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Methanol An Ultra Clean Marine Fuel Solution GREENTECH 2018 – Environmental Conference June 1, 2018 I Vancouver, B.C. Jason Chesko, Sr. Manager, Global Market Development, Methanex Corp. Diego Jaramillo, Manager, Quality & Responsible Care, Waterfront Shipping

Methanol - Green-Marine...Methanol – An Ultra Clean Marine Fuel Solution GREENTECH 2018 – Environmental Conference June 1, 2018 I Vancouver, B.C. Jason Chesko, Sr. Manager, Global

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  • Methanol –An Ultra Clean Marine Fuel Solution

    GREENTECH 2018 – Environmental ConferenceJune 1, 2018 I Vancouver, B.C.

    Jason Chesko, Sr. Manager, Global Market Development, Methanex Corp.Diego Jaramillo, Manager, Quality & Responsible Care, Waterfront Shipping

  • 1) Methanex Corporation

    2) About Methanol

    3) Methanol Marine Fuel• Attributes / Business Case• Commercial Developments

    4) Waterfront Shipping: Methanol dual fuel vessels – an operator’s experience

    Agenda

    2

  • Methanex Corporation

  • The world’s largest producer and supplier of methanol to major international marketsMethanex

    Production SitesGlobal Office LocationsDistribution Terminals and Storage FacilitiesShipping Lanes

    4

  • About Methanol

  • • Chemical market - essential ingredient used in countless industrial and consumer products (~55% demand)

    • Fuels/oil substitution markets - represent the fastest growing demand segment for methanol (~45% demand)

    An essential ingredient of modern lifeMethanol

    Vehicle Fuel Marine Fuel Power Generation

    Energy/Fuels Markets

    6

  • Methanol is typically made from natural gasMethanol Production

    7

    Liquid fuel at ambient temperature & pressure

  • • Production from renewables and/or utilizing excess CO2 streams• Lower carbon content fuel for Energy Efficiency Design Index (EEDI) for new vessels

    Source: Methanol Institute

    Methanol offers pathways to reduce CO2 emissionsMethanol Production

    8

  • Methanol Marine Fuel

  • • Low emissions• Wide availability• Innovative technology with low

    incremental cost • Fuel flexibility• Competitive fuel costs • Safe, environmentally friendly• Successfully in use today• Commercialization activity expanding

    Methanol is an innovative alternative fuel solution with many benefitsMethanol Marine Fuel

    10

  • Source: IMO

    IMO Sulphur Limits – Marpol Annex VI

    IMO limits SOx content of fuel to 0.1% in ECAs. Global sulphur cap of 0.5% (from current 3.5%) to come into effect in 2020.

    IMO Nitrogen Oxides Limits – Marpol Annex VI

    Cleaner-burning marine fuels being phased in due to increasingly strict emissions regulationsMarine Fuel Emissions Regulations

    Tier III NOx limits effective in North America in 2016 and North and Baltic effective 2021 (newbuilds only)

    11

  • Methanol is a clean-burning fuel that meets stringent environmental regulationsEmissions Reductions

    Source: Stena LinesEmission reductions when compared to heavy fuel oil 12

  • - Methanol significantly reduces NOx compared to diesel with current engine technology, but not quite to Tier III levels- Tier III NOx limits can potentially be met with water in methanol

    Emissions Reductions – Tier III NOx

    Source: MAN

    EGR1 2 3SCR Water + Methanol

    • R&D work underway to meet Tier III NOx with a mixture of methanol & water

    • Reduce additional capital and operational expenses related to SCR/EGR after treatment

    13

  • Methanol infrastructure already in place and well positioned to reliably supply the global marine industryWide Availability

    Source: Methanex

    Red flags/circles represent existing methanol supply locations; lines represent rail networksMethanol global terminal locations based on available information; not a complete list

    Methanol Global Terminal Locations North America Methanol Market

    14

  • Source: Stena Line

    Methanol has minor modification requirements and modest incremental costInnovative Technology

    New high pressure common rail system

    High pressure double walled pipe High pressure

    pump

    Methanol tank in double bottom

    Inert gas system (nitrogen)

