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Metal recycling VEOLIA – Strategy & Activities
Jean – Marie Thierry , Dismantling & Circular Economy, Veolia France Daisaku Honda , Waste Recycling Dept., Veolia Japan
Tokyo, Dec. 8th 2016 / Workshop ADEME – NEDO
Agenda
2
Source : EMF
1.Veolia and the Circular Economy Strategy and activities
3.Metals recycling from WEEE Our experience and ongoing projects
2. Veolia Japan : Circular activities Presentation and recent developments…
1.Veolia and the Circular Economy
ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016 3
« VEOLIA can create innovations &
technology for circular economy.…
I am convinced of the need for business alliances,
where companies can co-create new solutions,
new technologies & new business models » Antoine FREROT Jan 27 2014 « the Guardian »
Ellen MacArthur : “a circular model reusing resources, regenerating, natural capital, and
designing for reuse”.
Rethink and redesign, reduce, reuse, recycle, dispose
Integrated services Water/ Energy/ Waste
For municipalities & industries
Large portfolio of proprietary technologies + expertise
Large client base worldwide ( access to secondary materials)
Industry: cross sector offer (plastics: F& B to automotive)
Co – creation : new partnerships (Danone – Veolia alliance)
Helping its customers to create value by going circular
* O&G, Mining,& Metals, Food & Bev, Pharma & Cosmetics
Pressure on resources
Favorable regulations
Societal evolution towards:
circularity
collaborative and functional economy
Circular Economy revenues (estimated) - €bn
2015 2018
CAGR
Market drivers Veolia’s growth targets
Compliance (regulations)
Urban communities : sustainability + job creation,
economic attractivity, cultural attraction.
Industries :
environmental protection
creation of shared value with stakeholders
license to operate, material resources
Clients’ expectations
Veolia’s differentiating factors
Secondary materials from waste, wastewater or
fatal heat (energy) recovery
Specialty materials (plastics, rare metals from
WEEE )
Fertilizers/animal feed from organics (food waste)
Energy : steam / electricity (RDF , biogas,
biofuel,...)
Engineering/ procurement/ Construction &
Operation of industrial facilities
Dedicated platforms (territorial ecology / industrial
symbiosis) : shared heating networks, water
reuse, materials recovery)
Energy efficiency & industrial services to protect
the environment
4.6
+10%
3.5 Municipal
Key industrial sectors*
Other industries
Our value proposition through Circular Economy
5
Veolia’s approach is aligned with ADEME’s analysis)
Sustainable supply
Eco-conception
Industrial and territorial
ecology
Responsible consumption
• Purchase
• Collaborative use
• Zero waste target
Increased lifespan :
• Reuse
(salvaging)
• Repair
Supply of economical
actors
Demand and behaviour of consumers
Waste Management
Systemic approach Organic materials
recovery
Recycling
Efficiency
Sharing economy
Renewable energies Recycling
Functional
economy
Smart City
territorial
ecosystem
ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
6
Veolia’s material recovery business
Plastics: • PP (Polypropylene)
• PET ( Ethylene Polyterephthalate)
non ferrous materials: • Aluminium
• Copper
• Gold & silver
• platinoids
Recycling
VPFR (Veolia Propreté France Recycling)
Trading of secondary materials :
papers, cardboard and fibrous materials
Non ferrous materials
Main players (Europe)
Veolia Polymers NL (Polypropylene 40 000 T/yr)
Veolia Germany (PET 60 000 T/yr)
TRIADE (France) WEEE dismantling & materials recovery
(plastics, metals – special treatment for printed circuit boards.
