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MEGAMI CONTENTS P3-4 LED UV Ink & Power saving UV Ink. Our pioneering strife to expand the application to UV Web and Plastic Substrate. What is different from conventional UV printing system? What are its advantages. Introduction of Retrofit UV System and UV lamp system makers. What is different about LED UV system and Power saving UV system? P5-6 Metallic inks ranging from Oil based, UV offset & UV Flexo metallic to Water based Flexo metallic. Non Leafing Silver to bring in bright pastel colored silver or tinted silver. P7 What is Low Migration Ink? To comply with global regulations for foods. What is Pearl Silver ink? What is Multi Polarized Pearl ink? Waterless UV ink introduction. What is water based Pressure Sensitive Adhessive? How to protect personal data of mail. How to arouse reader's curiosity for Ad and special article of a magazine. P8-9 What are our Megacure UV three different type inks? 1. Cardboard paper printing 2. Abserbent and non abserbent substrate printing 3. Exclusive use for non abserbent substrate Our Primary Product Line INK Megami Ink Mfg. Co., Ltd

MEGAMI INK - U.S. Branchmegamicorp.com/.../2014/08/Megami-Ink-MFG-Brochure.pdf · 2013.9.23 Megami Ink Mfg. Co., Ltd. is one of a few leading manufacturers, specializing in UV curable

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MEGAMI CONTENTS

P3-4 LED UV Ink & Power saving UV Ink.

Our pioneering strife to expand the application to UV Web and Plastic Substrate.

What is different from conventional UV printing system? What are its advantages.

Introduction of Retrofit UV System and UV lamp system makers.

What is different about LED UV system and Power saving UV system?

P5-6 Metallic inks ranging from Oil based, UV offset & UV Flexo metallic

to Water based Flexo metallic.

Non Leafing Silver to bring in bright pastel colored silver or tinted silver.

P7 What is Low Migration Ink? To comply with global regulations for foods.

What is Pearl Silver ink? What is Multi Polarized Pearl ink?

Waterless UV ink introduction.

What is water based Pressure Sensitive Adhessive?

How to protect personal data of mail.

How to arouse reader's curiosity for Ad and special article of a magazine.

P8-9 What are our Megacure UV three different type inks?

1. Cardboard paper printing

2. Abserbent and non abserbent substrate printing

3. Exclusive use for non abserbent substrate

Our Primary

Product Line INK

Megami Ink Mfg. Co., Ltd

2013.10.21

Tadao Arai

President & Representative Director

Megami Ink Manufacturing Co., Ltd

In April, 2013, Megami Ink Mfg. Co., Ltd. celebrated its 85th year in operation. Throughout all the profound changes in the business environment that have occurred during our long history, we have never waived from our commitment to product quality, social responsibility, and compliance. For the future of younger generation, we are working hard to reduce the impact of an ink product’s entire lifecycle on the environment, from its manufacture to final disposal. We feel we must reach back to the spirit in which this company was founded and work together with our customers to move the printing industry toward a new stage.

Megami Ink Mfg. Co., Ltd believes that utmost

consideration should be given to environmental

preservation as one of the 21st century's most important

challenges. We have been committed to realize

sustainable society for the next generation by upholding

our environment policy on our corporate social

responsibility philosophy.

Thus, we will make a contribution more to global society

by developing environment-responsive products.

To hand over to future generations, a look at how Megami

Ink Mfg. Co., Ltd. is working to help our environment:

P.2

Dongguan Plant in Guangzhou

Province, China.

Gunma Factory is located about 2 hours' drive to the North of Tokyo. We

have manufactured consistent and environment-conscious quality products.

Dongguan Plant in China: For overseas market we can allocate most suitable products

to the customers, qualitatively and pricewise, from our Dongguan Plant and other Asia

based manufacturers including Gunma Plant and Tokyo Plant.

Photo Below: Our executives of Technical Dept. meet cliants at China Print 2013.

Gunma Plant at the foot

of Mt. Myougi.

Megami Corporation :MC in Chicago plays an

important role to distribute our products to North and

South America and to gather products trend information

from the West.

2013.7.2

OUR LINE UP (MEGACURE LED UV AND MEGACURE FA-QD) ARE APPLICABLE TO THE FOLLOWINGTHREE PRESS SYSTEMS RESPECTIVELY.

