Mechanical-Nonlin 13.0 App2A Element Technology

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    Customer Training Material

    Appendix 2A

    Element Technology

    Structural Nonlinearities

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    ANSYS Mechanical Element Technology

    Customer Training MaterialOverview

    This is an optional lecture intended for users who want to obtain a

    better understanding of element technology options used in

    s ruc ura non near s mu a ons.

    With the variety of technologies available in many elements,

    choosing the best element formulation option to solve problems

    most efficiently can be challenging.

    Fortunately, WB Mechanical will automatically activate the best

    options based on the analysis challenges present in the model.

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    ANSYS Mechanical Element Technology

    Customer Training Material Overview

    However, the analyst of nonlinear problems still has decisions to

    make. For example, since large nonlinear models can be very

    c a eng ng an compu a ona y expens ve, s some mes

    advantageous to drop element mid-side nodes.

    Advantages to lower order elements:

    Runtime Efficiency

    Computational Stability

    Disadvantage to lower order elements:

    Shear Locking with conventional,

    displacement based formulations in

    en ng om na e pro ems. To address this challenge, WB-

    Mechanical automatically enhances the

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    technology.

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    ANSYS Mechanical Element Technology

    Customer Training Material Overview

    In addition, material incompressibility can also present problems with

    conventional formulations. In anticipation of this challenge, WB-

    .

    Solution output reports when Mixed u-P is activated.

    Solution out ut also re orts its effects on conver ence

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    ANSYS Mechanical Element Technology

    Customer Training Material Overview

    The general recommendation is to accept the automatic formulation

    settings when they are activated.

    It is however im ortant to understand them:

    What triggers these changes to element formulation? What are the effects on convergence patterns and results?

    With these questions in mind, the following topics will be covered:

    A. Conventional Displacement Formulation.

    C. Selective Reduced Integration (B-bar)

    D. Uniform Reduced Integration (URI)

    . F. Simplified Enhanced Strain (SES)

    G. Mixed u-P Formulation

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    .

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    ANSYS Mechanical Element Technology

    Customer Training MaterialA. Conventional Displ. Formulation

    For any element, DOF solution uis solved at nodes

    Stresses and strains are calculated at

    inte ration oints. The are derived from

    DOF. For example, we can determine

    strains from displacements via:,

    uB =

    Where B is called the strain-displacement matrixu

    en we pos -process resu s, s ress s ra n va ues a

    integration points are extrapolated or copied to nodal

    locations

    The image on the right shows a 4-node quad element

    with 2x2 integration, integration points shown in red.

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    ANSYS Mechanical Element Technology

    Customer Training Material Conventional Displ. Formulation

    Integration points for conventional displacement-based elements

    follow Gauss quadrature rules and are the same order as the element.

    This is called full integration.

    Element Type Full Integration Order

    8 Node Quad 3x3

    8 Node Hex 2x2x2

    20 Node Hex 3x3x31

    In other words, full integration means that the numerical integration

    rule is accurate for all components of strain energy for geometrically

    .

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    1 Note that ANSYS uses a 14pt integration scheme, which is also considered full

    integration

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    ANSYS Mechanical Element Technology

    Customer Training Material... Conventional Displ. Formulation

    Fully integrated, lower-order conventional displacement elements are

    susceptible to shear and volumetric locking, so they are rarely, if

    ever, used.

    Fully integrated, higher-order conventional displacement elementsare also prone to volumetric locking.

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    ANSYS Mechanical Element Technology

    Customer Training MaterialB. Shear and Volumetric Locking

    There are two problems with conventional displacement-based

    elements: shear locking and volumetric locking:

    Shear Lockingresults in bending behavior being too stiff(parasitic

    shear stresses). This is a property of the geometry, when thinmembers are subject to bending.

    Volumetric Lockingresults in overly stiffresponse. This is a

    property of the material, when the Poissons ratio is near or equal

    to 0.5.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Shear Locking

    Fully integrated lower order elements exhibit overstiffness in

    bending problems. This formulation includes shear strains in

    , .

