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1 MECHANICAL ENGINEERING SERVICES- DETAILED DESIGN REPORT INSTALLATION OF AIR CONDITIONING SYSTEM ON THE AIRBRIDGES AT O.R. TAMBO INTERNATIONAL AIRPORT APRIL 2017

MECHANICAL ENGINEERING SERVICES- DETAILED DESIGN REPORT ... 3 AIRBRIDGES... · 1 mechanical engineering services- detailed design report installation of air conditioning system on

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1

MECHANICAL ENGINEERING SERVICES- DETAILED DESIGN REPORT

INSTALLATION OF AIR CONDITIONING SYSTEM ON THE AIRBRIDGES AT

O.R. TAMBO INTERNATIONAL AIRPORT

APRIL 2017

2

TABLE OF CONTENTS

1.INTRODUCTION .............................................................................................................. 3

2.SCOPE OF MECHANICAL SERVICES .......................................................................... 3

2.1.Air-conditioning and Ventilation (HVAC). ........................................................ 4

3. APPENDIX . ................................................................................................................... 24

4. STANDARDS & REGULATIONS…………………………………………..……….24

3

1.0 INTRODUCTION

This report presents the detailed design adjustments of Air conditioning Services for the

proposed air conditioning of fixed air bridges at O.R.Tambo International Airport,

Johannesburg. The adjustment to the design follows the original designs outlined in our

initial Preliminary Design Report, dated January 2017. The Scope of Mechanical Services

still remains the same and it includes the Heating Ventilation and Air Conditioning (HVAC).

This design adjustment report was developed consistent with the applicable South African

National Standards (SANS), of particular importance, SANS 204 for energy efficiency, the

new Green Building Star Rating System and American Society of Heating,

Refrigerating and Air-Conditioning Engineers (ASHRAE) Handbook.

The design adjustment approach and equipment selection report is also cognizant of South

Africa’s Green Building rating tool as launched by Green Building Council of South Africa

(GBCSA). This approach is the one which we adopted in the original design.

2.0 SCOPE OF MECHANICAL SERVICES

The scope of Mechanical Services is to provide concepts, design details and specifications

for all Selected Air Conditioning Services and Equipment for the air bridges. The proposed

services and equipment include:

• Air-conditioning and Ventilation (HVAC)

• Water Supply

• Plumbing

• BMS

4

2.1 AIR-CONDITIONING AND VENTILATION

The design consideration for the air-conditioning system include best practices for air

systems design, Air Handling Units, ducts, terminal units diffusors, and controls, with

emphasis on getting the air distribution system components to work together in an integral

fashion, and providing the desired comfort, and the key topics critical to optimal design

include the following:

• Early Design Issues,

• Zone Issues,

• System Selection Issues,

• Duct design Issues,

• Control Issues.

• In addition to the above issues, for this design, the selected important criterion

considered includes:

• Occupancy

• Noise and vibration control

• Air System Design Requirements

• Location of Mechanical equipment

• Green Building Consideration

2.1.1 Early Design Issues Considerations

According to an old adage,” An ounce of prevention is worth a pound of cure.” This holds

true for building design. An extra hour carefully spent in early design can save weeks of

time later in the process, not to mention reduced construction costs, and reduced operating

costs. Early design issues taken into consideration and informed the design are discussed in

detail in sections that follow include:

• Integrated Design Issues

• HVAC System Selection

• Shaft Location ,coordination and size

• Auxiliary Loads

• Code Ventilation Requirements

• Determining Internal Loads

5

Integrated Design Issues

Traditional design is a fragmented process where each consultant (architect, mechanical

engineers, electrical engineers...) work exclusively on aspects of the design that fall under

their scope of services. The adopted approach in this project is a more Integrated Design

process that has a more collaborative multidiscipline approach to better integrate the

building design, systems and controls. Issues that are not traditionally the purview of the

mechanical engineer, glazing selection, and shading devises, lighting were emphasized.

HVAC and Architectural Coordination Issues were identified for an integrated design; these

issues are provided in Table 1.

Table 1: HVAC and Architectural Coordination Issues

Zoning

We grouped spaces with similar ventilation requirements,

cooling loads and occupancy schedules resulting in first cost

savings (due to fewer zones) and energy savings (due to

opportunities to shut off portions of the system).

Thermostatic controls have been placed in each zone and

these will be linked to the Building Automation System

(BAS) with direct digital control occupancy sensors if

provided. For perimeter zones, we grouped spaces with the

same orientation of glass and/walls (facades).