LED UV PRESS POWER SAVING UV PRESSCONVENTIONAL UV PRESS

with UV lamp reduced in number

Press maker Ryobi, Mitsubishi. Komori, Heidelberg. -

UV Lamp LED UV.Ozone-less UV Lamp (Hybrid

UV lamp).Conventional UV Lamp.

Power SavingMore or less 70-80% saved in

power supply.

More or less 70-80% saved in

power supply.

Saved by the ratio of reducing

number of lamps.

Thermal deformation

of media by UV lampNo damage No damage

Occurs depending on heat

sensitive plastic substrate.

Ozone Not emitted.Not emitted in case Ozene-

less UV lamp is equipped.

Emitted. Odor and waste heat

discharging air duct is needed.

Other advantages

Long life lamp. Compact

press to conserve space.

Switch on & off to direct

operation without wasting

preparatory time. Odor and

heat discharging air duct is no

use, saving installation cost.

Long life lamp. Compact

press to conserve space.

Switch on & off to direct

operation without wasting

preparatory time. Odor and

heat discharging air duct is no

use, saving installation cost.

-

Our products for each

applicationMEGACURE LED UV MEGACURE FA-QD MEGACURE FA-QD

P.3

ENERGY SAVING UV INK

We have developed full line ups in MEGACURE LED UV and

MEGACURE FA-QD series, such as Process colors, Pantone spot

colors, gloss, matt, satin varnish, Gold and Silver. Outstanding

advantages are substantial power supply saving, no air duct

equipment required and ozone-less.

RETROFIT UV PRESS: MEGAMI’S SUPPORT

CORRESPONDING TO RETROFIT UV PRESS

Only one LED UV lamp module can be equipped at the part of delivery

of simple four color printing press to cure printed sheets. For printers,

who will retrofit LED UV lamp to their oil based conventional press,

we can provide with technical information, tying up with retrofit UV

lamp module makers. The more latitude of distance between UV

lamp and printed surface can be given by intensified LED UV lamp

radiation.

We are in an appropriate position to give technical advices to oil based

ink printers who may suffer initial troubles or inconvenience arising

before mechanical system, such as rollers and blanket, fits in with

LED UV printing or Power Saving UV printing.

2013.11.6

We Are Devoting Ourselves to The Development of The Following Applications.

UV MEGACURE FA-QD SERIES - (POWER SAVING UV)

● Application to the UV Web Offset.  To bring in countless advantages, that is, to eliminate

massive drier energy cost of heatset web. Substantial paper waste can be minimized at the unit of

drier and paper folding because no hot air blowing enables paper run straight without meandering while

at frequent restarting until the cruising speed. Space saving owing to no long oven unit & no gas duct.

UV MEGACURE LED SERIES -( LED UV)

●Exclusive application to the Non-Absorbent Plastic Films and Aluminum metalized paper.

WHAT IS DIFFERENT ABOUT THE TWO.

Photo initiator of LED UV ink initiates photopolymerization (cross-linking reaction) by radiation of only

the specific wavelength (one peak 365 or 385-395 nm) of LED UV lamp. On the other hand, photo initiator

of FA-QD will initiate that process by radiation of multiple peaks from 300 nm up to 500 nm of UV light,

yet with far more sensitive to UV lihgt than the photo initiator of a conventional UV system does.

As far as power of prompting photopolymerization concerned, UV system of FA-QD is relatively more

powerful owing to the wide latitude of peaks than LED UV System. Therefore LED UV ink can cure

compatibly even with the FA-QD System press.

One lamp module, equipped at a delivery part of the press of both systems can make the printed

surface cured. That is why 70-80% power supply cost can be saved.

FEATURE OF LED UV LAMP

& CONVENTIONAL UV LAMP

 ● LED UV Lamp

100

  50

  0

     Wavelength generating harmful ozone: 100-280 nm

     Visible light : 360-780 nm. Infrared ray generating unneeded heat:

700-1800 nm

LED (Light Emitting Diode) UV Lamp for LED UV press:

LED UV curing lamp converts very efficiently input electrical power into

usable UV light to cure printed ink without generating ozone and heat.

