2



2

Syllabus

1. Kinematics of a Particle (04 Hours)

Units and Dimensions, Motion of Bodies, Rectilinear Motion of a Particle, Velocity of a

Particle in Rectilinear Motion; Velocity, Distance Travelled, Acceleration, 3-D motion ofa particle, Basic Properties of Vectors, Vectorial representation of forces and moments ,

Vector operations.

Velocity, acceleration in Plane motion, Centripetal Acceleration, Acceleration in 3-Dmotion, Space, Time and Frames of Reference.

2. Fundamental Laws of Dynamics (04 Hours)

Motion and interaction of Bodies, Force, Measuring Constant Forces, Coplanar Forces,Resolution and Composition of forces, Equilibrium of a particle, Forces in space,

Equilibrium of a particle in space, Equivalent systems of forces , Principle of

transmissibility, single equivalent force, Newton’s Second Law, Mass, Newton’s ThirdLaw, Motion of a Body under the action of given forces, Constrained motion under a

body, Law of Conservation of Momentum, Transfer of Momentum from one body to

another, Impulse of a Force, Motion of a Body with Variable Mass.

3. Work and Energy (02 Hours)

The Concept of Energy, Work and Energy, Work of a Force, Potential Energy of Strain,

Kinetic Energy of a Body, Perfectly Plastic Impact of Two Bodies, Elastic Impact,

Impact of Non-elastic Bodies, Potential Energy, Change of Energy of a Body in the

Gravitational Filed, Low of Conservation of Energy

4. Relative Motion (04 Hours)

Inertial Reference Frames, Motion of a Body in a Non-inertial System of Reference,

Inertia Forces, Inertia Forces Acting on a Body in a Rotating Frame of Reference,Weightelessness, The Relationship Between the Vectors of Angular and Linear Velocity

of a Paritcle, Inertia Forces Acting on a Body Moving in a Rotating Frame of Reference,

The Influence of the Earth’ Rotation on the Motion of Bodies

5. Motion of Rigid Bodies (08 Hours)

Translational and Rotational Motions of a Rigid Body, Equilibrium Conditions of a Rigid

Body with a Fixed Axis of Rotation, Law of Dynamics for a Body Rotating about a

Fixed Axis, Angular Momentum, Kinetic Energy of a Rotating Body, Center of Gravity

and Centre of Mass of a Rigid Body, The Law of Motion of the Center of Mass of Body,Plane Motion of a Body, D’Alembert’s Principle, Rolling Motion of a Cylinder on a

Plane. Maxwell’w Pendulum, Moments of Inertia of Bodies, Huygens-Steiner Parallel

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3

Axes Theorem, Kinetic Energy of a Body for Simultaneous Translatory and Rotational

Motions, Free Axis of Rotation, Kinematics of a Rigid Body, Moment of a Force about aPoint and Angular Momentum of a Rigid Body, Angular Momentum of a Rigid Body and

Moment of Inertia, The Fundamental Law of Dynamics of a Rigid Body, Gyroscopes,

Motion of the Axis of Gyroscope, Motion of a Free Gyroscope, Gyroscopic Effect,

Rotation of the Axis of a Constrained Gyroscope, Motion of a Free Gyroscope

6. Friction (06 Hours)

Frictional Force, Laws of Coloumb friction, coefficient of static and kinetic friction

Simple Contact friction, Rolling and slipping, Belt Friction, Dry friction, Fluid friction,Semi lubricated friction, Screw friction, Simple clutches, Bearings,

7. Gravitational Attraction of Bodies (02 Hours)

Law of Universal Gravitation, Inertial Mass and Gravitational Mass, Potential Energy of

Gravitation, Basic, Laws of Celestial Mechanics, Motion of Earth’s Satellites andSpaceships


1. Engineering Mechanics – Dynamics; R S Hibbler2. Engineering Mechanics – Statics; J L Meriam and L G Kraige

3. Applied Mechanics; H Hannah, M J Hillier

4. Applied Mechanics and Strength of Materials; R S Khurmi

Practical List

1. Rotating Beams Apparatus

2. Inclined Plane3. Compound Pendulum

4. Worm and Wheel Drive

5. Belt and Rope Friction6. Screw Jack

27/2



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Learning Outcomes

understand the basic principles governing the dynamics of non-viscous fluids be able to derive and deduce the consequences of the equation of conservation of

mass

be able to solve kinematics problems such as finding particle paths andstreamlines

be able to apply Bernoulli's theorem and the momentum integral to simple

problems including river flows

calculate velocity fields and forces on bodies for simple steady and unsteadyflows derived from potentials

Method of Assessments





End Semester Examination is a closed/open book written examination of 03 hour(s)

duration.

End Semester

Exam


15%

Mid

Term(s)

Written OralQuiz(s)


Practical(s)

Project(s)


15% 65%

Module Number CE1102 Title Fluid Mechanics



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

29/2



2

Syllabus

1. Static fluid systems (04 Hours)

Immersed surfaces: rectangular and circular surfaces (e.g. retaining walls, tank sides,

sluice gates, inspection covers, valve flanges)

Centre of pressure: use of parallel axis theorem for immersed rectangular and circularimmersed surfaces

Devices: hydraulic presses; hydraulic jacks; hydraulic accumulators; braking systems;

determine outputs for given inputs

2. Viscosity (04 Hours)

Viscosity: shear stress; shear rate; dynamic viscosity; kinematics’ viscosityViscosity measurement : operating principles and limitations of viscosity measuring

devices (e.g. falling sphere, capillary tube, rotational and orifice viscometers) Real fluids: Newtonian fluids; non-Newtonian fluids including pseudo plastic, Bingham

plastic, Casson plastic and dilatent fluids

3. Flow of real fluids (08 Hours)

Head losses: head loss in pipes by Darcy’s formula; Moody diagram; head loss due to

sudden enlargement and contraction of pipe diameter; head loss at entrance to a pipe;

head loss in valves; flow between reservoirs due to gravity; hydraulic gradient; siphons;hammer blow in pipes

Reynolds’ number : inertia and viscous resistance forces; laminar and turbulent flow;critical velocities

Viscous drag: dynamic pressure; form drag; skin friction drag; drag coefficient

Dimensional analysis: checking validity of equations such as those for pressure at depth;

thrust on immersed surfaces and impact of a jet; forecasting the form of possibleequations such as those for Darcy’s formula and critical velocity in pipes

4. Fluid Dynamics (06 Hours)

Introduction to Navier-Stoke’s Equation, Euler equation of motion along a stream line,

Bernoulli’s equation, application of Bernoulli’s equation to Pitot tube, Venturi meter, Orifices,

Orifice meter, Triangular Notch & Rectangular Notch

30/2



3

5. Hydraulic machines (08 Hours)

Impact of a jet : power of a jet; normal thrust on a moving flat vane; thrust on a moving

hemispherical cup; velocity diagrams to determine thrust on moving curved vanes; fluid

friction losses; system efficiency

Operating principles: operating principles, applications and typical system efficiencies ofcommon turbo machines including the Pelton wheel, Francis turbine and Kaplan turbine

Operating principles of pumps: operating principles and applications of reciprocating and

centrifugal pumps; head losses; pumping power; power transmitted; system efficiency


1. Frank M.White, Fluid Mechanics, McGraw Hill Publication.

2. James A. Fay., Introduction to Fluid Mechanics

3. Cengel & Cimbla Fluid Mechanics, TATA McGraw-Hill

4. Kumar K. L., Engineering Fluid Mechanics, S.Chand & Company Ltd, Eurasia

Publishing House

5. R.K. Rajput Fluid Mechanics & Hydraulic Machines, S.Chand & Company Ltd.

Practical List

1. Study of Pressure Measuring devices.

2. Determination of viscosity of liquids and its variation with temperature.

3. Stability of floating bodies and optimum loading capacity

4. Drawing Flow Net by using Electrical Analogy method.

5. Verification of modified Bernoulli’s equation.

6. Calibration of Venturimeter / Orifice meter.7. Determination of hydraulic coefficients of orifice.

8. Calibration of notch (Triangular / Rectangular).

9. Laminar and Turbulent flows by Reynolds’s apparatus.

10. Flow around immersed bodies, point of stagnation, formation of wake etc by Haleshaw

apparatus.

11. Determination of “Friction Factor” for Laminar and Turbulent flow through pipes of

different materials.

12. Determination of minor losses due

31/2





1




Learning Outcomes

Understanding of DC and AC theory, test equipment and circuit design.

Residential wiring and safety Troubleshooting skills through assemble of circuits, both simple and advanced.







hour(s).

End Semester

Exam


30%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)


15% 50%

Module Number EE 1101 Title Basic Electricity and

Electronics



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

33/2



2

Syllabus

1. Electrons and Electricity (02 Hours)

Introduction, Atoms and their structure, electrical charge, Atomic number, Atomic weight,

conductors and insulators, electric current, electric voltage, batteries, wet cells, dry cells.

2. Resistance and Ohm's law (02 Hours)

Introduction, Ohm's law, resistors, colour coding of resistors, types of fixed resistors,variable resistors, combination of resistors, series resistances, parallel resistances.

3. Kirchhoff's Laws (04 Hours)

Introduction, Kirchhoff's voltage laws, Loops, Loop current's Sign conventions,Kirchhoff's voltage law in action, Kirchhoff's current law, Nodes, Kirchhoff'f current law

in action.

4. Magnetism and Electricity (02 Hours)

What is a magnet?, Producing magnetism with electricity, producing electricity withmagnetism.

5. Transformers (04 Hours)

Introduction, Coefficient of coupling, Transformer action, centre taps.

6. . Introduction to Electronic Instrumentation and Measurement (04 Hours)

Introduction, Scientific notations, Physical Units, Physical Constants, Average,

Integrated Root Mean Square, Integrated Root Sum Squares.

7. Logarithmic Representations (02 Hours)

Decibels, converting between dB notation and gain notation, special dB scales,

converting dB to voltage.

34/2



3

8. Basic Measurement Theory (06 Hours)

Introduction, Categories of measurements, Factors in making measurements, Errors,Validity, Reliability and Repeatability, Accuracy and Precision, Categories of Errors.

Recommended Textbooks/Reading1. Elements of Electronic Instrumentation and Measurements - Joseph J. Carr Pearson

Education III edition.

2. Basic Electricity and Electronics, Delton T. Horn, McGraw Hill

Practical List

1. Analying DC Circuit 2. DC Deflection Meter Movements

3. Analysing Circuit

4. Analog AC deflection type meters5. Testing equipment

6.

Service Power Supply7. Soldering

8. Digital Electronics9. Electrical Wiring

10. Safety




Person/

Remarks

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03

04

05

06

07

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09

10

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36/2



C u r r i c u l u m

M E C H A N I C A L E N

G I N E E R I N G

F

i r s t Y e a r

S e m e s t e r I

C o d e

T i t l e

R e m a r k s

L

T

P

1

M A 1 1 0 1

E n g i n e e r i n g M a t h e m a t i c s

C , E , M

3 0

2

2

1

2

E N 1 1 0 1

E n g l i s h

C , E , M

6 0

4

4

5

3

I T 1 1 0 1

I n f o r m a t i o n T e c h n o l o g y I

C , E , M

7 5

2

3

3

9

4

M E 1 1 0 1

w o r k s h o p E n g i n e e r i n g I

C , E , M

6 0

1

3

2

1 2

5

M E 1 1 0 2

E n g i n e e r i n g D r a

w i n g

C , E , M

6 0

1

3

2

2 1

6

M E 1 1 0 3

E n g i n e e r i n g M e c h a n i c s

E , M

6 6

2

1

3

3

2 4

7

C E 1 1 0 2

F l u i d M e c h a n i c s

C , M

6 6

2

1

3

3

2 8

8

E E 1 1 0 1

B a s i c E l e c t r i c i t y

a n d E l e c t r o n i c s

C , M

6 6

2

1

3

3

3 2

4 8 3

1 6

3

1 8

1 8

4

3 7

2 2

F

i r s t Y e a r

S e m e s t e r I I

C o d e

T i t l e

R e m a r k s

L

T

P

1

M A 1 2 0 2

A p p l i e d E n g i n e e

r i n g M a t h e m a t i c s

C , E , M

3 0

2

2

3 6

2

E N 1 2 0 2

E n g l i s h f o r P r o f e s s i o n a l s

C , E , M

6 0

2

2

3

4 0

3

M E 1 2 0 4

W o r k s h o p E n g i n

e e r i n g I I

C , E , M

6 0

1

3

2

4 4

4

M E 1 2 0 5

E n g i n e e r i n g G r a

p h i c s & A u t o C A D

C , E , M

6 0

1

3

3

4 8

5

M E 1 2 0 6

F u n d a m e n t a l s o f T h e r m o d y n a m i c s

C , M

6 6

2

1

3

3

5 1

6

C E 1 2 0 7

S t r e n g t h o f M a t e

r i a l s I

C , M

5 1

1

1

3

2

5 5

7

M E 1 2 0 7

P r o p e r t i e s o f E n g i n e e r i n g M a t e r i a l s

C , M

3 0

2

2

5 9

8

M E 1 2 0 8

I n t r o d u c t i o n t o A

u t o m o b i l e T e c h n o l o g y

M

6 0

1

3

2

6 3

9

M E 1 2 0 9

I n t r o d u c t i o n t o R

e f r i g e r a t i o n a n d A i r C o n d i t i o n i n g

M

6 0

1

3

2

6 7

4 7 7

1 3

2

2 0

1 8

3

3 5

2 1

W e e k l

y




P a g e

N u m b e r

N o n e

G P A

C r e d i t s

G P A

C r e d i t s

T o t a l

H o u r s

G P A

C r e d i t s

N o n e

G P A

C r e d i t s

P a g e

N u m b e r



u c a t i o n ,

S r i L a n k a




T o t a l

H o u r s

W e e k l y





1




Learning Outcomes acquaint with the concepts of vector calculus, needed for problems in all engineering

disciplines

sound knowledge of techniques in solving ordinary differential equations that modelengineering problems

grasp the concepts of complex variables and relevance of complex functions in

engineering problem analysis

understanding of the standard techniques of numerical solutions to engineering problems.

knowledge of basic probability theory and will extend this into the real world of

applied statistics.







hour(s).


SemesterExam

End Semester

Exam

Quiz(s)


Practical(s)

Project(s)


30% 65%

Module Number MA 1202 Title Applied Engineering

Mathematics



√

Hours Per Week:


Day /Time/Hall

38/2



2

Syllabus

1. Vector Calculus (06 Hours)

Vector notations, Scalar and vector products, Triple products, Differentiation of vectors,

Level surfaces, Directional derivatives, gradient, divergence and curl and their physicalmeaning, vector operators and expansion formulae, Line, surface and volume integrations,

Theorems of Green, Stokes and Gauss, Application of vector calculus in engineering problems, orthogonal curvilinear coordinates, expression of gradient, divergence

2. Differential Equations (08 Hours)

Differential equations of first order and higher degree, Higher order differential equations

with constant coefficient, Rules for finding C.F. and P.I., Method of variation of

parameter, Cauchy and Legendre’s linear equations.Simultaneous linear equations with constant coefficients: Linear dependence of solution,

Removal of the first derivative-normal form, change of independent variable, singleintegrable differential equation. Various applications of higher order differentialequations in solution of engineering problem simple harmonic motion, free forced and

damped oscillations of springs and electrical circuits.

3. Analysis of Complex Variables (04 Hours)

Limit, continuity and differentiability of function of complex variables. Analytic

functions. Cauchy-Reimann’s and Cauchy’s integral theorem, Morera’s theorem ,

Cauchy’s Integral formula, Expansion of function of complex variables in Taylor’s and

Laurent’s series, singularities and poles. Residues theorem, contour integration,conformal mappings and its application, Bilinear transformation.

4. Numerical Methods (06 Hours)

Solution of equations in one variable, Successive substitution method, Method of false position, Simple iterative method, Newton-Raphson method, Solution of simultaneous

linear equations; Jacobi method, Gauss – Seidal method, Finite differences and

interpolation, Numerical differentiation, Numerical integration: Trapezoidal andSimpson’s rules, Runga-Kutta Method

5. Fundamentals of Probability & Statistics (06 hours)

Elementary probability theory, Conditional probability and Bayer’s theorem,classification, tabulation and presentation of data, Measures of location and dispersion,

Discrete and continuous probability distributions: Binomial, Poisons and Normal withsimple applications.

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3


1. Grewal B.S., Higher Engineering Mathematics (40th

Edition), Khanna Publishers,

Delhi (2007).

2. Ramana B.V., Higher Engineering Mathematics, Tata McGraw Hill Co. Ltd.,

New Delhi (2007).3. Greenberg M.D., Advanced Engineering Mathematics (2nd

Edition), Pearson

Education, New Delhi (1998).

4. Ronald. E. Walpole, & Raymond. H. Myers. Macmillan, Probability and Statisticsfor Engineers and Scientists (6

th Edition). ISBN 0-02-424210-1.




Person/

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07

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16

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1




Learning Outcomes

Skills of formal writing; components of different forms of writing, strategies to

successfully complete the writing component of English medium tertiary courses. Knowledge in a range of written business communications within the context of a

global trading environment.

Skill of silent reading and comprehension and awareness and significance on silentreading.

Ability to guess the meanings of words from context and grasp the overall message of

the text, draw inferences etc.

Improved listening skills so that it helps improve their pronunciation. Necessary training in listening so that they can comprehend the speech of people of

different accents.

Awareness on the role of ability to speak fluent English and its contribution to their

success. Express themselves fluently and appropriately in social and professional contexts.



take home assignments, reports produced on laboratory practical classes, projects, midterm and end semester examination.


End Semester Examination is a closed/open book written examination of 03 hourduration.

Continuous Assessment MidSemester

Exam

End SemesterExam

Quiz(s) 10%

Take Home Assignment(s) 25%

Practical (Language Lab) 10%

Project(s)


15% 30%

Module Number EN 1202 Title English for Professionals



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

41/2



2

Syllabus

1. Writing Skills (24 Hours)

a. The writing process Research skills and sources of information; direct quoting, paraphrasing and

summarizing,

b. Referencing; Main academic genres, structuring a range of short and extended academic genres,Academic text cohesion and coherence; Academic style and conventions; Strategies

for autonomous language learning.

c. Writing strategies for tests and exams.

d. Computer technology for language development and word processing.

e. Business Writing for International Contexts

- Editing and text analysis skills for business documents- Cultural and social contexts of international business

- Gender in specific forms of written communication

- Professional reports for business contexts- Business letters in a range of genres

- Authentic business documents e.g. agendas, memoranda

- Ethics and legal issues in business

2. Reading Skills (12 Hours)

Skimming the text, Understanding the gist of an argument, identifying the topic sentence,

Inferring lexical and contextual meaning, Understanding discourse features, recognizing

coherence/sequencing of sentences Note(s)

The students shall be trained in reading skills using the prescribed text/material for

detailed study. They shall be,

examined in reading and answering questions using ‘unseen’ passages which

may be taken from the non-detailed text or other authentic texts, such as articles from

magazines/newspapers

Use of the internet for academics purposes to improve the speed of the use of

computers.

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3

3. Listening Skills (12 Hours) Listening for general content, Listening to fill up information, Intensive listening,Listening for specific information

Students should be given practice in listening and identifying the sounds of English

language and to mark stress, right information in connected speech. Use of the language Lab

4. Speaking Skills (12 Hours) Oral practice, Describing objects/situations/people, Role play; Individual/Group activities,

Just a Minute (JAM) Sessions.

Recommended Textbooks/Reading/Material

1. K. R. Lakshmi Narayanan, English for Technical Communication, Vol. 1 & 2, ,

Sci tech. Publications.

2. Andrea J Ruthurford, Basic Communication Skills for Technology, PearsonEducation, Asia.

3. Meenakshi Raman and Sangita Sharma, Technical Communication , Principle

and Practice, , OUP, 20094. Essential Grammar in Use, (with CD), 3/e , Cambridge University Press, 2009

5. M.Ashraf Rizvi, Tata Resumes and Interviews,– McGraw Hill, 20096. Robert J. Dixson, Everyday Dialogues in English, Prentice-Hall of India Ltd.,

2006.

7. Farhathullah, T.M., Orient Blackswan, Communication Skills for Technical

Students, , 2008

8. Krishna Mohan & Meera Banerji , Macmillan, Developing Communication Skills,

2/e., 2009

9. Longman Dictionary of Contemporary English with DVD, Pearson Longman.

43/2



4




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04

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06

07

08

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10

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14

15

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1




Learning Outcomes

Knowledge on Workshop safety, operations, procedures, tools

Knowledge and skills on handling of machine tools and accessories

Knowledge and skills on Material processing for product design and

manufacture


Acquisition of the knowledge and skills will be assessed continuously through quizzes,take home assignments, reports on laboratory practical classes, projects, mid term and

end semester examination.




Semester

Exam

End Semester

Exam


Practical(s) 35%

Project(s)


15% 40%

Module Number ME 1204 Title Workshop Engineering II



√

Hours Per Week:

Theory 01 Tutorial Practical 03 Filed Visits(Other)

Day /Time/Hall

45/2



2

Syllabus

1. Sheet Metal work (03 Hours)

Flat sheets, sheet metal used for covering, material characteristics (steel, Aluminium,

Duralumin, Copper, Zinc, Brass, Lead, Tin, Corrosion and corrosion protection;coating with oil and grease, painting and varnishing, enamel, plastic covering, metal

covering, dipping, electro-plating, spraying, chemically produced coatings,

browning, bonderising or Parkerizing, anodizing).

Marking with tools, templates, material usage

Cutting out (had shears, hand lever shear, machine shear, cutting with a chisel)

Making holes; punching machines.

Drilling of sheet metal, sawing and filing.

Shaping

o

Straightening of sheets

o

Bending by hand; turning edges (folding), bending

o

Bending and folding with machines; using folding machine, bending formula(general), press brakes, folding and bending machine

2. Turning (04 hours)

General; tidiness and the guidelines for tidiness and orderliness in order to prevent

accidents, safety on the lathe, turning, turning operation

Construction of the lathe; base, lathe bed, headstock (main spindle noses, external

screw and internal taper, steep Morse taper with slotted nut, cam lock design and

baynonet mounting with taper), tool carriage (principal components, the apron,

lathe with reversing shaft, bathe with drag cable 10), tail stock, steadies (fixedsteady, traveling steady)

Devices for clamping the work pieces; purpose of the clamping devices, different

methods

o

Locating between centers; different types of centre drilling as per DIN 332 ,

center drilling R4×8.5 DIN 332, centre drilling A4×8.5 DIN 332, centre

drilling B4×8.5 DIN 332.

o

Tailstock centre; dead centre, live centre, revolving live centre, work piece driven

by lathe carrier, work piece driven with faceplate.

o

Clamping in a chuck; three-jaw chucks, four-jaw chuck

o

Clamping on mandrels; simple mandrels.

The turning tool o

Tool angles; tool in the middle of the work piece, tool below the centerline,

greater clearance angle, smaller rake angle, tool above centerline

Turning tools; right-hand square nose tool; right cranked side tool, sintered carbides,

tool holder (multi-tool holders, quick release holder, clamping the tool, setting tool

height.

Tool materials

Cutting speeds

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3

Knurling

Thread cutting

3. Milling (03 Hours)

General housekeeping principals, care of tools and equipment, prevention of accidents,

Classification and design of milling machines, types of drives used in milling machines,

mounting work pieces, mounting milling attachments, Milling techniques, operating

procedures, operating parameters, cutting tools used for milling.

4. Gas Welding (03 Hours)

Fusion welding, production of gases, safety precautions for gas welding and torch

cutting, physics of handling gas cylinders, classification of touches according to

construction, flames, accident prevention in gas welding, soldering – brazing, torchcutting, simple testing methods, welding symbols, measuring welds, measures applied to

reduce deformation in gas-fusion welding,

5. Electric Welding (02 Hours)

Safety regulations for arc welding, electric welding, welding electrodes, setting the

welding current, striking the arc, welding positions, are welding, common welds, welding

defects, weld testing methods

6. Introduction to Metal Casting. (02 Hours)

Solidification of Metals, Flow of Molten Metal in Molds, Furnaces and Melting

Practices, Casting Defects.


1. Workshop Technology Part I, Part II and Part III; W A Chapman

2. Production Technology, Processes Materials and Planning; W Bolton

Practical List

Lecture(s) has the choice of selecting workshop practical provided form the list provided

separately for different disciplines (i.e. civil, Mechanical, Electrical) depending on themachines, tools, raw material available and the depth of practice needed. However, it is

advised to conduct separate hands on session during the semester break of first two years

with at least for Mechanical Engineering students.

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4


coordinator to be distributed to the students on the day of commencement of the module)


Person/Lecturer

Remarks

0102

03

04

05

06

07

08

09

10

11

1213

14

15

16

17


48/2



1




Learning Outcomes

Visualize 3-D shapes, there developments and intersection of 1-D, 2-D, and 3-D

objects with plane(s) or 3-D space.

