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Author: Loïc Lambert Support : Juan Carlos PEREZ
31 October 2013
1
TE-MSC-MDT
Mechanical facilities in Group TE-MSC
MDT - 927
Mechanical Workshop
Machining Service
TE-MSC-MDT
Equipement
Type
CNC Milling CNC Milling CNC Lathe
Manual Milling Manual Milling Manual Lathe Manual Lathe Manual Lathe
Name
ProtoTrak ProtoTrak ProtoTrak
Huron Deckel FP1 Schaublin
Cazeneuve Poltsje
Capability 1200 * 410 * 400 700 * 350 * 400 Dia 370 / 205 / 51 Lg 650 1400 * 650 * 500 450 * 200 * 200 Dia 2 to 80 Dia 200 / 160 / 45 Lg 350 Dia 500 / 360 / 82 Lg 2000
Note for Lathe : Dia max short Length Dia upper croosway Dia bar work inside spindle
Cutting machine
TE-MSC-MDT 2
ProtoTrak 1
Stroke X 1200 Y 410 Z 400
Max Weight on Table 600 kg
Spindle 35 to 4500 rpm
# 40 size Gear Box 2 range
Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm
CNC Control Milling
TE-MSC-MDT 3
Fourth Axis Machining
Positioning Only (not continuous machining)
Max Parts length around 300 mm
Parts size depend of Clamping mode
Please Ask
Max Parts Weight on Support Around 40 kg
(depend of gravity center) TE-MSC-MDT 4
ProtoTrak 2
Stroke X 700 Y 350 Z 400
Max Weight on Table 400 kg
Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm
Spindle 35 to 4500 rpm
# 40 size Gear Box 2 range
CNC Control Milling
TE-MSC-MDT 5
ProtoTrak Lathe
Max Swing 350 mm Max machining 210 mm
Max Bar work 51 mm Max Length 600 mm
Spindle Rpm 35 to 5000
Gear Box 2 range
Accuracy : +/- 0.015 mm Repetability : +/- 0.01 mm
Chucks : 8’’ 3 jaws 8’’ 4 jaws
CNC Control Milling
TE-MSC-MDT 6
Huron
Spindle 20 to 1500 Rpm
# 40 size
Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm
Stroke X 1400 Y 650 Z 400
Max Weight on Table 800 kg
Swing Head
TE-MSC-MDT 7
Deckel
Spindle 20 to 1500 Rpm
# 40 size
Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm
Stroke X 450 mm Y 200 mm Z 200 mm
Max Weight on Table 450 kg
Swing Head
TE-MSC-MDT 8
Poltsje Lathe
Max Swing 500 mm Max machining 360 mm
Max Bar work 81 mm Max Length 2000 mm
Spindle Rpm 30 to 1000
Chucks : 12’’ 3 jaws 18’’ 4 jaws
TE-MSC-MDT 9
Cazeneuve
Max Swing 200 mm Max machining 160 mm
Max Bar work 45 mm Max Length 350 mm
Spindle Rpm 100 to 1500
Chucks : 8’’ 3 jaws 8’’ 4 jaws
TE-MSC-MDT 10
Schaublin 102
Max Swing 80 mm Max machining 80 mm Max Bar work 20 mm Max Length 40 mm
Spindle Rpm 200 to 2000
Chucks : 6’’ 3 jaws
Collet chuck dia 2 to 20
TE-MSC-MDT 11
Pneumatic Tapping Arm
Pneumatic Motor • 3 Different speed • Different Holder
( Torque safety)
• Tapping vertical • M2 to M24
TE-MSC-MDT 12
Other machine
Drilling machine Drilling machine with cross table Manual press Hydraulic press Saw Disk Saw Arc Welding Tig Welding Welding marble Manual grinding machine
TE-MSC-MDT 13
Control Room
We get wide standard control equipement . We could provide dimension report . Digital Calipers : to 800 mm Mechanical Calipers : to 1000 mm Outer Micrometers : 0 to 200 mm Inner Micrometers : 6 to 200 mm Dial indicator (0.01 or 0.001) Precision set square Gauge block References Marble Digital measuring column Profile projector
TE-MSC-MDT 14
3D Control System
FARO ARM • Movable • Contact probe • Laser scanning • Compare with CAD
Model
TE-MSC-MDT 15
FARO Arm Sample Report
TE-MSC-MDT 16
Standard Control Report
TE-MSC-MDT 17
Sample parts Engraving Isolation parts Glass fibber
Crimping Tooling Winding Clamping Tooling
Polyimid Forming tool
TE-MSC-MDT 18
Sample parts Collar Pack Simulation Coil Shell – 3D machining
Copper Cable Holder –MM section Mold Part– 3D machining
Plastic Clamping Parts
TE-MSC-MDT 19
Sample parts
Clamping Coil Exhibition Support
Cable coil road test Exhibition Support
TE-MSC-MDT 20
927 MDT = Group Machining Service
You have machining job to do
Email + Phone [email protected]
16 4103
MDT WorkShop (927) Faisability analysis
delivery date
Parts Delivery
Machining
Section Weekly planning meeting
( Friday 12h)
BC for Material
Control
Human ressources • 3 Fulltime FSU Workers • 1 manager
TE-MSC-MDT 21
Future equipement Small CNC Milling machine
High speed spindle Special Glass fibber aspiration
Expected 2014
• To prevent expensive machine damage • To increase quality (spindle speed) • For human health and security • To increase tool life • For Polymere Lab small mold machining
Present status : • Suppliers research • quotation
TE-MSC-MDT 22
Thank you for your attention
Feel Free to ask machining Support
TE-MSC-MDT 23
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