LED UV wavelength is 365 nm or 385-395 nm.

UV lamp for power saving press:

Both ends of wavelength to be cut, i.e. less than 300 nm (Ozone

emitting area) and more than 500 nm (the latitude toward infrared ray area)

Metal Halid Lamp:

It is used for multiple layered color printing because output of longer

wavelength (300-450 nm) is stronger.

Hign Pressure Mercury lamp:

This is used for overcoating as shorter wavelength is stronger.

* For your relevant information, the picture left side is

Tokyo Skytree 634 meter high, the world's highest

free-standing broadcasting tower. Floating blue ones are

capsules loaded with sunlight- chargeable LED lamp.

100,000 pcs were drifting down Sumida River, Tokyo.

Illumination of this Tower is lit by LED lamps. High

brilliancy blue LED was invented by a Japanese researcher.

P.4

Heat

generated

ENERGY SAVING UV INK

Led UV Lamp

wave- length 365

or 385 -395 nm,

only one peak.

No ozone emits.

100 200 250 300 350 400 450 500 600 700 Wavelength nm

200 250 300 350 400 500

Ozone emit

Infrare

Visible light

Metal Halid lamp

High Pressure lamp

Hybrid UV Lamp

Lelative Intensity

Lelative Intensity

2013.9.23

Megami Ink Mfg. Co., Ltd. is one of a few leading manufacturers, specializing in UV curable ink and Metallic inks

in Japan. Since our foundation in 1928 we have been seeking for high brilliancy for value added package, as well as

high printability, responding to customers' various demands. We have developed cutting-edge press ready Metallic

oil based inks, including UV Curable offset, UV Curable Flexographic and Water based Metallic inks.

OIL BASE METALLICK INKS 1) Oil Based Metallic Ink:

Pale and Rich, Pantone Shade, Silver and Non leafing Silver.

= Gold or Silver pigment particles. = Gold or Silver pigment particles = Silver pigment particles

Reflection diffused dispersed color pigments

〇 HIGHLY BRILLIANT GOLD

Leafing pigments exhibit a tendency to float to the surface of the printed ink film and to align parallel to the surface of it. We achieved maximum brilliance and coverage as well as high printability on both of coated and uncoated paper. Therefore our products are highly acclaimed as Megami Brand by designers and printers in domestic and overseas market.

〇 GLOSS AND RUB RESISTANCE GOLD AND SILVER

Coatability is given to this types. Less leafing gains more gloss and rub-resistance. As an unique applications, it is suggested that less leafing silver mixed with leafing gold (Rich shade) makes Platinum Gold shade, with the variation of mixing ratio. For example, Silver versus Rich Gold:

50% : 50%, up to 90% : 10%.

〇 NL SILVER (Non Leafing Silver)

NL Silver can expand availability for creating novel and attractive design. Overprinting is superior in printability on NL Silver. NL Silver can be colormatched well with other color pigmented ink, that makes unprecedented bright and clear tinted metallic colors.

UV METALLIC INKS 2) UV Offset Metallic Inks: Pale, Rich shade and Silver.

UV Metallic inks, along with UV FA Series, are for applicationto high-end package printing of absorbent and non absorbent substrate. (Please check adhesion as it depends on pre-condition of

surface treatment on plastic film.)

varnishsubstrate

varnishsubstrate

varnishsubstrate

High Brilliance Version ①

1.GOLD:Pigment particle size:

4-6μ

2. SILVER:Pigment particle

size: 6-8μ

Full leafing intensifies brilliancy,

as particular shape of pigment

diffuses reflection. Instead,

floating pigment flakes brings no

High Gloss Version ②-1. 1.GOLD:Pigment particle size:

3-5μ

2.SILVER:Pigment particle size:

4-5μ

Less leafing enables better

coatability. Thin varnish layer

on the top of leafing pigment

renders glossy appearance and

②-2.

3. NL (Non Leafing) SILVER

Pigment size: 4-5μ

(1) Overprinted color ink

adheres excellent to underneath

NL Silver ink.

(2) Non leafing effect makes silver

flakes, mixed with color pigmented

inks, stays consistent in color

shade, that make color matching

job easy for pastel-colored or

METALLIC INKS

P.5

2013.9.23

3) LED UV & Power Saving UV Metallic Inks: Pale, Rich shade and Silver.