Duct Design

We have as much as possible selected straight paths from the

fan coil unit to the interior spaces. This will result in both

lower costs in energy and procurement and installation. We

minimized duct bends as much as practically possible and

used standard lengths straight ducts in order to reduce the

6

number of transitions and joints. Round spiral duct will be

used wherever it can fit within the space constraints. Round

ducts will allow less low frequency noise to break-out since

it is round and stiff. Rectangular ducts will be limited to ducts

that must be acoustically lined (lining rectangular ducts is

least expensive since it can be done automatically on coil

lines).

Acoustics

Condensers have been located at locations as far away as

possible from the spaces that have strict noise criterion

ratings. Ducts that pass through spaces with strict noise

criterion ratings will be acoustically lined.

Ceiling Height at tight

locations

We have coordinated at early stage with the architect and

structural engineer for space at duct mains and access to

equipment

Air system Design & Code ventilations requirements

Assumptions in load calculations:

Surfaces of the rooms are treated (walls, windows, floors etc.) as having:

• Uniform surface temperatures

• Uniform radiation

• Diffuse radiating surfaces

• One-dimensional heat conduction within

• Air at the operating temperatures would be an ideal/ incompressible gas.

• The first and second laws of thermodynamics would apply.

• The flow of air through ducting would be laminar.

Building thermal properties

The air conditioning system for the hub has been sized against the following building

thermal properties. The building thermal properties are preliminary and require further

optimization. A separate report will be issued dealing with the thermal optimization of the

building envelope.

FAÇADE

Walls:

Double brick walls with internal and external plaster U Value: 1.8 W/m2 °C

7

Windows:

Single clear glass U Value: 5.8 W/m2 °C

Shading Coefficient: 0.93

North, East & West Façades:

Single solar control glass (neutral color)

U Value: 5.8 W/m2 °C

Shading Coefficient: 0.57

Roof

Flat concrete roof with 50mm rigid under-screed insulation

U Value: 0.50 W/m2 °C

Floor

250mm Concrete floor with screed and carpeting

U Value: 1.8 W/m2 °C

WEATHER DATA

Summer design condition 32.6 °DB / 21.7 °CWB

Summer daily range 9.3 °C

Winter design condition 1.0 °C

Air Supply Path Selection

The choice of Air Supply Path and configuration was guided by efforts to balance a wide

range of issues including first cost, energy cost, maintenance effort, acoustics, and

flexibility. A selection matrix was used to accomplish this selection process. The matrix

allowed attributes of different system to be compared by weighting the importance of each

attribute and providing a ranking of each system with respect to each attribute.

8

Table 2: Air System Design Selection Table

Performance

Attributes

Weight Concealed

ducted unit

supply in the

ceiling (Hide

away units)

Rank Individual

cassettes

with filtered

fresh supply

to return air

duct

Rank Individual

cassettes

with room

return air

ducted to

the filtered

fresh air

supply

Rank

System

Description

First cost 30 Capability to

group spaces

with similar

zone

characteristics

reduces the

number of

units and

consequently

thermostatic

controls.

8 Too many

cassettes

required for

even air

distribution

and

consequently

too many

thermostatic

controls.

Fresh air

filtration is

required in

the fresh air

supply duct

path.

7 Too much

involved

ductwork

routing in

ceiling void

resulting in

too many

fittings

6

Comfort 30 Good 10 Good.

However,

they may be

issues

regarding

room air

recirculation

slightly

affecting

IAQ.

9 Short-

circuiting of

air might

occur when

the fresh air

spills in the

conditioned

space

through the

ducted

return air

path, thus

adversely

affecting

IAQ

8

9

Ceiling space

requirement

10 Less ceiling

space

utilization.

8 More space

required to

bring in

fresh air

supply ducts.

6 Requires

intense

ceiling

coordination

as return air

ducts adds

to other

services

competing

for ceiling

space.

5

Acoustical

Impact

10 The indoor

concealed

unit can be

placed

outside the air

conditioned

space with

ducting into

the space,

thus reducing

noise in the

occupied

space.

8 Cassettes

should be

mounted in

the occupied

space

presumably

in a central

position.

7 Cassettes

should be

mounted in

the

occupied

space

presumably

in a central

position.

7

Impact on

other Trades

10 Well-

coordinated

9 Well-

coordination

9 Too

involved

coordination

5

100 86 73 62

10

HVAC System Selection

The choice of HVAC System was guided by efforts to balance a wide range of issues

including first cost, energy cost, maintenance effort, acoustics, and flexibility. A system

selection matrix was used to accomplish this selection process. The matrix allows attributes

of different system to be compared by weighting the importance of each attribute and

providing a ranking of each system with respect to each attribute.

