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METRO KNITTING & DYEING MILLS LTD.1 0 0 % E X P O R T O R I E N T E D K N I T C O M P O S I T E U N I T
C O M P A N Y P R O F I L E
Contents
About Us
o Metro Knitting and Dyeing Mills Ltd
o Our Values
o Shipment & Quality Policy
Company Overview
o Overall Production Capacity
o Our Clients
o Product Range
o Current Premises
o Production Unit and Capacity
o Forthcoming Projects
o Export Zone and Growth
o Certifications
Contents
In-House Facilities
o Sample
o Textile
o Lab, R&D
o Knitting
o Dyeing
o Garments
o Printing
o AOP
o Screen & Embroidery
o Design Studio
o Effulgent Treatment Plant (ETP)
Employee Rights and Benefits
o Basic rights
o First Aid Facilities
o Healthcare Facilities
o Maternity
o Child Care Facilities
o Fire Safety
Contribution to Planet and Society
o Water Consumption
o Effulgent Treatment Plant
o Energy Savings
o CSR Activities
o Green Factory
Contacts
About Us
About Metro Knitting & Dyeing Mills Ltd.
Founded in 2000, Metro knitting and Dyeing Mills Ltd (concern of Panam group) has quickly risen the ranks and
established itself as one of the industry leaders in the composite knitwear manufacturing sector in Bangladesh.
We believe that as a company we must consistently evolve with the market in order to best serve our clients.
Therefore, we have equipped our plants with the state-of-the-art machineries and highly experienced employees,
to match the quality & shipment standards set by our clients. Further, we believe that our employees are the
heartbeat of our organization and therefore, we continuously put our best efforts into maintaining their welfare and
adhere to their development.
Consequently, over the years through our collaborative efforts we have cultivated a great trustworthy relationship
with all our stakeholders. These relationships are the building blocks of our company and we look forward to
harmoniously growing together in the years to come.
Our Core Values
Accountability to our work
Commitment to our buyers and suppliers
Collaborate to deliver the best results
Sustainable approach to our environment, society and business
About Us
Shipment and Quality Policy
QUALITY POLICY: In order to ensure the highest quality level set by our clients, our workers undergorigorous training programs and are provided with detailed quality manuals. We have also set qualitycontrol KPI’s such as rejection percentage. We not only monitor the KPI’s but also proactively try toimprove on each performance indicator. For example, we have set procedures to identify real-timecause of defects and mitigate the issues in order to control overall rejects. These steps not only helpus improve our quality standards; it also improves the overall efficiency of the unit.
ON TIME SHIPMENT POLICY: One of our key performance goals is on time shipment of goods. In orderto achieve this goal:
We maintain a substantial stock of yarn.
Well stocked inventory of dyes & chemicals.
Centralized Planning Department and IE team for optimizing production planning.
Own transport facility equipped with GPS Vehicles Tracking System to ensures smooth & safestmovement of our products.
Company Overview
Production Factors Capacity
Garments Production 5.5 Million Pcs/Month
Garments Sewing Lines 170 Lines
Knitting Capacity 1760 Ton/Month
Dyeing Capacity 2118 Ton/Month
Narrow Fabric Capacity 1.5 Million Yards/Month
Garments Dye Capacity 0.2 Million Pcs/Month
Garments Wash Capacity 0.6 Million Pcs/Month
All Over Printing Capacity 550 Ton/Month
Screen Printing Capacity 3.5 Million Pcs/Month
Embroidery Capacity (LOGO) 1 Million Pcs/Month
Embroidery Capacity (APLIQUE) 0.4 Million Pcs/Month
Company Overview
Years in Business 20 years
Number of Employees 20,000 approx.
Company Overview: Clients
Company Overview
Product Range
All types of knit garments including
the following:
T-Shirts
Shorts
Jackets
Hoodies & Sweatshirts
Fleece Jackets
Dress & Skirts
Blouse
Infant /Toddler Clothing
Knit Shirt
Organic Apparels
Modal Products
Viscose Garments
Grey& Finished Knit Fabric
Company Overview
Current Premises
Company Overview: Production unit and Capacity
Company Name Line
Capacity / Month
Sew(pcs)
Knit FabDye
AOP Gmts. Dye(pcs)
Gmts. Wash(pcs)
ScreenPrint(pcs)
EMB(pcs)
Metro Knitting & Dyeing Mills Ltd.& Bea-con Knit Wear Ltd.