Please refer to the page of Energy-Saving UV ink series. We have full line ups of Gold and Silver

for the application of LED UV press system and Power saving UV press system. Besides Gold and

Silver, Process colors, Pantone spot colors and OP varnish (Matt, Gloss, Satin) are available.

UV FLEXO AND AQUEOUS METALLIC INKS

UV FLEXOGRAPHIC AND WATER BASED FLEXOGRAPHIC SYSTEM

Equipment Printability

Coater Roll Coater To print thick, ink is not well distributed to rollers, causing uneveness in solid area.

Chamber Coater Coating film thickness is uniform and ink(varnish) leveling is very good.

Plate Blanket (Roll Coater) Likely to be inferior in ink (varnish) transfer and leveling. Not suitable for thick coating.

Resin Plate (Chamber coater)Have constantly better ink (varnish) transfer and leveling.

4) UV Flexographic Metallic Inks: Pale, Rich shade and Silver.

Brilliancy is as high as that of gravure printing. For label, sticker and package, environment

conscious solvent free printing can be realized, by shifting from solvent based gravure printing.

5) Water based Flexographic Metallic Inks: Pale and Rich Gold.

Very environmental friendly metallic ink as it is not composed of solvent. Easy washing out

performance and no smell of toluene makes a contribution to improvement of working environment.

This is applicable to inline coater unit of offset printing press in addition to Flexographic press.

For inline coater of the offset press, chamber coater with annilox roller system is recommendable

in terms of uniformity of image, ink transferability and leveling, rather than inline roll coater.(Water based Silver is not exportable because the reaction of water /Aluminum generates hydrogen gas during

long transportation.)

      Image: TNM Image Archives, 風神雷神図屏風、尾形光琳

P.6

METALLIC INKS

INLINE COATER OF OFFSET PRESS

ROLL COATER CHAMBER COATER

Blanket or Resin Plate Blanket or Resin Plate UV or Aqueous

Annilox roller Ink Chamber

UV or Aqueous Ink Pan

Paper feeding

Impression Impression

Cylinder of Coater Cylinder of Coater

Paper feeding

FLEXOGRAPHIC PRINTING SYSTEM

Flexo Resin Plate

Impression Cylinder

Printed Substrate

UV or AqueousVarnish pan

Annilox Roller

Doctor

Blade

2013.9.29

●FOR FOOD PACKAGE PRINTNGUV MEGACURE FA LMI SERIES

LMI (Low Migration Ink), We will keep on tackling with evolving global regulations over this issue. We have a broad range of LMI process color, spot colors, gloss/matt, satin varnish for food packaging, which comply with updated stringent global governmental regulations and global food maker's demands.

●FOR ADDING NOVELTY

UV Flexographic Pearl Varnish and Water based Pearl Varnish are applicable to both inline coater of aoffset press and flexographic press, however it is recommended to use chamber coater with annilox roller of inline coater or Flexographic Press to get enough pearl luster effect. Recommended annilox roller specification: 150-250 line/inch 3.5-8.0 BCM.

Mt. Myougi in spring near our Gunma factory.

●FOR WATERLESS APPLICATIONUV MEGACURE WL INK SERIES

This type of UV waterless is often used for CD/DVD printing by Hanky and Guannway Presses.

●AQUEOUS PRESSURE SENSITIVE ADHESIVE

When personal information on post cards or directmail is to be protected, it can be sealed but peelable only once. Also this adhesive is used for the secret pages of special feature article of a magazine to arouse readers' curiosity.

P.7

FOR VALUE ADDED PACKAGE DESIGN & PRINTING

FLEXOGRAPHIC PRINTING SYSTEM

Flexo Resin Plate

Impression Cylinder

Printed Substrate

UV or AqueousVarnish pan

Annilox Roller

Doctor

Blade

INLINE COATER OF OFFSET PRESS

ROLL COATER CHAMBER COATER

Blanket or Resin Plate Blanket or Resin Plate UV or Aqueous

Annilox roller Ink Chamber

UV or Aqueous Ink Pan

Paper feeding

Impression Impression

Cylinder of Coater Cylinder of Coater

Paper feeding

UV FLECURE PEARL VARNISH SERIES For both on-top and anchor printing.