Table 3: HVAC Systems Selection Table

Performance

Attributes

Weight Central Chilled Water

System

(Air-cooled) with VAV

Rank VRV System Rank

System

Description

Central cooling chillers and

air cooled mounted on the

roof with a number of air

handling units in positions

near the rooms being

served.

Variable Refrigerant

Volume system with VRV

condensers on roof top

connected to indoor units in

the ceiling void by means of

refrigerant pipe work.

HVAC First

Price Costs

20 High cost 8 High cost 7

Capacity

Limitation

10 Chiller capacity could be

slightly limited by concerns

to balance weight on roof

top chillers and the available

maximum cooling load for a

specific required structural

load. However, this is not so

serious for air cooled

chillers and we could

therefore say no limitations.

9 No limitation. More units

could be evenly spread on

roof top in order to meet

capacity requirements.

10

Floor Space

Requirement

s

10 Relatively larger spaces

required.

6 Smallest floor space

required

8

Energy

Efficiency

Normal

Operation

10 Water cooling reduces

overall energy costs.

However, the whole plant

has to come into operation

even though a few spaces

require cooling/heating.

6 Low energy requirements

due to close control of

refrigerant floor. Also, it is

not necessary to operate

whole plant when not all the

spaces require

cooling/heating.

7

Maintenance

Cost and

Reliability

10 Parallel connection of

chillers reduces the number

of chillers required; This

7 Multiple small compressors

with invertor technology.

8

11

geometry of connection is

also more reliable.

However, chillers have large

compressors which might

stall operation should they

require services

Maintenance does not affect

plant operation.

Flexibility 10 Flexible for additional AHU

if required. However,

overall system flexibility is

compromised for more

involved space re-

organization. It is difficult

to re-organize ductwork as

flexible connections have

their own limitations in

terms of lengthy

connections.

7 More Flexible. Refrigerant

pipe connections are easier

to negotiate in void spaces.

8

Acoustical

Impact

10 Noisy plant requires

vibration isolation.

6 Noisy plant requires

vibration isolation.

6

Control Cost 10 Individual Chiller control

set point required before

integrating into the BMS

system for the building

9 VRV system is BMS ready

and much closer control of

refrigerant flow is

achievable.

10

Impact on

the Trade:

Electrical

10 Higher cost compared to

VRV units.

6 Lower electrical

requirements.

7

100 71 79

12

General Comparison of VRV System and Central Chiller System

In today's business environments, higher use of technology and greater demands for

comfortable surroundings lead to an increased demand for air conditioning. Customers,

equipment & staff alike require comfortable surroundings, which can only be achieved by

utilizing such equipment.

Air-conditioning units are available in five main categories namely:

• Split system air conditioners.

• Multiple & VRV systems.

• Portable air conditioners.

• Rooftop packaged products.

• Chillers for air handling plants.

However, for the purposes of the establishment only the split system air conditioners,

multiple & VRV systems and Chillers with air handling units will be considered.

Split system air-conditioning units.

A split system air-conditioning unit consist of an outdoor condensing unit, and an indoor

fan coil unit. The indoor units are available in several different styles to suit the type of

room.

Modern air conditioners are quiet and reliable, the indoor units unobtrusive, and can be

installed almost anywhere.

Indoor Units

• Wall mounted: Installed at high level on vertical surfaces in any

application.

• Ceiling cassette: Recessed into ceiling voids, offices, shops, boardrooms,

classrooms.

• Ceiling suspended: Installed onto horizontal ceiling surfaces, ideal for

refurbishment.

• Floor mounted: Installed at low level, board rooms, conference rooms,

conservatories.

• Ducted: Installed within ceiling voids, for large offices, conference rooms

meeting rooms etc.

Outdoor Units

Each indoor unit is connected to an outdoor condensing unit. The units are installed

external to the building; all units are quiet in operation and offer high efficiency at

minimal running costs.

13

Multiple and VRV Air Conditioning Systems

Suitable for larger buildings such as offices and multiple room applications, the

multiple or variable refrigerant volume system (VRV) can be a wise option.

Multiple Systems

The multiple system allows multiple indoor units to be connected to one outdoor

condensing unit. This system has the advantages of space saving and lower

installation and future maintenance costs. Cooling only, or heating and cooling

models are available.