    15

  • • Liquid fuel at ambient temperature & pressure• Low cost infrastructure • Compatible with diesel infrastructure

    - Methanol is a cost-effective, liquid marine fuel alternative- Methanol offers fuel flexibility

    Low-Cost Infrastructure and Capital Costs

    Modest incremental cost to convert or build new engines to operate on methanol

    • Engine technology straightforward/minor modifications required

    • Small amount of diesel used as pilot fuel• Flex fuel (diesel or methanol) maintained

    mitigating commodity price & technology risks

    Utilize existing supply chain/infrastructure

    16

  • - Methanol is an economically viable alternative marine fuel over the cycle- Potential for short payback on investment based on historical fuel pricing

    Cost Competitive Fuel Cost vs. Marine Gas Oil (MGO)

    Chart source: Platts and IHS Chemical• Methanol: USGC spot price adjusted to energy equivalent of MGO (2.16 factor)• MGO: West Coast Average: Vancouver, Seattle, San Francisco, LA; East Coast Average: New York, Philadelphia, Norfolk, Montreal, Charleston

    Marine Fuel PricingMethanol adjusted to MGO Energy Equivalency

    17

    $200

    $300

    $400

    $500

    $600

    $700

    $800

    $900

    $1,000

    $1,100

    $1,200

    US$ /

    tonn

    e

    North America (West Coast) MGO

    North America (East Coast) MGO

    Methanol (Energy Equivalent)

    Chart1

    North America (West Coast) MGO40542407244090741089412744145341638418204200342185423694255142735429164310043250856.8751085.1251056.51032.6251094.251020.6251046.3751080.125733.875723.875493.25622614.45000000000005558.375689.25625000000002814.25North America (East Coast) MGO40542407244090741089412744145341638418204200342185423694255142735429164310043250855.81023.61004914.575000000000051039.675969.8751027.97499999999991056.075705.47500000000002668.375420.77499999999998515.08000000000004575.88484.1638.03000000000009783.3Methanol (Energy Equivalent)40542407244090741089412744145341638418204200342185423694255142735429164310043250790.25303509050491783.38407819148927826.68649926960939818.13798551127354885.054688927701931004.00176701598391183.8722580184187793.12407245686472874.44620585900282800.30166587276392485.49241865142369459.79771355986026688.98420768497942628.97305070392724764.71051656610564846.15731343283585

    US$ / tonne

    Chart Data

    Price Data

    Platts Bunkerwire: May 22, 2018

    30-Dec-09

    Jesse Van Hove: Jesse Van Hove:MDO/MGO30-Jun-10

    Jesse Van Hove: Jesse Van Hove:MDO/MGO30-Dec-10

    Jesse Van Hove: Jesse Van Hove:MDO/MGO30-Jun-11

    Jesse Van Hove: Jesse Van Hove:MDO/MGO30-Dec-11

    Jesse Van Hove: Jesse Van Hove:MDO/MGO29-Jun-12

    Jesse Van Hove: Jesse Van Hove:Marine Diesel Oil.31-Dec-1228-Jun-1330-Dec-1330-Jun-1430-Dec-1430-Jun-1531-Dec-1530-Jun-1631-Dec-1630-Jun-1731-Dec-1730-May-18

    West Coast

    Los Angeles$708$698$808$956$978$1,053$1,069$994$1,012$1,016$693$606$451$537$546$491$619$784

    San Francisco$763$768$890$1,235$1,088$1,053$1,116$996$1,022$1,098$780$734$529$637$631$611$688$807

    Seattle$718$713$845$1,038$1,056$1,029$1,097$1,038$1,048$1,098$671$773$494$657$640$564$731$835

    Vancouver$725$765$885$1,113$1,105$996$1,095$1,056$1,104$1,109$792$783$499$657$641$569$719$832

    West Coast MGO$728$736$857$1,085$1,057$1,033$1,094$1,021$1,046$1,080$734$724$493$622$614$558$689$814

    East Coast

    New York$680$696$843$1,030$995$902$1,040$947$991$993$626$629$355$461$532$469$616$773