Use of AutoCAD to produce engineering drawings with respective application in

Civil, Mechanical and Electrical.







hour(s).

End Semester

Exam


30%

Mid

Term(s)

Written Oral


Practical(s)

Project(s)


15% 50%

Module Number ME 1205 Title Engineering Graphics and

AutoCAD



√

Hours Per Week:


(Drawing)

03 Filed Visits(Other)

Day /Time/Hall

49/2



2

Syllabus

Part I – Graphics

1. Graphic Geometry (04 Hours)

Geometric Shapes, The Ellipse, Noncircular Curves, Parabola, Hyperbola, Cycolids,

Involute, Spirals, Helices, Tangents to Curves, Development of Plane-faced Surface,Cone Locus of Points, Lines and Planes (projections)

2. Surface Intersections (04 Hours)

Intersections of Lines and Planes, Prisms, Pyramids, Curved Surfaces, Cylinders and

Cones with Lines and Planes, Intersection of Cylinders and Cones.

3. Developed Views (04 Hours)

Development of Prisms, Pyramids, Triangulation, Development of Connectors and

Transition Pieces, Development of Spheres, Joints, Connectors

Drawing Practice

Five, 03 Hour Drawing Sessions to give students the adequate practice to grasp each

of the above 03 topics.

Part II – AutoCAD (33 Hours)

Conduct of the 15 Lessons (under the Help menu) provided by the software during

the remaining 33 hours.Through these 15 lessons it is envisaged to repeat the concepts covered in all the 08

topics of the Module ME 1102 Engineering Drawing conducted in the First Semester.

The advanced 3-D modeling will have to be covered under ME2111 AssemblyDrawing and Solid Modeling to be conducted in the Third Semester of second year.

50/2



3

Recommended Textbooks/Software

1. David I. Cook and Robert N. McDonnal, Engineering Graphics and Design with

Computer Applications, Holt-Sounders International Editors.2. Textbook On Engineering Drawing Engineering Graphics, (Paperback -2005),

Narayana KI, Kannaiah P 3. Textbook on Engineering Drawing with CAD, (Paperback – 2008), Shah, B.M.4.

AutoCAD (latest or available version)



Week Topic Hours Lecturer ResourcePerson/

Remarks

01

02

03

04

05

06

07

08

09

1011

12

13

14

15

16

17


51/2



1




Learning Outcomes

A student will be able

To solve typical problems involving the application of the First and Second Lawsof Thermodynamics to pure substances. This will include understanding and using

the property tables.

to grasp working principals and performance analysis of useful cycles operating

based on heat engines

Method of AssessmentAcquisition of the knowledge and skills will be assessed continuously through quizzes,

take home assignments, reports produced on laboratory practical classes, projects, midsemester examinations and end semester examination.

Mid semesters are closed/open book written examinations of 02 hour duration.End Semester Examination is a closed/open book written examination of 03 hour(s).

End Semester

Exam


15%

Mid

Term(s)

Written Oral


Practical(s)

Project(s)


15% 65%

Module Number ME1206 Title Fundamentals of

Thermodynamics



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

52/2



2

Syllabus

1. Importance of Thermodynamics. (02 Hours)

Thermodynamics and Energy, Illustration of the use of the knowledge of

Thermodynamics with real life applications, Forms of Energy, Internal Energy;

Physical Insight.

2. Vocabulary of Thermodynamics and Definitions (02 Hours)

System, Property, State, Equilibrium, Path, Process, Cycle, Temperature and Zeroth

Law of Thermodynamics, Temperature Scales, Biological Systems and

Thermodynamics.

3.

Energy (02 Hours)

Forms of Energy, Internal Energy and Physical Insight to Internal Energy,

Comparison of Work and Heat.

4. Working Fluids; Concepts of Pure Substances and Ideal Gases (06 Hours)

Concepts of Pure Substance and Ideal Gas, Properties of Pure Substances, Physics

and physics of phase changes, Phase Diagrams, Independent Properties, Development

of Property Tables, Compressibility Factor, Ideal Gas Behavior, Ideal Gas Equations.

5. First Law of Thermodynamics and Enthalpy (06 Hours)

Conservation of Mass and Energy, Adiabatic work, Enthalpy, Non-Flow Processes,

Internal Energy, Irreversible Processes, Flow Processes and Control Volume, Throttle

Processes, Experimental method of determining Dryness Fraction of Steam, Steadyand Unsteady Flow Processes.

6. Second Law of Thermodynamics (06 Hours)

Limitations of First Law and a need for a Second Law for Thermodynamic Analysis,Thermal Energy Reservoir, Reversible and Irreversible Processes, Heat Engine and

Thermal Efficiency, Heat Pumps or Refrigerators and the Thermal Efficiency or

Coefficient of Performance of Heat Pumps, Different Statements of Second Law,Perpetual-Motion Machines, Absolute and Thermodynamic Temperature Scales,

Carnot Cycle and Carnot Efficiency.

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3

7. Entropy and Availability (Exergy) Analysis (02Hours)

Clausius Inequality, Definition of Entropy, Isentropic Process, Availability (Exergy

or the Maximum useful work that can be obtained from a system at a given state in a

specified environment) reversibility and Irreversibility (Exergy Destruction).

8. Air Cycles (04 Hours)

Air Cycles, Carnot Cycle, Otto Cycle, Diesel Cycle, Duel Cycle, Regenerative Cycle

or Stirling Cycle, Regenerator, Erricson Regenerative Cycle, Bryaton Cycle, Joule

Cycle

Performance characteristics; engine trials, indicated and brake mean effective

pressure, indicated and brake power, indicated and brake thermal efficiency,

mechanical efficiency, relative efficiency, specific fuel consumption, heat balance.

Improvements; turbo charging, turbo charging and intercooling, cooling system and

exhaust gas heat recovery systems.


1. Richard E. Sonntag & Claus Borgnakke, Introduction to Engineering

Thermodynamics, John Wiley & Sons.

2. Sonntag & Van Wylen's, Introduction to Thermodynamics, John Wiley & Sons.

3. Applied Thermodynamics for Engineering Technologists - S.I.Units; T.P.Eastop,

A.McConkey; Longman, ISBN No.:0 582 44197-8

4. Engineering Thermodynamics – Work and Heat Transfer, G.F.C.Rogers, Y.R.Mathew;ELBS, ISBN No.:0 582 05376 5

Practical List

1. Determination of calorific value using gas calorimeter.

2. Determination of calorific value using Bomb calorimeter.

3. Determination of dryness fraction of steam using Throttling Calorimeter or Separatingand Throttling, Calorimeter.

4. Trial on boiler to determine boiler efficiency, equivalent evaporation and Energy

balance.

54/2



4




Person/

Remarks

0102

03

04

05

06

07

08

09

10

11

1213

14

15

16

17


55/2



1




Learning Outcomes

Compute forces and reactions on structural members according to the Building

Code.

Proficiency in the basic concepts of truss analysis.

Compute stresses, strains, shear and moment in beams and columns.

Proficiency in the basic concepts and procedures used in designing timber beamand column.

Proficiency in the basic concepts and procedures used in designing steel beams

and columns. Solve torsion problems of circular shafts as solid or hollow bars




term and end semester examination.Mid terms are closed/open book written examinations of 02 hour duration.


duration.

End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 60%

Module Number CE1207 Title Strength of Materials I



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

56/2



2

Syllabus

1. General Concepts (01 Hours)

Analyzing the equilibrium of forces in the static state, relationship of the applied forces

to the deformation of a structure, compatibility of those deformations with structural

integrity.

2. Properties of Materials (01 Hours)

Tension, compression, hardness and impact tests.

3. Stresses and Strains (06 Hours)

stresses and strain in two and three dimensions, formulae for normal and shear stress oninclined plane, Mohr’s circle of stress, invariants of a Mohr’s circle, maximum and

minimum principle stresses, pole of the Mohr’s circle, Applications of Mohr’s circle and

normal/shear stress formulae in analyzing stress systems, Young’s modules, shear

modulus and Poisson’s ratio, normal strain and shear strain.

4. Statically determinate systems. (06 Hours)

St. Venant Principle. Stress analysis of thin walled vessels and rotating rings, closed

coiled and open coiled helical springs, flat spiral springs, leaf springs, conical springs.

5. Shear force and Bending Moment in Beams. (05 Hours)

Relationships between loads, shear forces and bending moment; shear force and bending

moment diagrams. Bending stresses in beams, bending of beams of two materials.

6. Deflection of Beams (04 Hours)

Simple Cases. Beam flexure equation for small deflections, direct integration and

moment area method.

7. Torsion of circular cross sections (05 Hours)

Shear stress due to torsion, polar moment of inertia of a hollow/solid circular section,torsion formula, tapering and composite shafts, strain energy due to torsion stored in a

shaft, transmission of power through shaft/pulley systems.

57/2



3

8. Buckling of struts (02 Hours)


1.

Mechanics of Materials: An Integrated Integrated Learning System, T.A. Philpot,J

Wiley & Sons, 2008.

2. Mechanics of materials, 3rd edition Ferdinand P. Beer, E. Russell Johnston, Jr. &John T. DeWolf, McGraw-Hill, 2005. (Textbook)

3. Strength of materials, R.S Khurmi,, S. Chand & company LTD. 2001

Practical List

1. Shear force and bending moment

2. Tensile test

3. Computation of Forces in Trusses

4.

Design of timber beams and columns5. Design of steel beams and columns

6. Composite section behavior (e.g. Timber with steel)




Person/

Remarks

0102

03

04

05

06

07

08

09

10

11

1213

14

15

16

17


58/2



4

59/2



1




Learning Outcomes

Be able to identify engineering materials.

Be able to explain material behavior. Be able to use simple testing and inspection equipment safely to determine the

properties of materials.

Be able to make a distinction between materials by comparing their properties.

Be able to identify how the selection of the material has influenced a product.


Acquisition of the knowledge and skills will be assessed continuously through quizzes,take home assignments, reports produced on laboratory practical classes, projects, mid




End Semester

Exam


15%

Mid

Term(s)

Written Oral


Practical(s)

Project(s)


15% 65%

Module Number ME1207 Title Properties of Engineering

Materials



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

60/2



2

Syllabus

1. Historical Development & Justification/need for acquiring knowledge on

Engineering Materials. (01 Hour)

2. Classification of Engineering Materials (03 Hours)

Metals:

Ferrous; carbon, alloy, stainless, tool and die steels, cast irons

Nonferrous; aluminum, magnesium, copper, nickel, titanium, super alloys,refractory metals, beryllium, zirconium, low-melting alloys, precious

metals

Plastics: Thermoplastics, Thermosets, Elastomers

Ceramics: glass ceramics, glasses, graphite, diamond, diamond-like materials

Composites: reinforced plastics, metal-matrix and ceramic-matrix composites,

and laminates.Others: oxides, Nitrides, Carbides, engineered materials, nanomaterials, shape

memory alloys, amorphous alloys, superconductors and all other new materials

with unique/special properties.

3. Structure of Metals (06 Hours)

The crystal structure of Metals: [body-centered cubic (bcc), face-centered cubic (fcc),

hexagonal close-packed(hcp)], Deformation and strength of single crystals,

Imperfections in the Crystal Structure of Metals, Grains and Grain Boundaries,

Plastic Deformation of Polycrystalline Metals, Recovery, Recrystallization and GrainGrowth, Cold, Warm and Hot Working

4. Manufacturing Properties of Materials (04 Hours)

Tension, Compression, Torsion, Bending (Flexure), Hardness, Fatigue, Creep, Impact,Failure and Fracture of Materials in Manufacturing and in Service, Residual Stresses,

Work, Heat and Temperature

5.

Physical Properties of Materials (02 Hours)

Density, Melting Point, Specific Heat, Thermal Conductivity, Thermal Expansion,

Electrical, Magnetic and Optical Properties, Corrosion Resistance

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3

6. Metal Alloys (04 Hours)

Structure, Phase Diagrams, Iron-Carbon System, Iron-Iron Carbide Phase Diagram

and the Development of Microstructures in Steels Cast Irons, Cast Irons, Heat

Treatment, Harden ability, Case Hardening, Annealing, Heat-Treating Furnaces &

Equipment,

7. Ferrous Metals and Alloys (02 Hours)

Production of Iron and Steel, Casting of Ingots, Continuous Casting, Carbon and

Alloy Steels, Stainless Steels, Tool and Die Steels

8. Nonferrous Metals and Alloys (02 Hours)

Aluminum and Aluminum Alloys, Magnesium and Magnesium Alloys, Copper andCopper Alloys, Nickel and Nickel Alloys, Super alloys, Titanium and Titanium

Alloys, Refractory Metals and Alloys, Beryllium, Zirconium, Low-melting Alloys,Precious Metals, Shape-Memory Alloys, Nanomaterials.

9. Polymers (02 Hours)

Structure, Thermoplastics, Thermosetting Plastics, Additives in Plastics, GeneralProperties and Applications, Biodegradable Plastics, Elastomers (Rubbers)

10.

Ceramics (02 Hours)

Structure, General Properties, Applications, Glasses, Glass Ceramics, Graphite,

Diamond

11. Composite Materials (02 Hours)

Structure, Properties, Applications, Metal-Matrix & Ceramic-Matrix Composites andother Composites.

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4


1. Materials Science and Engineering: An Introduction. William D Callister

2. Workshop Technology Part I, Part II and Part III; W A Chapman

3. Production Technology , Processes Materials and Planning; W Bolton

Schedule of Lectures (to be prepared by the Lecture and approved by the modulecoordinator to be distributed to the students on the day of commencement of the module):


Person/

Remarks

01

02

03

04

05

06

0708

09

10

11

12

13

14

15

16

17


63/2



1




Learning Outcomes.

Identify major parts of a typical automotive engine. Comprehension of the Terminology.

Understand the sub systems of an automobile and the basic function of the

major parts.

Cite and demonstrate safe working practices related to automotives andautomobiles.


room, take home assignments, reports produced on laboratory practical classes, projects,mid semester examinations and end semester examination.


End Semester

Exam


30%

Mid

Term(s)

Written Oral


Practical(s)

Project(s)


15% 50%

Module Number ME1208 Title Introduction to

Automobile Technology



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

64/2



2

Syllabus

1. Introduction (01 Hours)

Historical development of the automotives. Role of automotives in the Sri Lankan

socio economic status. Classification of automotive engines. Statistics of differenttypes of automotives based on the above classification in Sri Lanka. Regional and

global status. Legislature with relation to the manufacture import/export and use of

automotives in Sri Lanka. Social and environmental issues related to automotives(auto industry) and initiatives taken to mitigate them. Role, scope and prospects for

HNDE diplomates in the automobile industry.

2. Engine Fundamentals (02 Hours)

Main Strokes; Suction, Compression, Power and Exhaust. Major components

associated with the engine; piston cylinder unit and associated parts, rings, valves andvalve train, timing, spark plugs, injectors, crank shaft, crank case, cooling jackets,

engine block, Mechanisms and devices with respect to the intake of Air and exhaust

of combusted products. Cam shaft and cam

3. Engine Design Classifications (02 Hours)

Air Cooling, Liquid Cooling, 2-stroke, 4-stroke, Compression ignition, Spark

ignition, Steam Engine, Cylinder arrangements; inline and other variations, Cylinder

numbering and firing order, Overhead cam engine, wankel engine, other

modifications for special purposes; turbo charging, inter cooling etc.

4. Engine Lubrication System (02 Hours)

Main parts of an engine lubrication system with reference to the specific location,

Operation of the engine lubrication system, Types of lubricants; characteristics andrates, Safety procedures that should be followed when working with the lubrication

system

5. Engine Cooling System (02 Hours)

Functions of a cooling system, operation and construction of major cooling system

parts and assemblies, safety procedures when working on a cooling system.

65/2



3

6. Fuel and Ignition Systems (02 Hours)

Components in the fuel carburetion and injection systems with particular locations,

Mechanism of air supply, ignition system (applicable for spark ignition), Introduction

to advanced systems. Cleaning and filtration.

7. Transmission (02 Hours)

Gear operating principles. Identify & define major parts of a transmission. Explain

the fundamental operation of a manual transmission. Trace the power flow through

transmission gears. Compare the construction of different types of manualtransmissions. Explain the purpose and operation of a transmission overdrive ratio.

Repeat the same for automatic transmission system.

8. Steering (01 Hours)

Describe and identify major parts of a steering system. Operating principles ofsteering systems. Differences between a linkage steering and a rack-and-pinion

steering system. Operation of hydraulic and electric-assisted power steering systems.

Operation of four-wheel steering systems.

9. Brake System (01 Hours)

Mechanical and hydraulic brake systems. Identify the major parts of an automotive brake system. Basic functions of the major parts of a brake system. Drum and disc

brakes. Operation of parking brakes. Operation of power brakes.


1. Internal Combustion Engines Analysis and Practice Obert, E.F., InternationalText Books Co.,Scranton, Pennsylvania, 1988.

2. Automotive Engines, William H. Crouse, McGraw Hill Publishers, 1985.

3.

Automotive Engines Ellinger H.E., Prentice Hall Publishers, 1992.4. Automotive Heating and Air Conditioning (3rd Edition), By Tom Birch.

66/2





1




Learning Outcomes

Refrigeration effect and different methods of refrigeration.

Types of refrigerants, characteristics of refrigerants

Working principals of practical refrigeration cycles and awareness on

performance


Acquisition of the knowledge and skills will be assessed continuously through lectureroom assignments, take home assignments, reports produced on laboratory practical



End Semester Examination is a closed/open book written examination of 02 hour(s).

End Semester

Exam


30%

Mid

Term(s)

Written Oral

Quiz(s)

Take Home Assignment(s)Practical(s)

Project(s)


15% 50%

Module Number ME1209 Title Introduction to

Refrigeration & Air

Conditioning



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

68/2



2

Syllabus

1. Simple Vapour Compression Refrigeration (04 Hours)

Vapourisation the Fluid, Controlling the Vapourising Temperature, Vapourising at

sub-atmospheric Pressure, Maintaining the Constant Mass in Evaporator, p-h charts

for Refrigerants, Simple Saturated Cycle, Analysis of Vapour Compression

Refrigeration Cycle, Unit of Refrigeration, Effect of Suction Temperature andCondensing Temperature on Cycle Performance, Actual Refrigeration Cycle, Effect

of sub-cooling, super heating, Effect of Pressure Losses, Liquid Suction Heat

Exchangers.

2. Properties of Common Refrigerants (02 Hours)

Requirement for Refrigerants, Identification of Refrigerants by Number,

Classification of Refrigerants, Comparison, Miscellaneous Properties, Heat TransferComparison of the Refrigerants, Refrigerant Selection, Brines, Brine Selection.

3. Absorption Refrigeration (04 Hours)

Introduction, Absorption Refrigeration System, Simple Absorption System, Practical

Vapour Absorption System, Simple Electrolux Domestic Unit, Improved Version,Elementary Properties of Binary Mixtures, Temperature Concentration Diagram,

Elementary Steady Flow Process with Binary Mixtures, Theoretical Absorption

Refrigeration System, Large Tonnage Lithium Bromide-Water Equipment

4. Air Conditioning (02 Hours)

Purpose of air conditioning and definitions, types of air-conditioners, system

components of HVAC systems.

5. Operating requirements (02 Hours)

Thermal comfort, basic psychrometrics, cooling load, ventilation, air distribution,

terminal velocity, temperature, relative humidity, air quality, noise,

69/2



3


1. Althouse, A., Turnquist, C., & Bracciano, A., Modern Refrigeration and AirConditioning, The GoodheartWilcox Co., Inc USA. Latest Edition

Practical List1. Vapour Compression refrigeration systems analysis

2. Energy balance calculation of different components.

3. Refrigeration controls and estimation of performance indices.4. Absorption refrigeration system analysis

5. Domestic air-conditioners

6. Commercial air-conditioners7. Industrial air-conditioners

8. Auto air-conditioner

9. Air Quality, Heat gain and cooling load estimation using measurements.10. Air-conditioner in an air-craft.




Person/

Remarks

0102

03

04

05

06

07

08

09

10

11

1213

14

15

16

17


70/2



C u r r i c u l u m

M E C H A N I C A L E N G

I N E E R I N G

S

e c o n d Y e a r S e m e s t e r I

C o d e

T i t l e

R e m a r k s

L

T

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1

M A 2 1 0 3

E n g i n e e r i n g M a t h e m a t i c s w i t h M a t l a b

E , M

3 0

2

2

7 0

2

E N 2 1 0 3

E s s e n t i a l s o f C o m m u n i c a t i o n S k i l l s

C , E , M

4 5

1

2

2

7 3

3

I T 2 1 0 2

I n f o r m a t i o n T e c h n o l o g y I I A

C , E , M

6 0

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4

M E 2 1 1 0

M a n u f a c t u r i n g T

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M ( P r o ) O p t i o n 1

9 6

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9 6

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M ( A u t o ) O p t i o n 1

9 6

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M a r i n e E n g i n e e r i n g K n o w l e d g e ( G e n e r a l )

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1 7

1 9

2

3 5

2 1

G P A

C r e d i t s

T o t a l

H o u r s

G P A

C r e d i t s

N o n e

G P A

C r e d i t s

W e e k l

y






u c a t i o n , S r i L a n k a



P a g e

N u m b e r

P a g e

N u m b e r



N o n e

G P A

C r e d i t s

T o t a l

H o u r s

W e e k l y




1




Learning Outcomes

Skills of solving engineering mathematics problems with Mat lab.





End Semester Examination is a closed/open book written (drawing) examination of 03hour(s).


Semester

Exam

End Semester

Exam

Quiz(s)


Practical(s) (Mat lab) 60%

Project(s)Any other (Attendance) 5%

25%

Module Number MA 2103 Title Engineering Mathematics with

Mat lab

Year Second Year Semester 01


√

Hours Per Week:


Day /Time/Hall

72/2



2

Syllabus

1. Application of Algebra (04 Hours)

Application of Algebra in Engineering - Linear Equations

Application of Algebra in Engineering - Quadratic Equations

Lab #1: Application of Algebra in Engineering: The One-Loop Circuit

2. Trigonometry (04 Hours)

Trigonometry - One-Link Planar Robot

Trigonometry - One and Two-Link Planar Robots

Lab #2: Trigonometric Relationships in One and Two-Link Planar Robots

3. Vectors (04 Hours)

2-D Vectors in Engineering

Complex Numbers in Engineering

IntroductionLab #3: Measurement and Analysis of Harmonic Signals

4. Sinusoids, Harmonics and Matrices (04 Hours)

Sinusoids and Harmonic Signals in Engineering

Systems of Equations and Matrices in EngineeringLab #4: Systems of Equations in Engineering: The Two-Loop Circuit

5. Derivatives (06 Hours) Introduction to Derivatives in Engineering

Application of Derivatives - Velocity and AccelerationApplication of Derivatives - Electric Circuits

Application of Derivatives - Deflection of Beams

Lab #5: Derivatives in Engineering: Velocity and Acceleration in Free-Fall

6. Integrals (04 Hours)

Introduction to Integrals in Engineering

Application of Integrals in StaticApplication of Integrals in Dynamics

Application of Integrals in Electric Circuits

Lab #6: Integrals in Engineering: Work and Stored Energy in a Spring

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7. Differential Equations (04 Hours)

Introduction to Differential Equations - The Leaking Bucket

Application of Differential Equations - Mechanical Systems

Lab #7: Differential Equations in Engineering: The Leaking Bucket

Application of Differential Equations - Electrical Systems

Lab #8: Differential Equations in Engineering: Spring-Mass Vibration


Gilat, A., Mat lab: An Introduction with Applications, 2nd ed., John Wiley & Sons, 2004.




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Learning Outcomes Recognize different perspectives and assumptions in communication.

Ability to explain the principles of good interpersonal communication and its

applications. Skills of persuasion and negotiation in communication.

Ability to review and practice strategies for giving and receiving feedback.

Setting attainable goals to improve personal communication skills.

Improved soft skills and people skills, which will make the transition from student toworkplace smoother and help them to excel in their jobs.

Enhanced students’ performance at Placement Interviews, Group Discussions and

other recruitment exercises.






duration and an oral examination of 20 min duration.

End Semester

Exam


25%

Mid

Term(s) Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 20% 30%

Module Number EN 2103 Title Essentials of

Communication Skills



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

75/2



2

Syllabus

Part I PC Based (40 %)

A. English Language Lab (11 Hours)

1. Listening Comprehension (01 Hours)

Listening and typing – Listening and sequencing of sentences –

Filling in the blanks – Listening and answering the questions

2. Reading Comprehension and Vocabulary (04 Hours)

Filling in the blanks - Close Exercises – Vocabulary building –

Reading and answering questions.

