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VISCOMASTER™ Measurement / Management & Treatment

Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

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Page 1: Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

VISCOMASTER™Measurement / Management & Treatment

Page 2: Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

2

Viscomaster™

Features:

On-line real-time kinematic viscosity

Marine approved

Minimum maintenanc

High accuracy

Simple to use

Benefits:

Monitor and controll of fuel viscosity

Optimizecombustionefficiency,fuel consumption

Discover saving potential by CII & CCAI

No calibration ever needed

Prepared for sulfur cap fuel oil

Viscosityrangeconfigurable

Viscosity systemsCertifiedHFOsystemfromonesourceforhighest efficiencythroughbestandmostinnovativeHFO solutions.

Preheater

MixingTube Cooler

ControlValve

Visco-master™

Main Engine

Viscosity Controller

CONTOIL®

Page 3: Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

3

SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurementofalltypesoffueloilthatsupplyengines,turbinesandmarineburners.

ThemaininstrumentsintheViscomaster™transmitterseries,theViscomaster™andtheViscomaster™ Dynamic,havebeendesignedtosupportthecurrentdevelopmentsinenginetechnologyandtheneedforfuel quality data tracking throughout the engine service life.

Incombinationwithsteamvalvesavailableinindifferentconfigurationsthemeasurementandcontroloffueloil viscosity for marine and diesel engine the Viscomaster™ System is the solution needed.

Viscomaster™ Dynamic Viscomaster™

2 x 4-20mA analog outputs: -1Configurabledynamic/kinematic viscosity -1Fixedastemperature

2 x 4-20mA analog outputs: Bothoutputsfullyconfigurableto any calculated measurement includingdensity,dynamic/kinematicviscosity,temperature,CCAI,etc.

Fixeddensityinput,temperaturecorrected

On-line density measurement

Dynamic and Kinematic viscosity Dynamic and Kinematic viscosity

MODBUS output of all parameters including calculated density at operating temperature and calculated Kinematic viscosity at operating temperature

MODBUS output of all parameters includingdensity,basedensity,(API2540)viscosity,baseviscosity(ASTM D341) and ignition index (CCAI,CII)

Nomovingparts,minimum maintenance

Nomovingparts,minimum maintenance

1.5“Coneseatfitting,leaktightmetal to metal seal

1.5“Coneseatfitting,leaktight metal to metal seal

316L Stainless steel wetted parts 316L Stainless steel wetted partsFactorycalibrated Factorycalibrated

DLC coated tines for asphaltene rich fuels

DLC coated tines for asphaltene rich fuels

Motor Controll Valve

Two-way form for water and steam

Step controlled valves or PID controlled valves

With manual emergency operation

FromDN15-100/JIS15-50 JIS15

PN16 - PN40

Page 4: Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

4

TECHNICAL DESCRIPTION

Features Benefits

Stable and accurate in-line measurement

-Optimumcombustionefficiency - Optimal fuel consumption - Reduced maintenance required - Prevention of engine damage - True measurement enables the correct calculation of fuel mass consumption - True kinematic viscosity measurement

Simultaneous on-line Viscosity and Density outputs (Viscomaster™ gives continuous on-line density measurement)

-Fuelsavingswithengineperformanceparameters (CII & CCAI) - True fuel oil characterisation (no assumed density values)

Designed for marine environments - Unaffected by vibration -Dirt/Asphalteneresistant

Ruggeddesign,nomovingparts

- Robust tine design - No thin sensor sections - Virtually no maintenance - Low cost of ownership

Simple Installation

- Compact design -Standard&customerspecificinstallationsavailable

Vibrating fork principle

- Proven design >10 years experience in viscosity measurement -Reliable,stable&accurate

Internal PT100 - No need for external temperature sensor

Two head-mounted integral 4-20mA outputs - No need for external 4-20 mA interface box - Simple wiring

Stable calibration - No need for re-calibration - No local service requirements

Worldwide marine approvals

- No operator training needed -Certifiedsafety&performancebyrecognisedmarine authorities

Retrofitkitsavailable - Easy replacement of existing viscometer technologies -Noneedtochangepipework/systemdesign

Page 5: Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

5

Responseamplitude Product 1

Product 2

Frequency (Hz)

Resonant frequencybandwidthQ =

1√ Viscosity

Q ∝

Product 1: Low viscosityProduct 2: High viscosity

Principle of Operation

The sensor is a simple tuning fork maintained in vibration electronically. The density is a function oftheresonantfrequency,theviscosityisafunction of the bandwidth.

Viscomaster™ digitally measures the frequency at a point A (the lower - 3db point) and then at point B (the upper - 3db point) - see diagram. Fromthesetwomeasurementsthe Viscomaster™ can calculate the bandwidth (B-A),resonantfrequency((A+B)/2)andhencethequalityfactor(resonantfrequency/ bandwidth),togivedigitallydeterminedvaluesofthedensityandviscosityforthefluid.

Page 6: Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

6

SYSTEM CONFIGURATION To assist the operator to reduces costs and lower maintenance the ViscomasterTMsystemwithcontroller/monitor and controlled steam valve is indispensable.

Syst

em d

epth

Controlling

Step Controlled Valves PID Controlled valves FromDN15-100/JIS15-50JIS15

Measuring

ViscomasterTM ViscomasterTM Dynamic

Monitoring

Universal controllers with preadjusted selectable functions

Page 7: Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

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Retrofit of existing viscometer technologiesAquametroOil&MarinenowoffersadapterstoretrofitexistingviscometertechnologieswiththeViscomas-ter™ series transmitters. Please contact us for further details.

305

123

40

372

150

123 123

DN 65 = Ø 76,1DN 80 = Ø 88,9DN 100 = Ø 114,3

Ø

DN 6

5 =

389

,2DN

80

= 3

95,3

DN 1

00 =

407

,6

Viscomaster™ Capillary adapter (retrofitforVAFViscothermor Nakakita)

Viscomaster™ In-line adapter (retrofitforVAF Viscosense)

Viscomaster™ Weld-on-Pipe adapter (for DN >50 mm or new buildings)

Page 8: Measurement / Management & Treatment · 3 SYSTEM OVERVIEW The Viscomaster™ and the new Viscomaster™ Dynamic transmitters are a major innovation in the measurement of all types

Aquametro Oil & Marine GmbHDE-18119Rostock,[email protected]+4938138253000www.aquametro-oil-marine.com

Aquametro Oil & Marine AG CH-4106Therwil,[email protected] Phone+41617254400 V

D7-400e08.2019

The

engl

ish

vers

ion

shal

l pre

vail.

Subj

ect t

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ange

with

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otic

e.

AllintellectualpropertyrightsareexclusivelywithAquam

etroOil&MarineAG,Switzerland

CERTIFICATES Det Norske Veritas - German Lloyd Norway - Germany

Lloyds Register United Kingdom

RRR Russian River Register

RMRS Russian Maritime Register of Shipping