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MediaServiceOctober 2014
www.siemens.com
ContentINDUSTRY AUTOMATION02 New Logo! 8 logic module
goes on tour
03 Precision at extreme speeds
04 Tasty filled rolls
05 Did you know …?
DRIVES 06 Futureproof cabling
07 Compact and high-powered
08 Did you know …?
INDUSTRY SOFTWARE 09 Key factor: Simulation
BLICKPUNKTE10 Cyber Junkyard competition
11 clear and brief Press releases
12 Press Diary
Siemens MediaServiceOctober 2014 - Industry NewsThe lead article about fresh sandwi-ches produced automatically to order 24-7 will hopefully whet your appetite for a whole host of other topics taken from the world of automation and dri-ves. Find out in this issue, for in-stance, about a host of new products for industrial wireless LAN: anten-nas, time-based IO modules for dis-tributed peripheral systems, the W700 Security key plug for reliable wireless communication in public areas and the Industrial Ethernet FastConnect RJ45 Plug for universal cabling. Also featured in this issue: a new support package for Simatic In-dustrial PCs allowing operation with the VxWorks realtime operating sys-tem, as well as a firmware update providing more flexible application scope for the Simatic MV400 code reader. We also pay a visit to auto-motive industry supplier Delphi Die-sel Systems, which has introduced LMS software from Siemens to im-prove the precision of its diesel injec-tion systems. We then join the Logo!
8 logic module on its “Hello-World” Tour, presenting the latest device ge-neration with its significantly exten-ded functionality and simplified ope-ration. We also find out about the Cyber Junkyard contest, in which en-gineering students compete to pre-sent the best industrial solution. Our regular “Clear & Brief” column looks at the extended cooperation between Siemens and Mathworks, and re-ports on our Sead Efficiency Medal Award success. Finally, there is a round-up of information about press dates for the up-coming SPS IPC Drives and about offered IBS AG events looking at software solutions and services for productivity ma-nagement in industrial enterprises. «
MediaService October 2014 2
The mobile presentation and demonstration forum from Siemens will be on tour across Europe, from November 2014 to april 2015.
Nuremberg, Germany. A new generati-on of the Logo! 8 logic modules from Siemens has been on the market since September 2014, offering signifi-cantly extended functionality and even simpler operation. To mark the product launch, the company is sending a mo-bile presentation and demonstration truck out on a Europe-wide tour.
“Hello World” Tour
With its new Logo! 8 logic module se-ries for smaller-scale industry and building automation solutions, Siemens has launched a totally new generation of devices in the market-place. To mark this launch, a Europe-wide roadshow will set out in Novem-ber, stopping at selected trade partner locations along the way. Cus-tomers of the participating electrical wholesalers will be able to experi-ence the new logic modules live. They will even have the chance to try their hand at programming by partici-pating in a brief hands-on training
session in the fully equipped roadshow truck with its integrated presentation forum and hands-on area. The Logo! 8-mobile will be travelling through 12 countries on its “Hello World” tour. From Novem-ber 2014 to April 2015, the tour schedule will take in locations ac-ross Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Holland, Italy, Poland, Sweden and Switzerland.
Logo! 8 logic module
The Logo! modules are considered as the ideal entry product into the world of automation technology and are synonymous with operating sim-plicity and versatility – from the simp-le machine through building automa-tion to a whole range of other applications – for instance in vehic-les. With eight basic modules fea-turing Ethernet connection, improved hardware, a brilliant new display, user-friendly software, an integrated
New Logo! 8 logic module goes on tourEurope-wide roadshow to mark product launch
web server and an additional GSM module, the new Logo! 8 device has a myriad of added improvements to offer. «
at four work stations with fully function-al model houses, participants will have the chance to gather hands-on practical experiences in working with the LOGO! 8 themselves.
Logic module Logo! 8www.siemens.com/logo
Logic module Logo! 8on „Hello World-Tour“
MediaService October 2014 3
The new ET 200MP TM Timer DIDQ16x24V uses up to eight inputs to supply time stamps for edges with a resolution of one microsecond, while up to 16 outputs are switched precisely at the time defined by the time stamp, also with a resolution of one microsecond.