Variable refrigerant volume systems (VRV)

The VRV system has been developed for large buildings with a large number of

rooms. The system is available in several different formats:

Cooling only inverter system

One or multiple condensing units are attached to several indoor units. The system

will vary the cooling capacity depending on the number of indoor units in use and

the amount of work they need to do. This type of system has the advantage of lower

running and lower installation costs.

Heat pump inverter system

Similar to the cooling only inverter system, however, in the heat pump system the

indoor units can heat or cool, as long as all units are in the same mode (Heat or

Cool).

The system is ideal for large open plan offices etc.

Heat recovery systems

The most sophisticated VRV system, the system utilizes one or more outdoor

condensing units connected to several indoor units. The system allows the user to

select heating or cooling as desired, but has the advantage of recovering heat from

one room and passing it to another, and vice versa. For example, a room with a

large amount of computer equipment may require cooling all year round, whereas

a meeting room may require heating. The system will recover heat from the

computer room and deliver it to the meetingroom; this can be done from multiple

rooms at the same time.

14

Chillers for Air Handling Plant

Suitable for large air handling plant applications, water Chillers and direct

expansion Chillers are available from small cooling capacities to large multiple

capacities.

The cooling units can be arranged to suit the particular application required.

A range of units are available from quality manufacturers, with a choice of ozone

friendly refrigerants.

Due to the existing building’s structure and proposed functionality, we recommend

that air-conditioning systems of either the split heat pump type (unitary systems or

VRV systems) or air cooled chiller system be installed to serve the building.

Below is a comparison of chilled water system with variable air volume (VAV)

ducted air handling unit systems and VRV systems.

Table 4: General Comparison of VRV system & Central Chilled Water System

Item Category Comparison

CHILLED WATER SYSTEM

WITH VARIABLE AIR

VOLUME AIR HANDLING

UNITS (VAV) DUCTED TO

VARIABLE AIR VOLUME

DIFFUSERS

DIRECT EXPANSION

VARIABLE REFRIGERANT

VOLUME (VRV) INVERTER

HEAT RECOVERY SYSTEM

WITH INDOOR UNITS

1 Capital cost The initial expenditure on VAV

Chilled water systems is similar

to that of the VRV system.

The initial expenditure on VRV

systems is similar to that of the

VAV Chilled water system.

2 Installed

heating and

cooling

capacity

The VAV system would be a

“central” system serving the

whole building; it would be sized

to handle the diversified building

load. The overall amount of

cooling required would in theory

be similar to a VRV system.

Compressors in chillers are

bigger than VRV systems.

The VRV system would be a

multiple in- and outdoor unit

system and can cool and heat

simultaneously. Each indoor unit

would be sized to handle the

maximum demand load, however

due to the inverter heat recovery

technology; the cooling required

would in theory be similar to a

VAV Chilled water system. The

result of this is that the overall

running costs will be lower than a

VAV system.

15

Multiple compressors in outdoor

units result in minimum power

surges ensures a 50% standby

facility and are smaller, and faster

and cheaper to replace.

Delivers highly efficient

performance, contributing to better

Energy savings than a VAV

system.

3 Installation The entire plant needs to be

installed and commissioned since

this is a central system.

The equipment is bulky and

required specialized handling

and rigging for installation

purposes.

Installation can be floor by floor

(phased approach) so that sections

of the building can be

commissioned in stages and fully

operational, even if other parts of

the building are not yet finished.

All units of the plant are compact

and can fit into a commercial

elevator.

4 Control The VAV plant would contain

variable volume diffusers which

would adjust to temperature

requirements automatically.

These diffusers would also be

fitted with re-heating elements.

Variable volume diffusers have

individual controls which would

be mounted in each office.

Cooling by means of AHU and

heating by means of terminal

electrical heater (higher electrical

energy).

The VRV plant would consist of

indoor units and outdoor units. Up

to 64 indoor units can be operated

from a single outdoor unit and

offers a rapid response to cooling

or heating demands.

Indoor units have individual

controls which would be mounted

in each office. The indoor unit can

do cooling or heating. Heating is

achieved by diverting exhaust heat

in the (form) of refrigerant from

other indoor units in cooling mode,

hence heat recovery, and this saves

16

This can also be a disadvantage

as one needs to operate the

entire plant for one office to be

conditioned.

Unfortunately the temperature

control range of the VAV

diffuser is limited, and in spaces

that have a high rate of a

variance such as boardrooms

etc., where occupancy levels

vary dramatically we are more

inclined to install individual

chilled water fan coil units.

electrical energy which is an

advantage. Heating is NOT done by

an electrical element.