    Below are element shear strain plots in MAPDL. Both beams are identicalin geometry, material properties, boundary conditions and loading.

    Higher Order Elements

    produce correct results

    Lower Order Elements with

    conventional, fully integrated,

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    bending produces shear locking

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    ANSYS Mechanical Element Technology

    Customer Training Material... Shear Locking

    Recall, for a beam in pure bending the shear strain is zero.

    y

    M M x

    Correct Response:

    Pure bending deformation for

    a differential volume, plane

    Shear Locking:

    Fully integrated lower order

    element deformation, top and

    sections remain plane, topand bottom edges become

    arcs, xy = 0.bottom edges remain straight,right angles are not preserved,xy is non zero.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Volumetric Locking

    Volumetric locking occurs in fully integrated elements when the

    material behavior is nearly or fully incompressible (Poissons ratio

    approaches or equals 0.5).

    The incompressibility can occur from a hyperelastic material or plasticflow (discussed later).

    ,

    element to have an overstiffness for deformations that should not

    cause any volume change.

    .

    Volumetric locking can occur for various stress states, including

    plane strain, axisymmetric, and 3-D stress.

    For plane stress problems, volumetric locking does not occur becauseout-of-plane strains are used to satisfy incompressibility condition.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Example of Volumetric Locking

    Contours of hydrostatic pressure results in conventional elements

    are shown below (ANSYS Results Plot (NL,HPRES)).

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    ANSYS Mechanical Element Technology

    Customer Training Material... Volumetric Locking

    We can separate stress into volumetric (-p) and deviatoric (s)components:

    sI += p

    p -p

    3 p 3 -

    = +

    Stress State

    (Where: = 2 = 3) Hydrostatic stress (p) causingvolume change only Deviatoric stress (s) causingangular distortion only2 3 2 -p 3

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    ANSYS Mechanical Element Technology

    Customer Training Material... Volumetric Locking

    The hydrostatic pressure (p) is defined as the product of the bulkmodulus (K) and volumetric strain (vol):

    volKp =

    zyx ++=3

    ( )K

    =

    213

    ( )zyxvol

    ++=

    21

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    zyxE

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    ANSYS Mechanical Element Technology

    Customer Training Material... Volumetric Locking

    From the equations on the previous slide, if Poissons ratio is near

    or equal to 0.5, we can see that:

    Volumetric strain volwill be near or equal to zero This is called nearlyor fully incompressible material behavior

    Nearly or fully incompressible materials present numerical

    difficulties, and they also exhibit overly stiff behavior.

    From a computational standpoint, nearly incompressible and fully

    incompressible problems are treated differently.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Example of Volumetric Locking

    Example of Volumetric Locking in Thick-Walled Cylinder with

    Conventional displacement based elements

    As incompressibility,

    locking develops,

    resulting in unacceptable

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    %18 Error in

    displacement calculation

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    ANSYS Mechanical Element Technology

    Customer Training Material... Element Control

    The 18x series of structural elements that WB-Mechanical usesoffers up to five different technologies to address potentialproblems with shear and volumetric locking: B-Bar, URI, ES, SES,

    .

    ogy

    rder

    s rder

    s cking

    ) essible

    ty,sticity)

    essible

    asticity)

    Element

    Technol

    Lower-O

    Element

    Higher-

    Element

    ShearL

    (Bendin

    Nearly-

    Incompr

    (Plastici

    Hyperel

    Fully-

    Incompr

    (Hyperel

    B-Bar Y - N Y N

    Enhanced Strain Y - Y Y NSim lified Enhanced Strain Y - Y N N

    Higher-order 18x elements (PLANE183, SOLID186-187) use URI by default.

    URI Y Y Y Y N

    Mixed U-P Y Y N Y Y

    .

    Lower-order 18x elements (PLANE182, SOLID185) use ES by default, except whenhyperelastic material is assigned..

    B-Bar, ES, and SES are not applicable to higher-order elements.

    Mixed u-P technolo is inde endent of the others so ma or ma not be activated

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    in conjunction with B-Bar or URI.