Nuremberg, Germany. The new time-based IO modules for the Simatic ET 200MP und ET 200SP distributed peri-phery systems from Siemens permit extremely precise production sequen-ces to be configured independently of controller or field bus performance.
Rapid-cycle products or the accurate metering of fluids call for extreme pre-cision. The new time-based IO modu-les from Siemens allow the input and output of signals based on precise time information. This allows, for in-stance, an exact delay time to be sti-pulated for the response of an output signal to an event at the digital input, independently of the throughput time of the controller or application cycle. It is also possible to precisely determine the length of a passing product by a calculation based on the difference between two input time stamps and
the associated transport speed. Or a valve can be opened for a defined period to dispense the required quantity of fluid.
Improved plant productivity
Time-based IO modules reduce the performance requirements and hence the load on the CPU, as well as providing accurate reproducibility and high precision even for high-speed events.
Technology for wide-ranging ap-plications
Applications can be simply and effici-ently implemented using time-based IO modules with the TIA Portal: alongside cam controllers and pro-bes, this also applies to other appli-cations such as product sorting or
Precision at extreme speedsTime-based IO modules for distributed peripheries
the ejection of faulty parts. Because the quantity structures are scalable, adjustment is possible to any requi-red machine size. «
The ET 200SP TM Timer DIDQ 10x24V makes available four inputs and six outputs to supply time stamps and for the precisely timed activation of output signals.
Decentral periphery Simatic ET200www.siemens.com/ET200SP
www.siemens.com/et200mp
MediaService October 2014 4
“Every time I wan-ted to fetch a sandwich after work, either the shops were al-ready closed or the sandwiches had grown soggy from lying around all day. Because we wanted to offer freshly prepared sandwiches with regionally sourced ingredients, we came up with the idea of this machine”, says CEO Mario Franzi.
Tasty filled rollsFreshly filled sandwiches in 20 seconds
Product selection using the Siemens Basic Panel
Simatic S7-1200www.siemens.com/s7-1200
Simatic HMI Basic Panelswww.siemens.com/panels
Sinamics S110www.siemens.com/sinamics-s110
Uerkheim, Canton of Aargau/Switzer-land. The automatic sandwich filling machine from the Swiss company Franzi AG produces a selection of dif-ferent sandwiches using an internatio-nally patented method. Its special fea-ture: The automatic machine is capable of freshly preparing each filled roll within just 20 seconds. This is done by gripping the roll, splitting it in half and filling it with either cheese, meat or both. The selector panel, con-trol system and machine drive are from Siemens.
How it works
The required product is selected using a Simatic Basic Panel. A Simatic S7-1200 controller then takes care of the control functions, while several Sinamics S110 units are responsible for the various drive functions in the automatic sandwich maker.
Concept and development
“We approached Siemens because we wanted a partner on board who was able to provide everything we needed,
who comes with top quality credentials and will also be around in the future”, recalls Mario Franzi of Franzi AG.
The concept behind the automatic sandwich filling machine is as simple as it is exciting. The machine grips the roll, splits it down the middle, and fills it with either meat, cheese or both. It then folds the two halves back to-gether and lays the finished sandwich in the serving compartment where it can be removed by the hungry custo-mer. A separate sachet containing one of a choice of three differently flavored sauces is provided inside the sand-wich packaging. This makes sure the
roll stays crusty even if not eaten immediately. One of the challenges faced during the development was that not only the roll but also the cheese and ham have to be precisely identical in size. In addition, a knife had to be found which would precisely cut the meat and cheese without lea-ving waste pieces to cause a potential blockage in the machine. Remote ac-cess by GPRS permits the machine to be monitored from afar and also enab-les remote diagnostics in case of a problem. The current stock of ingre-dients can also be determined, ensu-ring the permanent availability of sandwiches around the clock. «
MediaService October 2014 5
Rugged Simatic Industrial PCs for the simple use of VxWorks in automation applications.
A new support package has been launched which enables the Simatic IPCs (Industrial PC) to run with the re-al-time operating system VxWorks. Not only the high-end Box and Rack PCs but also the compact Microbox PC are all supported.
This allows users to combine their in-dustry-specific functions such as Pro-finet and Profibus with the functionali-ty of the real-time operating system VxWorks. As a result, it will now be possible to implement for instance in-dustrial applications with stringent re-
al-time requirements which achieve short response times of ten microse-conds using hardware designed to withstand rugged environments.