If cooling or heating is required in a

room after hours, only a fraction of

the plant needs to operate, and not

the entire plant, which is an

advantage.

The temperature control range of

the VRV indoor unit is superior

than a VAV diffuser, and in

spaces that have a high rate of a

variance such as boardrooms etc,

where occupancy levels vary

dramatically individual control can

still be maintained.

5 Plant

maintenance

Having the VAV plant on the

roof allows easy maintenance as

the majority of the items of

equipment that do need to be

maintained are all in the same

location and out of the occupied

office area. Filters on the air

handling units will be removable

and washable. Variable air

volume diffusers seldom require

maintenance except for cleaning.

There is no chilled water piping

in the ceilings above offices,

except for Fan coil units as

required.

The VRV outdoor units are situated

on the roof for easy access;

however the indoor units will be

located inside the office area and

can be accessed via removable

ceiling tiles in the office area.

Filters on the indoor units will be

removable and washable.

Conventionally, shutoff valve

connections are flanged or flared.

In the VRV III system, the

connections for all outdoor units are

brazed, meaning less chance of

refrigerant leakage.

17

Relatively low maintenance costs

Relatively low maintenance costs

6 Plant Position As mentioned above the VAV

plant would be roof mounted.

This equipment is heavy and

could require a Structural

Engineer’s approval. If the

plant is too heavy though, adding

in support etc. could be a costly

exercise.

Air handling units have to be

installed close to the floor they

are serving. Ducting would

require large openings in walls as

well as larger ceiling voids.

As mentioned above the VRV

condensing units would be roof

mounted. This equipment is less

heavy than a VAV system (e.g.

chiller or large AHU’s), and the

unitary outdoor units can be evenly

distributed on the roof structure

without compromising the

buildings structural integrity.

Indoor units will be mounted in the

ceiling void (min 600mm clear),

and condensate would be drained /

pumped to the nearest drain point.

7 Power

requirements

and electrical

running costs

Having central plant means that

the power supply would be in

one place. Wiring to the heating

elements on the terminals would

be from the roof plant. The

(a) initial and

(b) Running power input

requirements for the VAV

system would be higher than a

VRV.

The Coefficient of Performance

(COP):

COP of VAV in summer = 2.5.

COP of VAV in winter = 1.0

The power supply would be to the

roof plant. Wiring to the indoor

units would be from the roof plant.

Due to diversification and the

inverter heat recovery technology,

the

(a) initial and

(b) Running power input

requirements for the VRV system

would be lower than a VAV

system.

The Coefficient of Performance

(COP):

COP of VRV in summer = 3.5

COP of VRV in winter = 3.0

The electricity consumption for a

VRV during summer will be (30%)

less than a VAV system and (66%)

less during winter.

18

8 Aesthetics VAV diffusers would be far

more aesthetically pleasing than

wall mounted split units.

Indoor units could vary from

(a) 4-way blow ceiling mounted

cassette to fit into a standard

600x600 ceiling tile

(b) a concealed type hide-away fan

coil unit connected to a diffuser

(c) floor standing or

(d) Midwall mounted.

9 Flexibility Easy to alter diffuser positions to

suit revised internal layouts since

they are connected with flexible

diffusers. However, more

difficult to alter main duct

positions for space re-

organizations hence overall

flexibility compromised.

Indoor DX units can be

repositioned but is not as flexible as

diffusers. However, for more

involved space re-organization, the

indoor DX units can move without

hindrance.

10 Noise Indoor VAV diffusers have low

noise levels <NC35

Indoor units have low noise levels

and are comparable to VAV

diffusers.

Outdoor plant noise levels are less

than Chillers.

11 Plant lifetime Long life of plant approximately

20 to 25 years.

Long life of plant approximately 15

to 20 years.

We choose VRV system because of its energy efficiency and other benefits as outlined

above. However, in other bridges like Alpha 7- 13 and Charlie 7-8 we had to choose

connecting to the chilled water system because of space constrains. The mass of the

bridges are made of corrugated sheets and glass, hence the bridges cannot sustain the

weight of the condensers and there is no space on the ground to install the condensers.

19

BRIDG

E NO.

1. VRV

system

with

hidea

way

units

2. HYDRONIC

FAN

COIL/HIDE

AWAY AIR

CONDITION

ING

SYSTEM

3. AIR

HANDLING

UNIT TYPE

AIR

CONDITION

ING

SYSYTEM

SELECT

ED

OPTION

A1R-

A6

Most

appropriate

because the

chilled water

pipes are far

away and there

is a position to

install an

outdoor unit

on the ground.