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    ANSYS Mechanical Element Technology

    Customer Training Material Element Control

    The element technology is defined by a particular key option

    (KEYOPT):

    KEYOPTS are switches, used to turn various element options on or off.

    KEYOPTS have many applications. Controlling element technology is just

    one use.

    For example, PLANE182 element uses KEYOPT(1) to define which

    ec no ogy s use an o con ro m xe u- ormu a on

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    Refer to the Elements Reference Manual for more details on each of the

    18x element types and their respective key options.

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    ANSYS Mechanical Element Technology

    Customer Training Material Element Control

    The syntax for the KEYOPT command is as follows:

    KEYOPT, ITYPE, KNUM, VALUE

    Where ITYPEis the Element t e number

    KNUMis the number of the KEYOPT

    VALUEis the value of this KEYOPT

    Example, if element type#1 is PLANE182, enhanced strain can beactivated with the following command:

    KEYOPT 1 1 2

    Key Option Number (for element technology)

    Key Option Value (for enhanced strain)

    Element Type Number

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    Refer to the ANSYS Commands Manual for more details

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    ANSYS Mechanical Element Technology

    Customer Training MaterialFormulations

    The next few sections present details on each of the formulations

    used in WB-Mechanical 18X Structural elements

    C. Selective Reduced Integration (B-bar)D. Uniform Reduced Integration (URI)

    .

    F. Simplified Enhanced Strain (SES)

    G. Mixed u-P Formulation

    -.

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    ANSYS Mechanical Element Technology

    Customer Training MaterialC. The B-Bar Method

    The B-bar method (a.k.a., selective reduced integration, constant

    dilatational elements, constant pressure approach) uses an

    .

    Recall that the stress state can be separated in hydrostatic (p) anddeviatoric (s) terms.

    sI

    K

    p

    =

    +=

    es G

    vo

    2

    =

    =

    In the above equation, vol is volumetric strain and e is deviatoric strain.

    Kis the bulk modulus and Gis the shear modulus.

    vo

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    ANSYS Mechanical Element Technology

    Customer Training Material... The B-Bar Method

    Strains are related to displacements via the following:

    BBBdv

    +=

    B

    B v

    v= VdV

    uB

    BBBdv

    =

    +=

    When evaluating B, however, we will use two different integration

    orders for volumetric and deviatoric components.

    Bv is evaluated with one integration point(reduced integration)

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    On the other hand, Bd is evaluated with 2x2

    integration points (full integration)

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    ANSYS Mechanical Element Technology

    Customer Training Material... The B-Bar Method

    As shown on the previous slide, the volumetric and deviatoric

    components of B are not evaluated at the same order of integration.

    Only the volumetric component Bvhas reduced integration. That is

    why this method is called selective reduced integration or constant

    pressure approach. It is also known as the B-bar methodbecause Bis averaged on the volumetric term.

    uB = The fact that the volumetric term Bvhas reduced integration allows it

    to be softer since it is not fully integrated. This allows for solution

    of nearly incompressible behavior and overcomes volumetric

    oc ng. However, because the deviatoric term Bdremains the same, parasitic

    shear strains still exist, so this formulation is still susceptible to

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    shear locking.

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    ANSYS Mechanical Element Technology

    Customer Training MaterialD. Uniform Reduced Integration

    Uniform Reduced Integration (URI) uses an integration rule one orderlower than needed for numerically exact integration

    Element Type Ful l Integration

    Order1

    Reduced Integration

    Order4 Node Quad 2x2 1x1

    8 Node Hex 2x2x2 1x1x1

    20 Node Hex 3x3x3 2x2x2

    ,and deviatoric terms have reduced integration.

    This formulation leads to a more element flexibility which helpseliminate shear and volumetric locking.

    Reduced integration of volumetric terms allows solution of nearlyincompressible problems.

    Reduced integration of deviatoric terms prevents shear locking in bending

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    .

