E[M]CONOMymeans:[ ]

Universal lathe with cycle-control

One-stop shop. EMCOMat E-200

EMCOMat E-200

The EMCOMAT E-200 is intended for production-oriented users. High chip-cutting power, precision and universa-lity are its characteristic features. The generous workspace allows large workpieces to be machined. The machi-ne can be operated manually with hand wheels or feed keys or, with EMCO Easy Cycle as cycle-controlled lathe. Therefore, it‘s applicable for the production of single parts or small series. EMCO‘s wide range of options covers everything you need to handle even the most complicated machining projects. The EMCOMAT E-200’s circulating ball screws free of play allow precise axes positioning.

Machine optionally equipped

[Headstock]- Solid cast-iron construction- Powerful Siemens drive system- Short taper spindle nose with CAMLOCK adaptor- Spindle bore diameter ø 53 (50) mm

[tool holder]- Various manual

tool systems

[tailstock]- Made from high-quality, vibration-

damping gray cast iron- Sits on its own guide prism- The tailstock can be set off-center

for cutting tapers

[Control]- EMCO Easy Cycle - Easy programming- 12,1“ TFT screen- USB interface

[Machine base]- Most rigid welded steel construction- Channel for easy fork lift transportation- Integrated chip tray - 2 drawers for tool storage - Filled with special granulate sand for dampening

[Control panel]- Ergonomically placed- Easy and flexible handling

[Machine bed]- Diagonally ribbed- Induction hardened- Ground slide ways- Tension-free three point integration

[Engineering] Highlights

Work area. During machining in automatic mode the work area is closed by two slideable chip protection doors. When using the manual mode machining with opened doors is possible.

Optional equipment: EMCOMAT E-200 can be fitted with various chucks and tool holder systems.

n Quick-change tool holder systemsnTapered rod chucknCollet chucknSteady restsnPlane spiral chucksnAnd much more

Options

n Recirculating ball spindles for X and Z axisnEMCO EASY CYCLE teach-in control with operating software and 12,1“ TFT color monitornCoolant systemnCentral lubrication of guides and recirculating ball spindlesnElectronic handwheels for X and Z controlnMachine lightingnPartly covered workspace with sliding chip-stop doorsnLoading drawersnOperator toolsnUser guide and spare parts listnDocumentation of the electrical systems

Standard machine equipment

n High cutting powern High quality casting with strong ribs for low-vibration machining operationsn Fully automatic central lubrication of the X and Z slides and the recirculation ball spindlesn Electronic handwheels are available for manual operation of X and Z axisn Made in the Heart of Europe

[Workpieces]

Connecting sleeve (Steel)

Drive shaft(Steel)

Flange(Steel)

n Interaktive Zyklusprogrammierung und grafische Unterstützung

n Gewindeschneiden, automatische Wiederausführung, Gewindebohren, mehrgängige Gewinde

n automatisches Einfügen von Fasen und Radien

n Kontur-Editor mit graf. Unterstützung

n Längs-/Plandrehzyklen

n Einstich-Zyklen

n Freie-Kontur-Zyklus

n Speicherung der Zyklen

n Beliebig viele Zyklen können aneinander gereiht werden

n ISO-Programmierung mit Zyklen kombinierbar (einge-schränkt)

n Radius-/Kegel-Zyklus

n User-friendly operation n Demand-oriented configeration with the emphasis on the major types of manufacturing n Programming using graphic support and workpiece simulation

EMCO EaSy CyCLE perfect interaction between control and machine

X axis position

Z axis position

Tool change point

Tool corrections

Softkey panel for controls

Feed

Speed

Tool

Mode

From the drawing to the finished workpieceDrive shaft machining drawing as the starting point for the programming steps:

Teach-In-Steuerung EMCO EASY CYCLE (für EMCOMAT-E160) inklusive Steuer-ungspaket in X- und Z-Achse mit Kugel-umlaufspindeln und SINUMERIK-611-Antriebssystem (AC-Motoren). Die

Overview of installed tools

The necessary tools for the current workpiece are collected here

Cutting edge position

Tool type definition and selection

Setting the tool cutting edge geometry

Measuring of new tools

Technology data input (feed and speed) for the selected tool

[Program-writing made easy]

Free contour cycles

Contour editor with graphic support

Contour selection and programming

Geometry data input

Current program

Chamfers and radii added automatically

Automatic engineering data input such as tool feed (roughing, finishing, etc.)

[Program-writing made easy]

thread-cutting and grooving cycle

Programming of the thread-cutting cyclePossible options: automatic repetit ion, multi-start and taper threads, etc.

Programming of the groove cyclePossible options: face grooving cycle, parting-off cycle, etc.

As many programs or cycles as desired can be stored in sequence.