VRV system

also saves

energy

The chilled water

pipes are far away,

hence running the

chilled water pipes

will be costly and

disturbs the airport

operations

There is no much

space for AHUs

1

20

A7-A13 There is no

space for

outdoor units

The chilled water

pipes are relatively

near on the rooftop

plant room

There are existing

plant rooms in this

section, the plant

rooms can be utilized

to air-condition the

bridges

2,

Installing

pipes is

less

disruptive

than

installing

ducts

C1-C6 Most

appropriate

because the

chilled water

pipes are far

away and there

is a position to

install a

condenser unit

on the wall

The chilled water

pipes are far away,

hence running the

chilled water pipes

will be costly and

disturbs the airport

operations

There is no much

space for AHUs

1

C7-C8 The chilled water

pipes are relatively

near

There are existing

plant rooms in this

section, the

plantrooms can be

utilized to air-

condition the bridges

2 and 3,

the

appropria

te option

will be

determine

d during

detailed

design

stage

E1-E12 Most

appropriate

because the

The chilled water

pipes are far away,

hence running the

There is no much

space for AHUs

1

21

CONCEPT SELECTION

GREEN BUILDING CONSIDERATIONS

According to the Green Building Council of South Africa“A green building is a building

which is energy efficient, resource efficient and environmentally responsible- which

incorporates design, construction and operational practices that significantly reduce or

eliminate its negative impact on the environment and its occupants”. This can be achieved

through for example design, technology, materials and recycling. It is the intention of this

proposal to look at opportunities for saving energy, at the proposed building in order to attain

Green building star rating (SA). Firstly we have to look at the measures to achieve Green

Building Status and then make some recommendations as to the way forward.

1. MEASURES TO ACHIEVE GREEN BUILDING STATUS

There are a number of measures that can used in order to achieve Green Star rating

of which the major ones are: - management, indoor environment quality, energy,

transport, land use & ecology, water, materials, and emissions. We will look at these

measures/project design initiatives one by one and how they can be incorporated in

the proposed building.

1.1 Management

One could look at the following:-

• A Building User’s Guide compiled in close cooperation with design

Professionals for the intended use of the tenants

• To Ensure that the main Contractor has valid ISO14001

Environmental Management System (EMS) accreditation

• Regular reports compiled on waste generation, recycling and reuse

and all waste streams tracked.

chilled water

pipes are far

away and there

is a position to

install a

condenser unit

mounted on

the wall

chilled water pipes

will be costly and

disturbs the airport

operations

22

The Building User’s Guide is meant to ensure that the intended tenants use

the building according the design by the various professionals involved in the

refurbishment of the building. Already an opportunity for recycling has been

identified particularly for the storm water under the Archives, which could

be used for watering plants and in ablution facilities.

1.2 Indoor environment quality

• Ensure correct rate of air change as stipulated in ASHRAE

• Use of carbon dioxide sensors integrated in the return air path on

each

• Floor will ensure continuous monitoring and adjustments of fresh air

into the building.

• Glare from natural daylight will be reduced by means of a

combination of fixed external shading devices and internal manual

blinds (these are already in place at the building)

• Ambient sound levels and noise from the building services to be

within the acceptable levels

• Installation of tenant exhaust risers to provide dedicated extraction

of indoor pollutants from printing and copying areas

• Smoking prohibited inside the building

1.3 Emissions

• Refrigerants are to have an Ozone Depleting Potential of zero

• Thermal insulants are to have an Ozone Depleting Potential of zero

• The central HVAC plant will be installed with an automatic

permanent

Refrigerant leak detection system and a refrigerant recovery system

23

2. RECOMMENDATIONS AND CONCLUSION

Clearly as outlined above there exists opportunities at the building to achieve Green

Building status. The following recommendations should be noted:-

• That there be total commitment from all the stake holders

• The planning process should set out clearly a benchmark for the

Green star rating that is practically achievable and this should be

incorporated in the designs

• The tender process should ensure that a competent contractor is

appointed

• Have proper project management during the construction phase to

ensure the contractor adheres to the design parameters

If the project is properly planned with all stakeholder involvement and correctly

executed, then achievement of the Green star rating is possible.

24

4.0 APPENDIX

4.1 Standards and Regulations

SANS 10064: The preparation of steel surfaces for coating

SANS 1200 HC : Corrosion protection of structural steelwork

SANS1091 : National color standards for paintwork.