40 1.3M1500Ton
1650 Ton
550Ton
0.2M 0.6M - -
Metro Knitting & Dyeing Mills Ltd.(Factory-2)
70 2.2M - - - - - - 1M
Bea-con Knit Wear Ltd. (Factory-2) 60 2.0M - - - - - - -
Mercer Design Tex Ltd.(Screen Printing)
- - - - - - - 3.5M -
Scandex Industries Ltd. - -260Ton
468Ton
- - - - -
Total 170 5.5M1760 Ton
2118Ton
550 Ton
0.2M 0.6M 3.5M 1M
M = Million
1 Ton = 1000 Kg
EMB = Embroidery AOP = All Over PrintGmts = Garments
Forthcoming Projects
LEED Green Project
Production Start November 2020
Sportwear Manufacturing Unit
Yarn Dyeing Unit
Production Start October 2020
Sewing Thread Unit
Knitting and Narrow Fabric Production Expansion
Fabric Dyeing & Finishing Capacity Expansion
Screen Print & Embroidery Capacity Expansion
Company Overview: Export Zone and Growth
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60.00
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120.00
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180.00
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
Mill
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USD
EXPORT GROWTH
50%
5%10%
35%
EXPORT ZONE
EUROPE CANADA
USA ASIA
In-House Facilities
Sample Development and R&D
Our Sample and R&D teams have highly experienced professionals and their departments are equipped with the best technology. As a result we are can produce large volume of high-quality sample fabric and garments at a very fast pace. Our sections are equipped with digital pattern designer and plotter from OPTITEX & LECTRA:
Digitizer
3D Pattern Design System
Plotter
CAPACITY: 13000 Pcs/Month
In-House Facilities: Textile
Textile: Lab and R&D
Lab and QA department are well equipped with sophisticated testing equipment and modern facilities to ensure high quality of dyed fabrics. Our lab equipment include:
Spectro Photo Meter
Respirometer
Ph Meter
Digital Pilling Tester
Digital Pipette
Digital Crock Meter
Lab Dyeing M/C
Wash & Dryer
Gyro-wash
This list highlights some of the equipment and is not an extensive list.
In-House Facilities: Textile
Textile: Knitting
Knitting Capacity :
1760 Ton/month
Narrow Fabric :
1.5 Million Yds/month
Facility:
We have built production facilities capable of large volume knit fabric production. The range of fabric consists of mainly Jersey, Pique, Lacost (single & double), Rib (1×1, 2×2), interlock, Drop needle interlock, Flat back rib, Two thread fleece, Feeder stripes, Narrow fabrics etc. Our facility can produce Any Type of Knit Fabric, Narrow Fabric & Flat-knit Collar fabric.
In-House Facilities: Textile
Textile: Dyeing
Dyeing Capacity :
2118 Ton/month
Facility:
To ensure that we keep up with global market trends and buyer requirements, we have equipped our dyeing department with the top of the line dyeing & finishing machineries. Our facilities include:
Stenting
Compaction
Brushing
Washing
Finishing
In-House Facilities: Garments
Garments
No of Lines : 170
Production:
5.5 Million Pcs/Month
Facility:
The Garments Division is fully equipped with modern machinery and facilities. The division also has over 15000 skilled workforce. Combination of those factors enable us to produce 5.5 Million high quality finished garment pcs per month. Out facilities include:
Auto Spreaders
Auto Cutters
Modern Sew & Fin. M/C
Quality Control Team
In-House Facilities: Printing
Screen Print and Embroidery
Screen Print :
3.5 Million Pcs/Month
Embroidery :
1 Million Pcs/Month
Facility:
The plant has been equipped with the state-of-the-art equipment and backed by industry experts, in order to ensure it can handle any kind of print designs, large volume orders, and quality standards set by of our clients. Some of our equipment at the facility are:
42 Plate 14 color oval print machine
14 Plate automatic screen print machine
46 Plate, 12 head Digital and screen print machine
Dry sublimation print machine
Automatic hear press machine
In-House Facilities: Printing
All Over Print
Printing Capacity:
550 Ton/Month
Our plants are equipped with the following machineries:
10 Color, 84” Width Flatbed
08 Color, 72” Width Flatbed
15 Color, 90” Width Flatbed with rotary
12 Color, 90” Width Flatbed with rotary
Design Section:
Auto Inkjet M/C
Developer M/C
Stretching M/C
In-House Facilities: Design Studio
DESIGN SERVICES WE OFFER:
In house trend & color forecasting services to present own seasonal collection.