    1 This is full integration as noted in literature, not necessarily related to 18x elements implementation

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    ANSYS Mechanical Element Technology

    Customer Training Material... Uniform Reduced Integration

    Unfortunately, the reduced integration of deviatoric terms causes

    modes of deformation which have zero strain energy, called zero

    modes of deformation which lead to physically unrealistic behavior.

    In the lower order element with one integration point shown below,

    point does not capture any strain energy in the element.

    By default, Mechanical, will not use the URI option in the lower order

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    PLANE182 and SOLID185 elements.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Uniform Reduced Integration

    URI elements have many nice benefits:

    Can be used in nearly incompressible problems to overcome volumetric

    lockin

    Can be used in bending problems without worrying about shear locking No additional DOF are required, and, in fact, less CPU time is required for

    e emen ca cu a ons. e s zes e.g., .esav are re uce . s prov es

    efficient solutions, especially for nonlinear problems.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Uniform Reduced Integration

    On the other hand, a user needs to consider a few things when using

    URI:

    Lower-order URI elements are susceptible to hourglassing, hence URI is

    not the set automatically by Simulation.

    Lower-order URI elements may be too flexible, especially in bending-

    dominated problems, so a iner mesh may be required such that

    displacements are not over-predicted

    Both lower- and higher-order URI elements have an integration rulew c s one or er ower t an u ntegrat on. s means stresses are

    evaluated at 1 point for lower-order elements and 2x2 or 2x2x2 for

    higher-order elements. Hence, more elements may be required to

    ca ture stress radients.

    URI cannot be used alone in fully incompressible analyses. For fully-

    incompressible situation, URI can be used with Mixed u-P (discussed

    later

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    ANSYS Mechanical Element Technology

    Customer Training MaterialE. Enhanced Strain Formulation

    Enhanced Strain Formulation (a.k.a. Incompatible Modes, Assumed

    Strain) adds internal degrees of freedom to lower-order quad/hex

    elements. The displacement gradient tensor is modified with these

    extra enhanced terms, hence the name Enhanced Strain.

    Enhanced Strain elements are useful when shear or volumetric locking

    are encountered (e.g., bending dominated problems or nearly

    incompressible material behavior).

    ,

    quad or hex shape:

    PLANE182 when KEYOPT(1)=2

    SOLID185 when KEYOPT(2)=2

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    ANSYS Mechanical Element Technology

    Customer Training Material... Enhanced Strain Formulation

    This formulation is only applicable for lower-order elements in

    quad or hex shape.

    emen per orms es w en near y rec angu ar; on e o er an ,

    they do not perform well when trapezoidal. This is a limitation of theEnhanced Strain technology.

    - .

    Shape PLANE182 PLANE183 SOLID185 SOLID187 SOLID186

    Rectangular 1.004 1.001 1.005 1.000 1.002

    Axial Mode: 1st Natural Frequency Ratio

    rapezo . . . . .

    Trapezoid (30) 1.004 1.001 1.005 1.000 1.002

    Trapezoid (45) 1.005 1.001 1.006 1.000 1.002

    Parallelogram (15) 1.004 1.001 1.005 1.000 1.002

    Parallelogram (30) 1.004 1.001 1.005 1.000 1.002

    Parallelogram (45) 1.004 1.001 1.005 1.000 1.002

    Bending Mode: 1st Natural Frequency Ratio

    Shape PLANE182 PLANE183 SOLID185 SOLID187 SOLID186

    Rectangular 1.010 0.999 1.010 1.004 0.999

    Trapezoid (15) 1.567 1.000 1.596 1.005 1.000

    Trapezoid (30) 1.973 1.003 2.009 1.008 1.003

    Trapezoid (45) 2.207 1.012 2.245 1.020 1.012

    Parallelogram (15) 1.040 0.999 1.042 1.005 0.999

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    . . . . .