AQUEOUS FLECURE PEARL VARNISH SERIES For both on-top and anchor printing.

(Aqueous Gold is for on-top printing only)

Coating with polarized pearl pigments provides different color tones at different angles.

(When printed sheets are tilted, color looks different.) Multi polarized pearl can show

continuously color changing on different viewing angle.

WHITE PEARL:

No.1 White Silver (High brilliance version) No.2 White Silver (Standard)

No.3 White Silver (High opacity)

POLARRIZED PEARL:

No. 11 Gold, No.12 Orange, No.13 Red, No.14 Violet, No.15 Blue, No.16 Green,

No.50 Gold, No.51 Orange, No. 52 Red.

MULTI POLARIZED PEARL:

No. 21 Violet Green, No.22 Blue Red, No.23 Green Orange, No.24 Green Blue.

METALLIC:

Rich Gold and Pale Gold. (Silver is not exportable due to water and aluminum

chemical reaction)

2013.9.14

UV MEGACURE PROCESS SERIES

Owing to our advanced know-how for UV ink formulation, accumulated since our Megami's foundation in 1928, we would offer several significant advantages. Most specific ones of them are better printability as well as the ink curing performance.

By formulating our particular varnish, we could successfully reduce tack value but with curbing too much flow and misting, eccessive emulsification and dot gain, as a consequence of low tack. Soft body enables to give better ink performance in terms of transferability, flowage and ultimately better milage. Immediate cure performance makes a press to run at higher speed.

We have prepared for full line ups, such as spot colors, super lightfastness (SLF Series) and other resistance ink types.

THE FOLLOWING THREE BRAND NAMES FOR DIFFERENT APPLICATIONS

●UVMEGACURE CTN PROCESS -Paper●UV MEGACURE FA PROCESS -Paper and Plastic Films●UV MEGACURE MSP -Exclusively for Plastic film & Cards

●MEGACURE & MEGACURE FA ●MEGACURE CTN

Applicable Substrates:

Applicable Substrates: * Printability on non-absorbent-substrates, such as

polymer films, will depend on the condition ofsurface treatment. Please make sure to conductadhesion test before operation.

●MEGACURE MSPApplicable Substrates: * Please make sure to conduct adhesion test before

operation because synthetic polymer resin types varya great deal in terms of surface conditions.

* Please be noted that for shrink label,or for Polystirene cup, solvent base gravure ink is rather suitable than UV inks.

We have developed MEGACURE MSP ink as we have finished successful laboratory test.We will introduce it after compeleting actual press test on various different types of substrate.

If MEGACURE FA or MEGACURE can not adhere to plastic films when improper surfacetreatment was made, or when surface treatment was degraded, MEGACURE MSP will makeup for MEGACURE FA or MEGACURE.

Please refer to the next page of diagram to show each brands complementary relationship.

P.8

UV MEGACURE PROCESS SERIES

Uncoated Paper , Woodfree Paper , Coated Paper , Cardboard

PRECAUTION: * Aluminium Metalized Paper, Polyester, PVC,

Polycarbonate

PRECAUTION: *Aluminium Metalized Paper, Polyester, OPP, CPP, PVC, Polycarbonate , Polyetherene coated paper, Plastic cards.

PRINTING METHOD: OFFSET PRINTING METHOD: OFFSET

PRINTING METHOD: OFFSET & LETTER PRESS

PRINTING METHOD: OFFSET, LETTER PRESS & PAD PRINTING

Please refer to the following diagram to show each features.

MEGACURE or MEGACURE FA has a well balanced properties in 6 ratings as seenin the following chart.

MEGACURE CTN specializes in good cost performance in cardboard and paper printing.If spot colors and light fastness ink will be in need, SLF(Super Lingt Fastness)

and Pantone shades of FA are available.

MEGACURE MSP will make up for the range gap of a certain polymer film in diversifiedpolymer, to which MEGACURE AND MEGACURE FA can not be applied.Please require for the separate document for the information about SURFACE

TREATMENT.

For more information or any request forprinted sample, please contact us at :

[email protected]: 81-3-5604-1586

Megami's Gunma Factory.

Our Dongguan Factory in Guangzhao Province.

P. 9