3. Speaking: (06 Hours)

Phonetics: Intonation – Ear Training – Correct Pronunciation –

Sound recognition exercises -Common Errors in English

Conversations: Face to Face Conversation - Telephone conversation –

Role plays activities (Students take on roles and engage in conversation)

B. Career Lab (10 Hours)

(Samples should be made available to learn and practice in the class room session)

1. Resume / Report Preparation / Letter Writing (02 Hour)

Structuring the resume / report – Letter writing / E-mail communication –

Samples

2. Presentation Skills (02 Hour)

Elements of an effective presentation – Structure of a presentation –Presentation tools – Voice Modulation – Audience analysis – Body

Language – Video Samples

3. Soft Skill (02 Hours)

Time Management – Articulateness – Assertiveness – Psychometrics –

Innovation and Creativity – Stress Management & Poise – Video Samples

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4. Group Discussion (02 Hour)

Why is GD part of selection process? – Structure of a GD – Moderator-led

and other GDs – Strategies in GD – Team work – Body Language – Mock

GD – Video Samples

5. Interview Skills (02 Hour)

Kinds of Interviews – Required Key Skills – Corporate culture – MockInterviews – Video Samples

Part II 60%

Class Room Sessions (Practice Sessions) 24 Hours

1. Resume / Report Preparation /Letter writing : Students prepare their

own resume and report. (04 Hours)

2. Presentation Skills: Students make presentations on given topics. (08 Hours)

3. Group Discussion: Students participate in group discussions. (06 Hours)

4. Interview Skills: Students participate in Mock interviews (06 Hours)

Recommended Textbooks/Reading/Material

1. Meenakshi Raman and Sangeetha Sharma, Technical Communication –

Principles and Practice, Oxford University Press, New Delhi (2004)

2. Barker. A - Improve your communication skills – Kogan Page India Pvt Ltd, New

Delhi (2006)3. Adrian Doff and Christopher Jones – Language in Use (Upper-Intermediate),

Cambridge University Press, First South Asian Edition (2004)4. John Seely, The Oxford Guide to writing and speaking, Oxford University Press,

New Delhi (2004)

5. Orey, Maureen and Prisk, Jenni. Communication Skills Training. ASTD Press.

Current edition.6.

Instructor designed handouts, Video clips, WORKPLACE COMMUNICATION

SKILLS , BUSN-0156

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Learning Outcomes

Understanding of fundamentals of programming and start programming in Visual Basic







hour(s).

End Semester

Exam


30%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)Project(s)


15% 50%

Module Number IT2102 Title Information Technology IIA



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall



Syllabus

1. Fundamentals of Computer Programming (.. Hours)

Visual development environment, Event driven programming, Variables and variable types.,

Input and Output , Sequence control structure, Selection control structure and Loop controlstructure, Arrays., Modular programming.

2.

Visual Basic (.. Hours)

Taught as presently done- as proposed by lectures of ATI Mattakkuliya.


1. Developing Applications with Visual Basic P R Reed JR,

2. Teach Yourself Visual Basic 6 in 21 Days G Perry.3. Computer Networks - Second Edition Tanenbaum, S Andrew




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Ministry of Higher Education, Sri Lanka

Higher National Diploma in Engineering


Learning Outcomes

Choice of Manufacturing process and material for a product.

Select attachments. Setting of attachments.

Setting the work piece. Selection of cutting tools. Setting the cutting tools. Operate the machines with accuracy

Take care and maintenance of the machines.

Determine the dimensional accuracy of jobs produced. Inculcate Quality mindedness at all levels of work.

Method of AssessmentAcquisition of the knowledge and skills will be assessed continuously through lectureroom assignments, take home assignments, reports produced on laboratory practical




End Semester

Exam


10%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 70%

Module Number ME2110 Title ManufacturingTechnology



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

81/2



2

Syllabus

1. Role of Manufacturing Processes and Technology in social and economic

development. (02 Hours)

Background, overview of manufacturing/production processes, current trends (both

local and global), Significance and importance with respect to social and economic

terms such as share of the manufacturing/production in the local and global economy,examples, design, selection of materials, costs and availability, Eco friendliness,

environmental concerns, recycling, choice of different processes and technology,economies of scale, CAD/CAM, Quality Assurance, Total Quality Management.

2. Metal Casting: Processes, Technology, Equipment & Accessories (04 Hours)

Metal Casting Processes: Sand Casting, Shell-Mold Casting, Expendable-PatternCasting, Plaster-Mold Casting, Ceramic-Mold Casting, Investment Casting, Vacuum

Casting, Permanent-Mold Casting, Slush Casting, Pressure Casting, Die Casting,

Centrifugal Casting, Squeeze Casting and Semisolid-Metal Forming, Casting

Techniques for Single-Crystal Components, Rapid Solidification (Amorphous Alloys),Inspection, Melting Practice and Furnaces, Foundries and Foundry Automation.

Design, Materials, and Economics: Design Considerations, Casting Alloys, Economics

3. Rolling of Metals (02 Hours)

Flat Rolling, Flat Rolling Practice, Rolling Mills, Shape Rolling Operations, Production

of Seamless Tubing and Pipe, Continuous Casting and Rolling.

4. Forging of Metals (04 Hours)

Open-Die Forging, Impression-Die and Closed-Die Forging, Related Forging

Operations, Rotary Swaging, Forging-Die Design, Die Materials and Lubrication,

Forge ability, Forging Machines, Forging Practice and Process Capabilities, DieManufacturing Methods, The Economics of Forging.

5. Extrusion and Drawing of Metals (04 Hours)

The Extrusion Process, Extrusion Practice, Hot Extrusion, Cold Extrusion, Impact

Extrusion, Hydrostatic Extrusion, Extrusion Defects, Extrusion Equipment, TheDrawing Process, Drawing Practice, Defects and Residual Stresses, Drawing

Equipment.

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3

6. Processing of Powder Metals, Ceramics, Glass and Superconductors (04 Hours)

Production of Metal Powders, Compaction of Metal Powders, Sintering, Secondary and

Finishing Operations, Design Considerations for Powder Metallurgy, Economics of

Powder Metallurgy, Process capabilities, Shaping Ceramics, Forming and ShapingGlass, Techniques for Strengthening and Treating Glass, Design Considerations for

Ceramics and Glasses, Processing of Superconductors.

7. Forming and Shaping Plastics and Plastics and Composite Materials (04 Hours)

Extrusion, Injection Molding, Blow Molding, Rotational Molding, Thermoforming,

Compression Molding, Transfer Molding, Casting, Cold Forming and Solid-Phase

Forming, Processing Elastomers, Processing Reinforced Plastics, Processing Metal-Matrix Composites, Processing Ceramic-Matrix Composites, Design Considerations

and Economics of Forming and Shaping Plastics.

8. Rapid-Prototyping Operations (02 Hours)

Introduction, Subtractive Processes, additive Processes, Virtual Prototyping,Applications

9. Quality Assurance, Testing, and Inspection (04 Hours)

Product Quality, Quality Assurance, Total Quality Management, Tanguchi Methods,

The ISO and QS Standards, Statistical Methods of Quality Control, Statistical Process

Control, Reliability, Nondestructive Testing, Destructive Testing, AutomatedInspection.


1. Manufacturing Engineering & Technology, Kalpakjian, , 3rd edition, Addison

Wesley. ISBN # 0-201- 53846-6.

2.

Manufacturing Planning and Control Systems ,Vollmann, T.B., Berry,W.L.,Whybark,D. (2003), McGraw-Hill

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4

Practical List

03 practical exercises to cover the following areas

1. Casting

2. polymer processing

3. Powder technology

4.

Metal cutting and forming



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1




Learning Outcomes Create a production ready drawing of a simple machine part using a drafting board

and/or CAD system.

Create an orthographic assembly drawing of an end product incorporating the

previously drawn machine part using a drafting board and/or CAD system.

Create a pictorial assembly drawing of a simple production part using a drafting

board and/or CAD system.

Use appropriate technical references to create the bill-of-materials required for the

assembly of a specific end product.






End Semester

Exam


35%

Mid

Term(s)

Written Oral


Practical(s)

Project(s)


20% 40%

Module Number ME 2111 Title Assembly Drawing and Solid

Modeling



√

Hours Per Week:


(Drawing)

03 Filed Visits(Other)

Day /Time/Hall

85/2



2

Syllabus

Part I – Assembly Drawing

1. Limits, Fits & Dimensional Tolerances (02 Hours)

Terminology, Necessity of Limit system, Unilateral and Bilateral Tolerances, Relation

between Tolerances and Manufacturing Processes, Methods of indicating tolerances ondrawings, IT grades, Systems of fits, Types fits, Selection of fits, Selection of tolerances

based on fits.

2. Geometrical Tolerances (02 Hours)

Need of Geometrical Tolerances, Terminology, Tolerances for Single Features such asStraightness, Flatness, Circularity, Cylindricity. Tolerances for Related Features such as

Parallelism, Perpendicularity, Angularity, Concentricity, Tolerance Symbol and Value,Indicating Geometrical Tolerances on drawings.

3. Surface Finish (01 Hour)

Surface Texture, Surface Roughness Number, Roughness Symbols, Range of Roughness

obtainable with different manufacturing processes.

4. Production Drawings (04 Hours)

Assembly and Detail Drawing, Tabular and Standard Drawings, Bill of Material and

Parts Lists, Drawings, Order of Drawings, Penciling, Inking, Titles, Checking, Sketches,Measuring and Dimensioning, Reproduction, Filing and Storage, Simplified Practices,

Templates, Overlays

Part II – Solid Modeling

1. Assembly Modeling (03 Hours)

Create Parts in the Assembly Modular Mode, Degrees of Freedom,

Assembly Constraints, CreateExploded Assemblies,

2. Content Center & Basic Motion Analysis (03 Hours) Content Center Library, Analyze Interference Tool, Drive Constraint tool to Create Motion,

Simulation Video Output File

86/2



3

Drawing Practice

1. Five assignments on Hand Drawings2. Seven assignments/projects on CAD

Recommended Texts/Software

1. Parametric Modeling with Autodesk Inventor 2010, Schroff Development Corporation.

2. Guangming Zhang, Engineering Design and Pro/Engineer Wildfire, version 4.0,

copyright 2008, ISBN # 978-0-09792518-3-8

3.

AutoCAD/Solid Works/ProEngineer



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1




Learning Outcomes

Types of devices designed based on the thermodynamics principles to extract net

positive work for useful processes and their thermodynamic analysis.

Practical applications of thermodynamic cycles and working substances that can

be utilized to transfer energy in thermodynamic or mechanical devices. Performance indices/indicators of thermodynamics devices operating on

processes or cycles.

First Law analysis for processes and systems with change of chemical

composition Principles of heat and mass transfer.






End SemesterExamContinuous Assessment15% MidTerm(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 65%

Module Number ME2112 Title Applied Thermodynamics

and Introduction to Heat

and Mass Transfer



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

88/2



2

Syllabus

1. Reciprocating Air Compressor (06 Hours)

Mechanical Details, Single Stage Compressor, Isothermal Efficiency, Adiabatic

Efficiency, Clearance and Clearance Volume, Volumetric Efficiency, Multi-Stage

Compressors, Inter-cooling, Indicator and Indicator Diagram, Mean Effective

Pressure, Indicator Horse Power, Mechanical Efficiency, Control of Compressor,Optimum Intermediate Pressure, Imperfect Inter-cooling, Multi-stage compression

with Compression Index Different for both the stages and Perfect Inter-cooling.

2. Gas Turbines (06 Hours)

Closed and Open Cycles f or Gas Turbines, Basic Close Cycle and Analysis (Bryton

or Joule Cycle), Optimum Pressure Ratio for Maximum Cycle Output, Optimum

Pressure Ratio for Maximum Thermal Efficiency, Open Cycle and Analysis, JetPropulsion, Specific Trust, Gas Turbine Cycles with Heat Exchanger or Regenerator,

Intercooling and Reheating, Multi-shaft Systems, Modern Gas Turbine Application.

3. Steam Generators (02 Hours)

Classification of Boilers, Lancashire Boiler, Superheater Arrangements forLancashire Boiler, Cornish Boiler, Vertical Tubular Boilers, Multi-tubular Fire Tube

Boilers, Horizontal Return Tubular Boilers, Short Fire Box Boiler, Compact Boiler,

Locomotive Type Boiler, Scotch Boiler, Multi-tubular Vertical Fire Tube Boilers,

Chochran Boiler, Manning Boiler, Vertical Fire Tube Boiler, Water Tube Boilers andDifferent Types, Babcock and Wilxcox Water Tube Boiler: Cross Drum, Bent Tube

Water Tube Boilers, Stirlling Boiler (Three Steam Drums, Two Mud Drums), High

Pressure Boilers.

4. Boiler Mountings and Accessories (02 Hours)

Water Gauge and Water Level Indicator, Pressure Gauge, Steam Stop Valve or

Junction Valve, Feed Check Valve, Blow Down Cock, Fusible Plug, Spring LoadedSafety Valve, Dead Weight Safety Valve, Lever Safety Valve, High Steam and Low

Water Safety Valve, Pressure Reducing Valve, Steam Traps, Steam Separator,Economizer, Feed Pumps, Injector.

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5. Steam Nozzles (04 Hours)

Definition, Isentropic Flow in a Nozzle, Velocity of Steam Leaving the Nozzle,

Entropy Changes with Fraction, Mass Flow of Steam, Critical Pressure Ratio, Effect

of Friction, Nozzles Operating off the Design Pressure Ratio, Super Saturated Flow in

Nozzles.

6. Steam Turbines (04 Hours)

Operating Concepts, Classification, Pressure and Velocity Compounding, Steam

Turbine Performances-Reheat Factor, Method of Governing, Throttle Governing, Nozzle Control Governing, By-Pass Governing, Back Pressure and Pass out Turbines

7. Condensers (02 Hours)

Function of a Condenser in a Steam Power Plant, Vacuum, Vacuum Measurement,

Vacuum Efficiency, Mass of Circulating Water Required in a Condenser, AirRemoval, Air Ejector.

8. Cycles for Steam Power Plants (04 Hours)

Governing Principals of Power Cycles with alternative vaporization and condensation,Carnot Vapour Cycle, Ideal Rankine Cycle, Real Cycles, Energy and Efficiency

Analysis, Reheating, Regeneration, Closed and Open Feedwater Heaters,Cogeneration, Binary Cycles, Combined Cycles.

9. Draught (02 Hours)

Classification, Natural Draught, Manometer Draught Gauge, Chimney Height &

Diameter, Available Draught, Artificial Draught, Induced Draught, Forced Draught.

10. Gas Mixtures (04 Hours)

Mixture of Pure Substance in Thermodynamic Applications, non-reacting Gas

Mixtures, Mass and Mole Fractions, P-v-T Behavior of Gas Mixtures, Properties

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11. Psychrometry (06 Hours)

Principles of Psychrometry, Enthalpy of Moist Air, Psychrometric Chart,

Psychrometric Process, Mixing of Air Streams, Sensible Heating and Cooling

Processes, By-pass Factor, Humidification Process, Dehumidification Process,Sensible Heat Factor, Cooling and Dehumidification, Room or Conditioned Space

Sensible Heat Factor, Effective Surface Temperature, Cooling and Humidification,

Humidifying Efficiency, Heating and Humidification, Heating and Dehumidification(Adiabatic Dehumidification), Room Sensible Heat Factor (Geometrical Construction

12. Steady flow of Compressible Fluids (02 Hours)

Stagnation properties, Critical condition and related property relations, Steady flowthrough nozzles, Flow through Nozzle and Diffuser.

13. Fundamentals of Heat Transfer (08 Hours)

Conduction, Thermal Conductivity, Conductivity through solids of different

geometrical configurations and through composites, Heat Exchangers, LogarithmicMean Temperature Difference, Convective Heat Transfer, Natural Convection,

Laminar and Turbulent, Radiation Heat Transfer, Absorption, Reflection and

Transmission of Radiation, Black Body Radiation, Emissive Power, Emissivity,Absorptivity, Reflectivity, Heat Exchanges Between Surfaces Separated by Non-

absorbing Media, Radiation Heat Transfer Coefficient.

14. Thermal Insulation (02 Hours)

Mechanism of Insulation-Mass Insulation, Types of Insulation Materials, Properties

of Insulating Materials, Effect of Various Parameters on Thermal Properties,

Insulating Materials, Insulated Systems, Economic Insulation Thickness.

15. Thermodynamics for Reacting Systems (06 Hours)

Enthalpy of formation, Kinetics of Chemical Reactions, First and Second Law

analysis for chemically reacting systems, Stoichiometry, Adiabatic FlameTemperature.

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5


1. Richard E. Sonntag & Claus Borgnakke, Introduction to Engineering

Thermodynamics, John Wiley & Sons.

2. Sonntag & Van Wylen's, Introduction to Thermodynamics, John Wiley & Sons.

3. Applied Thermodynamics for Engineering Technologists - S.I.Units; T.P.Eastop,

A.McConkey; Longman, ISBN No.:0 582 44197-8 4.

Engineering Thermodynamics – Work and Heat Transfer, G.F.C.Rogers, Y.R.Mathew;ELBS, ISBN No.:0 582 05376 5

Practical List

1. Flue gas analysis using Orsat apparatus or Gas analyzer.2. Trial on multi stage reciprocating air compressor.

3. Visit to any industry, which uses boiler and submission of detailed report.

4. Measurement of fuel properties such as Flash point, Pour point, Cloud Point.5. Trial on boiler to determine boiler efficiency, equivalent evaporation and Energy

balance.

6. Steam turbine trial7. Gas turbine trial

8. Heat transfer apparatus




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Learning Outcomes Analysis of Mechanisms

Balancing

Vibration in mechanisms and systems







End Semester

Exam


15%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)


15% 65%

Module Number ME2113 Title Engineering Mechanics II



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

93/2



2

Syllabus

1. Mechanisms (06 hours)

Degrees of freedom and definition of mechanisms/ Grubler’s equation, Kinematics of

plane Mechanisms: Instantaneous center of rotation method, Velocity diagram method, Acceleration diagram method, Analytical method, Kinetics of plane Mechanisms: Estimation of loads on elements including inertia effects

2. Turning Moment Diagram and Flywheel (04 hours)

Turning moment diagram, Engine torque, load torque and accelerating torque in a

simple drive, Cyclic fluctuation of speed , work done and work absorbed per cycle, meanspeed, coefficient of fluctuation of speed and energy, Moment of inertia of flywheel and

design of fly wheel.

4. Balancing of Rotors (04 hours)

Introduction to balancing of rigid rotors, Static and dynamic balancing of rigid rotors,Force and couple polygon method, Resolution method and applications.

5. Gear Drives (06 hours)

Introduction to gear drives, Types of gears, gearing between parallel shafts, external and

internal gearing. Basic definition and equations (Pitch circles, pitch point, circular pitch,and module pitch.) Speed: torque relationship, power equation and efficiency in gear

trains, Introduction to epic-cyclic gearing: Rotation table method and angular velocity

method for determining speed ratios, Acceleration of gears, equivalent moment of inertia

and determination of torque.

6. Governors (02 hours)

Function of a governor, Comparison between function of a fly wheel and a governor.Classification of governors and types of governors.

7. Mechanical Vibrations (08 -

Vibrations without damping: Free Vibrations of Particles, Simple Harmonic Motion,

Simple Pendulum (Approximate Solution), Simple Pendulum (Exact Solution), Free

Vibrations of Rigid Bodies, Application of the Principle of Conservation of Energy,

Forced Vibrations

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Damped Vibrations: Damped Free Vibrations, Damped Forced Vibrations, Electrical

Analogues


1. Machinery Vibration: Balancing, Special Reprint Edition by Victor Wowk2. Engineering Mechanics – Dynamics; R S Hibbler

3. Engineering Mechanics – Statics; J L Meriam and L G Kraige

4. Applied Mechanics; H Hannah, M J Hillier5. Applied Mechanics and Strength of Materials; R S Khurmi

Practical List

1. Flywheel2. Balancing of rotors

3.

Gears4. Vibration




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Learning Outcomes

Purpose and system analysis

Time and frequency response system

System design

Mechatronic applications and design





hour(s).

End Semester

Exam


10%

Mid

Term(s)

Written Oral

Quiz(s)




15% 70%

Module Number ME 2114 Title Control Systems and

Introduction to

Mechatronics



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

96/2



2

Syllabus

1. BASIC CONCEPTS AND SYSTEM REPRESENTATION (04

Hours)

Terminology and basic structure - feedback control theory - multivariable systems -dynamic models – state variable models - impulse response models and transfer function

models - application to mechanical, thermal, hydraulic, pneumatic and electromechanicalsystems. Block diagram representation and signal flow graphs - control system

components.

2. TIME RESPONSE ANALYSIS AND DESIGN (04 Hours)

I and II order systems - performance specifications - feedback analysis - P, PI, PIDcontrollers design - effect of pole, zero addition - desired closed loop pole location - root

locus plot and applications - steady state and dynamic error coefficients - robust control

3. FREQUENCY RESPONSE ANALYSIS AND DESIGN (04 Hours)

Performance specifications - correlation to time domain specifications - bode plots and

polar plots - gain and phase margin - constant Mand N circles and Nichols chart - all pass

and non-minimum phase systems.

4. STABILITY (04 Hours)

BIBO stability - Routh-Hurwitz criterion - stability ranges for a parameter - Nyquist

stability criterion – relative stability assessment using Routh and Nyquist criterion and bode plots.

5. COMPENSATION DESIGN (06 Hours)

Design concepts - realization of basic compensation - cascade compensation in timedomain and frequency domain (Simple MATLAB applications to analysis and

compensators design problems.)

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2. Introduction to Mechatronics

1. INTRODUCTION (02 Hours)

Definition – Trends - Control Methods: Standalone, PC Based (Real Time Operating

Systems, Graphical User Interface, and Simulation) – Applications: SPM, Robot, CNC,FMS, CIM.

2. SIGNAL CONDITIONING (06 Hours)

Introduction – Hardware - Digital I/O , Analog input – ADC , resolution , speed channels

Filtering Noise using passive components – Resistors, capacitors - Amplifying signals

using OP amps – Software - Digital Signal Processing – Low pass , high pass , notch

filtering

Recommended Textbooks/Reading/Software

1. Mechatronics: Electronic Control Systems in Mechanical and Electrical

Engineering (Paperback), by W. Bolton.2. Introduction to Control System Technology, by Robert N Bateson3. MATLAB Software




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Learning Outcomes

Electrical and electronic circuit components, their theory and applications

Industrial Electrical and Electronic devices

hands-on laboratory practical learning experience on variety of electronic circuits

and report writing





hour(s).

End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)




15% 60%

Module Number EE 2111 Title Applied Electricity and

Electronics



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

99/2



2

Syllabus

1. DC Networks (04 Hours)

Introduction to voltage and current, Resistance and Ohm’s law, Series and Parallel

Circuits and Kirchhoff‘s Laws, Current and Voltage Divider Rules, KVL, Numerical problems related to Ohm’s Law, Power, Energy & Efficiency.

2. Nodal Networks (04 Hours)

Mesh Analysis and Nodal Analysis Techniques, Network Analysis Theorems

3. Transformers

Principles of operation, Constructional Details, Ideal Transformer and PracticalTransformer, Losses, Transformer Test, Efficiency and Regulation Calculations

4. Direct current machines

Principle of operation of dc machines, armature windings, e.m.f equation in a dc machine,

Torque production in a dc machine, Operation of a dc machine as a generator, operationof a dc machine as a motor

5. Inductors and Capacitors (02 Hours)

6. AC Networks (04 Hours)

Sinusoidal ac waveform, Average and RMS value of sine waveform and numerical

problems. R, L and C elements, Series ac networks, impedance, Parallel ac networks,admittance.

7. Electronics

PN Junction Diodes, Diode Clippers and Clampers and Rectifiers, Introduction to BasicTransistor structure and operation, its biasing & amplification

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8. A.C Machines :

Three phase induction motor, principle of operation, slip and rotor frequency, torque

(simple problems). Synchronous Machines: Principle of operation, EMF equation

(Simple problems on EMF). Synchronous motor principle and operation.

9. Basic Instruments

Introduction, classification of instruments, operating principles, essential features of

measuring instruments, Moving coil permanent magnet (PMMC) instruments, Moving

Iron of Ammeters and Voltmeters


1. Introduction to Electricity, Electronics & Electromagnetics, Robert Boylestad &

Louis Nashelsky, , Prentice Hall, 5th

edition, 2002.

Practical List

1.

Function generator and Oscilloscope.

