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METALLOVATION Innovative metal design -
tailor-made to our customer‘s needs
May 3, 2018 Gienanth Group
LOCATIONS
4
Hand and machine molding divisions
Melting shop with cupola and induction furnaces
Core production with 9 shooters
(Cold-Box, Beta-Set & Beta-Set – Chromium Ore)
5 Disamatic-molding lines
Hand molding division:
0.5 – 5 tons per part
Up to a maximum of 28,000 tons p.a.
Machine molding division:
0.5 – 20 kg per part
Up to a maximum of 78,000 tons p.a.
Eisenberg
Fronberg
Hand molding division
Melting shop with induction furnaces
Core shooting machines &
Manual core shop
0.5 – 12 tons per part
Up to a maximum of 11,000 tons p.a.
May 3, 2018 Gienanth Group
LOCATIONS
5
An impressive industrial complex of
33,500 m² with modern metal workshop,
neo-classical mansion, „Hammerweiher“ and
own country park is a worthwile testimony of
the early industrial development of Palatine.
Eisenberg
Fronberg
The iron works was built on a small
island, surrounded by the
„Hammergraben“ and the river „Naab“,
founded more than 500 years ago.
May 3, 2018 Gienanth Group
HISTORY
6
280 years of foundry history
Foundation as large forging
hammer in Eisenberg
Start of production for
automotive industry
Company health insurance
is established
Start of production of crankcases
for large engines
1735 1920
1857 1935
Start of large-scale mass production on Disamatic molding lines
1964
May 3, 2018 Gienanth Group
HISTORY
7
280 years of foundry history
Introduction of robotics in hand molding division
Modernization and capacity expansion of hand molding division
Acquisition of „Fronberg Guss GmbH“ (founded in 1449)
2002
1998 2005
Extention of hand molding
Modernization of fettling shop and installation of sand blasting equipment (Fronberg Guss)
3D measurement with optical scanners
Hall extension for large castings &
capacity expansion of cooling area
(Fronberg Guss)
2007 2009
2008
May 3, 2018 Gienanth Group
HISTORY
8
280 years of foundry history
Modernization of fettling shop hand and machine molding
Extension of logistics capacity (Fronberg Guss)
Installation of a smart control system of sand reclamation for machine molding division
Capacity expansion and
automation of core shop
(Fronberg Guss)
2012 2014
2013
Optimization of logistics with extended storage capacity
automated wire feeding system in melting shop
Optimization of sand reclamation in machine molding division
2016
2017 Investment in automatic Disamatic molding line of latest generation
2015
May 3, 2018 Gienanth Group
FACTS & FIGURES 2016
9
• 130 m EUR turnover
• 80,000 tons delivered
• 800 employees Hand
molding
34%
Machine
molding
66%
Turnover
May 3, 2018 Gienanth Group
CRANKCASES
14
Material GJV-300 to GJV-450
EN-GJS-400-18-LT to EN-GJS-700-2
EN-GJL-250 to EN-GJL-300
Part weight 1 – 12 tons
Production process Hand molding
Product portfolio
May 3, 2018 Gienanth Group
MECHANICAL PARTS
16
Material EN-GJS-400-18-LT to EN-GJS-700-2
EN-GJL-250 to EN-GJL-300
Part weight up to 12 tons
Production process Hand molding
Core-intensive parts for mechanical engineering
Product portfolio
May 3, 2018 Gienanth Group
AUTOMOTIVE PARTS
18
Material GJV-300 to GJV-450
EN-GJS-400-18-LT to EN-GJS-700-2
EN-GJL-250 to EN-GJL-300
Part weight up to 20 kg
Production process Large-scale mass production in machine molding division
Product portfolio
May 3, 2018 Gienanth Group
INVESTMENTS & EQUIPMENT
20 May 3, 2018
Investments of more than 50 m EURO since 2010 • Zero defect by 100% inline measuring
technology in machine molding
• Capacity expansion with new Disamatic line of latest generation and modernization of existing lines
• Modernization of melting shop and installation of modern wire feeding system
• Modernization and capacity expansion of sand reclamation
Gienanth Group
QUALITY MANAGEMENT
Gienanth Group 21 03.05.2018
Certificates
Germanischer Loyd
Lloyd‘s Register of Shipping
Bureau Veritas
DIN-EN-ISO 9001
Energy Management EN ISO 50001 RINA
ABS Certificate of castings facility
and process approval
IATF 16949:2016 DIN-EN-ISO 14001
DESIGN
23 May 3, 2018
Consulting services Right from the beginning: • Consulting on material and design
• Development of new products
• From first idea to tool making to final raw or finished part
• Cost optimization based on production optimized product design
Gienanth Group
DESIGN
24
Research & Development Material • Tailor-made solutions in grey
iron, ductile iron and compacted graphite iron in hand and machine molding divisions
• New material grades such as solid solution strengthened ductile iron
• Crankcases in compacted graphite iron
May 3, 2018 Gienanth Group
DESIGN
25 May 3, 2018
Design & Simulation CAD-System Using Siemens NX for providing optimized casting designs from your final part geometry
Magma
Optimization of mold filling, solidification and component stress using state-of-the-art simulation techniques
Gienanth Group
INNOVATION
26 May 3, 2018
Measurement technology Optical measurement technology • Sampling inspection and surface
analysis of all product groups using optical measurement technology
• 100%-testing of the tightest tolerances in automated, linked systems
Gienanth Group
INNOVATION
27 May 3, 2018
Measurement technology Tactile measurement technology • State-of-the-art CNC-controlled
measuring machines
• Measuring machines for largest component geometries
Gienanth Group
DESIGN
28
Innovative partnership More than just castings. • Partner in innovative designs
• From first idea to final product
• Perfectly matched to your needs
Tailor-made and highest quality.
May 3, 2018 Gienanth Group
CUSTOMER
32 May 3, 2018
Mechanical parts
Gienanth Group