New opportunities Construction waste 100% recycling rate for rubble,
wood and scrap
Closed loops (TARKETT plastic floors) ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
2. Veolia Japan : Circular activities
Veolia Japan
ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
o Established: 2002
o Employee: 5,500 (99% are Japanese)
o Business base in all major cities
Major activities
o 11 Municipal O&M projects (Hiroshima, Chiba…)
o 115 Customer service projects (Tokyo, Osaka…)
o 2 Biomass Energy (6 MWe each)
o 4 Industrial O&M projects
o 100 EPC references built across major industries
o 3 Material Recovery Facilities
(Existing as of 2016)
WATER ENERGY
Material recovery facility
WASTE
Veolia Japan - Plastic Recycling
9
Ecos Factory o Saitama Prefecture
Start plant: 2006
Capacity treatment:36,600 t/Y
Treated volume: 23,000 t/Y
Recovery volume: 11,500 t/Y
Targeted waste:Container &
packaging plastics
Staff no.: 60
o
Green Loop o Shizuoka Prefecture
Start plant : 2006
Capacity treatment :36,600 t/年
Treated volume : 20,400 t/年
Recovery volume : 10,200 t/年
Targeted waste:Container &
packaging plastics
Staff no. : 66
NISEN o Ibaraki Prefecture
Start plant : 2012
Recovery volume:
9,000 t/年 (High quality compound)
Targeted waste :Industrial waste plastics
Staff no. : 30
ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
Veolia: Energy Solutions Provider
References in Japan
Two contracts: 12 billion Yen of revenues for 20 years
• Business model: Partnership with Takeei - Holco / Assetco / Opco scheme
• Tsugaru Project: Biomass to Energy - 6.5MWe – 6 billion Yen of revenues (FIT) – operated
• Hanamaki Project: Biomass to Energy - 6.5MWe – 6 billion Yen of revenues (FIT) - signed
Veolia Japan - Biomass projects
Tsugaru Plant
Design Construction/
Procurement Financing Supply Operation
Performance guaranteed
Core Business
ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
3.Metals recycling
Veolia Germany
Refrigerator recycling
12
o Preparation : sorting of mobile parts (glass /plastic)
o Fluids removal : CFC gas & compressor oil
o Manual phase: copper cables/ tubes/ compressor
o Shredding :
Pre-shredder 35 mm
Shredder 25 mm
o Separation process:
Magnet separator : metallic fraction
Windshifter : polyurethane
Eddy current : aluminum
o Pelletization (polyurethane)
o Gas treatment
Recovered quantities • Aluminum 200 T/yr • Metallic fraction 2,200T/yr
ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
Veolia France
Triade’s metal recovery from WEEE
ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
1. pretreatment (manual)
extraction hazardous components
Ink cartridge,
accessible printed circuit boards ,
batteries (lithium = fire risk)
Cables
pre-dismantling of large pieces
Energy and telecom bay,
Large industrial equipments.
3:. « differential crusher »
mechanical separation : Ferrous,
Non-ferrous,
Plastics, …
2. Disintegrator Blow out (without crushing)
hazardous inside components extraction:
Batteries and accumulators,
Capacitors,
Printed circuit boards …
1 Feeding Hopper
2 Differential crusher
3 Densimetric separator
B Air filtration
Material
recycling
85%
1 Feeding hopper
2 Disintegrator
3 Ferrous mechanical
separation
4 Screen separator
5 Ferrous separation
6 Non ferrous/inert separation
7 Manual sorting
Capacity
100,000 t/y
PATENTED technology
(confidential site)
Printed circuit boards precious metal recovery
14
• Extraction of gold, rare metals and rare earths
out of PCBs
• combined mechanical process
• and hydrometallurgy process
• Gold/silver/ copper & platinoids recovery
Extension
• Shredder, smelter, electro refining
• Capacity: Several tens of tons/month
ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
(confidential site)
Recovery from lithium batteries
15 ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
PATENTED technology
Metallic powder (« Black Mass »)
Chemical mix Mn/Zn – Ni/Cd – Li/Co
Further refined into Lithium
Situation: Streets contain precious metals.
(Catalyst converters release particles of
platinum, palladium or rhodium).
Veolia’s concept: Precious metals recovery from collected
urban waste
Pilot plant in Ling Hall, Warwickshire, UK
Potential yield (per year : • 1,5 ton of platinum, (one of the rarest
precious metals in the world)
• 1,3 ton of palladium
• 800 kg of rhodium
Environmental benefit: • Less pollution
• Environmental footprint reduced (less
natural resources consumed)
Veolia UK Urban Mining concept: precious metals from street dust
16 ADEME – NEDO Workshop / Veolia and Circular Economy/ 12/8/2016
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