2. Circuits3. Mesh and nodal analysis

4. DC Machines

5. AC Machines

6. Practical on Industrial Electronics

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C u r r i c u l u m

M E C H A N I C A L E N G

I N E E R I N G

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e c o n d Y e a r S e m e s t e r I

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l i d s

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n o l o g y I


9 6

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9 6

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3

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M ( M R ) O p t i o n 1

9 6

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G P A

C r e d i t s

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H o u r s

G P A

C r e d i t s

N o n e

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C r e d i t s

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y






u c a t i o n , S r i L a n k a



P a g e

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P a g e

N u m b e r



N o n e

G P A

C r e d i t s

T o t a l

H o u r s

W e e k l y






2


Semester

Exam

End Semester

Exam

Quiz(s)


Project(s)


30% 65%

Syllabus

1. Special Functions (06 Hours)

Frobenious method solution in series of ordinary differential equations, singular points.Solution of Bessel and Legendre equations, Bessel functions, recurrence relations for J

n

(x) and generating function for Jn(x).

Legendre polynomial, Rodrigue’s formula, orthogonality properties, generating function

for Pn(x). Elliptic integrals and properties.

2. Partial Differential Equations (04 Hours)

Classification of partial differential equations, solutions of one dimensional waveequation, one dimensional unsteady heat flow equation and two dimensional steady heat

flow equation in Cartesian and polar coordinates by variable separable method with

reference to Fourier trigonometric series and by Laplace transform technique.

3. Fourier Series (04 Hours)

Dirichlet’s conditions – General Fourier series – Odd and even functions – Half rangesine series – Half range cosine series – Complex form of Fourier Series – Parseval’s

identify – Harmonic Analysis.

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4. Fourier Transform (04 Hours)

Fourier integral theorem (without proof) – Fourier transform pair – Sine and

Cosine transforms – Properties – Transforms of simple functions – Convolution theorem

– Parseval’s identity.

5. Laplace Transform (06 Hours)

Laplace transform of simple functions, first and second shifting theorems, multiplication

and t- division theorems; Laplace transforms of derivatives, integrals and periodic

functions.Inverse of Laplace transform and convolution property. Use of Laplace transform in

evaluating complicated and improper integrals and solution of differential equations

related to engineering problems.

6. Z -Transform and Difference Equations (06 Hours)

Z-transform - Elementary properties – Inverse Z – transform – Convolution theorem -

Formation of difference equations – Solution of difference equations using Z - transform.


1. Grewal, B.S., “Higher Engineering Mathematics”, Thirty Sixth Edition, KhannaPublishers, Delhi, 2001.

2. Kandasamy, P., Thilagavathy, K., and Gunavathy, K., “Engineering Mathematics

Volume III”, S. Chand & Company ltd., New Delhi, 1996.

3. Wylie C. Ray and Barrett Louis, C., “Advanced Engineering Mathematics”, SixthEdition, McGraw-Hill, Inc., New York, 1995.

4. Andrews, L.A., and Shivamoggi B.K., “Integral Transforms for Engineers andApplied Mathematicians”, Macmillen , New York ,1988.

5. Narayanan, S., Manicavachagom Pillay, T.K. and Ramaniah, G., “Advanced

Mathematics for Engineering Students”, Volumes II and III, S. Viswanathan (Printers

and Publishers) Pvt. Ltd. Chennai, 2002.6. Churchill, R.V. and Brown, J.W., “Fourier Series and Boundary Value Problems”,

Fourth Edition, McGraw-Hill Book Co., Singapore, 1987.

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Learning Outcomes Communication skills in a safe, interactive environment.

Public Speaking and Interpersonal Communication employing the principle of

invention by devising creative speech topics.

Exercise ethical considerations in the development and presentation of ideas.

Adapt to ideas to listeners' attitudes, values and beliefs.

Conduct library research, personal interviews, and other information-gathering

activities. Select verbal and audio/visual supporting material according to the needs of the

speech subject and situation.

Employ the principle of disposition by organizing speech content in compliancewith standard structural rules.

Develop effective speech introductions and conclusions.

Present speeches including informative, epideictic (speech of tribute), andforensic (speech of argument).

Evaluate classroom speeches, their own presentations, and messages to which

students are exposed in everyday life.

Gain control and command over speech anxiety.





Module Number EN 2204 Title Technical Communication

Skills



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

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End Semester Examination is a closed/open book written examination of 01 hour(s)duration and an oral examination of 30 min duration.


Written Oral

Quiz(s)


Practical(s)

Project(s)


20% 20% 30%

Syllabus

Part I - Theory

1. Review of essentials of communication (01 Hours)

2. Introduction to public speaking and communication anxiety, communication and the

self. (02 Hours)

3. Communication with credibility and confidence. (03 Hours)

4. Organizing and outlining for persuasive speaking. (03 Hours)

5. Communication climate, introduction to managing conflicts. (03 Hours)

6. Introduction to interpersonal communication, Impression management, perception.

(03 Hours)

Part I – Practical/Laboratory

5. Employ the principles of invention by devising creative speech topics, exercise ethical

considerations in the development and presentation of ideas. Select verbal and

audio/visual supporting material according to the needs of the speech subject and

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situation. Adapt ideas to listeners' attitudes, values and beliefs. Conduct library research,

personal interviews, and other information-gathering activities. Develop effective speechintroductions and conclusions. Listening, none verbal communication, relational stages;

intimacy and distance. (10 Hours)

6. Delivering effective speeches; Language, perception, emotions, Present three speechesincluding informative, epideictic (speech of tribute), and forensic (speech of argument).

(08 Hours)

7. Evaluate classroom speeches, their own presentations, and messages to which students

are exposed in everyday life. Attraction and self-disclosure, Gain control and command

over speech anxiety. (06 Hours)

9. Listening and paraphrasing. (06 Hours)

Recommended Texts/Material

1. Lumsden, G. and Lumsden, D. (2003). Communication with credibility and confidence,

2nd edition. Thomson-Wadsworth.

2. Adler, R., Proctor, R. and Towne, N. (2005), Looking Out/Looking In, 11th ed.Belmont, CA: Wadsworth.

3. Wiemann, M. (1996), Activities Manual for Looking Out/Looking In, 8th ed.

Ft. Worth, Texas: Harcourt Brace.4. Jaffe, C.I.(2004). Public Speaking: Concepts and Skills for a Diverse Society

4th edition. Belmont, CA: Wadsworth.

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Learning Outcomes

Further programming in Visual Basic and students are able to understand the database

management systems, 4GL & SQL programming and dynamic programming techniques.



take home assignments, reports produced on laboratory practical classes, projects and

mid term and end semester examination.


End Semester Examination is a closed/open book written examination of 03 hour

duration.


Semester

Exam

End Semester

Exam

Quiz(s) 10%



Project(s)


20% 40%

Module Number IT2203 Title Information Technology IIB



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall



Syllabus

1. Visual Basic 11 Contd..,

2.

The use of information systems

The range of scope of data used in information systems bibliographic/free text ,

formatted text, record oriented, file based , legacy data analyze and evaluate

existing information systems, investigate emerging developments in information

systems, extend existing information systems, apply multimedia formats and

their storage, and use transmission and compression techniques

3. Data management in information systems

Data management and data mining and the concept of a data warehouse, the role

of a database administrator, multi user relational database product including; data

management, application development techniques,

4. Use of forms as a metaphor to the interface to an information system

Database user interface including; menu design, use of color, use of graphics

5.

Assess programming

Form activations using 4GL code, embedded SQL, event procedures, static and

dynamic programming techniques.

Recommended Text Books:

1. Engineering the Human Computer Interface Downtown McGraw Hill

2. Fundamentals of Database Systems Elmasri, Navathe Addison Wesley3. A Guide to SQL Pratt Boyd & Fraser

4. Designing the User Interface Scheiderman Addison-Wesley






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Learning Outcomes Numerical Control, Automation of Manufacturing processes

Computer Graphics Theory (Geometric Representation, Projection, Transformations,

Solid and Surface Models of CAD Systems)

Advanced CAD/CAE/CAM Systems, Pro/ENGINEER ®, and it’s Applications

Virtual Prototyping of Mechanical Components and Devices

Design Optimization Using Computer Virtual Prototypes

interactive Graphical Programming


room, take home assignments, reports produced on laboratory practical classes, projects,

mid semester examinations and end semester examination.



End Semester

Exam


40%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 40%

Module Number ME2215 Title CAD/CAM



Hours

04

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

115/2



2

Syllabus

1. Introduction to CAD/CAE/CAM and Technology Review (01 Hour)

Origin of computer-aided design, structure of the design and manufacturing process,

the role of the computer in design and manufacture; application of computers for

design, creating manufacture data base, benefits of CAD, Computer Hardware and

Software for CAD System.

2. Conventional Numerical Control (01 Hours)

Basic components of an NC system, the NC Procedure, NC coordinate systems, NC

motion control systems, Applications of NC, Economics of NC

3. Computer Controls in NC (01 Hours)

Problems with conventional NC, NC Controller Technology, Computer Numerical

Control, Direct Numerical Control, Combined DNC/CNC Systems, Adaptive Control

Machining Systems, Trends and New Developments in NC

4. Group Technology and Process Planning (01 Hour)

Part Families, Parts classification and coding, three parts classification and coding

systems, group technology machine cells, benefits of group technology.

5. Computer Aided Process Planning (03 Hours)

The planning function, retrieval-type process planning systems, generative process

planning systems, benefits of CAPP, machinability data systems, Computer-

Generated Time Standards., Production Planning and Control,

6. Automation of Manufacturing Processes (04 Hours)

Overview, Automation, Numerical Control, Programming for Numerical Control,Adaptive Control, Material Handling and Movement, Industrial Robots, SensorTechnology, Flexible Fixturing, Design for Assembly, Disassembly and Service.

Inventory Management and MRP, Shop Floor Control and Computer Process,

Computer Process Control, Computer Aided Quality Control.

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7. Computer Integrated Manufacturing Systems (04 Hours)

Manufacturing Systems, Computer Integrated Manufacturing, Computer Aided

Design and Engineering, Computer Aided Manufacturing, Computer Aided Process

Planning, Computer Simulation of Manufacturing Processes and Systems, Group

Technology, Cellular Manufacturing, Flexible Manufacturing Systems, Just-in-TimeProduction, Communications Networks in Manufacturing, Artificial Intelligence, The

Factory of the Future.

8. CAD/CAM Implementation (30 Hours)

8.1 Graphical Coordinate Systems

Model (or World, Database) Coordinate System (MCS), Working Coordinate

System (WCS), Screen Coordinate, System (SCS), Viewing Coordinate System(VCS).

8. 2 Reviews on Geometric Transformations and Projections

2D and 3D Transformations, Parallel Projections

8.3 An Introduction to the Pro/ENGINEER Design Modeling System

Foundation of the Pro/ENGINEER and Feature-based Solid Modeling CADSystems, Function Modules of a CAD/CAE/CAM System, Pro/E User Interface

and Part/Assembly Model Generation, Engineering Drawings and Documentation,

File Conversion, Motion Simulation.

8.4 An Overview of Unigraphics NX CAD/CAM/CAE System

8.5 Computer Modeling Techniques

Wireframe Model, Solid Model: Boundary Representation; Sweeping;Construction Solid Geometry, Feature-based Modeling and Parametric Modeling,

Computer Model for Scanned Data and Reverse Engineering.

8.6 An Introduction to Design OptimizationFormulation of a Design Optimization Problem, Search Schemes of Commonly

Used Optimization Methods, Important Issues in Design Optimization, Virtual

Prototyping Based Design Optimization

8.7 Advanced Applications of Pro/ENGINEER (Integrated CAD/CAE/CAM):

Structural/Thermal Analysis, Parameter Design Optimization, Automated CNCTool Path Generation and Animation, and Freeform Surface Design.

8.8 Representation of CurvesParametric Curve Representation, Cubic spline, Bezier curves, B-spline curves

and NURB.

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8.9 Representation of Surfaces

Plane; Bilinear, Ruled, Bezier and NURB Surfaces, Visualizing Surfaces; SurfaceMesh and Surface Machining, Surface Modeling in Pro/ENGINEER.

8.10 Interactive Computer Graphical Programming

Introduction and Background Review, Programming in CAD Systems (Menu,Macro and High level Programming – AutoCAD & Pro/E)

8.11 Data Organization in CAD

Data Structure and Database, Graphical Standard and CAD/CAM Data Exchange

8.12 Advanced CAD Systems and Their Industrial Applications

CAD/CAM Integration and Concurrent Engineering, Virtual-prototyping inProduct Development

Recommended Textbooks/Reading/Software

1. Pro/ENGINEER; or Unigraphics NX; or Solid Work 2. Principles of CAD/CAM/CAE Systems, Lee, K. , Addison Wesley, 1999. 3. Pro/ENGINEER Wildfire 3.0 Tutorial, Roger Toogood, SDC.

Practical List

1. Design Modeling - User Interface, 2D Sketching, 3D, Modeling, and Engineering

Drawing Generation.

2. Mechanical Assembly – Modeling of Assembly and Mechanism, and Motion Animation.

3. Static Structural (and Thermal) Analysis.

4. Sensitivity Analysis and Design Optimization.

5. Automated CNC Tool Path Generation & Machining.

6. An Application of CAD/CAE/CAM System (Student/Lecturer’s Choice project) Using

Pro/ENGINEER; or Unigraphics NX; or Solid Work

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Learning Outcomes

Fluid power circuits, standards

Design principles of hydraulic and pneumatic devices

Safety, Operation and maintenance of fluid power systems and devices






duration.

End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 60%

Module Number ME2216 Title Fluid Power Systems



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

120/2



2

Syllabus

1. Fluid power (04 Hours)

Symbols: pneumatic and hydraulic; energy conversion symbols; valve symbols; energytransmission symbols; control and miscellaneous symbols; use of appropriate British and

International Standards (e.g. BS 2917, ISO 1219-1, ISO 9461 (Hydraulics), CETOP,RP68P, ISO 5599 (Pneumatics), etc)Fluid power diagrams: system-layout diagrams and circuit diagrams (e.g. including

component lists, component data sheets, displacement-step diagrams, operatinginstructions, installation and maintenance manuals); applications such as logic, memory

and multi-actuator sequential circuit operation, cascading techniques, circuits covering

both linear and rotary actuation; use of ISO 1219-2

2. Pneumatic and hydraulic components, equipment and plant (08 Hours)

Pneumatic equipment : air compressors and systems (e.g. types and characteristics,

coolers and dryers, receivers, distribution systems, pipe work and fittings, drain traps,

FRL air service units, valves, actuators, seals etc) Hydraulic equipment : pumps and systems (e.g. reservoirs, accumulators, pipe work,

fittings, seals, fluids, valves, actuators etc)Performance characteristics: air compressors (e.g. volumetric efficiency, compressionratio, isothermal efficiency); hydraulic pumps (e.g. operating efficiency, losses, flow rate,

shaft torque and power, hydraulic power)

3. Pneumatic and hydraulic circuits (12 Hours)

Pneumatic circuits: e.g. directional control, piloted control, reciprocating control, logic,memory, multi-actuator circuits with sequential operation, cascading techniques, stepper

circuits, pulsed signals, latching circuits, direction and speed control of rotary actuators

and air motors Hydraulic circuits: e.g. sequential operation of multi-actuator circuits, regenerative

circuits, counterbalance circuits, ‘meter-in’ and ‘meter-out’ circuits, bleed-off circuits,

direction and speed control of hydraulic motors Electro-pneumatic and electro-hydraulic circuits: use of electronic logic devices and

systems and their interface with fluid power circuits; solenoid valve arrangements Emergency ‘fail safe’ circuits: use of emergency stop circuits to give predictable‘parking’ positions for linear actuators; emergency stopping circuits for rotary actuators

and motors; ‘fail safe’ circuit arrangements

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4. Industrial applications (06 Hours)

Industrial applications: measurements of process and/or machine parameters in selected

applications (e.g. manufacturing, processing, transportation, utilities, operation of plant,

machinery, equipment, controlling processes and plant)

Technical requirements: design; selection of equipment, materials and components;installation; test and commissioning proceduresCommercial aspects: capital costs; running costs; maintenance; flexibility of proposed

system; future expansion and/or changes to installation Health and safety: requirements of safety legislation and relevant regulations (e.g. Health

and Safety at Work Act 1974, Pressure Systems and Transportable Gas Containers

Regulations 1989 (SI 1989 No 2169))


1. Fluid Power with Applications”, 6th Edition, Anthony Esposito, Prentice Hall,

2002 (Textbook)

2. Pump Handbook, Iggor Karrasik3. Fluid Power Troubleshooting, 2nd Edition, A.H. Hehn, Revised and Expanded,

Dekker, 1995

Practical List (to be designed from the following)

1. HYDRAULIC RESERVOIRS, FILTERS, PUMPS, ACCUMULATORS, AND

MOTORS

2. BASIC CONSTRUCTION AND OPERATION OF HYDRAULIC

ACTUATING DEVICES, FLOW CONTROL, AND DIRECTIONAL DEVICES

3. HYDRAULIC PRESSURE-LIMITING, CONTROLLING, AND SENSING

DEVICES

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Learning Outcomes

understanding of how the theory of elasticity can be applied to model some

mechanical and structural behaviors Carry out two and three-dimensional stress and strain transformation

Apply various failure criteria to predict the behavior of materials under multiaxial

stress states Calculate the deflection of statically determinate and statically indeterminate

structures using energy methods.

Determine the critical loading of columns with different end conditions before

buckling takes place Analyze the stress distribution of a prismatic bar under torsion.

Conduct fatigue testing and determine the endurance limit of various engineeringmaterials




term and end semester examination.Mid terms are closed/open book written examinations of 02 hour duration.


duration.


Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 60%

Module Number ME2217 Title Mechanics of Solids



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

124/2



2

Syllabus

1. Three-Dimensional Linear Theory of Elasticity (04 Hours)

Elasticity and internal-energy density. Elasticity and complementary internal-

energy density. A brief introduction to anisotropic elasticity. Linear isotropic

elasticity. Strain-displacement relations for linear elastic isotropic materials.Strain-stress relations for linear elastic isotropic materials. Hooke’s law for linearelastic isotropic materials.

2. Two-Dimensional Linear Theory of Elasticity (02 Hours)

Plane stress and plane strain problems. Airy stress function. Applications to

Problems in rectangular and polar coordinates.

3. Inelastic Material Behavior (04 Hours)

Nonlinear material response. Yield criteria: maximum Principal stress criterion,

maximum principal strain criterion, strain-energy density criterion, maximum

shear-stress (Tresca) criterion, distortional energy density (von-Mises) criterion.General yielding: Elastic-plastic bending, fully plastic moment.

4. Energy Method (04 Hours)

Principle of Stationary Potential Energy. Castigliano’s theorem on deflections forlinear load-deflection relations. Deflections of statically determinate structures:

dummy load method and unit dummy load method. Deflections of statically

indeterminate structures.

5. Torsion of Prismatic Bars (04 Hours) St. Venant’s semi-inverse method. Prandtl’s membrane analogy. Torsion of

narrow rectangular cross section. Torsion of sections comprised of thin rectangles.Torsion of hollow thin-walled sections. Torsion of multi-compartment thin-walled

sections. Torsion of thin-walled sections with end restraints. Inelastic torsion.

6. Buckling of Columns (04 Hours)

Critical load. Buckling of pin-ended columns. Columns with other end conditions.

Classification of columns: short, intermediate and long. Eccentrically loadedcolumns. Design formulae.

7. Failure Modes (02 Hours)

Fracture, fatigue, buckling, large deflections, plastic collapse

8. Finite Element Method for Numerical Analysis (06 Hours)

Finite elements, element interpolation functions, element strains, stress and strainenergy density, element stiffness matrix, global stiffness matrix, boundary loading.

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Recommended Textbooks/References

1. Advanced Strength of and Applied Elasticity, A. C. Ugural and S. K. Fenster,Prentice Hall, 2003.

2. Advanced Mechanics of Materials, A. Boresi, R. Schmidt, 6th ed., John Wiley &

Sons, Inc., 2003.3. Intermediate Mechanics of Materials, M. Vable, Oxford University Press, 2008.4. An Introduction to the Finite Element Method, 3/e”, J.N. Reddy, McGraw-Hill,

2005.(Textbook)

5. A first course in the finite element method, 3 ed., D.L. Logan, Brooks/Cole, 2002.

Practical List

1. Buckling of Struts

2. Fatigue Testing

3. Finite Element Lab(s)




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Learning Outcomes

Precision measuring/metrology

Precision tool and machining.

Sheet metal skills

Welding skills






End Semester

Exam


20%

Mid

Term(s)

Written Oral


Practical(s)

Project(s)


15% 60%

Module Number ME2218 Title Production Technology I



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

128/2



2

Syllabus

1. Metrology and Instrumentation (04 Hours)

Measurement Standards, Line-Graduated Instruments, Comparative Length-

Measuring Instruments, Measuring Straightness, Flatness, Roundness and Profile,

Coordinate Measuring and Layout Machines, Gauges, Optical Instruments,

Automated Measurement, General Characteristics and Selection of MeasuringInstruments, Geometric Dimensioning and Tolerance.

2. Advanced Sheet-Metal Processes (06 Hours)

a. Sheet Metal Characteristics, Test Methods for Formability of Sheet Metals, Shearing b. Bending Sheet and Plate, Common Bending Operations,

Bending by hand; turning edges (floding).

Bending and floding with machines; using floding machine, bending formula(general), press brakes, tolling and bending machine.

Tube Bending and Forming,

c. Stretch Forming, Deep Drawing, Rubber Forming, Spinning, Super plastic Forming,

Explosive, Magnetic-Pulse, Peen.o Other Forming Processes; Forming procedure, free forming (hollowing,

indentation), beveling, dressing (smoothing),

d. Stiffening sheets; beveling, corrugation (corrugation by hand, corrugating with aswaging machine, corrugating with a nibbling machine)

e. Manufacturing of Honeycomb Structures, Dent Resistance of Sheet Metal Parts, and

Equipment for Sheet-Metal Forming, and Economics of Sheet-Metal Forming.

f.

Wiring; wiring by hand, wiring with a swaging machine, using the folding brade andswaging machine

g. Other shaping methods; metal spinning, stamping, pressing

h. Folded and flanged joint procedures; folded joints (classification of folds, with of thefold, folding and jointing), flanging (beading), flanging by hand, machine flanging,

Bottom fold joints, types of bottom fold joint, producing a “knocked-up” bottom joint.

3. Material Removal Processes and Machines: Cutting (04 Hours)

Mechanics of Chip Formation, Types of Chips Produced in Metal-Cutting, The

Mechanics of Oblique Cutting, Cutting Forces and Power, Temperature in Cutting,Tool Life: Wear and Failure, Surface Finish and Integrity, Machineability.

4. Cutting-Tool Materials and Cutting Fluids (06 Hours)

Carbon and Medium-Alloy Steels, High-Speed Steels, Cast-Cobalt Alloys, Carbides,

Coated Tools, Alumina-Based Ceramics, Cubic Boron Nitride, Silicon-Nitride Based

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Ceramics, Diamond, Whisker-Reinforced Tool Materials, Cutting Tool

Reconditioning, Machining and Turning Centers, Machine Tool-Structures, Vibrationand Chatter in Machining, Machining Economics, Cutting Fluids.

5. Tool and Cutter Grinding (06 Hours)

Maintenance of turning tools, types of turning tool-grinding machines, types of

grinding wheels, basic rules for turning tools grinding operation, turning tool – forms,

turning tool materials, safety during tool-grinding operations.

6. Turning Applications (12 Hours)

Screw cutting, Screw thread classification, Taper turning, Drive transmission-diagram

of center lathe, Steadies (Back Rest), Straightening long thin shafts and spindles,Grinding of lathe tools, Calculation of cutting speeds, General calculations for change

gears, Making springs using a lathe; compression and tension springs, Module threads(worm screws), Thread whirling on the lathe, Eccentric turning, Precision finishing

processes

8. Advanced Milling Operations (12 Hours)

Indexing types of gear wheel, manufacturing gear wheels, angular indexing,

differential indexing, sintered metals, sintered metal milling tools, operation procedures for milling-with sintered metals, coolants and lubricants used in milling,

drilling, counter boring, reaming on the milling machine, machining semi-finished products made of plastic, gear wheel manufacturing, the sprocket, trigonometric

functions, milling helical grooves, helical hears, bevel gears, worm and worm gear,

racks, measurement of gear teeth, correction of gear wheels, thread milling, millinglight metals.

9. Joining Processes and Equipment: Welding (10 Hours)

Overview; Fusion-Welding Processes: Oxyfuel Gas Welding, Arc-Welding Processes

(Consumable Electrode), Electrodes, Arc-Welding Processes (Nonconsumable-Electrode), Thermit Welding, Electron-beam Welding, Laser-Beam Welding, Cutting,

Welding Safety.

Solid-State Welding Processes: Cold Welding, Ultrasonic Welding, Friction Welding,

Resistance Welding, Explosion Welding, Diffusion Bonding (Welding)

The Metallurgy of Welding: The Welded Joint, Weld Quality, Weld ability, Testing

Welded Joints, Weld Design and Process Selection

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Recommended Textbooks/Reading/Software1. A Text Book of Engineering metrology, I.C.GUPTA , Dhanpat Rai and Sons, 1996.