    Parallelogram (45) 1.119 0.999 1.126 1.020 0.999

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    ANSYS Mechanical Element Technology

    Customer Training Material... Enhanced Strain Formulation

    Example of Volumetric Locking in Thick-Walled Cylinder

    Ri=3,Ro=9

    SOLID185 with enhanced strain

    SOLID45 with extra shape

    Pure elastic material (E=1000)

    Different Poissons ratios (nu=0.0, 0.25, 0.3, 0.49, 0.499,0.4999)

    Linear analysis

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    S S

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    ANSYS Mechanical Element Technology

    Customer Training Material... Enhanced Strain Formulation

    Example of Volumetric Locking in Thick-Walled Cylinder

    Results from older Element 45 Results from Element 185

    %18 Error in %1.6 Error in

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    ANSYS M h i l El t T h l

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    ANSYS Mechanical Element Technology

    Customer Training Material... Enhanced Strain Formulation

    Enhanced Strain Formulation was designed for bending and nearly

    incompressible applications in mind

    Enhanced Strain alone cannot be used for full incom ressible anal ses

    but it can be used in conjunction with Mixed u-P (discussed later) for

    those situations.

    It is enerall not recommend for use with Mixed u-P when bulk

    compression is the dominant behavior. In this case B-Bar with Mixed u-P

    is considered more effective.

    computationally expensive

    The extra internal DOF mentioned on the previous slides are condensed

    ,

    *.esav file) associated with it.

    Quad PLANE182 and hex SOLID185 use Enhanced Strain

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    The Enhanced Strain terms will have little benefit in bending if the

    element is distorted, especially if trapezoidal.

    ANSYS Mechanical Element Technolog

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    ANSYS Mechanical Element Technology

    Customer Training Material... Enhanced Strain Formulation

    Additional notes on Enhanced Strain Formulation:

    By default, the Enhanced Strain Formulation is used for quad or hex

    sha e onl . In de enerate form, the Enhanced Strain formulation is not

    used, and degenerate shape functions are automatically used instead,

    which provides greater robustness for nonlinear solutions.

    With the ETCONTROL,,OFF command, re ular sha e functions includin

    use of Enhanced Strain formulation) can be used in degenerate form,

    although this is not recommended.

    Despite the above points, in general, degenerate lower-order elementsshould not be used at all except as fillers in unimportant regions since 3-

    node triangles and 4-node tetrahedra are constant strain elements.

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    ANSYS Mechanical Element Technology

    Customer Training MaterialF. Simplified Enhanced Strain

    Simplified Enhanced Strain (a.k.a. Extra Displacement Shapes,

    Bubble Functions) can be thought of as a subset of Enhanced Strain,

    discussed earlier.

    Simplified Enhanced Strain has additional internal degrees of freedom for

    lower-order quad/hex elements to prevent shear locking only. The extrainternal DOF to treat volumetric locking are not present.

    Although the internal DOF are meant to augment the shape functions to

    provide more flexibility (as discussed in Section E), this also results in

    softening of the element, so volumetric locking is also sometimesa ev a e n rec y o some egree.

    However, if material incompressibility is a concern, the user should not

    use Simplified Enhanced Strain, as it does not address volumetric

    oc ng rec y.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Simplified Enhanced Strain

    There are two 18x elements which can use Simplified Enhanced

    Strain, when in quad or hex form:

    PLANE182 when KEYOPT(1)=3

    SOLID185 when KEYOPT(2)=3

    Similar to Enhanced Strain, Simplified Enhanced Strain terms will havelittle benefit in bending if the element is distorted, especially if

    rapezo a .

    For 2D elements (PLANE182), 4 internal DOF are added whereas for, n erna are presen . ese n erna are

    condensed out at the element level.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Simplified Enhanced Strain

    Simplified Enhanced Strain can be used in situations where shear

    locking may be present, but volumetric locking is not an issue

    It is a subset of Enhanced Strain, so it may be slightly more efficient

    in situations where volumetric locking is not a concern

    Simplified Enhanced Strain can be used with Mixed u-P formulation

    for nearly- or fully-incompressible situations.

    In these cases, there will be no difference in the use of Simplified

    Enhanced Strain or regular Enhanced Strain in conjunction withMixed u-P

    As noted in Section E, Enhanced Strain does not use extra internal

    DOF for volumetric terms if used in conjunction with Mixed u-P.