The Simatic IPC Support Package for VxWorks supports the application programmer with real-time applica-tions such as the control of printing presses, chip handlers or test ben-ches. The support package is equip-ped with all the drivers required for the onboard interfaces of the Simatic IPCs and programming interfaces for Profinet and Profibus.
Did you know …?… that Simatic Industrial PCs now also support rugged real-time operating system VxWorks?
With this communication interfaces, Simatic IPCs can be simply and ef-ficiently integrated into the control in-frastructure of industrial automation solutions. They offer users the famili-ar benefits of the Simatic IPCs: on-board Profibus and Profinet as well as detailed PC monitoring functions to avoid system downtimes. With this combination, a VxWorks application can be integrated directly into a mo-dern automation solution. «
Support Package for VxWorkswww.siemens.com/vxworks
MediaService October 2014 6
The new IE FastConnect RJ45 Plug 180 4x2 permits efficient, service-neutral and universally applicable cabling in hostile industrial environments.
Nuremberg, Germany. With its Industri-al Ethernet FastConnect RJ45 Plug 180 4x2, Siemens is offering a new plug for improved installation of 8-core twisted-pair cables in the field. The new plug also enables extremely high cable qua-lity due to compliance with cable stan-dard Cat 6A and a transmission rate of up to 10 Gbit/s via RJ45 ports.
The new plug from Siemens allows er-ror-free point-to-point connections for Industrial Ethernet to be established with maximum time savings between two terminals/network components up to 100 meter apart without using patch technology.
The new interference-resistant IE FastConnect RJ45 permits efficient,
service-neutral and universally applicable cabling in tough industrial environments. Depending on requi-rements, different data or telecom-munication services can be imple-mented with the utmost flexibility by using 4x2 twisted pair cabling in combination with the new plug. Their universal scope for application al-lows the cables and plugs to be used over many years, saving considerab-le costs.
Simple assembly and installation
IE cable assembly is simplified by using the Industrial Ethernet Fast-Connect stripping tool. This enab-les simple handling and rapid, er-ror-free contacting of the cable at
Future-proof cablingNew IE FastConnect plug for universal cabling
the plug. The process is supported firstly by color coded insulation dis-placement contacts matching the core colors in the cable. In additi-on, up to eight cores can be inser-ted into the core manager of the RJ45 plug. These are able to exit above and below the connector wi-thout any length restriction. When closing the two housing covers, core contacting takes place using the insulation displacement method and at the same time the excess projecting cores are cut off to the right length. The plug is then im-mediately ready for use. Installati-on is possible under even the most hostile industrial conditions, as the connector has no parts which can be lost. «
Industrial Ethernet cabling technology www.siemens.com/fastconnect
MediaService October 2014 7
Compact and high-powered: The new IWLaN antenna aNT795-4MX from Siemens.
Nuremberg, Germany. Siemens is ex-tending its range of industrial wireless LAN solutions to include a new IWLAN
Nuremberg, Germany. The new Key Plug W700 Security from Siemens permits wireless commu-nication in public areas where security is paramount. The exchange-able medium with security function can be used in all Scalance W700 IEEE 802.11n components with plug slot.
In network environments with several access points linked by means of lay-er-2 networks (switches), it is possible for different WLAN clients to commu-nicate directly. Depending on the ap-plication, this can give rise to an un-welcome security risk.
The new Key Plug W700 Security eli-minates this risk using the “Inter AP Blocking” function by stipulating defi-ned communication partners or gate-ways. This effectively eliminates communication with other users sha-ring the network.
The Key Plug W700 Security also of-fers the whole range of functions fami-liar from the existing Key Plug range from Siemens, such as automatic backup of configuration data. Configu-ration changes in running operation are also backed up on the exchange-able medium without any need for further operator intervention. «
Compact and high-poweredNew IWLaN antenna aNT795-4MX
Plug-in security for IWLaNNew Key Plug with security function
The new Key Plug W700 Security enables secure wireless communication within a network environment with several access points.