2. Metrology for Engineers, G.N.GALYER F.W and C.R.SHOTBOLT, , ELBS Edn 1990.

3. Tool Engineering Handbook ASTME.

4. Metal Cutting, M.C.Shaw, Pearsons Publication.

5. A Text book of Production Engineering, Dr. K.C.Jain & A.K.Chitale, , PHI Publication

6. Workshop Technology Vol I, II, III, Chapman W. A. J. ELBS Publishers10. Introduction to Jigs and Fixtures, Hoffman Golgotha Publications

Practical List

1. Measurements lab

2. Sheet metal lab.

3. Turning tool fabrication.

4. Helical gear milling operation.

5. Fabrication of a device using welding.




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Learning Outcomes

Methods of classification of refrigeration systems(i.e. based on scales and

applications) Refrigeration applications, domestic, commercial, Industrial

Refrigeration component descriptions and analysis.

Component and control assembly.

Trouble shooting, operation and maintenance.


Acquisition of the knowledge and skills will be assessed continuously through lectureroom, take home assignments, reports produced on laboratory practical classes, projects,




End Semester

Exam


15%

Mid

Term(s)

Written Oral

Quiz(s)


Project(s)


15% 65%

Module Number ME2219 Title Refrigeration



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

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2

Syllabus

1. Revision of Refrigeration Principles (02 Hours)

2.

Refrigeration Applications (02 Hours)

Cold Effect on Food, Temperature Ranges for Food, Quick Freezing, Sharp Freezer,

Blast Freezer, Contact Freezing, Immersion Freezing, High Humidity, Pre-coolingFruits, Heat of Respiration, Controlled Atmosphere Storage, Ice Making, Dry Ice,

White Ice.

3. Gas Cycle Refrigeration (02 Hour)

Basic Considerations in the Analysis of Power Cycles, The Value of Carnot Cycle in

Engineering, Air Standard Assumptions, An Overview of Reciprocating Engines, airrefrigerator, reversed Brayton Cycle, Air cycle for Air Craft, Air Craft Refrigeration.

4. Steam Jet Refrigeration (02 Hour)

System Components, Analysis of Steam Jet Refrigeration System, Approximate

Analysis, Performance of Steam-jet Refrigeration System, Equilibrium Concentration.

5. Practical Refrigeration (12 Hours)

Domestic, commercial and industrial refrigeration systems vapour Compression cycle

analysis, Multi-stage refrigeration, Flash Intercoolers.

Absorption systems Elementary Properties of Binary Mixtures, Temperature

Concentration Diagram, Elementary Steady Flow Process with Binary Mixtures,

Theoretical Absorption Refrigeration System, Large Tonnage Lithium Bromide-Water Equipment.

6. Compressors (04 Hours)

Reciprocating Compressor, Centrifugal Compressor, Rotary Sliding-VaneCompressor, Helical Rotary Screw Compressor, HDA (Horizontal Double Acting)

Compressor, VAS Compressor, V or VW Compressor, Angle Compressor, Booster

Compressor, Hermetic Compressor, Y Compressor, Multiple-effect Compressor,

Stuffing Box, Oil Lantern Ring, Mechanical Shaft Seal, Lubrication, Cylinder WaterJackets, Safety Head, Compressor Clearance, Clearance Pocket, Bypass Capacity

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Control, Reducing Compressor Capacity, Unloader, Crossover Valves, Starting

Bypass, Snifter Valve, Rotary Screw Compressor.

7. Rotary Compressor (04 Hours)

Positive Displacement Rotary Compressor, Vane Type Blower, Rotary DynamicCompressors, Static and Total Heat Quantities, Velocity Diagrams Theory of

Operation Centrifugal Compression, Losses, Adiabatic Efficiency, Effect of

Compressibility, The Diffuser, Pre-Whirl, Performance Characteristics, PressureCoefficient and Slip Factor, Surging, Axial Flow Compressors – Velocity Diagrams,

Degree of Reaction.

8. Compressor Motors and Drives (04 Hours)

AC Motors, Single phase, Multi-phase, Squirrel-cage Induction, Starting Squirrel-

cage, Slip-ring, Wound-rotor, Hermetically Sealed, Synchronous, Motor-CompressorCoupling, Steam Drives, Internal Combustion Engine Drives, V-Belts, Breakaway

Torque, Accelerating Torque, Pull-up Torque, Pull-in Torque, Motor Controls.

9. Lubrication (04 Hours)

Lubrication of Moving Parts, Force-feed Lubrication, Splash-type System, Oil in

Evaporator, Lube Oil system for R134a or Freon or Ammonia, Methods of ApplyingLubrication, Lubrication of Steam Engine Parts, Centrifugal Compressor Lubrication,

Cylinder Lubrication, Hydrostatic Lubricator, Telescopic Lubricating System, WiperLubricating System (Wiper Oil), Forced Feed Lubrication System for I.C. Engines,

Grease Lubrication, Double-trunk Piston, Starting the Compressor, Overexpansion,

Foaming, Oiling Bearing, Cylinder Walls, Oxidation, , Oil Specifications,Classification of Petroleum Lubrication, Physical and Chemical Tests of Lubricants,

Lubrication Tests Thurston Oil Testing Machine, Storage and Handling, Dispensing.

10. Condensers (04 Hours)

Heat Handled by Condensers, Types of Condensers, Condenser Selection, Air-CooledCondensers, Water per Ton for Cooling, Horizontal Shell-and-Tube Condenser,

Vertical Open Shell-and-Tube Condenser, Shell-and-Coil Condenser, Double-pipe

Water-Cooled Condenser, Atmospheric Condenser, Evaporative Condenser,Subcooling Coil, Precooling Coil, Desuperheating Coil, Make-up Water, Capacity of

Evaporative Condensers, Bleedoff Line, Subfreezing Operation of Evaporative

Condensers, Number of Systems Operated from One Evaporative Condenser,Maintenance of Evaporative Condensers, Loss of Condensing Capacity, Foul Gases,

Noncondensable Gases, Valves for Horizontal Shell-and-Tube Condenser, Fouling

Factor.

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11. Evaporators (04 Hours)

Purpose of Evaporator, Types, Design Requirements, Prime Surface, Extended

Surface, Plat Coil, Long Pipe Coil, Headered Coil, Accumulator or Surge Drum,

Direct-Expansion Evaporator, Bottom-fed Coils, Static Head Effect on Operation,Heat-transfer Rate, Baudelot Cooler, Protect Evaporator from Freezing.

12. Refrigerant Controls (04 Hours)

Expansion Valve, Capillary Tube, Automatic Expansion Valve, ThermostaticExpansion Valve, Equalizers, Influence of External Equalizer, Multi-outlet

Thermostatic Expansion Valve, Remote Bulb, Power Assembly, Selection, Float

Valve, Purge Valve, Float Switch, Solenoid Valves and Use, Suction Line Regulators,Evaporator Pressure Regulator, Automatic Valve Precautions, Liquid-line Shutoff,

Solenoid Valve Power Supply, How to Test Controls.

13. Electric Controls (04 Hours)

Temperature versus Pressure Controllers, Bimetal Thermostat, Range of Controllers,Adjustable Differential Thermostat, Remote-bulb Thermostat, Low Oil-pressure

Switch, High-pressure cutouts, Reset Pressure Controllers, Floating Control,

Differential Controller, Float Switches, Troubleshooting

14. Defrosting (04 Hours)

Frost effect on Coils, Insulating Quality of Frost, Simple Defrosting Precautions, Hot-gas Method, Warm Brine Lines, Semiautomatic Device, Full-automatic Device,

Reverse Flow, Defrosting Ammonia Systems, Electrical Wiring Hookup, and

Electrical Resistance Heating.

15. Cryogenics (04 Hours)

Major Classifications, Gases Liquefied, How Air is Liquefied, Joule-Thompson

Effect, Expansion Engine, Claude System, Cascade System, Component Gas

Separation.

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1. John Tomczyk, Troubleshooting and Servicing Modern Air Conditioning andRefrigeration Systems.

2. Richard Jazwin, Troubleshooting and Servicing HVAC&R Electrical System

3. Roger A. Fischer, Air Conditioning and Refrigeration Repair.

Practical List

1. Vapour Compression apparatus trial

2. Vapour absorption trial (commercial or Industrial)

3. Refrigerant recovery, purging, charging and lubricating.4. Compressor trial.

5. Fabrication, instrumentation and trouble shooting of a domestic refrigerator.




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Learning Outcomes

Design, construction and operating mechanics/parameters of

o Automotive engine.o Other systems

Engine Performance and measurements.






End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)




15% 60%

Module Number ME2220 Title Automobile Technology



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

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2

Syllabus

1. Review of Automotive and Automobile Fundamentals (02 Hours)

2. Engine Top End Construction (04 Hours

Exhaust Manifolds, Cams, camshaft lift and timing, valve seats and guides, valve seat

angle, Pre chamber cup (diesel), valve spring shim, stratified charge chamber,Cylinder Head and Parts, Umbrella valve seal, Hydraulic Lifters, Roller Lifters,

Valve Retainers and Keepers, Valve train; O-ring valve seal, valve seal, valve keepers,

valve retainers, rocker arm pivot, rocker arms, push rods, exhaust valve, valve spring

3. Engine Bottom End Construction (04 Hours)

Comparison of different types of cylinder blocks, How piston construction affects the engine operation, Piston ring variations, construction of engine bearings,

Design variations of different engine bottom end components,Engine Block, crankshaft, connecting rods, Piston assemblies,

Cylinder sleeves; dry and wet, sleeve installations, Piston taper, Compression rings,

Piston ring dimensions, Piston ring gap, Piston notch, Piston assembly, main thrust

bearings, thrust washers, bearing crush, oil rings, Piston assembly, valve relief’s(small indentations either cast or machined in the piston crown, slipper skirt, line

boring, cam ground piston, cylinder block, cam ground piston

4. Engine Front End (06 Hours)

Safety practices related to working on the front end of an engine, functions of the

vibration damper, different types of camshaft drives, construction of the engine front covers, oil slingers, and other related parts, construction of timing gear,

timing chain, timing belt assemblies.

Camshaft drive mechanism, Front cover-mounted oil pump, Water pump, Auxiliary

shaftVibration damper (harmonic balancer), belt tensioner, timing marks, chain tensioner,

crankshaft pulley, camshaft drive construction and types (timing gears, timing chainand sprockets, timing belt and sprockets), Types of timing gears, chain guide, OHCtiming chain, DOHC timing chain, Auxiliary chain, Timing cover, Timing belt,

timing belt sprockets, Belt tensioner,

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5. Engine Size and Performance Measurements (04 Hours)

Safety practices when making engine performance measurements, engine size

measurements, engine compression ratio, engine torque and HP ratings, different methods used to measure engine performance, volumetric efficiency, thermal

efficiency and mechanical efficiency.

Number of cylinders, cylinder diameter or cylinder bore, piston travel per stroke,

TDC, BDC, piston displacement, engine displacement, units of engine displacement(CC and L), engine displacement, compression ratio(diesel and gasoline engines),

compression gauge, engine dynamometer, thermal efficiency, mechanical efficiency,

engine torque, force, work, power, horsepower, factory horsepower ratings, chassisdynamometer, volumetric efficiency, engine size information used when ordering

parts and when measuring wear during major repairs,

6. Valve Timing (06 Hours)

Valve timing diagrams for both S.I. and C.I. engines and the influence of valve

timing on engine performance

Sketches and labels and comparison of typical valve timing diagrams for S.I. and C.I.engines, effects of incorrect valve timing on volumetric efficiency, methods of

checking valve timing, setting of valve timing independent of manufactures markings.

7. Cooling System (06 Hours)

Functions of a cooling system, operation and construction of major cooling system parts and assemblies, comparison of cooling system designs, use of antifreeze

(applicable for extreme weather conditions, safety procedures when working on a

cooling system)

Basic parts; water pump, radiator hoses, radiator, cooling fan, thermostat, radiator

cap, Construction and operation of radiator cap, advantages, testing, radiator types,

construction and performance, water pump; sealed bearings, fan hub, pump shaft,

housing, impeller, jackets, construction, operation & testing of thermostat, bypassvalve, thermo switch, radiator hoses (modeled hose & flexible hose), radiator fan;

operation of various types of mechanically driven fan, variable pitch type, viscous

coupling type, electrically driven cooling fans, radiator core; construction, operation,

maintenance

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8. Lubrication System (06 Hours)

Operation of an engine lubrication system, characteristics and ratings of oil,

Operational and working safety Procedures

Review of the components of the engine lubrication system and their functions,antifriction bearings, oil filters, pressure relief valve, Positive crankcase ventilation

system, oil galleries, oil pump, friction bearing, oil pan, oil viscosity, SAE viscosity

ratings, oil grades, pressure gauge, oil warning lamp circuits and its operation, use ofexternal oil coolers, maintenance of proper lubrication oil system, safety of disposing

oil

9. Fuel System (06 Hours)

Components, viscosity, additives, fuel metering, injection

10. Ignition System (06 Hours)

Ignition Systems Historical developments, operation, different

11. Starting System (06 Hours)

Principles of an electric motor, construction and operation of a starting motor,

starting system circuit, operation of solenoids, functions of the main starter drive,

starter drive operation, different types of starting motors,

Starting system circuit, neutral safety switch, source of energy, starting motor, starter

overrunning clutch, permanent-magnet starter, Magnetic filed action, Pinion gear

assembly, Ignition switch, Solenoid operation, Starter solenoid.

12. Combustion (04 Hours)

Combustion of Fuels, Combustion Chambers, Inlet and exhaust analysis

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1. Internal Combustion Engines Analysis and Practice Obert, E.F., International

Text Books Co.,Scranton, Pennsylvania, 1988.


3.

Automotive Engines Ellinger H.E., Prentice Hall Publishers, 1992.4. Automotive Heating and Air Conditioning (3rd Edition), By Tom Birch.

Practical List

1. Piston cylinder measurements

2. Valve timing

3. Dismantling and assembly of engine4. Engine trial two stroke engine.

5. Engine trial four stroke engine.




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Learning Outcomes

Marine Engineering

Start up and shut down main propulsion and auxiliary machinery including

associated systems. Operation and maintenance of auxiliary machinery

Manage fuel and ballast operations

Use internal communication systems

Operate electrical and electronic control engineering Operate electrical and electronic control equipment

Test, detect faults and maintain and restore electrical, electronic and controlequipment to operating condition

Maintenance and Repair

Organize safe maintenance and repair procedures

Detect and identify the cause of machinery malfunctions and correct faults

Ensure safe working practice

Controlling the operation of the ship and care for persons on board

Control trim, stability and stress

Monitor and control compliance with legislative requirements and measures to

ensure safety of life at sea and protection of the marine environment

Maintain safety and security of the vessel, crew and passengers and theoperational condition of life-saving, fire-fighting and other safety systems

Develop emergency and damage control plans and handle emergency situations

Organize and manage the crew

Module Number ME2221 Title Marine Engineering

Knowledge (General)



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

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2







End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 60%

Syllabus

1.

Ship power installation and refrigeration (04 Hours)

Operating principles of ship power, installations (diesel, steam and gas turbine), and

refrigeration.

2. Fuels and lubricants (02 Hours)

Physical and chemical properties of fuels and lubricants; general requirements for

their storage, processing and safe handling on board ships.

3. Technology of Materials (04 Hours)

Properties and characteristics of metals, materials, liquids, hazardous chemicals,gases, processing and vapours used on board ships.

Manufacturing, repair and reconditioning processes used for marine machinery.

Adequate knowledge on types, specifications, properties, usage, preparation and

treatment of fuel and lubricating oils.Understanding the methods of making available fuels and lubricants.

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Proficiency in formulation communication records in a complete and accurate manner

and in compliance with statutory requirements.

7. Automation, instrumentation and control systems (04 Hours)

a). Fundamentals of instrumentation including sensing, measuring and monitoring

devices used for marine application.

b). Fundamentals of automation and control systems.

Adequate knowledge on instrumentation and proficiency in operation of control

equipment and systems to the designed performance level.

8. Electrical and electronic control equipment. (04 Hours)

a). Principles of the operation, testing and maintenance of electrical machines,equipment, systems and electronic control equipment including fault diagnostics.

b). Organization and control procedures necessary for the UMS mode and necessaryemergency manual operations.

Proficiency in planning and procedures to carry out maintenance activities inaccordance with technical, legislative, safety and procedural specification.

Proficiency in identifying the effect of malfunctions of electrical and electronic

control equipment on associated plant.

9. Marine engineering practice (01 Hours)

Maintenance of operating records, the planning of maintenance schedules and the procurement of stores and spare parts.

10. Maintenance and repair procedures (02 Hours)

Organizing and carrying out safe maintenance and repair procedures including survey

and dry docking.Proficiency in planning and procedures to carry out maintenance activities in

accordance with technical, legislative, safety and procedural specifications.

Adequate knowledge on appropriate plans, specifications, materials and equipment to be made available for maintenance and repair.

Understanding action taken leading to the restoration of plant by the most suitable

method.

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11. Machinery malfunction (02 Hours)

Detection of machinery malfunction, location of faults and action to prevent damage.

Proficiency on the methods based on recommended practices and procedures for

comparing actual operating conditions.

Proficiency in the principles for taking action and decisions to deal with machinerymalfunction in accordance with recommended operating specifications and

limitations.

12. Safe working practice (02 Hours)

a). safe working practices in machinery operation and maintenance.

b). safe working practices associated with the carriage of dangerous substances.

c). Safe working practices to be observed for entry into confined or enclosed spaces.d). Suppression of noise and vibration. Adequate knowledge on working practices

with reference to legislative requirements, code of practice, permits to work andenvironmental concerns to ensure safety and health of those ling and working on

board ship.

13. Effects on trim and stability due to ship damage (02 Hours)

a). Knowledge of the effect on trim and stability of a ship inn the even of damage to

and consequent flooding of a compartment and counter measures to be taken. b). knowledge of IMO recommendations concerning ship stability.

Understanding the criteria for maintaining stability and stress condition within safetylimits at all times.

14. Knowledge of relevant international maritime laws embodied in international

agreements and conventions (only a revision). (01 Hours)

a). Certificates and other documents required to be carried on board ships byinternational conventions, how they may be obtained and the period of their legal

validity.

b). responsibilities under the relevant requirements of the International Convention onLoad Lines.

c). International convention for the Safety of Life at Sea, International Convention for

the Prevention of Pollution from ships.d). maritime declaration of health and the requirement affecting the safety of the ship,

passengers, crew or cargo.

e). methods and aids to prevent pollution of the environment by ships.f). knowledge of national legislation for implementing international agreements and

conventions.

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Thorough understanding of the legal responsibilities at the management level and

procedures for monitoring operations’ and maintenance in compliance withlegislative requirements. Proficiency in identification of potential non-compliance.

Adequate knowledge on requirements for renewal and extension of certificates to

ensue continued validity of survey items and equipment.

15. Life saving appliance regulations (04 Hours)

A thorough knowledge of life-saving appliance regulations (International Conventionfor the Safety of Life at Sea) Fire and abandon ship drills; Organization of fire and

abandon ship drills. Maintenance of safety systems; Maintenance of operational

condition of life-saving, fire-fighting and other safety systems. Adequate knowledgeon the function, use and procedures for maintaining in operational state of the life-

saving appliances, fire-fighting appliances and other safety systems. Protection of

Persons; Actions to be taken to protect and safeguard all persons on board inemergencies. Emergency Actions; Actions to limit damage and salve the ship

following fire, explosion, collision or grounding. Proficiency in procedures forhandling emergency to salve the ship and persons on board following fire, explosion,

collision or grounding.

16. Ship construction and damage control (04 Hours)

Shipbuilding materials, corrosion and hull preservation. Dry docking, hull surveys

and repairs. Watertight integrity of hull and compartments. Damage controlarrangement. NDT

17.

Fire prevention, detection and extinction (01 Hours)

a). Principles, methods and aids of fire prevention, detection and extinction.

b). Construction, operation and testing and maintenance of fire and gas detection

equipment, portable and fixed fire-fighting apparatus and fire-fighting systems.

18. Life saving appliances (02 Hours)

Function and use of life-saving appliances.

Proficiency in plans for emergency situations and the emergency procedures.

Proficiency in practices and requirements for maintaining life-saving appliances tooperational conditions.

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19. Personal Management, Organization and training (02 Hours)

Knowledge of personnel management, organization and training on board ships.

Adequate personnel management concept for managing crew to execute duties and

achieve performance in accordance with the competency standard. Proficiency with

training requirements in accordance with STCW Convention.

20. International maritime conventions (only a revision) (01 Hours)

Knowledge of International maritime conventions and recommendations, and related

national legislation.Adequate knowledge on international maritime conventions.


Reeds Vol 8: General Engineering Knowledge (Reed's Marine Engineering) (v. 8)

(Paperback) by Leslie Jakson and Thomas D. Morton.

Practical List

1. Tracing of the ships power train2. Ships refrigeration system

3. Fuel and ballast operation

4. Integrity of the Hull and NDT.

5. Fire fighting6. Action station

7. Communication practice

8. Electrical and Electronic control

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http://slidepdf.com/reader/full/me-final-syllabus-semestervers 151/225Curriculum

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M ( M R ) O p t i o n 1

6 0

4

4

1 9 8

5

M E 3

2 3 5

I n d u s t r i a l E n g i n e e r i n g


9 6

4

1

3

5

2 0 3

M E 3

2 3 6

D e s i g n o f R e f r i g e r a t i o n a n d A i r C o n d i t i o n i n g

M ( A C ) O p t i o n 2

8 0

2

1

5

5

2 0 8

M E 3

2 3 7

V e h i c l e T e c h n o l o g y


9 6

4

1

3

5

2 1 1

M E 3

2 3 8

M a r i n e E n g i n e e r i n g K n o w l e d g

e ( M o t o r )

M ( M R ) O p t i o n 2

9 6

4

1

3

5

2 1 6

P r o d u c t i o n

4 0 2

1 6

2 1 5

2 5

T o t a l H r s P e r W e e k

C r e d i t s p e r

S e m e s t e r

3 8 6

1 4

2 1 7

2 5

P r o d

u c t i o n

3 3

2 5

4 0 2

1 6

2 1 5

2 5

A u t o

m o b i l e

3 3

2 5

3 3 6

1 4

1 1 2

2 2

A i r C

o n d i t i o n i

3 3

2 5

M a r i n e

2 7

2 2

M i n o r

T o t a l C r e d i t s

G P A

N G P A

P r o d u c t i o n

1

3 7

1 2 4

1 3

R e f r i g e r a t i o n a n d A i r C o n d i t i o

n i n g

1

4 0

1 2 7

1 3

A u t o m o b i l e

1

4 0

1 2 7

1 3

W e e k l y


T o t a l

H o u r s

C

r e d i t s p e r S e m e s t e r


M i n i s t r y o f H i g h e r E d u c a t i o n , S r i L

a n k a

H i g h e r N a t i o n a l D i p l o m a i n E n g i n e e r i n g ( H N D E ) , M

e c h a n i c a l E n g i n e e r i n g

P a g e

N u m b e r

P a g e

N u m b e r

T o t a l H

r s p e r W e e k

G P A

C r e d i t s

N o n e

G P

A

C r e d i t s

T o t a l

H o u r s

G P A

C r e d i t s

N o n e

G P

A

C r e d i t s

W e e k l y




1




Learning Outcomes

Students will be able to demonstrate following skills in a professional environment and become effective communicators.

Interviewing (employment, counseling, appraisal) Interpersonal relationships (problem solving, listening, negotiating, etc.)

Group work (problem solving, meeting management, leadership)

Literature survey, research methods, strategies.

Presentational speaking (to train, explain, and persuade)




Mid terms are closed/open book written examinations of 01 hour duration.End Semester Examination is a closed/open book written examination of 01 hour(s)

duration and an oral examination of 40 min duration.

End Semester

Exam


20%

Mid

Term(s) Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 20% 35%

Module Number EN 3105 Title Essentials of Professional

Communication Skills

Year Third Year Semester 01


Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

152/2



2

Syllabus

1. Basic Concepts and Communication Systems, Nature of Communication definitions

and variables (02 Hour)

2. Interviewing Principles, Employment Interviewing, Language and listening,

Negotiating and Problem Solving (10 Hours)

3. Group Communication, Communication Competence in Groups/Teams, GroupDevelopment, Developing Group Climate, Roles and Leadership in Groups/Teams,

Developing Effective Teams, Conflict Management in Groups/Teams Conflict

Management in Groups/Teams, Online Groups/Teams: Electronic Meetings

(12 Hours)

4. Asking questions, research questions & hypotheses, Finding, reading & using research,

Observing and measuring variables, Introduce Literature Search, Searching strategies.