Selected program

Summary of the various programs in the program management system

Single cycles from a selected program

Program check by means of graphical simulation

Machine layout

technical data EMCOMat E-200

Machine layout EMCOMat E-200

Work area Distance between centers 1000 mm (39.37‘‘)Center height 200 mm (7.87‘‘)Swing over bed Ø 400 mm (15.74‘‘)Swing over cross slide Ø 220 mm (8.66‘‘)Travel longitudinal 900 mm (35.43‘‘)Travel cross slide 220 mm (8.66‘‘)Cross slide - width 150 mm (5.90‘‘)Main spindleSpindle bore A2-5/DIN 55029 Ø 53 / 50 mm (2.08/1.96‘‘)Spindle diameter Ø 80 mm (3.14‘‘)Max. chuck diameter Ø 200 mm (7.87‘‘)Max. face plate diameter Ø 260 mm (10.23‘‘)Spindle speeds 50 - 4000 rpmSpindle speed regulation steplessMain driveAC motor infinitely adjustablePower at 100%/40% E.D. 7,5/10 kW (9.9/13.25 hp)Max. torque at main spindle 108 Nm

Feed X/ZFeed range X/Z axis 0 – 8000 mm/min (0-314 ipm)Rapid motion speed X/Z axis 10 m/min (39.37 ipm)Max. feed force 4 kNTailstockQuill diameter Ø 50 mm (1.96‘‘)Inner tape quill MT3Quill travel 120 mm (4.72‘‘)Allowable workpiece weightsFlying (max 5kg at 4000U/min) 30 kg (66.13 lb)With tailstock 80 kg (176.36 lb)Coolant equipmentPressure 4 barDimensionsTotal length 2320 mm (91.33‘‘)Total width 1730 mm (68.11‘‘)Total height 1700 mm (66.92‘‘)Weight of machine with 1000 mm center distance 1500 kg (3307 lb)

618 (24.33")1733 (68.22")

608 (23.93")

1681

(66

.18"

)

1103

(43

.42"

)

3445 (135.62")

2351 (92.55")

1489

(58

.62"

)

1437

(56

.57"

)

618 (24.33")1733 (68.22")

608 (23.93")

1681

(66

.18"

)

Indications in millimeters/inches

User functions

technical data EMCO EaSy CyCLE

Motion control 2 controlled X/Z axes, controlled main spindle Integrated 12.1‘‘ color flat screen TFT display Spindle load display Detailed graphic support for data input Plain language error messages Flash card 94999 programs, max. 256 MB X axis: 1 µm, diameter: 2 µm Z axis: 1 µm Straight-line on 2 main axes (max. ±10 m) Circular on 2 axes (max. radius 100 m) Integrated digital drive control for synchronous and

asynchronous motors Position control frequency: 1 ms USB 0 °C to 45°C -20 °C to 70°C

technical dataControl system design

Display

Program store

Input and display resolution

Interpolation

Axis control

Data interfaceWorking temp.Storage temp.

Operating modes Manual mode Manual slide movements by means of a changeover switch, or electronic handwheels Set point positioning Setting datum points, F and S version Graphic support for entering and carrying out cycles, changing directly to manual machine operationTeach-in mode Arranging machining cycles in sequential order Teach-in mode (adopting current positions)Program run Cycles or DIN programs in single or consecutive

block mode, or advance to selected blockProgrammingMachining cycles Cutting cycles for turning and facing for simple and complex contours Cutting cycles parallel to centre lines and contours

for simple and complex contours Taper, radius and positioning cycles Drilling, deep-hole drilling and tapping cycles Cutting data taken from the tool store Sub-routine call, zero-point shifts ISO edit Contour definition with linear and circular contour elements Contour elements displayed immediately after input Missing data calculated If there is more than one solution: graphic representation of all solutions, selection by the user Chamfers, rounded edges and shape elements can entered when creating the contour, or superimposed later NC programming Creating DIN programsPosition data Set point positions in cartesian coordinates Absolute dimensions and display in mm/inches

DIN programming

Interactive contour programming

Tool correction Tool tip position correction in X/Z plane Fine tool correction by means of a handwheel, with

the corrected values being adopted in the tool table Cutting edge radius compensationTool table Tool table for 999 tools with tool description and engineering dataMachining time analysis Calculation of the principal timesDialog languages: GE, EN, FR, IT, SP, DU, CZ

EMCO MAIER Ges.m.b.H. Salzburger Str. 80 . 5400 Hallein-Taxach . Austria Phone +43 6245 891-0 . Fax +43 6245 869 65 . info@emco.at

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www.emco-world.com

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TÜV AUSTRIA CERT GMBH

EN ISO 9001

ZERTIFIKAT NR. 20 100 20419