PLUGs for Network Componentswww.siemens.com/plugs
Siemens Industrial Wireless LaN portfoliowww.siemens.com/iwlan
Omnidirectional antennaANT795-4MX with a gain of 2dBi
antenna. This highly compact and high-powered antenna saves valuable control cabinet space and complies with all the relevant requirements for railway applica-tions.
The new ANT795-4MX is an omnidi-rectional antenna with a gain of 2dBi, which con-centrates the wi-reless field around the anten-na in the form of a disk to achieve improved connec-tion quality. The antenna can be
used for 2.4 and 5 GHz frequency bands. Using the N-Connect antenna connector, it can be mounted directly
on Scalance W devices with N-Con-nect sockets.
The ANT795-4MX features a highly compact housing suitable for outdoor use with an IP68/69K protection ra-ting. As it covers a temperature ran-ge from minus 40 to plus 85 degrees Celsius, it can also be used in harsh environments. The new IWLAN an-tenna also complies with require-ments for use in railway applications according to EN 50155, DIN 5510-2 and EN 45545. «
MediaService October 2014 8
The extended functionality of the firmware opens up wide-ranging new application possibilities for Simatic MV400 optical reading systems.
The new functions include read-in of dot codes. These are often used in ap-plications involving low product unit pri-ces, as poor product marking can be compensated by a larger marking sur-face and error correction mechanisms.
Another new function is ‘uncalibrated verification to ISO29158’. This allows the marking quality trend within a pro-duction run to be cost-effectively de-tected with minimum mechancial effort.
Parameterization of the Simatic MV420 and MV440 optical reading
systems can now also take place off-line by using separate hardware, al-lowing test programs to be optimized without interrupting processes. As the parameter set generated offline can subsequently be transferred to the reading system in the plant, dis-ruption to running production is kept to a minimum.
In addition, cycle times are signifi-cantly reduced for applications invol-ving object recognition (Pat-Genius) and text recognition (Text-Genius/Text-Genius Plus) as well as recogni-
Did you know ...?… that Siemens has increased the flexibility of its Simatic MV400 optical reading systems and extended its application scope with a firmware update?
tion of high-contrast, easily separab-le plain text. «
Simatic code reading systemswww.siemens.com/codereader
Simatic MV400with increased flexibility and extended application sope
MediaService October 2014 9
Optimized injection nozzle designs developed by Delphi Diesel Systems with the aid of LMS simulation software from Siemens im-prove the motor combustion process and help cut fuel consumption.
Nürnberg, Germany. Automotive sup-plier Delphi Diesel Systems relies on LMS simulation software from Siemens to cut costly and time-consu-ming physical tests in the manufacture of its injection systems for diesel engi-nes.
To comply with the ever more strin-gent vehicle emission regulations of the EU, original equipment manufactu-rers (OEMs) are forced to continuous-ly reduce pollutant emissions. This also impacts on automotive suppliers such as Delphi Diesel Systems based in Blois in France, which designs and produces diesel injection systems and components. Using LMS Imagine.Lab Amesim simulation software from Siemens, the company has succee-ded in optimizing the design of its in-jection nozzles and streamlining its physical testing.
Optimum injection nozzle modeling
The automotive industry supplier’s aim was to design its injection systems so that the amount of injected fuel could be precisely controlled. With the aid of
the automotive package from LMS Imagine.Lab, Delphi was able to re-present the complex hydraulic pro-cesses of different nozzle seat geo-metries using validated models. In order to better understand the hyd-raulics phenomena, the engineers carried out nozzle analyses during the course of flow simulation proces-ses. Through Using the results, the model parameters were adjusted and force modeling was optimized.
Efficient testing and improved data management
As a result of the LMS Amesim simu-lations, Delphi Diesel Systems was able to more precisely control the quantity of fluid injected into the combustion chamber. Vincent Pi-chon, solenoid injector simulation manager at Delphi, is in no doubt: “Simulation is the way forward. It enables us to study as many injector architecture choices as possible, with different parameters and test conditions”. Digital tests also meant a reduction of time and costs inves-ted in real testing with physical com-
Simulation as key factorSiemens PLM software improves precision of diesel injection systems
ponents. In addition, it brought about an improvement in data manage-ment: The components and models can be filed in LMS Imagine.LAB’s extensive libraries, and exchanged between different teams of develo-pers and customers. «
Diesel injection system components
Mechatronic simulation soft-ware for model-based system engineeringwww.plm.automation.siemens.com/en_us/products/lms/imagi-ne-lab/index.shtml
Delphi Diesel SystemsLMS simulation software improves diesel injection systems
MediaService October 2014 10
The purpose of the annual competition is to foster ongoing developmental relationships between industry and education in Southern africa.