(08 Hours)

5. Agenda Setting, Delivering an Effective Presentation Presentational Speaking,

Proposal presentations (04 Hours)

6. Anxiety/Uncertainty Management and Face Negotiation, Persuasive Speaking

(04 Hours)

7. Public Speaking Activity, Community Service Project Presentations (06 Hours)


1. Adler, R. and Elmhorst, J. (2004), Communicating at Work: Principles and

Practices for Business and the Professions, eight editions, New York: McGraw-Hill.

2.

Griffin, E. (2003). A first look at communication theory (5th Ed.). Boston:McGraw-Hill.

3. Reinard, J. C. (2001). Introduction to communication research (3rd Ed.). Boston:

McGraw-Hill.

4. Rothwell, J.D. (2004) In Mixed Company: Communicating in Small Groups and

Teams, fifth edition, Belmont, Ca: Thomson/Wadsworth.

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Learning Outcomes

Aim of this module is to give common ideas of PC Networks and Internet, Database

systems, Implementation of database Systems and World Wide Web based information

systems





End Semester Examination is a closed/open book written examination of 03 hourduration.


Semester

Exam

End Semester

Exam

Quiz(s) 10%Take Home Assignment(s) 10%


Project(s)


20% 40%

Module Number IT3104 Title Information Technology III



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

155/2



2

Syllabus

1.

Introduction to PC Networks and Internet (04 Hours)

Introduction to a PC Network, Types of networks, Network based applications andadvantages of networks, Hardware requirements and software requirements. Internet its

resources.

2. Database systems (06 Hours)

The principles of database design and implementation, methods for modeling

information systems including diagramming conventions Yourdon/SSADM utilizing

data flow diagrams (DFD) to show process modeling, entity relationship (ER) diagrams,

Unified Modelling Language (UML

3.

Implementation of database Systems (12 Hours)

compare and evaluate different approaches, utilize relational modeling and data

analysis, functional dependency theory and normalization, Boyce Cod NormalForm rule to a relational data set, mapping an ER model to form a relational data

set (Schema), coding a schema in SQL, indexes, keys and clusters, entity and referential

integrity

Data centered approach with the file based approach, data integrity and quality control,

transaction processing, use a data dictionary, data independence and physical views of

data, distributed information systems and database architectures, understand relational

calculus and algebra, understand theoretical foundations of SQL, the operators availablein single and multiple (Join) table queries use embedded SQL

4. Analyze and evaluate world wide web based information systems (08 Hours)

www based information systems, comparison of different client server architectures,

apply www access to databases through techniques such as cgi scripts and HTML,

interactive graphical tools (applets) and the choice of tools for web enabled information

processing, effective implementation, evaluation and testing of systems


1. Introduction to Database Systems Date Addison-Wesley2. Data Analysis for Database Design Howe Oxford University Press

3. Using the World Wide Web D A Wa ll

4. Information Technology; A practical course, Harriet.Hraper

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Learning Outcomes

Energy outlook global

Energy outlook local Energy Source, extraction and sustainable utilization






End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)


15% 60%

Module Number ME3122 Title Energy and Environment



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

158/2



2

Syllabus75% of material:

1. Natural-scientific principles

Needed to understand energy and environmental processes. These include kinetic and potential energy; the First and Second Laws of thermodynamics; forms of work; of

heat transfer including radiation, conduction and convection; heat engines and

refrigeration; combustion; fuel cells; batteries; solar cells; phase transitions; the forcesof nature; a conceptual understanding of atomic systems and of nuclear fission, fusion

and of the sun; and the use and storage of energy by plants. The geological origins offossil fuels and their uneven global distribution and depletion rates; the scientific

principles governing wind, biomass, water-tidal, geothermal and solar energy.

2.

Technological-engineering systems

For the extraction, processing and the end-use of energy. Systems include coal,

natural-gas and uranium for the generation of electricity and electrical distribution

grids; and the use of oil in transportation; alternative energy systems and their

engineering limitations. Heating, ventilation, air conditioning (HVAC) andrefrigeration systems, as well as lighting for public and residential buildings; and

basics of control systems.

25% of material:

3. Social and environmental consequences

Of fossil fuels, including the greenhouse effect and global warming, acid rain; the

hazards and disposal of radioactive wastes; traffic congestion, urban sprawl; and

social-economic inequalities in the access to energy and transport services are

stressed throughout.

4. Political-economy and public policy issues

As concerns energy resources and their exploitation. Compare automobile- and oil-

centric societies with alternative models using mass-transit, fast-trains and pedestrianmobility. Special attention is paid to the realities of the global oil industry. U.S.,

Chinese, European-Union and Japanese policies, global contention over energy

sources and their distribution, especially oil. US involvement in the Caspian Basin,

the Persian Gulf and Iraq, Latin America and the South China Seas is discussed, etc.

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Special/Guest Lectures, Field Visits, Classroom Videos/Demonstrations

Automobile fuel efficiency and safety studies

Coal-fired power plants: Current pollutant emissions and possible future trends.

Global climate change: Unavoidable, but on what time scale?

Hydrogen fuel cells, hybrid engines. Nuclear power and its prospects.

Large-scale solar panel research, development and production

The scientific consensus on global warming and its consequences


1. Energy: Its Use and the Environment, Fourth edition, Thompson Learning, 2005.

Hinrichs & Kleinbach.2. Out of Gas: The End of the Age of Oil, Norton, NY, 2004, David Goodstein.

3. Hubbert's Peak: The Impending World Oil Shortage, Princeton, Princeton NJ, 2001,Kenneth S. Deffeyes




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1




Learning Outcomes Understand, analyze, and select mechanical components in typical engineering design

scenarios.

the iterative nature of the design process







End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)


15% 60%

Module Number ME3123 Title Mechanical Design



Hours

03

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

162/2



2

Syllabus1. Machine Components (gears and power screws) (06 Hours)

Identify common types of gears and describe their uses, Describe gear geometry using accepted

nomenclature, Describe the importance of the involutes profile of gear teeth, Describe the

common materials/methods for forming gear teeth, and explain how those methods influence gearselection and performance, Analyze a gear train in terms of kinematics, torque transmission, and

reaction forces/moments, Determine safety factors in bending and contact for spur and helicalgears using AGMA standards,

Describe the operation of power screws and cite typical

applications, Describe thread geometry for common types of power screws, Calculate friction,

torque, and power requirement for various, power screw applications, Specify an appropriate gear

train or power screw for a given design application

2. Machine Components (flexible drives and bearings) (06 Hours)

Four principal types of belts and their uses, Size a flat‐ belt for a given application, Size a V‐ belt

for a given application,

Select a timing belt for a given application,

Select a roller chain for agiven application, Select an appropriate flexible drive element for a given application, Identify

types, uses, and characteristics of journal bearings, Describe the operating principles and

selection criteria for hydrodynamic and hydrostatic bearings,

Describe the operating principles

and selection criteria for boundary‐lubricated bearings,

Size a boundary‐lubricated bearing for a

given application, Identify types, uses, and characteristics of rolling contact bearings, Describe

criteria for selecting rolling element bearings, Determine bearing life (under non‐steady radial

and thrust, loads) for a given application based on manufacturer data, Specify an appropriate

rolling element bearing for a given application,

Specify an appropriate mounting arrangement for

bearings on a shaft.

3. Shafts and shaft accessories (06 Hours)

Identify key functions of shafts, Create free body diagrams for shafts and determine stresses

acting at critical locations, Combine axial, bending and shear stresses, Apply a design

methodology for sizing shafts based on strength and deflection for different types of loading

conditions, Analyze a shaft in terms of kinematics, torque transmission, and reaction

forces/moments, Analyze shafts for deflection. Understand differences for stepped and hollow

shafts,

Apply critical speed considerations,

Characterize shaft stress concentrations, apply Marin

factors, Identify shaft accessories: keys, pins, splines, etc., Analyze shaft for stress concentrations

caused by accessories, Identify shaft coupling components: U‐ joints, lock ‐nuts,

retaining rings, etc.

4. Energy storage, transmission, and dissipation (06 Hours)

Identify different types of springs and describe their use,

Develop an understanding of the physics

of springs and how it provides the basis for spring design, Describe the design process for

compression springs, Apply compression spring design process for fatigue loading Brakes and

Clutches:, Differentiate the different types of braking and clutching mechanisms, Demonstrate

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understanding of the physics behind the operation of brakes and clutches, Analyze forces in

clutch and brake designs, Understand the design of brakes: disc, drum, etc., Apply design

knowledge of a brake device

5. Fastening and joining (06 Hours)

Identify different types of welded joints and interpret basic welding symbols (with aid of

reference material), Cite advantages and disadvantages of welded joints,

Determine stress in

welded joints,

Determine weld joint strength under static and unsteady loads,

Design a welded

joint, Identify types, uses, and characteristics of threaded fasteners, Describe characteristics of

threads using accepted terminology, Determine the stiffness of a bolted joint, Describe the

strength of a bolt, and identify the strength from published tables, Compute the effect of adding

an external load to a bolted joint,

Relate bolt torque to bolt tension,

Describe the importance of

preload in a bolt; compute preload in a statically loaded tension joint,

Determine fatigue life for

bolts with unsteady loads, Analyze bolted and riveted joints in shear, Design a bolted joint

Recommended Textbooks/Reading1. Shigley’s Mechanical Engineering Design,Budynas, R.G., Nisbett, J.K., 8th Ed., McGraw

Hill, 2008 (9780073312606).

2. Mechanical Design of Machine Elements and Machines: A Failure Prevention

Perspective, Collins, J.A., Wiley, New Jersey, 2003.

3. Machine Elements in Mechanical Design , Mott, R.L., 4th Edition. Prentice-Hall, New

Jersey 2004.

Practical List

1. Gears2. Belts and flexible drives

3. Shaft fatigue

4. Springs

5. Fasteners

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1




Learning Outcomes Pneumatic – Electro systems

Electro-Mechanical Drives

Micro Controllers, PLC Mechatronic applications and design, Industrial Robots






End Semester

Exam


10%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)


15% 70%

Module Number ME 3124 Title Mechatronics II



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

166/2



2

Syllabus

1. Precision Mechanical Systems (04 Hours)

Pneumatic Actuation Systems, Electro-pneumatic Actuation Systems, Hydraulic

Actuation Systems, Electro-hydraulic Actuation Systems, Timing Belts, BallScrew and Nut, Linear Motion Guides, Linear Bearings, Harmonic Transmission,

Bearings- Motor / Drive Selection.

2. Electronic Interface Subsystems (06 Hours)

TTL, CMOS interfacing, Sensor interfacing, Actuator interfacing, solenoids , motors

Isolation schemes, opto coupling, buffer IC’s, Protection schemes, circuit breakers, overcurrent sensing, resetable fuses, thermal dissipation, Power Supply, Bipolar transistors/

mosfets

3. Electromechanical Drives (06 Hours)

Relays and Solenoids, Stepper Motors, DC brushed motors, DC brushless motors, DCservo motors, 4-quadrant servo drives, PWM’s, Pulse Width Modulation, Variable

Frequency Drives, Vector Drives, Drive System load calculation.

4. Microcontrollers Overview (08 Hours)

8051 Microcontroller, micro processor structure, Digital Interfacing, Analog Interfacing,Digital to Analog Convertors, Analog to Digital Convertors, Applications. Programming,

Assembly, C (LED Blinking, Voltage measurement using ADC).

5. Programmable Logic Controllers (10 Hours)

Design characteristics - unitary; modular; rack-mounted

Input and output devices - mechanical switches; non-mechanical digital sources;

transducers; relaysCommunication links- twisted pair; coaxial; fibre-optic; networks

Internal architecture - CPU; ALU; storage devices; memory; opto-isolators; input andoutput units; flags; shift; registersOperational characteristics - scanning; performing logic operations; continuous updating;

mass I/O copying

Forms of signal - analogue (0-10 v dc, 4-20 mA); digital

Digital resolution and relationships - 9-bit; 10-bit; 12-bit Number systems: decimal; binary; octal - hexadecimal; BCD

Protocols - RS232; IEE488 (GPIB); RS422; 20 mA current loop

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3

Networking methods and standards - master to slave; peer to peer; ISO; IEE; MAP

Logic functions - AND; OR; EXCLUSIVE OR; NAND; NORMethods of programming - ladder and logic diagrams; statement lists; Boolean algebra;

function diagrams; BASIC, ‘C’ and Assembler; Graphical Programming language

Advanced function - less than; greater than; binary to BCD; PID control

Producing and storing text - contact labels; rung labels; programming lists; crossreferencing

Testing and debugging - forcing inputs; forcing outputs; changing data; comparing files

(Tapes, EPROM, disc); displayed error analysisAssociated elements - contacts; coils; timers; counters; override facilities; flip-flops; shift

registers; sequences

6. Programmable Motion Controllers (08 Hours)

Introduction, System Transfer Function, Laplace transform and its application in

analysing differential equation of a control system, Feedback Devices : Position, Velocity

Sensors, Optical Incremental encoders, Proximity Sensors : Inductive , Capacitive ,Infrared , Continuous and discrete processes, Control System Performance & tuning,

Digital Controllers, Control modes, Position, Velocity and Torque, Velocity Profiles,

Trapezoidal, S. Curve, Electronic Gearing, Controlled velocity Profile, Multi axisInterpolation, PTP, Linear, Circular, Core functionalities, Home, Record position, Go to

Position, Applications : SPM, Robotics.

7. Key elements of industrial robots (04 Hours)

Electrical and fluid drive systems (e.g. harmonic, cyclical, shaft, rod, screw, belt, chain),sensors (e.g. absolute and incremental encoders, potentiometers, resolvers, tachometers),

brakes, counterbalance devices, CPU; system and user memory; interface units; power

units, relating to proximity, range, position, force, temperature, sound and gasSources of error or malfunction - environmental contamination (e.g. smoke, arc-flash, dirt,

fluids, heat); parallax; wear; data corruption; accessibility; sensitivity; accuracy; design

8. Methods of programming industrial robots (10 Hours)

Programming methods: task programming, manual data input, teach programming,explicit programming, goal-directed programming

Facilities: conditional loops, datum shifts, location shifts, interrupt peripheralcommunications, TCP offsets, canned cycles, macrosIndustrial tasks: welding, assembly, machining, gluing, surface coating, machine loading

Setting up and executing the program: program/location input; start-up inter-locking;

Program testing: fine-tuning; automatic operation

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9. Robot cell (8 Hours)

Design parameters: layout; cycle times; control; accessibility; error detection; component

specification; protection of the robot and peripherals, future developments; hazard

analysis (e.g. human, robot design, robot operation, workplace layout, hardware failure,

control system failure, control system malfunction, software failure, external equipmentfailure, external sensor failure); guarding; fencing; intrusion monitoring; safe system of

work; restriction mechanisms

Selection criteria: accuracy; repeatability; velocity; range; operation cycle time; loadcarrying capacity; life expectancy; reliability; maintenance requirements; control and

playback; cost; memory; fitness for purpose; working envelope

Design: station configuration; parts presentation; fixtures; parts recognition; sensors; cellservices; safety interlocks; end effectors design; flexibility

Implementation factors: company familiarization; planning; robot manufacturer back-up;

economic analysis; installations scheduling; training

HMI Devices with PLC Systems (Operator Panels and SCADA Systems)


1. Mechatronics: Electronic Control Systems in Mechanical and Electrical

Engineering (Paperback), by W. Bolton.

2. Introduction to Control System Technology, by Robert N Bateson3. Programmable Logic Controllers by W. Bolton

4. A Textbook on Industrial Robotics by Ganesh Hedge

Practical List

To be decided

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Learning Outcomes Power plant systems, terms and definitions and basic power plant engineering

design calculations.

Proper design and application of power plant related equipment. Methods of diagnosing and correcting equipment mis-operation or misapplication.

Recognized standards utilized in the design and operation of power plant

equipment.

Prepare and present topical issues relevant to power plant design and operations.







End Semester

Exam


10%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s) 25%


15% 45%

Module Number ME 3125 Title Power Plant Engineering



Hours

05

√

Hours Per Week:


(Project)

04 Filed

Visits(Other)

Day /Time/Hall

171/2



2

Syllabus

1. Introduction to Power Plant Engineering, Electrical Safety (04 Hours)

2. Steam Power Plants (06 Hours)

Steam Fundamentals, Plant Design, Boilers & Steam Generators, Boiler Auxiliaries,Cooling Towers, Water Treatment

3. Nuclear Plants (06 Hours)

Nuclear Plants Systems, Fission Theory. Steam Supply, Operation and Maintenance,Reactor Safety

4. Prime Movers (06 Hours)

Steam Turbines, Gas Turbines, Hydraulic Turbines, Reciprocating Engines

5. Plant Electric Systems (08 Hours)

AC Generator and Protection, Transformers and Protection, In Plant Distribution System,

AC Motors and Applications, Cable & Bus way Applications

6. Tour of Power Plant (Site to be determined) (04 Hours)

7. Instrumentation & Control (06 Hours)

Plant Instruments, Combustion Control, Burner Management, Turbine and EngineGovernors, Systems and Components, HMI interface

8. Features of Power Plants (04 Hours)

Electric, Dams. Spillways, Water Conductors, Mechanical Equipment, Generators,Transformers and Controls

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9. Alternative Energy Plants (08 Hours)

Solar, Geothermal, Wind. Biomass, Waste, Fuel Cell, IGCC, Environmental Controls,

Air Emission Controls, Water Emission Controls, Solid Waste Management, Noise

Control

10. Tour of Power Plant (to be identified)


1. Standard Handbook of Power plant Engineering, 2"d Edition by Thomas C. Elliott,Kao Chen, Robert Swanekamp, McGraw Hill 1997

2. Power plant Engineering, 2"d Edition by BLACK & VEATCH, Lawrence F. Drbal,Managing Editor, Springer Science + Business Media, LLC 1996

Practical List

Design Project(s)

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Curriculu

MECHANICALENGIN

EERING

T h i r d Y e a r

S e m e s t e r I

C o d e

T i t l e

R e m

a r k s

L

T

P

1

E N 3 1 0 5

E s s e n t i a l s o f P r o f e s s i o n a l

C o m m u n i c a t i o n S k

i l l s

C , E , M

4 5

1

2

2

1 5 1

2

I T 3 1 0 4

I n f o r m a t i o n T e c h n o l o g y I I I

C , E , M

7 5

2

3

3

1 5 4

3

M E 3 1 2 2

E n e r g y a n d E n v i r o n m e n t

M

3 0

2

2

1 5 7

4

M E 3 1 2 3

M e c h a n i c a l D e s i g n

M

7 5

2

3

3

1 6 1

5

M E 3 1 2 4

M e c h a t r o n i c s I I

M

6 0

4

3

5

1 6 5

6

M E 3 1 2 5

P o w e r P l a n t E n g i n e e r i n g

M

8 1

4

4

5

1 7 0

7

M E 3 1 2 6

P r o j e c t ( G r o u p )

M

9 0

6

6

4 5 6

1 5

0 2 1

2 4

2

3 6

2 6

T h i r d Y e a r

S e m e s t e r I I

C o d e

R e m

a r k s

L

T

P

1

M E 3 2 2 7

I n d u s t r i a l E n g i n e e r

i n g M a n a g e m e n t

E , M

6 0

4

4

1 7 3

M E 3 2 2 8

M a r i t i m e L a w a n d

S a f e t y

M ( M

R )

3 0

2

2

1 7 8

2

M E 3 2 2 9

I n s t r u m e n t a t i o n a n d C o n t r o l

M

6 0

4

3

5

1 8 2

3

M E 3 2 3 0

P r o j e c t ( I n d i v i d u a l )

M

9 0

6

6

4

M E 3 2 3 1

P r o d u c t i o n T e c h n o l o g y I I

M ( P r

o ) O p t i o n 1

9 6

4

1

3

5

1 8 6

M E 3 2 3 2

A i r C o n d i t i o n i n g

M ( R & A C ) O p t i o n 1

9 6

4

1

3

5

1 9 0

M E 3 2 3 3

A d v a n c e s i n A u t o m

o b i l e T e c h n o l o g y


9 6

4

1

3

5

1 9 4

M E 3 2 3 4

N a v a l A r c h i t e c t u r e

a n d S h i p C o n s t r u c t i o n

M ( M

R ) O p t i o n 1

6 0

4

4

1 9 8

5

M E 3 2 3 5

I n d u s t r i a l E n g i n e e r

i n g

M ( P r

o ) O p t i o n 2

9 6

4

1

3

5

2 0 3

M E 3 2 3 6

D e s i g n o f R e f r i g e r a t i o n a n d A i r C o n d i t i o n i n g

M ( A C ) O p t i o n 2

8 0

2

1

5

5

2 0 8

M E 3 2 3 7

V e h i c l e T e c h n o l o g y


9 6

4

1

3

5

2 1 1

M E 3 2 3 8

M a r i n e E n g i n e e r i n g K n o w l e d g e ( M o t o r )

M ( M

R ) O p t i o n 2

9 6

4

1

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5

2 1 6

P r o d u c t i o n

4 0 2

1 6

2 1 5

2 5

T

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C

r e d i t s p e r

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3 8 6

1 4

2 1 7

2 5

P r o d u c t i o n

3 3

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4 0 2

1 6

2 1 5

2 5

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3 3

2 5

3 3 6

1 4

1 1 2

2 2

A i r C o n d i t i o n i

3 3

2 5

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2 7

2 2

M i n o r

T o t a

l C r e d i t s

G P A

N G P A

P r o d u c t i o n

1 3 7

1 2 4

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i r C o n d i t i o n i n g

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1 2 7

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1 4 0

1 2 7

1 3

P a g e

N u m b e r

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d i t s

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G P A

C r e d i t s

T o t a l

H o u r s

G P A

C r e

d i t s

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G P A

C r e d i t s

W e e k l y


W e e k l y


T o t a l

H o u r s


S r i L a n k a I n s t i t u t e o f A d v a n c e d T

e c h n o l o g i c a l E d u c a t i o n

M i n i s t r y o f H i g h e r E d u c a t i o n , S r i L a n k a

H i g h e r N a t i o n a l D i p l o m a i n E n g i n e e r i n g ( H

N D E ) , M e c h a n i c a l E n g i n e e r i n g



1




Learning Outcomes

Stochastic modeling relevant to problem solving in the area of industrial

engineering.

Facilities management, resource planning and optimizing

Human resource management

Project management Financial management

Quality control

Marketing management, e- Business Design, entrepreneurship

Environment management







Written Oral

Quiz(s)


Practical(s)

Project(s)


35% 50%

Module Number ME3227 Title Industrial Engineering

Management



Hours

04

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

176/2



2

Syllabus

1. Operational Research (06 Hours)

model and modeling process, introduction to operational research, principle of

optimization and the role of analytic solution for problem solving, linear programming:

problem formulation and solution algorithm, goal programming and integer programming:formulation and its solution algorithms, stochastic analytic methods and network analysis

for solving problems in industrial engineering, reliability model, maintenance, inventory

and supply-chain.

2. Industrial Statistics (04 Hours)

Inferential and descriptive statistics, introduction to inferential statistics, sampling theory,

central limit theorem, sampling distribution, estimation process, point and intervalestimation, basic of hypothesis test, process of hypothesis test including estimation of

mean, variance, proportion, and goodness of fit test, regression analysis and correlation,

variance analysis including block and observation analysis, one way classification,

fixed/random effects models, two ways classification and introduction of experimentaldesign, non-parametric statistics.

4. Industrial Psychology (02 Hours)

definition of psychology, school of thought in psychology, research method and

measurement in psychology, work meaning for a human and evolution of working in anindustrial organization, individual differences.

5. Introduction to Economics (02 Hours)

Definition, terminology and the scope of science of economy, utility, supply and demand,elasticity, production theory, cost of production, market structure, national income and

production, consumption, investment and saving, banking institution and money, fiscal

policy, international trade.

6. Engineering Economics (04 Hours)

engineering economics, cash flow, concept of time value of money, present equivalent

value, annual value, internal rate of return, payback method, profitability index method,sensitivity analysis, depreciation, inflation and deflation, replacement analysis, tax

analysis, public investment cost-benefit analysis.

177/2



3

7. Cost Analysis (02 Hours)

accounting process, financial report, concept of cost, direct material cost, direct labour

cost, indirect factory cost, order costing, process costing, by product and joint product,

standard costing system and variance analysis, break event analysis.

8. Financial Management (04 Hours)

financial management overview, financial report analysis (statement of cash flow,

financial ratio), capital market, time value money, risk & return, portfolio, stock & bond

valuation, cost of capital, capital budgeting, operating leverage & financial leverage,capital structure, working capital management.

9. Database System (04 Hours)

Basic of database, data base management system (DBMS), modeling method and design

process of database, data definition, data manipulation and implementation of databasesystem using SQL, issues related to utilization of database for improving business

performance.

10. Information System Analysis (04 Hours)

Information and information system and its role in controlling process and decision

making process, methodology for information system development, system analysis,system requirement analysis, system design, standard architecture and information

system implementation process.

11. Organization Design (02 Hours)

Organization concept, design of organization structure including organigram, main joband function of operation activity.