CAD Developments for prints and graphics.
Tech Pack development to communicate design concepts between Pattern maker & studio.
Embroidery Artist, to create embroidery Artworks based on customer and Metro design directions & execute embroideries.
Textile designer to create new fabrics and be the bridge between design & Fabric R&D Team
Dedicated designers to create newer Surface treatments & wash techniques.
Cost re-engineering for above services.
In-House Facilities: Effluent Treatment Plant (ETP)
DESCRIPTION:
ETP purifies the wastewater by removing toxic materials & chemicals from it to ensure pollution free water, which is then reused for multiple purposes.
CAPACITY: 200 CBM
Treatment Technology : Biological MBR
Basic Rights
We fully comply with ISO & WRAP standard.
Employee ID Card
Issue Appointment letter
Worker Handbook
Employee Service Book
On Time Salary Payment
Service Benefit
First Aid Facility
Trained First Aider
Adequate First Aid Box
Certificate for First Aider
Employee Rights & Benefits
Health Care Facility Medical Room
Qualified Doctor
Trained Nurse
Medicine
Support for outside treatment
Maternity Female employee get full maternity
facilities according to local &
international standard
Maternity Treatment
Maternity Awareness Program
Rescue Team
Maternity Benefit
Child Care Facility Dedicated Nurse
Nutritious Food
Medical Treatment
Fire Safety
Adequate Fire fighting
Equipment
Fire Fighting Training
Over 800 Trained Firefighter
Regular Fire Drill
Modern Hydrant System
Addressable Fire Alarm
UL Certified Fire Door
Reserve Water:
Underground: 1381377 Ltr
Overhead: 3791138 Ltr
Contribution to Planet & Society
Water Consumption:
We are using latest technology to reduce water consumption in
production process.
In past 7 years we have managed to reduce water consumption
by about 50%.
Effulgent Treatment Plant:
ETP purifies the wastewater by removing toxic materials & chemicals
from it to ensure pollution free water, which is then reused for multiple
purposes.
We have setup ETP’s across our manufacturing plants in order to lower
water pollution levels and reuse water to lower overall consumption
levels. Current capacity is at 200 CBM.
Green Factory:
We are setting up a state-of-the-art green garments' factory in Asulia,
Bangladesh. This is part of our initiative to reduce industrial pollution.
Infrastructure:
We contribute to local development of public roads, schools, etc.
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Contacts
Amal Podder
Managing Director
Cellular:
Email : [email protected]
BALARAM ROY CHOWDHURY
Executive Director
Cellular: +8801714070358
Email : [email protected]
Sreebash Saha
Deputy General Manager
(Marketing & Merchandising)
Cellular:
Email: [email protected]
Website: http://metrokd.com
https://panamgroupbd.com
Address:
Corporate OfficePanam Group
Address: Navana Pristine Pavilion, (level: 10 & 11), 128 Gulshan
Avenue, Dhaka -1212, Bangladesh
Metro knitting & Dyeing Mills Ltd.Ramarbag, Kutubpur, Fatullah,
Narayanganj-1400,
BANGLADESH.
BANK DETAILS:
United Commercial Bank Ltd.Narayangonj Branch
55/B, S.M. Maleh Road, Tanbazar
Narayangonj-1400, Bangladesh.
Phone: +88 02 7646628, +88 02 9711328
Fax: +88 02 7641262
Swift: UCBLBDDHANGJ
Commercial Bank of Ceylon
Hadi Tower
NW(K)-1, Road # 50
Kamal Atartuk Avenue
Gulshan-2, Dhaka-1212
Bangladesh
Thankyou
Metro Knitting & Dyeing Mills Ltd.Ramarbag, Kutubpur, Fatullah,
Narayangonj-1400,
Bangladesh.
VER:2020-01-21
Panam Group
sister concerns:Metro Knitting & Dyeing Mills Ltd. (Factory-2)
Bea-Con Knitwear Ltd.Mercer Design Tex Ltd.
Scandex Textile Industries Ltd.Pananm Knitex Ltd.
KB Traders Ltd.AAA Textile Mills Ltd.
Panam Agrovet Ltd.