    Philadelphia$678$703$840$1,030$995$903$1,036$959$995$1,054$660$640$361$467$542$469$620$772

    Norfolk$680$700$845$1,050$990$920$1,034$964$1,005$1,054$670$636$369$501$573$499$621$788

    Montreal$913$773$916$1,043$1,100$931$1,063$994$1,128$1,084$817$732$550$630$622$468$664$810

    Charleston$679$678$836$965$940$918$1,026$987$1,022$1,096$755$706$469$516$612$516$669$774

    East Coast MGO$726$710$856$1,024$1,004$915$1,040$970$1,028$1,056$705$668$421$515$576$484$638$783

    Gulf Coast

    New Orleans$615$668$820$980$955$902$1,027$958$1,005$992$677$596$395$467$536$423$605

    Houston$608$663$815$943$940$895$1,020$959$1,006$989$673$589$393$473$541$450$605

    Gulf Coast MGO$611$665$818$961$948$899$1,024$959$1,006$991$675$593$394$470$539$437$605

    Middle East

    Kuwait$653$723$809$1,043$1,048$994$984$974$849$727$512$520$555$535$608

    Fujairah$653$728$818$1,040$1,043$980$983$995$985$975$850$727$512$520$555$535$608

    Khor Fakkan$653$728$818$1,040$1,043$980$983$995$985$975$850$727$512$520$555$535$608

    Middle East MGO$653$726$815$1,041$1,044$980$983$994$984$974$849$727$512$520$555$535$608

    Asia

    Singapore$633$639$786$915$930$865$930$924$975$930$563$564$329$450$497$435$558

    Hong Kong$683$663$813$953$960$834$958$921$962$923$591$568$350$458$510$453

    South Korea$695$820$985$990$860$948$908$971$944$590$570$342$460$514$470$584

    Shanghai$707$722$821$1,083$1,105$1,040$1,060$1,072$1,074$1,056$778$661$490$501$593$563$638

    Asia MGO$674$680$810$984$996$899$974$956$995$963$630$590$377$467$528$480$593

    Europe

    Rotterdam$628$663$791$928$927$849$920$868$925$878$514$536$299$434$470$421$551

    Antwerp$623$663$788$923$925$850$925$868$925$878$514$536$299$434$470$421$551

    Hamburg$643$668$799$943$950$868$954$897$966$929$560$577$321$450$505$434$572

    Europe MGO$631$664$792$931$934$855$933$877$938$895$529$549$306$439$482$425$558

    Chart Data

    30-Dec-0930-Jun-1030-Dec-1030-Jun-1130-Dec-1129-Jun-1231-Dec-1228-Jun-1330-Dec-1330-Jun-1430-Dec-1430-Jun-1531-Dec-1530-Jun-1631-Dec-1630-Jun-1731-Dec-1730-May-18

    Average MGO Prices

    North America (Gulf Coast) MGO$611$665$818$961$948$899$1,024$959$1,006$991$675$593$394$470$539$437$605

    North America (West Coast) MGO$728$736$857$1,085$1,057$1,033$1,094$1,021$1,046$1,080$734$724$493$622$614$558$689$814

    North America (East Coast) MGO$726$710$856$1,024$1,004$915$1,040$970$1,028$1,056$705$668$421$515$576$484$638$783

    Europe MGO$631$664$792$931$934$855$933$877$938$895$529$549$306$439$482$425$558

    Asia MGO$707$708$820$1,034$1,048$950$1,004$990$1,023$1,000$684$615$416$480$554$517$611

    Middle East MGO$653$726$815$1,041$1,044$980$983$994$984$974$849$727$512$520$555$535$608

    Methanol Prices

    Methanol - USGC Spot

    Jesse Van Hove: Jesse Van Hove:USGC spot methanol (FOB Houston). Source: IHS Chemical.$322$331$366$363$383$379$410$465$548$367$405$371$225$213$319$291$354$392

    Methanol (Energy Equivalent)

    Jesse Van Hove: Jesse Van Hove:Converted using methanol and #2 diesel low heating value BTU/kg$694$715$790$783$827$818$885$1,004$1,184$793$874$800$485$460$689$629$765$846