12. Facility Lay Out Design (04 Hours)

facility planning, facility lay out planning procedure, calculation of facility requirement,systematic lay out planning, non-production activity, production activity, computer aided

layout design, selection evaluation and implementation, quantitative approach, group

technology lay out, heuristics algorithm.

178/2



4

13. Quality Control (06 Hours)

concept of quality, quality management and assurance, product quality dimension, quality

control principle of process and design, statistical process control, design of quality

control chart and quality improvement through design by considering the concept

development and its implementation.

14. Human Resource Management System (04 Hours)

Strategy and planning of human resource management system, system development and

implementation, human resource management system applications, direction for thehuman resource management system development.

15. Leadership and Motivation Theory (02 Hours)

business context and contemporary public sector, human role in contemporary business,

leadership importance, leadership meaning in contemporary business, historical reviewon leadership phenomena, cultural perspective on leadership, team development,

leadership pattern, changing management and learning organization.

16. Project Management (04 Hours)

Project management definition and life cycle of a project, project organization structure

and project management process, project planning and control: CPM method, PERTmethod, project team determination, financial planning, planning communication,

documentation and project information system.

17. e-Business (02 Hours)

introduction, e-business overview, e-business application, business to customer, business

to business, technical infrastructure of e-business system, strategy of e-business

development, supply chain management and e-business, risk management in e-business,e-business policy and its social effect.

18. Entrepreneurship and Business Development (04 Hours)

Business concept, stakeholders and business environment, business initiation, business plan, marketing plan, operation aspect, financial aspect, and business process

improvement, managing marketing function in an enterprise.

179/2



5

Recommended textbooks/Reading

Same list given under Industrial Engineering




Person/

Remarks

01

0203

04

05

06

07

08

09

10

11

12

1314

15

16

17


180/2



1




Learning Outcomes

IMO legislature, international conventions and treaties on safe operation of

ships. Role of the National Maritime Administration.






End Semester

Exam


10%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)


15% 70%

Module Number ME3328 Title Maritime Law & Safety



Hours

02

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

181/2



2

Syllabus

1. Introduction to Maritime Law (01 Hour)

Sources of Maritime Law, Organisations concerned with Maritime Law, International

Maritime Organisation (IMO), Role and Functions of IMO, Convention ratification

2. Role of the National Maritime Administration (02 Hours)

Certification of seafarers, Surveys, Port state control etc.

3. IMO Conventions, Legislation (02 Hours)

MARPOL Acts, Conventions, Regulations for Prevention of pollution by oil, by noxiousliquid substances in bulk, by harmful substances carried by sea in packed forms, by

Sewage from ships, by Garbage of ships.

4. SOLAS (02 Hours)

Introduction, General Provisions, Construction, Life saving appliances.Arrangements, Radio telegraphy and Radio telephone, Safety of Navigation, Carriage of

grain, Carriage of dangerous goods, Nuclear ship’s certificates.

5. International convention on STCW for seafarers

1978 with 1995 amendments (02 Hours)

General provisions (15 Nos. Regulations), Master and Deck department, Engine

department, Radio communication and Radio personnel, Special training for personnel on

certain ships, Emergency, Occupational safety, Medical survival functions, Alternativecertification, Watch keeping.

6. International Safety Management (ISM) code (06 Hours)

Introduction, Background, objectives of code, Implementation, Mandatory applications of

SMS, Safety and environment protection policy, Company’s responsibility and authority,Designated persons, Master’s responsibility and authority, Resources and personnel

development of plans for ship board operation, Emergency preparedness, Reports and

analysis of non conformities to accidents, hazardous situations near misses, Maintenanceof ship equipment, Documentation, Company’s verification review and evaluations,

certification, verification and control, Advantages of establishing SMS, internal and

external audits, Port state control, PSC mandatory certificate check list, Grounds for PSCinspection criteria for detention.

182/2



3

7. Dock labour act, Dock safety, health and welfare regulations. (02 Hour)

8. Special Duty Vessels Operation, Fire and Safety Regulations (06 Hours)

Need for special duty vessels with reference to development of trade and

necessities of the trade, Operation of Bulk carriers, Bulk Grain and ore etc.,

Banana carriers, Coal Carriers, Forest Products carriers, Timber wood chipcarriers.

Operation of the following special duty vessels.

Containers, Car containers and RO/RO vessels, Reefer cargo vessels. Operation of Oil tankers – Chemical Tankers – LNG/LPG Carriers.

Offshore vessels – various types of rigs – supply vessels – dynamic positioning

vessels – diver ships – dredgers, tugs and barges. Safety requirements – fire fighting arrangements and methods for all types of

special duty vessels.

9. Registration and ownership of vessels (01 Hour)

Admiralty jurisdiction , liens, collisions.

10. Limitation of Liability (01 Hour)

Oil Pollution, Salvage, towage and pilotage, the ship’s master, passengers, MaritimeArbitration.

11. Law of the Sea (03 hours) (02 Hours)

Conventions on the law of the sea, Basic principles of English Law, Basic principles of

contract Law, Basic principles of TORT, The main principles of the law relating to

Agency, Law of carriage of goods by sea.Territorial sea and the contiguous zone,

International treaties, Exclusive Economic Zone(EEZ) and continental shelf, High seas,Protection and preservation of marine environment

12. Charter Parties (01 Hour)

Time and Voyage Charter Parties, Freight, Hire and General Average.

13. Bills of lading (02 Hours)

HAGUE VISBY Rules, Conflict of Laws.

183/2



4


1. MARPOL 73/78

2.

SOLAS 74 with amendments as applicable3. STCW 95

4. ISM code books

5. Dock labour act6. I.M.O. Websites

7. Ship board operation by Lavery

8. Ship’s Operation by Capt. Taylor Shipping Law- The Institute of Chartered ShipBrokers

9. Law of Carriage of The institute of Chartered Goods by Sea- Ship Brokers.




Person/

Remarks

01

02

0304

05

06

07

08

09

10

11

12

13

1415

16

17


184/2



5

185/2



1




Learning Outcomes Measurement techniques devices Engineering parameters and their precision

Selection of appropriate instruments for obtaining data for analysis

Design and Instrumentation of Engineering systems







hour(s).

End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 60%

Module Number ME 3229 Title Instrumentation and Control



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

186/2



2

Syllabus

1. Concepts of Instrumentation and Control (08 Hours)

Basic principles of measurement, Measurement, systems, generalized configuration and

functional descriptions of measuring instruments, examples. Dynamic performancecharacteristics, sources of error, Classification and elimination of error.

2. Measurement of Displacement (06 Hours)

Theory and construction of various transducers to measure displacement, Piezo electric,

Inductive, capacitance, resistance, ionization and Photo electric transducers, Calibration

procedures.

3. Measurement of Temperature (06 Hours)

Classification, Ranges, Various Principles of measurement, Expansion, Electrical

Resistance, Thermistor, Thermocouple, Pyrometers, Temperature Indicators..

4. Measurement of Pressure (06 Hours)

Units, classification, different principles used. Manometers, Piston, Bourdon pressure

gauges, Bellows, Diaphragm gauges. Low pressure measurement, Thermal conductivity

gauges, ionization pressure gauges, Mcleod pressure gauge.

5. Measurement of Level (04 Hours)

Direct method, Indirect methods, capacitative, ultrasonic, magnetic, cryogenic fuel level

indicators, Bubler level indicators.

6. Flow Measurement (06Hours)

Rotameter, magnetic, Ultrasonic, Turbine flow meter, Hot, wire anemometer, Laser

Doppler Anemometer (LDA).

7. Measurement of Speed (04 Hours)

Mechanical Tachometers, Electrical tachometers, Stroboscope, Noncontact type oftachometer

187/2



3

8. Measurement of Acceleration and Vibration (04 Hours)

Different simple instruments, Principles of Seismic instruments, Vibrometer and

accelerometer using this principle.

9. Stress Strain Measurements (06Hours)

Various types of stress and strain measurements, electrical

strain gauge, gauge factor, method of usage of resistance strain gauge for bending

compressive and tensile strains, usage for measuring torque, Strain gauge Rosettes.

10. Measurement of Humidity (04 Hours)

Moisture content of gases, sling psychrometer, Absorption psychrometer, Dew pointmeter.

11. Measurement of Force Torque Power (06 Hours)

Elastic force meters, load cells, Torsion meters, Dynamometers.

Recommended Testbooks/Reading 1. Measurement Systems: Applications & design by D.S Kumar.

2. Mechanical Measurements / BeckWith, Marangoni,Linehard, PHI / PE

3. Measurement systems: Application and design, Doeblin Earnest. O. Adaptation byManik and Dhanesh/ TMH

4. Instrumentation and Control systems/ S.Bhaskar/ Anuradha Agencies.

5. Experimental Methods for Engineers / Holman.

6. Mechanical and Industrial Measurements / R.K. Jain/ Khanna Publishers.7. Instrumentation & mech. Measurements by A.K. Tayal ,Galgotia Publications

8. Instrumentation, measurement & analysis by B.C.Nakra & K.K.Choudhary, TMH

9. Mechanical Measurements /sahani

Practical List (to be identified on the following guidelines)

1. Fabrication, calibration of measuring devices

2. Use and calibration of measuring devices that can not be fabricated locally3.

Instrumenting of industry applications with relevant measuring devices and

measurements

188/2



4




Person/

Remarks

01

02

03

04

0506

07

08

09

10

11

12

13

14

15

1617


189/2



1




Learning Outcomes Machining of special profiles.

Surface finishing and treatment to precision.

Nano Fabrication

Welding of difficult joints and special material with precision.

Product design.







End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)

Project(s)


15% 60%

Module Number ME3231 Title Production Technology II



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

190/2



2

Syllabus

1. Machining Processes Used to Produce Round Shapes; Overview (04 Hours)

Turning, Facing, Boring, Drilling, Parting, Threading, Knurling, Turning Parameters,

Lathes and Lathe Operations, High-Speed Machining, Ultra precision Machining andHard Turning, Cutting Screw Threads, Boring and Boring Machines, Drilling and

Drills, Drilling Machines, Reaming and Reamers, Tapping and Taps, Design

Considerations for Drilling, Reaming and Tapping.

2 Machining Processes Used to Produce non conventional profiles (06 Hours)

Milling Operations, Milling Machines, Planning and Shaping, Broaching andBroaching Machines, Sawing, Filling and Finishing, Gear Manufacturing by

Machining.

3. Abrasive Machining and Finishing Operations (08 Hours)

Abrasives, Bonded Abrasives (Grinding Wheels), The Grinding Process, GrindingWheel Wear, Grinding Operations and Machines, Grinding Fluids, Design

Considerations for Grinding, Ultrasonic Machining, Finishing Operations, Deburring,

Economics of Grinding and Finishing Operations.

4. Surfaces, Tribology and Surface Treatment (10 Hours)

Surfaces, their Nature, Surface Structure and Properties, Surface Integrity, Surface

Texture, Surface Roughness,Friction in Metals, Friction in Plastics and Ceramics, Reducing Friction, Friction

Measurement, Wear, Wear of Plastics and Ceramics, Wear Measurement, Lubrication,

Metalworking Fluids, Solid Lubricants, Conversion Coatings, Lubricant Selection,

Surface Treatment, Coating and Cleaning, Mechanical Surface Treatment andCoating, Case Hardening and Hard Facing, Thermal Spraying, Vapour Deposition,

Ion Implantation, Diffusion Coating, Electroplating, Electro less Plating and

Electroforming, Anodizing, Conversion Coating, Hot Dipping, Porcelain Enameling,Ceramic Coating, and Organic Coatings, Diamond Coating, Painting, Surface

Texturing, Cleaning Surfaces.

5. Advanced Machining Processes and Nanofabrication (08 Hours)

Chemical Machining, Electrochemical Machining, Electrochemical Grinding,

Electrical-Discharge Machining, Wire EDM, Laser-Beam Machining, Electron-Beam

191/2



3

Machining and Plasma-Arc Cutting, Water-Jet Machining, Nanofabrication,

Micromachining, The Economics of Advanced Machining Processes.

6. Gas Welding (04 Hours)

Difficult welds in pipeline construction, joint preparation and welding positions,

welding blowpipes, gas hoses, gaskets, welding filler (welding rods) for gas welding,

oxy-acetylene cutting, plasma cutting, diagonal cutting(chamfering), safety precautions for cutting and welding in confined spaces, soldering, contraction and

strain

7. Electric Welding (04 Hours)

weld ability of steel, electric welding of gray cast iron, welding of non-ferrous metals,

joint operation and welding position, welding current sources, types of load, workingtechniques in electric arc welding, carbon arc cutting and gouging, preparation of

welded joints, welded seams, electric resistance welding, accident regulations –health protection.

8. Protective Gas Welding (08 Hours)

Protective gases; inert gases, active gases, selection of protective gases, protective gaswelding processes, Tungsten-Inert-Gas (TIG) welding, inert-gas and active-gas metal

arc welding,

9. Competitive Aspects of Manufacturing (08 Hours)

Material Selection, Product Design and Quality of Materials, Substitution of

Materials, Selection of Manufacturing Process, Process Capabilities, Manufacturing

Costs, Value Engineering


1. Nanotechnology, NORIO TANIGUCHI, Oxford University Press, 1996.

2.

Tool Engineering Handbook ASTME.

3. Metal Cutting, M.C.Shaw, Pearsons Publication.

4. A Text book of Production Engineering, Dr. K.C.Jain & A.K.Chitale, , PHI Publication

5. Workshop Technology Vol I, II, III, Chapman W. A. J. ELBS Publishers

6. Amstead B.H., Ostwald Phylips and Bageman.R.L., Manufacturing Processes John

Wileys Sons(1987).

192/2



4

Practical List

1. Experiments to demonstrate the features of CNC machines, CNC programming onturning and milling machines.

2. Study of the geometry of the robot manipulators, grippers and exercises on robot

programming.

3. Demonstration of basic CAD-CAM systems, generation of tool path from productgeometry using CAD-CAM simulation tools, Robot simulation modeling.

4. Design and manufacturing of product based on customer requirement (individual) that

will give exposure to all the topics covered under this module.


coordinator to be distributed to the students on the day of commencement of the module:


Person/Lecturer

Remarks

01

02

03

04

05

06

0708

09

10

11

12

13

14

15

16

17


193/2



1




Learning Outcomes

ASHARE codes, standards.

Health and operational standards

Applications, assembly, operation, controls and maintenance.

Safety related to refrigeration and air-conditioning.






End Semester

Exam


15%

Mid

Term(s)

Written Oral

Quiz(s)




15% 65%

Module Number ME3232 Title Air Conditioning



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

194/2



2

Syllabus

1. Occupational health requirements (06 Hours)

WHO requirements, SLS or available local requirements, ASHRAE standards, noise

and vibration, air quality, sick building syndrome.

2. Operating modes (04 Hours)

Ventilation, evaporative cooling, ventilation and cooling, ventilation and heating,

dehumidification, dehumidification and reheat, humidification, primary and

secondary air.

3. HVAC system components and functions (04 Hours)

Fans, ducting, registers, dampers, filters, cooling coils, heating coils, induction units,

fan coil units, terminal units, humidifiers, pumps and sprayers, hydronic systems andcomponents.

4. Applications and construction of air conditioning systems (12 Hours)

Applications, residential, commercial, low and high rise, industrial ventilation and air

conditioning, packaged plant, RACs, split systems (wall and floor console, ceiling

fan coil), wall facing, roof top, reverse, cycle option central station plant, all air

systems, constant volume variable temperature, constant temperature variable,volume, air/water systems, all water system, multi-zoning, thermal storage, systems,

basic air conditioning system diagrams, duct layout, hydronic layout, unit/conditionerdrawings

5. HVAC control systems (04 Hours)

Basic principles, terminology, symbols and diagrams, basic applications

6.

Cooling Towers (08 Hours)

Heat Removal and Working Principles, Atmospheric Water Cooling, Air for Cooling,Cooling Range and Cooling Effect, Heat Load, Pumping Head, Drift, Blow down,

Make-up, Classification, Performance, Prevent Ice Formation, Fog, Running Fan inReverse, Mechanical Maintenance, Structural Maintenance, Shutting Down,

Limitations, Sizing Pump, Protection from Freezing.

195/2



3

7. Piping and Fittings (08 Hours)

Velocity and Pressure Drop, Plant Piping Joints, Connections on Liquid Receiver,

Hot-gas Line, Suction Piping Hookups to Compressor, Expansion valve Hookup,

Piping for parallel operation, Backpressure Regulator Hookup, Shell and Tube Liquid

Chiller Hookup, Solenoid Valve Hookup for Brine System, Tables of Materials forRefrigeration Piping, Valves, Insulation for low temperatures, Vapour Barrier to

Prevent Moisture Harming Insulation.

8. Cooling Water and Brine (04 Hours)

Circulating Systems, Open and Closed Systems, Langelier Index, Control Scale

Method, Surface-active Materials, Corrosion, Slime and Algae Chemicals,

Intermittent Feed, Wood Destruction, Delignification, Scale Deposits, Fungus Attack,Alkelinity, Blow down Calculations, Brine Systems, Brine Coolers, Kinds of Brine,

Density of Brine, Ammonia Leakage in Brine, Testing Brine, Meaning of pH.

9. Fans (06 Hours)

Definition, Similarity Laws, Theoretical Expression, Fans and System

10. Safety (04 Hours)

Refrigeration Code, Explosions, Gage Glass, Safety Rule, Precautions, FireExtinguishers, Gas Mask, Smoking, Periodic Testing, Toxic Refrigerants, Ammonia

Dangers, Ammonia Leak, Ammonia in Eyes, Ammonia in Flames, Carbon Dioxide,

Halocarbon Dangers, Carbon Tetrachloride, Gasoline Dangers, Safe Solvent, Dry Ice,Low Voltage, Dumping Ammonia, Preventing Slugs of Ammonia, Oil in System,

Oxygen for Leak Test, Canister Gas Mask, Test Pressures, Checking New System


1. Refrigeration and Air Conditioning: An Introduction to HVAC (4th Edition) By

AIR CONDITIONING & REFRIG, Larry Jeffus.2. Air Conditioning and Refrigeration Technician's Epa Certification Guide, By

James F. Preston

3. Automotive Heating and Air Conditioning (3rd Edition), By Tom Birch.4.

Troubleshooting and Servicing Modern Air Conditioning and Refrigeration

Systems, By John Tomczyk.

5. Electricity for Refrigeration, Heating and Air Conditioning, By Russell E. Smith

196/2



4

Practical List

1. Window type air- conditioner

2. Split type air-conditioner

3. Cooling tower

4.

Automotive air-conditioner5. Central air-conditioning system in an industry.




Person/

Remarks

01

02

03

04

05

06

07

0809

10

11

12

13

14

15

16

17


197/2



1




Learning Outcomes

Engine Management systems

Engine Design principals

Vehicle Electrical and Electronics

Engine Performance and measurements.






End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Project(s)


15% 60%

Module Number ME3233 Title Advances in Automobile

Technology



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

198/2



2

Syllabus

1. Engine management systems. (16 Hours)

Petrol Injection/Carburetor (Mechanical and electronic), fuel delivery, key

components, sequential and grouped systems, diagnostic equipment, data

interpretations, closed and open loop, reformatting of system, gasoline direct injectionsystems, design, circuits and auxiliary devices, electronic control, multiple

carburetors, limitations, venturi effect, analysis and correction procedures.

- Ignition: contact point electronic, computer controlled engine management.- Alternative Fuels: Range of fuels, body modification, engine modification,

component and installation requirements codes of practice, standards, component

service, principles of mixing, combustion and emission, regulators,commissioning and certification

- Trends and developments: Diesel two strokes, four stroke, direct and indirect

injection. Fuelling component principles and service, control systems, spray

patterns, common rail.- Emissions: Emission types, mitigation, effect on environment, engine design

considerations, control systems, test procedures, data interpretation, trends and

developments.- Pressure Charging: Superchargers, turbochargers, pressure control, system

component, service procedures, effect on engine and components, nitrous oxide

system, ignition parameters.- Global, Regional, National and Industry issues Manufacturing rules, resources

- Natural / human, infrastructure, global organizations, environmental, government

regulations, industry representation

2. Design of Engines and Practical Implications (12 Hours)

Design trends, metallurgy, heat treatment, crankshafts, connecting rods, pistons and

rings, bearings, seals, component stresses, wear patterns, reconditioning, and

performanceEnhancement, service testing, failure analysis, coolant and lubricant.

- Cylinder head Valve arrangement, operating systems, valve and camshaft design,

metallurgy, combustion chambers, ports, intake and exhaust, thermodynamics,

cooling and lubrication, performance enhancement, reconditioning, service testing,failure analysis.

- Engine testing Mounting, ancillary equipment, start up priming, timing, fuelefficiency, thermal efficiency, laws of thermodynamics, mechanical efficiency,torque, speed and power graphs, noise vibration and harshness, engine balance,

fluid tightness.

- Research and developments Materials, engine design, performance, emissions,economy, environmental issues, ancillary equipment

199/2



3

3. Vehicle electrical and electronics. (16 Hours)

Maximum current rating, daisy chaining, splice locations, connectivity, local

constraints, 3d harness models, generation of automotive wiring diagrams using CAD,

detailed harness definition and documentation, create topology and rules, electricalsimulation and analysis, circuit laws in resistive networks, appropriately size

components such as fuses and cables, resistivity, temperature coefficient, inductance,shields and twisted pair, Alternators, rectifiers, magnetism, electromagnetic effects,

generators, voltage regulators, batteries, starting systems, solenoids and relays,

Semiconductor devices, circuit development and construction, electromotive

compatibility (EMC), legislation, Scan tools, oscilloscope, function generators, digitalmultimeter (DMM).

4. Engine performance. (16 Hours)

Fuel consumption, thermal efficiency, speed density, air fuel ratio, barometric pressurevs. elevation, combustion, Engine tuning, mapping, performance parameters,

Interceptors and auxiliary computers, engine control units, Programmable controlmodules, peripheral devices and communications, data logging principles, types,

features, functions and applications, O2 sensor feedback incorporating open and closed

loop functionality, ABS systems incorporating PID, cruise control, throttle bi-wire,Speed/torque characteristics, tuning for: emissions/performance/economy, valve and

ignition timing, Ideal gas law, fuelling, recalibrating, nitrous, water injection, effects of

pressure charging, octane rating.


1. How to Tune and Modify Engine Management Systems (Motorbooks Workshop)

(Paperback) Jeff Hartmanhttp://www.amazon.com/Modify-Management-

Systems-Motorbooks-Workshop/dp/0760315825 - #.2. Automobile Electrical and Electronic Systems (Paperback) by Tom Denton BA

MIRTE AMSAE Cert. Ed.

3. Internal Combustion Engines Analysis and Practice, Obert, E.F., InternationalText Books Co.,Scranton, Pennsylvania, 1988.

4. How to Diagnose and Repair Automotive Electrical Systems (Motorbooks

Workshop) (Paperback) by Tracy Martin.

5.

Advanced Engine Performance Diagnosis (Textbook Binding), by James D.Halderman.


7. Automotive Engines Ellinger H.E., Prentice Hall Publishers, 1992.

8. Automotive Heating and Air Conditioning (3rd Edition), By Tom Birch.

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Practical List

1.

Engine diagnostics2. Fuel injection

3. Vehicle emission

4. Fuel test5. Auto electrical modal

6. Auto electronics modal

7. Auto climate control modal




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1




Learning Outcomes

Terminology and types of ships

Operation of the ships

Ship construction





End Semester

Exam


05%

Mid

Term(s)

Written Oral

Quiz(s)




15% 75%

Module Number ME3234 Title Naval Architecture and

Ship Construction



Hours

04

√

Hours Per Week:

Theory 04 Tutorial 01 Practical Filed

Visits(Other)

Day /Time/Hall

202/2



2

Syllabus

1. Function of the ship (01 Hours)

Design and integration of ship systems, Layout of the ship, Ship types.

2. Geometry of ship & Hydrostatics Calculations (04 Hours)

Ship lines, Displacement Calculation, First and Second moment of area, Simpson’s rules,application to area and volume, Trapezoidal rule, mean and mid-ordinate rule,Tchebycheff's rule and their applications. Tonnes per Cm. immersion. coefficients ofform, Wetted surface area, similar figures. Centre of gravity, effect of addition andremoval of masses, Effect of suspended mass.

3. Transverse Stability of Ships (01 Hours)

Statical stability at small angles of heel, Calculation of B.M. & Meta-centric height,inclining experiment, free surface effect, stability at large angles of heel, curves ofstatical stability, dynamical stability, angle of loll; stability of a wall sided ship.

4. Longitudinal Stability and trim (02 Hours)

Longitudinal BM, Moment to change trim one cm, change of trim, change of L.C.B. with

change of trim, change of trim due to adding or deducting weights, alternation of draftdue to change in density, Flooding calculations, Floodable lengths, factors of subdivision,Loss of stability due to grounding, Docking stability, Pressure on chocks.