SANS 12944-4 : Paints and Varnishes –Corrosion protection of steel structures by

protective paint system Part 4. Types of surface and surface preparation.

SANS 455 : Covered electrodes for the manual arc welding of carbon and carbon

manganese steels

SANS 10044 : Welding : Parts I to VII

SANS 10238 : Welding and thermal cutting processes – Health and safety

SANS 1186-1 : Symbolic safety signs Parts I: Standard signs and general requirements

SANS 10400 : Code of Practice : The application of the National Building Regulations

SANS 1128-1 : Fire Fighting Equipment : Part I: Components of underground and

above-ground Hydrant Systems

SANS 1128-2 : Fire Fighting Equipment : Part II: Hose Couplings, Connectors and

Branch Pipe and Nozzle Connections

SANS 988 : Braided reinforced rubber hose for air and water

SANS 1086 : Flexible polyvinyl chloride (PVC) pressure hose

SANS 121 : Hot-dip (galvanized) zinc coatings (other than on continuously zinc –

coated sheet and wire).

SANS 14713 : The design, fabrication and inspection of articles for hot-dip galvanizing

SANS 1456-1 to -4 : Collapsible delivery hoses for firefighting purposes

Part I : General requirements and methods of test

Part II : Percolating fire hose

Part III : Uncoated non-percolating fire hose

Part IV : Coated non-percolating fire hose

SANS 1475-1 and 2 : The production of reconditioned fire-fighting equipment

Part 1 : Portable rechargeable fire extinguishers

Part 2 : Fire hose reels

SANS 543 : Fire Hose Reels (with Hose)

SANS 62-1 : Steel Pipes Part I : Steel pipes of NB not exceeding 150mm

25

SANS 62-2 Steel Pipes Part II: Pipes and pipe fittings of NB not exceeding 150mm,

made from steel pipe

SANS 719 : Electric welded low carbon steel pipes for aqueous fluids

SANS 815-1 and 2 : Shoulder-end pipes and fittings, and couplings

SANS 14 : Malleable cast iron fittings threaded to ISO 7-1

SANS 776 : Copper alloy gate valves

SANS 191 : Cast steel gate valves

SANS 665 : Cast iron gate valves for general purposes

SANS 664 : Cast iron gate valves for water works

SANS 14 : Malleable cast iron pipe fittings

SANS 1056-1 : Ball valves : Part 1 : Fire safe valves

SANS 1551-1 : Check valves (flanged and wafer types : Part I PN series)

SANS 1808-10 : Check valves (flanged and wafer types : Part II Class series)

SANS 1808-58 : Water supply and distribution system components Part 58: In-line

strainers

SANS 752 : Float valves

SANS 1062 : Pressure and vacuum gauges

SANS 1910 : Portable rechargeable fire extinguishers – Water type extinguishers

SANS 1910 : Portable rechargeable fire extinguishers – Dry powder type

extinguishers

SANS 1567 : Portable rechargeable fire extinguishers – CO2 type extinguishers

SANS0105-2 : The classification, use and control of firefighting equipment –

Parts I & II

BS ISO 14520-1:2000 : Gaseous fire-extinguishing systems. Physical properties and system

design – General requirements.

BS EN 12094-5:2001 : Fixed firefighting systems. Components for gas extinguishing systems.

Requirements and test methods for high and low pressure selector valves

and their actuators for CO2 systems.

BS EN 12094-6:2001 : As above. Components for gas extinguishing systems – Requirements

and test methods for non-electrical disable devices for CO2 systems.

BS EN 12094-7:2001 : As above. Components for gas extinguishing systems – Requirements

and test methods for nozzles for CO2 systems.

26

BS EN 12094-8:2001 : As above. Components for gas extinguishing systems – Requirements

and test methods for flexible connectors for CO2 systems.

OHS Act : The Occupational Health and Safety Act, Act 85 of 1993

SANS 1200 HC : Corrosion protection of structural steelwork

SANS 1091 : National color standards for paintwork.

SANS 12944-4 : Paints and Varnishes –Corrosion protection of steel structures by

protective paint system Part 4. Types of surface and surface preparation.

SANS 460 : Plain ended solid drawn copper tubes for potable water

SANS 455 : Covered electrodes for the manual arc welding of carbon and carbon

manganese steels

SANS 10044 : Welding : Parts I to VII

SANS 10238 : Welding and thermal cutting processes – Health and safety

SABS 1067 : Copper based fittings for copper tubes. Part I: compression fittings and

Part II: Capillary solder fittings

SANS 1186 : Symbolic safety signs Parts I-V

BS 2613/70 : The electrical performance of rotating electrical machinery.