  • Methanol is a clear, colourless liquid that quickly and naturally biodegradesMethanol - Environment, Health and Safety

    • More environmentally benign than conventional marine fuels (i.e. HFO and MGO)

    • Long history of methanol safe handling

    • International standard (IGF Code) under development for methanol as marine fuel

    methanol18

  • • Stena Germanica ferry converted to run on methanol in 2015

    • Gothenburg to Kiel

    • Powered by four Wärtsilä 4-stroke engines (24 MW total)

    • Straightforward fueling (liquid fuel)

    • Fuel switching (Methanol or MGO) is fast, simple and reliable. No loss in engine speed or output

    • Efficiency improvements (i.e. 1-2%) versus diesel

    The world’s first methanol-fuelled ferryMethanol in Use Today: Stena Germanica Ferry

    19

  • The world’s first methanol-fuelled tankersMethanol in Use Today: Waterfront Shipping Tankers

    Lindanger

    Taranaki SunMari Jone

    Leikanger Mari Boyle

    Medium Range Fleet 50,000 DWT Methanol Duel Fuel Engine Class

    Manchac Sun

    Cajun Sun

    • Commercial-ready technology

    • In 2016, Waterfront Shipping launched 7 vessels with methanol dual-fuel MAN ME-LGI 2-stroke engines

    • 4 new methanol dual-fuel vessels on order for 2019 delivery

    • Multiple ship owners

    • Operating safely and reliably, across the globe: ~30,000 operating hours

    20

    http://www.wlco.no/Default.aspxhttp://www.mol.co.jp/en/index.html

  • Methanol Marine Fuel Commercialization Activities - Small Engine Market

    Leanships(Horizon 2020) GreenPilot SUMMETH

    Ministry of Transport Billion Miles

    Europe Sweden Sweden China Singapore

    Engine Conversion

    Pilot Boat Conversion

    Road Ferry Conversion

    Fishing BoatConversion &

    Guidelines

    Harbour Tug Conversion

    Ghent University, Damen Shipyards,

    Methanex, Abeking & Rasmussen, Kant Marine & Industrie,

    Dredging International

    Swedish Maritime & Transport, SSPA

    Sweden, ScandiNAOS,

    Methanol Institute

    Consortium of partners

    (academia, technical, industry)

    Ministry of Transport, Tianjin University, China

    Classification Society, Methanex

    Billion Miles

    2015-2018 2016-2018 2015-2017 2017-2018 2018+

    Methanol Fuelled Pilot Vessel, GreenPilot Project, Sweden

    Swedish Road Ferry, SUMMETH Project

    21

  • Waterfront ShippingMethanol dual fuel vessels – An operator’s experience

  • - 28 vessels, including 7 methanol dual-fuel vessels - 4 new methanol dual-fuel vessels on order (2019)

    Waterfront Shipping

    Cabo Negro II Caribbean Spirit Global Spirit Magellan Endeavour Patagonian Mystic Falkanger Finnanger

    Fjellanger Sabrewing Scarlet Ibis Tamiat Navigator World Navigator Taranger

    Lindanger Taranaki Sun Mari Jone Leikanger Mari Boyle

    Medium Range Fleet 45,000 - 50,000 DWT

    Class

    Medium Range Fleet 50,000 DWT

    Methanol Dual Fuel Engine Class

    Handy Size Fleet20,000 to 30,000

    DWT Class

    Coastal Fleet1,000 to 10,000

    DWT Class

    Mariline Marinex Medalta Adventurer Sakhara Lotus Marit

    Yelena Argo Chemist

    Manchac Sun Cajun Sun

    SCT Matterhorn

    23

  • 25

    Strong partnership between reliable stakeholders

    Vessel concept developed together with MANDiesel & Turbo, Alfa Laval, DNV-GL and theNorwegian Maritime Directorate.

    Seven ships in total from Hyundai MipoDockyard and Minaminippon Shipbuilding forMarinvest, Westfal-Larsen and MOL on longterm time charter with Waterfront Shippingowned by Methanex.