    Hence, Enhanced Strain and Simplified Enhanced Strain will be the

    same if Mixed u-P formulation is also activated.

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    ANSYS Mechanical Element Technology

    Customer Training MaterialG. Mixed u-P Formulation

    Mixed u-P formulation is used to treat volumetric locking by solving

    hydrostatic pressure (or volumetric strain) as an additional DOF.

    hydrostatic pressure (or volumetric strain) DOF.

    There are three different Mixed u-P formulations that can be used for

    Nearly-incompressible elasto-plastic materials (Mixed u-P I)

    Fully-incompressible hyperelastic materials (Mixed u-P II)

    Nearly-incompressible hyperelastic materials (Mixed u-J)

    Only Mixed u-P II is activated automatically in WB-Mechanical when

    -

    plane stress states. This section will focus on Mixed u-P II only.

    Users can refer to the ANSYS documentation for more details on the

    - -

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    the nearly incompressible cases as necessary using a command

    object.

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    ANSYS Mechanical Element Technology

    Customer Training Material... Mixed u-P Formulation

    When Mixed u-P is activated, hydrostatic pressure is treated as an

    independent DOF which is solved for. The matrix equation is:

    =

    00F

    Pu

    KKK uPuu

    Note: Because the material is fully incompressible, [Kpp

    ]=0,

    Because the Lagrange Multipliers (internal DOF P) are kept in the

    assembled stiffness matrix, direct solvers mustbe used with this

    ormu a on. era ve so vers suc as canno an e e

    resulting ill-conditioned matrices.

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    gy

    Customer Training Material... Mixed u-P Formulation

    For hyperelasticity, the volume ratio (J) is defined as:

    V=

    where V and Vo are the updated and original volumes of the element,

    oV

    .

    To maintain incompressible behavior, a volumetric compatibilityconstraintmust be satisfied

    For fully-incompressible hyperelastic materials, no volume change

    should occur.

    e use o , e vo ume c ange can e quan e

    For fully-incompressible case, J should be equal to 1. In other words, the

    final and original volumes should be the same (no volume change)

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    gy

    Customer Training Material... Mixed u-P Formulation

    The discussion on the previous slide emphasized the fact that the

    volume ratio Jshould be constant (J=1), which is true for fully

    incompressible materials:

    This leads to the following volumetric compatibility equation:

    01 =J

    J1Vtol

    V

    JV

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    Customer Training Material... Mixed u-P Formulation

    The default value of Vtol is 1e-5. The Solution Information Branch will

    record when this condition is not satisified.

    If the model fails to converge because the Mixed u-P volumetric

    ,

    this tolerance.

    Note: Loosening this tolerance has the effect of allowing some small

    a last resort after other solution convergence options (i.e. increasing thenumber of substeps) have been tried.

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    Customer Training Material... Volumetric Tolerance

    WB-Mechanical users do not have direct access to the tolerance on

    volumetric compatibility constraints, but it can be changed via

    Command Objects.

    Manuall activatin Mixed u-P is necessar in order for

    subsequent solc,,,vtol to be accepted

    Solution Information Branch will record this change

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    Customer Training Material... Considerations for Mixed u-P

    For a fully incompressible problem, no unique solution may exist if all

    boundary nodes have prescribed displacements. This is due to the

    fact that hydrostatic pressure (internal DOF) is independent of

    deformation. Hydrostatic pressure needs to be determined by a

    force/pressure boundary condition. Without this, the hydrostaticpressure cannot be calculated i.e., there is no unique solution. For

    ,

    applied boundary condition will remedy this situation.

    When the number of pressure DOF (Np) is greater than the number of

    active (unconstrained) displacement DOF (Nd), this is an over-

    constrained model which results in lockin . Ideall the ratio of

    Nd/Np should be 2/1 for 2D problems or 3/1 for 3D problems. Over-constrained models can be overcome by mesh refinement, especially

    in areas without displacement constraints.