SANS 121 : Hot-dip (galvanized) zinc coatings (other than on

continuously zinc-coated sheet and wire)

SANS 3575 : Continuous hot-dip zinc-coated carbon steel

sheet of commercial, lock forming and drawing

qualities

SABS 0214 : The design, fabrication and inspection of articles

for hot-dip galvanizing

SANS 1186-1 : Symbolic Safety Signs Part I: Standard signs and

general requirements.

SANS 62-1 : Steel Pipes Part 1 : Steel pipes of NB not

exceeding 150 mm.

SANS 62-2 Steel Pipes Part 2: Pipes and pipe fittings of

nominal bore not exceeding 150 mm, made from

steel pipe.

SANS 10147 : Refrigerating System including Plants associated

with air-conditioning systems.

27

SANS 1125 : Room air conditioners and heat pumps

SANS 719 : Electric welded low carbon steel pipes for

aqueous fluids (ordinary duties)

SABS 23 : Brazing alloys containing silver

SANS 193 : Fire Dampers

SANS 10173 : The installation, testing and balancing of air

conditioning duct work

BS 10 : Specification for flanges and bolting for piping,

valves and fittings.

BS 3601-22 : Specification for carbon steel pipes and tubes

with specified room temperature properties for

pressure purposes

BS 4504 : Circular flanges for pipes, valves and fittings

(PN designated)

3.1 : Specification for steel flanges

3.3 : Specification for copper alloy and composite

flanges.

BS 5000-99 : Machines for miscellaneous applications.

BS EN 1561 : Founding. Grey cast irons.

BS EN 1563 : Founding. Spheroidal graphite cast iron.

BS EN 1982 : Copper and copper alloys. Ingots and castings.

BS EN 10213-1 : Technical delivery conditions for steel castings

for pressure purposes. General.

BS EN 10213-2 : Technical delivery conditions for steel castings

for pressure purposes. Steel grades for use at

room temperature and at elevated temperature.

ASTM A 126 : Standard Specification for Gray Iron for Valves,

Flanges, and Pipe Fittings.

ASTM A 216/A

216M

: Standard Specification for Steel Castings,

Carbon, Suitable for Fusion Welding, for High-

Temperature Service.

ASTM A 389/A

389M

: Standard Specification for Steel Castings, Alloy,

Specially Heat-Treated for Pressure-Containing

Parts, Suitable for High-Temperature Service.

28

ASTM A 395/A

395M

: Standard Specification for Ferritic Ductile Iron

Pressure – Retaining Castings for use at Elevated

Temperatures.

ASTM F 1369 : Standard Specification for Heaters, Convection,

Steam and Hot Water.

ASTM F 1508 : Standard Specification for Angle Style, Pressure

Relief Valves for Steam, Gas and Liquid

Services.

API 5L : Specification for line pipe.

ISO 1940 : Mechanical vibration

SANS 1508 : Expanded polystyrene thermal insulation boards

SANS 455 : Covered electrodes for the manual arc welding

of carbon and carbon manganese steels

SANS 10044 : Welding : Parts I to VII

SANS 10238 : Welding and thermal cutting processes – Health

and safety

SANS 32 : Internal and/or external protective coatings for

hot dip galvanized coatings applied in automatic

plants

SANS 62-1 : Steel Pipes Part 1 : Steel pipes of NB not

exceeding 150 mm.

SANS 62-2 Steel Pipes Part 2: Pipes and pipe fittings of

nominal bore not exceeding 150 mm, made from

steel pipe.

SANS 1186-1 : Symbolic Safety Signs Part I: Standard signs and

general requirements.

SANS 664 : Cast iron gate valves for water works.

SANS 776 : Copper alloy gate valves. Heavy Duty

SANS 665 : Cast iron gate valves for general purposes.

SANS 191 : Cast steel gate valves.

SANS 3575 : Continuous hot-dip sinc-coated carbon steel

sheet of commercial lock forming and drawing

qualities.

SANS 1123 : Pipe flanges.

29

BS 10 : Specification for flanges and bolting for pipes,

valves and fittings.

BS 2613/70 : The electrical performance of rotating electrical

machinery.

SANS 460 : Copper and copper alloy tubing.

SANS 1067-2 Copper based fittings for copper tubes part

2:capilliary solder fittings