  • 26

    Design Philosophy: General design decision

    Primary focus in the Dual fuel system concept has been personal and system safety. Secondly, sustain engine reliability.

    Main design considerationsA Gas safe engine roomA single failure results in Second Fuel (SF, Methanol) shut down or SF stopThe Methanol system must not affect the engine running on MGO/HFOThe Methanol system is an “Add-On” to the ME engine

  • 28

    Methanol concept: Supply System (LFSS)

  • 29

    LFSS Unit (Liquid Fuel Supply System)

  • 30

    Safety features Fail Safe System - Auto change over from Secondary Fuel to

    Primary Fuel Nitrogen Purging Double Walled Piping and Components Leakage Detection Continuous Ventilation Intrinsically safe components Fixed CO2 Extinguishing System CCTV Monitoring Alarms with shutdown and purging Immediate switch to conventional fuel Fire fighting on deck Fire fighting in Engine Room

  • 31

  • 32

    Main Engine - Overview

  • 33

    Main Engine - Overview

    ME-Engine + LGI Technology = ME-LGI-M

    HFO/MGO Methanol Dual Fuelled

  • 34

    Novel ideas based on proven technologyCentered around the MAN Ultra-long-stroke dual fuel engine (6G50ME-B9.3-LGI), ensuring a solid and reliable framework.

    Designed with instantaneous, automatic fall-back to conventional fuel in the unlikely event of a disruption of methanol supply.

    Able to operate at unrestricted power, equivalent efficiency, reduced emissions, with 5% pilot fuel.

    Fuel Booster Injection Valves with integrated pressure booster allow for low pressure supply of methanol fuel, through double wall pipes from the Liquid Fuel Supply System on main deck.

  • 35

    ME-LGI-M: Additional components compared to a standard engine

  • 36

    ME-LGI-M: 4 Fuel Valves per Cylinder

  • 37

    FBIV and conventional fuel injector slide valve

  • 38

    Fuel Booster Injection Valve (FBIV)Sealing/ cooling / hydraulic oil

    MethanolBooster (injection pump)

    Injection

  • 39

    Status

    Currently operating on Methanol.

    ~30,000 operating hours

    3 fuel options (HFO, MGO, Methanol): flexibility in many price scenarios

    Cylinder chambers are much cleaner.

    Engineering crew transfer their knowledge from conventional engines.

    MAN provides LGI-M specific training to engineers

    Technical improvement and learnings continue

  • Thank you!

    www.methanex.com

    linkedin.com/company/methanex-corporation

    @Methanex

    VANCOUVER, CANADAJason Chesko

    [email protected]+1.604.661.2680

    FLORIDA, USARenato Monteiro

    [email protected]+1.604.308.0400

    - For more information on methanol marine fuels & supply -

    Methanol – �An Ultra Clean Marine Fuel Solution ��AgendaMethanex CorporationMethanexAbout MethanolMethanolMethanol ProductionDiapositive numéro 8Methanol Marine FuelMethanol Marine Fuel�Diapositive numéro 11Emissions Reductions�Emissions Reductions – Tier III NOxWide AvailabilityInnovative TechnologyDiapositive numéro 16Cost Competitive Fuel Cost vs. Marine Gas Oil (MGO) Methanol - Environment, Health and SafetyMethanol in Use Today: Stena Germanica FerryMethanol in Use Today: Waterfront Shipping TankersMethanol Marine Fuel Commercialization Activities �- Small Engine Market Waterfront Shipping�Methanol dual fuel vessels – An operator’s experienceWaterfront ShippingStrong partnership between reliable stakeholdersDesign Philosophy: General design decisionMethanol concept: Supply System (LFSS)LFSS Unit (Liquid Fuel Supply System)Safety featuresDiapositive numéro 31Main Engine - OverviewMain Engine - OverviewNovel ideas based on proven technologyME-LGI-M: Additional components compared to a standard engineME-LGI-M: 4 Fuel Valves per CylinderFBIV and conventional fuel injector slide valveFuel Booster Injection Valve (FBIV)StatusThank you!