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    Customer Training Material... Considerations for Mixed u-P

    WB-Mechanical provides an extensive library of element technologyusing Mixed u-P formulation for nearly and fully incompressible

    materials.

    Mixed u-P, by itself, addresses the issue of volumetric locking

    For fully-incompressible hyperelastic materials, WB-Mechanical mustuse

    - .

    For nearly-incompressible elasto-plastic material, WB-Mechanical will not

    turn on mixed u-P automatically.

    Mixed u-P Formulation can be combined with B-bar, URI, Enhanced

    Strain, or Simplified Enhanced Strain Formulations in nearly

    incompressible applications using command objects.

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    Customer Training MaterialH. Solid-Shell Formulation

    A special Solid-Shell Element is available to model thin to

    moderately-thick shells in 3D form.

    This is a 3D 8-node hex element with translational DOF

    This element has 7 internal DOF, similar to Enhanced Strain but

    decoupled in bending direction. Assumed strain method also used for

    - .

    These 7 internal DOF are condensed out at the element level

    This formulation is available in the SOLSH190 element

    There are some situations where use of either shell or regular solid

    elements may not be desirable (next slide), so the SOLSH190 element

    provides a good solution in these cases

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    Customer Training Material Solid-Shell Formulation

    Considerations for Shells:

    Nonlinear MPC required for

    connectin shells to solids for lar e-

    Considerations for Solids:

    The error in the kinematic

    approximation with linear 3D solid

    deflection analyses

    Currently supported by 17x

    elements becomes apparent in

    bending dominant problems as

    thickness decreases

    bonded contact

    DOF not continuous at interface

    Higher-order 3D solid elements

    do not have this problem

    Treatment of variable thickness is

    complicated

    ,

    as Enhanced Strain, are not

    sufficient to remedy this numerical

    Currently, AI*Environment

    5.0/5.1 supports variable

    thickness midsurface extraction

    when thickness/ length ratio is very

    small

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    Limited application to thick shells

    ANSYS Mechanical Element Technology

    S lid Sh ll F l ti

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    Customer Training Material Solid-Shell Formulation

    Although a 8-node hex element, SOLSH190 element coordinate

    system not defined solely by ESYS but by nodal connectivity

    - .

    Use of VEORIENT (prior to meshing) or EORIENT (aftermeshing) is required to redefine z-axis. Element x- and y-

    The nodal connectivity shown on the right of I-J-K-L

    forms the bottom face.The top face is formed by M-N-O-P.

    The element z-axis is then defined as the

    normal of the mid lane shown in li ht blue

    Prism form of SOLSH190 is stiff in bending,

    so it should only be used as filler elements.

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    Customer Training Material Solid-Shell Formulation

    SOLSH190 has 2x2x2 integration points

    Unlike SHELL elements, SZ is not automatically zero.-

    SHELL181 has user-defined section integration pointsthrough-plane (section definition) and either 1 or 2x2integration points in-plane. SOLSH190 currently has afixed number of integration points. This is an important

    consideration for nonlinear materials since more thanone element through the thickness may be required (seeexample below, 2 elements thru thickness)

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    Customer Training Material Example of Solid-Shell Element

    Simple example of buckling of arch

    shown on right

    Comparison of SHELL181,

    SOLID185 (Simplified Enhanced

    Strain), and SOLSH190 For thin structures, SOLSH190

    3rd mode thick

    SOLID185 requires additional

    elements along edge

    For thick structures, SOLSH190

    . - . - . - . .

    SHELL181 1 10 3.7496 3750 3.74E +06 3.09E+09 1.64E+10

    20 3.4509 3451 3.44E +06 2.89E+09 1.57E+10

    50 3.3743 3374 3.37E +06 2.84E+09 1.55E+10

    SOLID185 1 10 3533.8000 39403 4.31E+06 3.55E+09 2.23E+10

    20 50.9320 4096 3.48E +06 3.23E+09 2.07E+10

    matches SOLID185. . . .