Johannesburg, South Africa. Young students with engineering prowess can demonstrate their business and selling skills at the annual Cyber Jun-kyard competition 2014, sponsored by Siemens. The deciding round of this engineering technology competition in South Africa will take place on Octo-ber 27, with eight teams from enginee-ring departments across the country. The Winners will be announced on the same day at a gala event. The purpo-se of the annual competition is to fos-ter ongoing developmental relation-ships between industry and education in Southern Africa
The Cyber Junkyard competition sup-ports engineering students in their skills development, challenging them to innovate beyond their curriculum. The challenge requires teams of stu-dents at universities of technology and further education, as well as training institutions to design and build engi-neering solutions to 21st century in-dustry problems. “With the minds of young engineers encouraged to imagi-ne their own solutions to problems they identified themselves, the entries this year are incredibly exciting and di-
verse,” says Siemens Head of Indus-try South Africa, Raymond Padaya-chee. “The range covers from a Biogas micro-heating system and an intelligent farming tool to techniques for controlling and stabilizing an electricity grid, and a warehousing system that uses gravity to load and store products. A maintenance assis-tant with a built-in image processor can open toolboxes and suggest parts.”
Promoting engineering skills
Padayachee says that the purpose of the 11-year initiative is promoting engineering skills and encouraging students to apply theoretical know-ledge from the lecture halls in real-world settings. At the Siemens’ Fu-ture of Manufacturing Conference and Exhibition, the teams will enter the final round. They will enter the round known as the Industry Arena at midday, where they sell their inno-vations to a panel of industry judges. The competing teams were given a list of possible equipment they can use. Out of this list, they were able to choose up to R50,000 worth of
Cyber Junkyard competition Cyber Junkyard competition calls for industry solutions from engineering students
equipment sponsored by Siemens. Other educational benefits of the Cy-ber Junkyard challenge include net-working with industry representati-ves, and sought-after training at the Siemens Sitrain campus. «
The Cyber Junkyard competition supports engineering students.
Cyber Junkyardhttp://cyberjunkyard.siemens.co.za/
Future of Manufacturingwww.siemens.com/future-of-manufacturing
Cyber JunkyardEight teams from South African tertiary institutions are in final stage
MediaService October 2014 11
Siemens Ltd. India has won the Super-Efficient Equipment Appliance Deployment (SEAD) Motor Global Efficiency Medal 2014 for the India region. The Siemens 1LA2 low-voltage motor series provides outstanding efficiency and ensures a rapid return on investment. The motor research & development team in India was instrumental in developing the motor series, which is also manufactured in India. The 3.7 and 11 kilo-watts motor versions were entered for the prestigious SEAD competition. SEAD is a multi-national collaboration of 16 countries, and an initiative of the Clean Energy Minis-terial.www.ireachcontent.com/news-releases/sead-awards-recognize-super-efficient-electric-motors-278633371.html
clear and brief
Current press releases
Efficient Motion Control engineering with Simotion version 4.4
New routers for wired remote access to automation networks and components
Current press releases from Siemens PLM Software Siemens NX 10 delivers enhanced design flexibility and up to three times higher productivity
Press releases on the press conference prior to the SPS IPC Drives Fair 2014
Siemens offers Simotics standard motors in the highest efficiency class IE4
Drive with increased power density and compact frame size
Extensive portfolio enhancement for automation controllers
Data-driven service enhances productivity, efficiency and quality in the process industry
Siemens places spotlight on interplay between automation and digitization
Powerful size added to Sirius portfolio
Siemens expands its portfolio catering for extreme requirements
New generation of high-reliability UHF readers for production and logistics
Press releases on the press conference prior to the SPS IPC Drives Fair 2014www.siemens.com/press/sps-webcast
Press Zone Siemens www.siemens.com/press
Press Zone of Siemens PLM Softwarewww.plm.automation.siemens.com/en_us/about_us/news-room//
MediaService October 2014 12
Press webcast ahead of the SPS IPC Drives 2014
Siemens staged a press webcast in October to inform the media about its new booth location at the SPS IPC Drives in Hall 11, and about the key themes and first product innova-tions due to be showcased at the fair. A recording of the webcast and all the relevant press releases dealing with this year’s innovations are available on the Siemens press website.