5. Resistance & Powering (04 Hours)

Review of fluid dynamic concepts, dimensional analysis, frictional resistance, wave-making resistance, and other components of resistance. Use of models, presenting modelresistance data. Functional relationship between resistance and hull form. Algorithms forresistance calculations. Froude’s Law of comparison, Effective power calculations, Ships

correlation Factor (SCF), Admiralty coefficient, Fuel coefficient and fuel consumption.Effect of viscosity and application of ITTC Formula. Advanced marine vehicles.Powering of ships, theory of propeller action. Law of similitude for propellers, interaction between hull and propellers. Model self-propulsion tests. Geometry of screw propellers.Cavitation. Propeller selection and design. Other propulsion devices such as: jet propulsion, air propulsion (sail, air propellers), paddle wheels, vertical-axis propellers(Kirsten, Voith-Schneider) etc. Ship standardization trials.

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Strength of Ships: Curves of buoyancy and weights, curves of load, Shearing force and bending moments, Alternate methods, standard Conditions, Balancing ship on wave,Approximation for max. shearing force and bending moment, method of estimating B.M.& Deflection, Longitudinal Strength, Moment of Inertia of Section, Section Modulus,

6. Propulsion & Propellers (04 Hours)

Definitions, Apparent and real slip, wake, thrust, relation between powers, relation between mean pressure and speed, measurement of pitch, Cavitations, Propeller types,Fixed pitch, Variable Pitch, Ring propeller, Kort nozzles, Voith Schneider propeller,General theory of propeller action, Theory of screw propeller, Momentum theory, Bladeelement theory, Law of similitude and model tests with propellers, Propulsion tests,Geometry and geometrical properties of screw propellers, ship model co-relating shiptrials.

7. Rudder Theory (06 Hours)

Action of the rudder in turning a ship, Force on rudder torque on stock, calculation offorce torque on non-rectangular rudder, angle of heel due to force torque on rudder angleof heel when turning, Types of Rudder, Model experiments and turning trials, Area andshape of rudder, position of rudder, $tern rudders Vs Bow rudders.

8. Motion of ship on waves (04 Hours)

Theory of waves, Trochoidal waves, Relationship between line of orbit centres and theundisturbed surface, Sinusoidal wave. Irregular wave pattern, Wave spectra, Waveamplitudes, Rolling in unresisting media, rolling in resisting media, practical aspects ofrolling, Anti rolling devices, forces caused by rolling and pitching, Heaving and Yawing.

9. Ship Vibration (02 Hours)

Types of vibration, flexural vibration, torsion vibration, coupling, approximate formulaefor frequency of vibration of a ship, prevention of vibration.

10. Ship Terms (02 Hours)

Various terms used in ship construction with reference to ship’s parameter e.g. L.B.P. -Moulded Depth - Molded draught etc. - General classification of ships.

Stresses in Ship’s structure: Hogging, Sagging, Racking pounling, Pating etc., andStrength members to counteract the same.

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Sections and materials use: Type of sections like angles, Bulb plates flanged beams usedin ship construction, Riveting & Welding testing of welds, fabricated components.

11. Hull Structure (04 Hours)

Bottom & Side Framing: Double bottoms, watertight floors solid and bracket floors,Longitudinal framing keels, side framing like tank side brackets , beam Knee, Web frameetc.,

Shell & Decks; Plating systems for shells, Deck plating & Deck Girders, discontinuitieslike hatches and other openings, supporting & closing arrangements, mid-ship section ofships.

Bulk heads & Deep Tanks: water tight bulkheads, Arrangement of platings and stiffeners,

water tight sliding doors, Water tight openings through bulkheads for electric cables pipes and shafting, Deep tank for oil fuel or oil cargo corrugated bulk heads.

12. Bow-Stern Arrangements (06 Hours)

Types of stems stern frame and rudder, Types of rudder, Supporting of rudder, Locking pintle, bearing pintle, Pallister bearing shaft tunnel, Tunnel bearings.

13. Ships carrying special cargoes (04 hours)

Oil tankers, Bulk carriers, Liquefied gas carriers, Container ships

14. Fittings (04 hours)

Hatches and hatch covers, Mooring and anchoring arrangements, Masts, derricks anddeck cranes, sounding pipes, air pipes, Carriage of containers on deck

15. Corrosion and its prevention (04 hours)

Corrosion, Corrosion control, Paint systems

16. Load Lines and Draught Marks (04 hours)

Freeboard, load line marks, Draughts, Tonnage

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17. Surveys and Maintenance (04 hours)

Surveys, Examinations in dry dock


1. Principles of Naval Architecture, Edward V. Lewis ed., The Society of NavalArchitects and Marine Engineers, Chapters 1, 2, 3, Volume 1, 1988.

2. Basic Naval Architecture Barnaby, Kenneth C., 2nd edition. Hutchinson's Scientificand Technical Publications, 1954.

3. Buoyancy and Stability of Ships Van Lammeren, W.P.A. Ed. The TechnicalPublications H. Stam, 1969.

4. Theoretical Naval Architecture Attwood, Edward L. et al. Longmans, Green and Co.,1953.




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6

207/2



1




Learning Outcomes

Production planning and control

Automation Ergonomics

Reliability, availability and maintenance

Factory ordinance, legislature on industrial labour

Intellectual Property






End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Project(s)


15% 60%

Module Number ME3235 Title Industrial Engineering



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

208/2



2

Syllabus

1. Concept of Technology (04 Hours)

Definition and evolution of technology, technology and society, innovation, system and

model, technology selection decision and social consideration, engineering, engineeringdesign, engineering problem solving, human and social consideration in engineering

design, and social problems.

2. Introduction to Industrial Engineering (02 Hours)

Definition of industrial engineering, concept and scope of industrial engineering,

evolution of industrial engineering approach, concept of manufacturing system, design ofmanufacturing system, operation and management of manufacturing system, industrial

engineering education, profession and ethics.

3. Basic Industrial Engineering Design (06 Hours)

Introduction to design, design using CAD, geometric construction, sketching, lettering,lines, 3D drawing, orthographic projection, auxiliary views, dimensioning & tolerancing,

tolerance and fit, assembly and exploded assembly model, thread, fastener, springs, Bill

of Material, documentation and working drawing, parametric modeling.

4. Jig and Fixtures (06 Hours)

Jig and fixtures type and functions, supporting principles, basic of clamping, basic

construction principles, fixture design analytic formulation, clamping position and typedetermination, jig and fixture economics consideration, modular fixture system, fixture

design for group technology, fixture design for gauging and inspection, fixture planning

for CAD/CAM integration.

5. Production Planning & Control (06 Hours)

Definition of production and manufacturing, manufacturing system, production planning

and control cycles, forecasting method, aggregate production planning, master productionschedule, inventory control, material requirement planning, capacity planning, shop floorcontrol and scheduling, Just In Time based production planning and control, Theory of

Constraint, load oriented manufacturing system, project based production planning and

control, supply chain planning and control, Enterprise Resource Planning

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6. Production System Automation (08 Hours)

Basic model of automation system, industrial electric diagram, logic gate and electronic

circuit, industrial control equipment, theory and basic of control system, data

communication and local area network in a manufacturing system, programmable logic

controller, numerical programming and control, hard and soft automation.

7. Flexible Manufacturing System (06 Hours)

Flexible manufacturing system technology, flexible manufacturing system component,

flexible manufacturing system performance evaluation: analytical model, simulationmodel, flexible manufacturing system configuration planning: routing optimization,

capacity optimization, tools optimization, flexible manufacturing system production

planning and control: batching, set-up planning.

8. Value Engineering (04 Hours)

Introduction to product design, design process, design method, design considerations,

cost evaluation, basic concept of value engineering, value engineering and quality, value

engineering and productivity, value engineering phase, value engineering process, cost-value analysis.

9. Industrial Ergonomics (04 Hours)

Introduction and application of ergonomics, display design, control design, panel lay out

and control, anthropometry and work station, ergonomics application case study, climatic

factors, noise and vibration, lighting system, work organization and application ofergonomics to small-medium industry.

10. Work Hygiene and Safety Technique (06 Hours)

Definition and understanding of Work Hygiene and Safety, legislature on labour, factory

ordinance, importance of Work Hygiene and Safety in a company, technique fordesigning a safe, hygiene and comfortable work system and Work Hygiene and Safety

management, realization of Work Hygiene and Safety in a company, rules, regulation and

Work Hygiene and Safety audit in a company.

11. Reliability and Maintenance (06 Hours)

Reliability, availability and maintainability; distribution of failure and repair times;

determination of MTBF and MTTR, reliability models; system reliability determination;

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4

preventive maintenance and replacement, total productive maintenance concept and

applications, maintenance framework, system and management maintenance, total predictive maintenance (TPM) and maintenance optimization model.

12. Intellectual Property System (02 Hour)

Definition of intellectual property, importance of IPR; TRIPS and its implications, patent,

Recommended Textbooks/References

1. Introduction to Industrial and System Engineering , ,Turner, W.C., et. Al, 1993, “

Prentice Hall.2. Industrial Engineering and Management a New Perspective, Hicks, P.E., 1994 ,

McGraw-Hill, Inc.3. Engineering Fundamental and Problem Solving, Eide, et. Al., 2002, , John

Wiley & Sons.4. Operations Research, Ravindran, A., D.T. Philip, & J.J. Solberg, 1987, John

Wiley & Sons.

5. Probability and Statistics for Engineers & Scientists , Walpole, R.E., R.H. Myers, S.L.Myers, & K. Ye, 2002, , Prentice-Hall.

6. Introduction to Statistical Quality Control, Montgomery, D.C., 2005, , 5th

edition, John Wiley & Sons.7. Management Information System: Conceptual Foundation, Structure and Development

Davis, G.B., & H.O. Margarethe, 1994, McGraw-Hill Book, Co.8. Facilities Planning, Tompkins, J.A., Y.A. White, E.H. Bozer, & Fraze, 1996.

Wiley.

9. Fundamental of Industrial Ergonomics, Pulat, B.M., 1992.10. Leadership in Organization, Yuki, G., 1998, 3rd edition, Prentice Hall

International.

11. Managing Innovation and Entrepreneurship in Technology based Firm, Martin, M.J.,

1994, John Wiley & Sons.12. Human Factors Engineering, Philips, 2000, John Wiley & Sons.

13. Maintenance Excellence (Optimizing Equipment Life- Cycle Decision), Campbell,

J.D., 2001, Marcel Dekker.14. Internet Business Models and Strategies, Afuah, A., & C.L. Tucci, 2002, McGraw-

Hill

15. Decision Support System and Intelligent System, Turban, E. et. al., 2001, 6th

edition, Prentice Hall International.

16. Occupational and Environmental Safety Engineering and management, Kavianan, et.

al, 1989, Van Nostrand Reinhold.17. Project Management: A Aystem Approach to Planning, Scheduling and Controlling

Kerzner, H., 2001, John Wiley & Sons, Inc.

18. Basic Econometric, Gujarati, D. N., 2002, 4th edition, McGraw Hill/Irwin.

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5

Practical List

1. Industrial Engineering Project I Practicing the design of integrated system especially in product and process development

system, and design of work system and production system. The practice covers market

survey and product development, process planning, anthropometric and biomechanicsmeasurement, works station design, work measurement, market forecasting, assembly

line design, production planning and control.

2. Industrial Engineering Project II Practicing the design of integrated system especially design of management system. The

practice covers quality control, business process mapping, database system design,organization design, cost estimation, cost accounting system, decision making system

design.




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04

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12

1314

15

16

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1




Learning Outcomes

Designing of Refrigerators and Air Conditioning Systems






End Semester

Exam


45%

Mid

Term(s)

Written Oral

Quiz(s)


Practical(s)


10% 40%

Module Number ME3236 Title Design of Refrigeration

and Air Conditioning



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

213/2



2

Syllabus

1. Revision of operating cycles. (04 Hours)

Vapour compression and vapour absorption

2. Design estimate guide for refrigerators. (06 Hours)

Exergetic analysis of the single components and of the whole system Lubrication,

design of connecting lines, operation and assembly of refrigeration controls, transientheat conduction. Freezing time assessment, refrigerating capacity modulation, hand

calculations and computer simulations.

3. System design. Example of design of a refrigerating system applied to the

conservation of foodstuffs. (06 Hours)

4. Analysis of Air Conditioning Systems (04 Hours)

Building Survey and Conditioning Load Estimate, Human Comfort Heat

Transmission, Outside Temperature, Sunlight, People Load, Infiltration, Air

Saturation Temperature, Air Volume, Spray Cooling, Jet Cooling, Absorption System,Compression Cycle, Controlling Temperature, Human Effect on Air, Removing

Odors, Evaporative Air Conditioning, Spray Humidifying, Removing Dust, Air

Mixtures, Package Units, Conditioning Old Buildings, Code and sanitary Regulations,

Ice Systems, Ground Water, Air Blending, Central Air Conditioning,

5. Design Aspects of Air Conditioning Systems (04 Hours)

Zoning, Pressure Losses and Duct Sizing, Ventilation Systems, Air Conditioning

Systems and Applications, All Air Systems, Controlling, Computerized Control,Vibration Isolation, Building Management Systems, Troubleshooting

6. ASHRAE Codes of Design and Use of Computer Codes for Designing of Air

Conditioning Systems (06 Hours)

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3

Recommended textbooks/Software/Reading.

1. Refrigeration and Air Conditioning: An Introduction to HVAC (4th Edition) ByAIR CONDITIONING & REFRIG, Larry Jeffus.

2. Air Conditioning and Refrigeration Technician's Epa Certification Guide, By

James F. Preston

3.

Automotive Heating and Air Conditioning (3rd Edition), By Tom Birch.4. Troubleshooting and Servicing Modern Air Conditioning and Refrigeration

Systems, By John Tomczyk.

5. Electricity for Refrigeration, Heating and Air Conditioning, By Russell E. Smith.6. MicroPipe and MicroCalc software by White Rose software (or any other

advanced software)

7. TechniSolve Software8. ASHARE Handbook latest versions.

Practical list

1. Dismantling, assembly/fabrication and instrumentation of a domestic refrigerator unit.2. Design, construction/assembly, installation a commissioning of split type air

conditioning unit.




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04

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12

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15

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1




Learning Outcomes Vehicle dynamics and stability.

Alternative energy vehicles.

Damage control Vehicle Transmission

Vehicle industry policy, regulations, legislature.

Servicing and maintenance of vehicles.






End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Project(s)


15% 60%

Module Number ME3237 Title Vehicle Technology



Hours

05

√

Hours Per Week:

Theory 04 Tutorial 01 Practical 03 Filed Visits(Other)

Day /Time/Hall

216/2



2

Syllabus

1. Automotive Materials (08 Hours)

Metallic Materials , Physical Properties Chemical elements, sinter metals, rolled iron,

cast iron, ferrous, non-ferrous, ductility, hardness, toughness, density, radial

crushing strength, yield strength, fracture toughness,

Thermal/Electrical Properties; thermal conductivity, electrical conductivity,

coefficient of thermal expansion, permeability, hardness testing, heat treatment,

corrosion and corrosion protection, failure analysis.

- Non-metallic Ceramics, glass, natural materials, plastics, manufactured fibre.- Composite Properties of composite materials: cores, resins, fabrics, storage

requirements, manufacturing processing techniques, composite component

construction, safe handling and working practices for composite materials,material analysis and suitability, safety factors, mechanical failure, structural

deterioration and degradation, impact on industry, health and safety.

2. Vehicle Body Systems (12 Hours)

Body Designs and configuration; stability, passenger and cargo transport,aerodynamics, coefficient of lift and drag, active and passive restraint systems,

structural analysis, durability, damage control, destructive and non-destructive testing,

maintenance, repair, disposal, legal requirements- Compliance Rules, regulations, controlling bodies, documentation process

- Crashes Analysis, repair justification, certification, reporting procedure, impact

energy absorption and dissipation, structural integrity

- Auxiliary systems Power take offs, towing configurations and dynamics,navigation systems, audio/video systems.

- Modification Body kits, engines, suspension, brakes, track, low volume

vehicle code, hot rods, compliance, controlling authority, certification process.

3. Transmissions and drivelines (Theory and Design) (12 Hours)

Clutches Single plate, multi-plate, cone, dog, centrifugal, electromagnetic clutches,

torque transfer, wet/dry, infinite ratio, failure analysis.- Transmissions; Gear types and concepts, ratios, design, gear loadings, control

systems, power flow, mounting and location, transmission management, transfer,failure analysis, lubrication.

- Driveline Live and dead axles, joints, alignment, balance, harmonics, noise

harshness and vibration, mounting

- Final drive Gear types, differentials, viscous couplings, limited slip, multi-speed,torque reaction balance, road speed, reduction drives.

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3

4. Suspension and its controls. (12 Hours)

Suspension Trends, spring types, natural frequency and vibration, roll centres, roll

steer, roll resistance, roll couple, anti roll devices, active roll control, centre of gravity,

skidding on cornering, overturning, wheel base, track, shock absorbers, anti dive, anti

squat, tyres.- Steering Caster, camber, steering axis inclination, included angle, scrub radius,

toe out on turns, Ackerman's principle, toe in, set back, and turning radius.

- Brakes History, leverage, hydraulic principles, Pascal's law, master cylinders,wheel cylinders, boosters, disc and drum brake systems, pressure lines, control

systems, friction material, braking torque and power, coefficient of friction, heat

dissipation and control, antiskid and antilock braking active braking.- Trends and development Application of suspension to body design, safety

enhancement, development of braking systems

5. Alternative energy vehicles. (06 Hours)

- Electrical vehicles, fuel cell technology- Drive train comparisons: Series, parallel, electric motor/generator technology,

wheel/hub motors.

- VRLA, Ni-MH, Zebra, Lithium Ion, ultra capacitors.- Battery management, battery conditioning, charge controller, hybrid controller,

charging: opportunity, rapid, fast. Flywheel, permanent magnet, inductive power

transfer, starter generators, fuel cell, micro turbine, regenerative braking, start stopalgorithm.

- DC-DC converters, driver interface, power steer, power brakes, air conditioning,

- Historical trends, legislation, economics, environmental issues, sustainability.

6. Operational requirements of an automotive workshop. (06 Hours)

- Service centres, repair shops, vehicle sales, parts sales, dealerships, wholesalers,dismantlers.

- Organizational obligations, customer obligations, warranty claims, service

obligations.

- Industry organizations, manpower training, product specialization, healthregulations, social responsibilities. health and safety, Staff structures, division of

labour, labour laws, manpower development, performance criteria, individual andcollective contracts, taxes

- Central and local government waste disposal rules, environmental issues, traffic

rules and ordinances, dangerous goods act, motor trade regulations, motor vehicle

manufacturing, import legislation and export legislation, vehicle classifications,vehicle compliance, low volume certification, ministry of transport, warrant of

fitness.

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- Professional bodies and membership, lease finance, bank loans, warranty insurance,

vehicle insurance, public liability insurance, premises insurance.

7. Topics on advances on passenger safety, comfort and transportation of cargo.

(04 Hours)


1. Hybrid Electric Vehicle Technology By: Automotive Research and Design.

2. Gillespie, Thomas. Fundamentals of Vehicle Dynamics. Society of AutomotiveEngineers, Inc.1992.

3.

Wong, J.Y., Theory of Ground Vehicles, Second or Third Edition, John Wiley,1997.

4. Bosch Automotive Handbook, 4th edition, BOSCH GmbH, 1986.5. Herb Adams, Chassis Engineering: Chassis Design, Building, & Tuning for High

Performance Handling. HP Books.

6. ADAMS – MSC – Mechanical Simulation Corporation.7. CarSim Educational UMTRI – The University of Michigan Transportation

Institute and MSC –Mechanical Simulation Corporation, July 1997.

Practical List

1. Aerodynamics test

2. Manual transmission drive

3. Automatic transmission drive

4. Balancing and5. Steering.

6. Climate Control

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5



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1




Learning Outcomes

Operate monitor and evaluate engine performance and capacity of marine diesel

engines, steam turbines, gas turbines, pumps compressors

Organize safe maintenance and repair procedures for prime movers






End Semester

Exam


20%

Mid

Term(s)

Written Oral

Quiz(s)


Project(s)


15% 60%

Module Number ME3238 Title Marine Engineering

Knowledge (Motor)



Hours

05

√

Hours Per Week:


Visits(Other)

Day /Time/Hall

221/2



2

Syllabus

1. Diesel Engine Construction and Maintenance (12 Hours)

a). Design features, materials and construction and maintenance of two and four

stroke cycle marine diesel engines. b). Machinery alignment and installation.

c) Diesel engine operation;

safe and efficient operation with minimum fuel consumption and maintenance,

determination of engine power and power balancing of the cylinders, controlindication and alarm systems associated with automatic operation of a diesel engine

power plant, detection and ratification of operating faults, prevention of engine fires

and explosion.d). Diesel engine systems

Starting and reversing, fuel and lubricating oil, scavenging and supercharging, water,

air and oil cooling, waste heat recovery,

Adequate knowledge on operating the engine to achieve performance level to meet theoperational requirements and in accordance with technical specifications. Proficiency on

the methods of measuring load capacity of engines in accordance with technicalspecifications.

e) Auxiliary power plant.

Safe and efficient operation of oil fired and exhaust gas boilers and their associated

equipment, chemical treatment of boiler water and the prevention of contamination,general requirements of auxiliary diesel engines and boilers and auxiliary steam and

gas turbines, principles of operation of integrated power systems.

2.

Marine Gas Turbines (08 Hours)

Operation and maintenance of marine gas turbines

Adequate knowledge on operating and maintaining ancillary equipment to achieve performance

level to meet the operational requirements and in accordance with technical specifications.

Proficiency in operational and maintenance requirement of marine gas turbines.

3. Operation and maintenance of Marine Steam Plant (12 Hours)

a) main and auxiliary boilersDesign features, material and construction and maintenance of main and auxiliary

boilers, Installation requirements of boilers, fittings and pipework

b) Boiler OperationSafe operation of boilers and their fittings, mountings and auxiliaries, efficient control

of combustion, feed water and final steam conditions, chemical testing and treatment

of water in boilers and feed systems and the prevention and removal of contamination,

prevention of boiler fires, blowbacks and explosionsc) Steam Turbines

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3

Design features, materials and construction and maintenance of steam turbines,

gearing and condensers, requirements for installation and alignment and theallowances for thermal expansion, emergency connection

d) Turbine Operation

Safe and efficient plant operation of turbine and condensers, start up and shout down

procedures, analysis of information fro monitoring equipment and the determinationof turbine poser, control, indication and alarm systems associated with the automatic

operation of steam turbine, detection and rectification of operating faults.

e) Boiler and Turbine SystemsGeneral requirements of the following systems;

Boiler fuel, feed water and draught air

Turbine and gearbox lubricationCondenser cooling and air extraction

Main reduction gear box

Deaerator and feed heatera) Auxiliary Power Plant

Principles of construction, operation, testing and maintenance of auxiliary steamturbines, diesel engines and gas turbines for the generation of electricity.

4. Propellers and Shafting (06 Hours)

Types of Propellers, Controllable pitch propellers, Stern tubes; Water lubricated, Oil

lubricated, Shafting systems, Defects of propellers, Repair and maintenance of propellers

5. Refrigeration and Air-conditioning (06 hours)

Principles of refrigeration, Refrigerating compressors, Refrigerating systemcomponents, Refrigerating system operation, Brine cooling system, Cold storagespaces, Air Conditioning, Air Conditioning Systems for Accommodation, General

Operation and Maintenance

6. Pumps and Pumping systems (04 hours)

Principles, Types of pumps, Pump operation Maintenance and troubleshooting of

pumps.

7. Marine Engineering Practice (04 Hours)

Principles of preventive, corrective and condition monitoring maintenancestrategy and repair technology for marine engine and machinery.

Common recurrent failure and causes on marine engine.

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8. Maintenance and repair procedures (08 Hours)

Organizing and carrying out safe maintenance and repair of diesel engine including,

Scheduled inspection, adjustment and repair or replacement of components, temporary and

permanent repairs in the event of broken-down

Planning and procedures to carry out maintenance activities in accordance with technical,

legislative, safety and procedural specifications

Adequate knowledge on appropriate plans, specifications, materials and equipment to be

made available for maintenance and repair.

Understand action taken leading to the restoration of plant by the most suitable method.


1. 1. Marine Auxiliaries; Professor Daas Gupta

2. Marine Auxiliaries; Butterworth

3. Reeds Vol 8: General Engineering Knowledge (Reed's Marine Engineering) (v. 8)(Paperback) by Leslie Jakson and Thomas D. Morton.

Practical List

1. Boiler trial

2. Gas turbine test3. Diesel Engine test bed

4. Generator

5. Pumps

6. Oil purifier7. Steering gear

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Documents

ME Final Syllabus SemesterVers