    3 10 3534.0000 39403 4.31E+06 3.49E+09 2.13E+10

    20 50.8300 4096 3.48E +06 3.18E+09 1.99E+10

    50 3.6230 3386 3.38E+06 3.10E+09 1.96E+10

    5 10 3533.8000 39403 4.31E+06 3.45E+09 2.04E+10

    20 50.9040 4096 3.48E +06 3.14E+09 1.91E+10

    . . . .

    SOLSH190 1 10 3.7232 3722 3.72E+06 3.40E+09 2.23E+10

    20 3.4530 3445 3.44E+06 3.17E+09 2.07E+10

    50 3.3751 3373 3.37E+06 3.11E+09 2.04E+10

    3 10 3.6055 3722 3.72E+06 3.37E+09 2.13E+10

    20 3.4384 3445 3.44E+06 3.15E+09 1.99E+10

    + + +

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    . . . .

    5 10 3.4980 3722 3.72E+06 3.33E+09 2.04E+10

    20 3.4201 3445 3.44E+06 3.12E+09 1.91E+10

    50 3.2714 3373 3.37E+06 3.06E+09 1.88E+10

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    Customer Training Material Element Control

    As stated earlier, the Solver Output reports the element technologybeing activated based on the element order chosen by user and thematerial association.

    Elastic material or

    metal plasticity withhigher order elements

    2D Plane Stress/Strain

    Metal Plasticity with

    2D Plain Strain

    Elastic material with

    Fully incompressible

    lower order elements

    Simplified Enhanced Strain

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    higher or lower order

    elements B-Bar with Mixed u-P

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    El t C t l

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    Customer Training Material Element Control

    Users do have the option to turn Element Control off, thereby: Accepting the default technology

    Receiving only suggestions in the Solution output with no changes.

    The exception to this is Mixed u-P which must be turned on for fullyincompressible materials.

    Refer also to ETCONTROL in Commands Manual

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    Customer Training Material Element Control

    With Element Control set to Manual, users can manually

    toggle between Full and Reduced Integration Schemes

    This switch only applies to higher order elements.

    It is sometimes helpful to force full integration when only one

    element exists across the thickness of a part. Doing this helps

    prevent hour-glassing.

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    Customer Training Material Element Control

    Users can also override the default key option settings by executingthe following KEYOPT command within a command object under the

    part branch. Recall:

    KEYOPT, ITYPE, KNUM, VALUE

    Where ITYPEis the Element type number

    VALUEis the value of this KEYOPT

    xamp e, e emen ype s , en ance s ra n can e

    activated with the following command:

    KEYOPT,1,1,2

    Key Option Number (for element technology)

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    Element Type Number

    ANSYS Mechanical Element Technology

    Summary

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    Customer Training MaterialSummary

    In summary, there are many different technologies forcontinuum elements to alleviate shearand volumetric locking

    Unfortunatel , there is no silver bullet in circumventin mesh

    locking, but Mechanical provides a wealth of element formulations,

    so that users can balance accuracy, robustness, and efficiency insolving a wide range of nonlinear problems.

    Lower-order elements can use B-Bar, URI, Enhanced Strain, or

    Simplified Enhanced Strain. Moreover, Mixed u-P may be used in

    conjunction with any of these formulations.

    Higher-order elements usually use URI only (except for SOLID186,

    which can also use full integration). Mixed u-P may be toggled on or

    off, depending on the problem.

    Mechanical will automatically set the best formulation option based

    on the material properties and element order, although having an

    understanding of the pros and cons of each formulation can be very

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    .

    The general recommendation is too accept these defaults

    ANSYS Mechanical Element Technology

    References for Further Reading

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    Customer Training MaterialReferences for Further Reading

    Some useful references on numerical theory:1. Non-Linear Finite Element Analysis of Solids and Structures Vol.1 and 2,

    M.A. Crisfield, John Wiley & Sons, 1996 & 1997.

    2. Nonlinear Continuum Mechanics for Finite Element Analysis, Bonet and

    Wood, Cambridge University Press, 1997.3. Introduction to the Mechanics of a Continuous Medium, Malvern,

    - , .

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