On October 7, a press conference was held ahead of the SPS IPC Dri-ves in the form of a webcast. Booth Manager Heinz Eisenbeiss used the webcast to present the new Siemens booth, which will be located in Hall 11 this year for the first time. Under the banner “Making Things Right”, Siemens will be presenting a com-prehensive overview of its portfolio at the SPS IPC Drives. The focal theme of the Siemens presentation will be the interplay between auto-mation and digitization along the en-tire industrial value chain. With more space available for discussion and
advice, the emphasis at the new Siemens booth will be firmly on dia-log with visitors. An array of exhibi-ted highlights will provide a graphic representation of the company’s so-lutions and technologies, while a lar-ge presentation stage will be used by Siemens to deliver a varied program of talks, tutorials and product presen-tations.
The webcast also afforded an out-look of the wide-ranging product in-formation on offer in the fields of in-dustrial software, automation and
drive technology as well as servi-ces. A full-length recording of the webcast, together with all new pro-duct press releases published ahead of the SPS IPC Drives 2014 are available in the form of a com-plete press feature package on the Siemens website. «
Press-Feature to the SPS IPC Drives www.siemens.com/press/sps-webcast
Siemens at the SPS IPC Drives www.siemens.com/sps-fair
PreSS DIary + PreSS DIary + PreSS DIary+ PreSS DIary
October 2014
IBS aG – a Siemens Business: Forums and IBS:expertenkreis in November and December 2014
During November and December 2014, IBS AG – A Siemens Business will be staging a series of forums as well as the IBS:expertenkreis. The various events will deal with topics surrounding software solutions and services for productivity manage-ment in industrial companies. The IBS:expertenkreis Quality and Pro-duction Management will be kicking off the program on November 11 in Biberach an der Riss. The confe-rence will focus the latest trends in quality, production and traceability
management, with speakers from re-nowned manufacturers reporting on the application of IBS software solu-tions and the resulting knock-on be-nefits for their companies.
The APQP (Advanced Product Quali-ty Planning and Control Plan) Forum due to be staged on November 18 in Rottweil will look at systematic pro-cedures for advanced quality plan-ning. The IBS:forum Best Practice CeramTec in Tröstau planned for No-vember 27 will deal with the applica-tion of cohesive IBS software solu-tions for CAQ (Computer Aided Quality) and MES (Manufacturing Execution Systems). The final event
of the series will be the Forum Qua-lity as a Management Task on De-cember 4 in Bielefeld. «
IBIS AG – A Siemens Business www.ibs-ag.de/en/events/events/
November-December 2014
MediaService October 2014 13
Siemens aG (Berlin and Munich) is a global tech-nology powerhouse that has stood for engineering excellence, innovation, quality, reliability and inter-nationality for more than 165 years. The company is active in more than 200 countries, focusing on the areas of electrification, automation and digita-lization. One of the world’s largest producers of energy-efficient, resource-saving technologies, Siemens is No. 1 in offshore wind turbine construction, a leading supplier of combined cycle turbines for power generation, a leading provider of power transmission solutions and a pioneer in infrastructure solutions and automation and soft-ware solutions for industry. The company is also a leading supplier of medical imaging equipment – such as computed tomography and magnetic re-sonance imaging systems – and a leader in labo-ratory diagnostics as well as clinical IT. In fiscal 2013, which ended on September 30, 2013, reve-nue from continuing operations totaled €75.9 billi-on and income from continuing operations €4.2 billion. At the end of September 2013, Siemens had around 362,000 employees worldwide on the basis of continuing operations. Further information is available on the Internet at www.siemens.com.
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Current press releases:Siemens: www.siemens.com/press Siemens PLM Software: www.plm.automation.siemens.com/en_us/about_us/newsroom//
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