Metso HP Crushers

7/27/2019 Metso HP Crushers

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Cone Crushers

HP Series Cone Crushers



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HP100

HP200

HP300

HP400

HP500

HP800



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High Per ormance orHigher ProftabilityHP (High Per ormance) Series cone crushers

eature a unique combination o crusherspeed, throw, and cavity design. This

combination has proved revolutionary inproviding higher capacity and superiorproduct quality, and in providing a widerrange o application suitability. From lime-stone to taconite, rom ballast production tomanu actured sand, and rom small portableplants, HP cone crushers provide unbeatableper ormance in secondary, tertiary, andquaternary applications.

A history of quality

HP cone crushers are built on the success o our 70+ years o Symons cone experience,

and 20+ years o Omnicone experience. The Symons cone is well known or itsrugged construction and applicationversatility. The Symons cone has set thestandard in the mining industry, where24-hour, high-reduction applications candestroy all but the most ruggedly builtmachine.

The Omnicone introduced many newinnovations to reduce maintenance andoperating costs, and to provide designed-in

modern eatures such as hydraulic settingadjustment, tramp release, and cavityclearing.

The feld-proven HP series combines thebest o these technologies to provide thehighest capacity, the best product shape, thehighest on-spec yield, easy automation, andthe greatest possible reliability and exibility.All to help you achieve the highest possiblelevels o proftability.

PRODUCT PRESENTATION

For high productivity, low operatingand wear costs, long service li e, andhigh product yield with desired fnes,there’s no better choice than a conecrusher.

And Metso leads this market with itshigh-per ormance HP Series conecrushers or the aggregate and miningmarkets.



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FEATURES & BENEFITS

Reach New Heights with MetsoHigher capacity

Thanks to the patented combination o higher speed and throw, which increasesthe machine’s power rating and throughputcapability, HP Series cone crushers havethe highest capacities or their size in the

industry.HP technology allows you to use either

ewer or smaller units to get the highestpossible production out o the smallestpossible space. Metso pioneered theHP technology, having developed it in1989 through extensive pilot and ull-sizeprototype testing. Metso has been awardedpatents or these innovative e orts.

Higher quality

The unique interparticle crushing action o HP Series cone crushers creates a highervalue or your product by providing a moreconsistent gradation and a superior productshape (cubicity). The ability to operate at a

fxed mechanical setting – instead o thehead oating on a column o hydraulicoil – creates less setting dri t and providesmore stability throughout the circuit. Theproven beneft o a threaded rotating bowlmaintains a consistent setting aroundthe entire circum erence o the crushingchamber. Also, the use o a tramp releasesystem with a fxed return point makes surethat the crusher setting is instantaneouslymaintained even a ter passing a piece o tramp iron. HP Series cone crushers alsoenable you to produce a fner product with

ewer crushing stages, lowering your capitalcosts and saving energy.

HP800 Cone Crusher.

Stationary : One HP500, one HP300, two HP200crushing "Amphibolite".

Higher yield

By operating the HP cone crusher on thelower end o its speed range, the productgradation can be shi ted to produce ewerfnes and a higher percentage o on-specproduct. The HP cone crusher creates a

higher value product with less waste.

Mobile : The NW300HP is a highly mobile, closed-circuit crushing and screening plant. Ideal or contractors, it can trans orm your eed stock into three fnishedractions.



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FEATURES & BENEFITS

Features and BeneftsLess downtime

Dual-acting hydraulic tramp releasecylinders mean the HP cone crushers canpass tramp iron that would stall manycompetitors’ crushers.The large clearingstroke indepen-dent o liner wear reduces

the e ort required to clear a stalled crusher,reducing downtime and increasing operatorconfdence.

Hydraulic motors rotate the bowl or fnecontrol setting adjustments that also rotatethe bowl completely out o the adjustmentring threads or liner changeout, greatlysimpli ying liner change.

Advanced liner retention technologyincrease reliability: Bowl retaining wedgesengage a sel -tightening helix on the uppersection o the bowl liner, while a sel -

tightening lock-bolt retains the mantle.

Easy to maintain

Bronze bushings used throughout providesuperior load capability in the high-shock,dusty crushing environment. They’re low-cost, and easy to replace in the feld withnormal tools. HP cone crushers are easy todisassemble. All components are accessible

rom the top or the side. The head and bowlcan be removed without upsetting a boltedinter erence ft.

Low maintenance costs

High per ormance non-contacting labyrinthseals provide high reliability by keepingout dust without wearing out. Their simpledesign means ewer moving parts come intocontact with the rock and dust.

Excellent wear protection o all crushercomponents – including replaceable headball, main rame seat liners, main rame pinbushings, countersha t box rame ring,counterweight guard, main rame liners,and the dead-bed eed hopper – keepmaintenance costs to a minimum.

Application exibility

HP cone crushers can be converted romthe fnest to the coarsest cavity simply byreplacing the mantle, bowl liner, adapterring, and wedge bolts.

Easy to operate

Using the hydraulic motor settingadjustment with the adjustment underload capability makes it easy to balancethe crushing circuit and optimize crusherproductivity. The addition o a hydraulicmotor position transducer system to keeptrack o crusher setting is all that’s requiredto connect the crusher to a plant DCSsystem or ull automation applications.

Release system Hydraulic adjustment

Liners fxing

Sealing system



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18 - Lower head bushing19 - Head20 - Mantle21 - Bowl liner22 - Hydraulic adjustment motor23 - Clamping cylinders24 - Torch ring25 - Cone eed plate

10 - Countersha t bushings11 - Gear and pinion12 - Main sha t13 - Eccentric thrust bearing14 - Counterweight guard15 - Tramp Release assembly16 - Eccentric bushing17 - Eccentric

1 - Locking bolt2 - Feed bowl hopper3 - Bowl4 - Adjustment ring5 - Head bowl6 - Main rame7 - Socket liner8 - Upper head bushing9 - Countersha t

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MAIN COMPONENTS

1

8

2

3

4

5

6

7

16

9

10

11121314

15

19

20

21

22

23

24

25

18

17



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Crusher Cavity Selection

Standard Short head

Crusher size CavityMinimum

Setting "A"1Feed Opening

"B"2Minimum

Setting "A"1Feed Opening

"B"2

HP100

Extra FineFine

MediumCoarseExtra Coarse

6 mm (0.24")9 mm (0.35")

9 mm (0.35")13 mm (0.51")17 mm (0.67")

14 mm (0.55")74 mm (2.91")

72 mm (2.83")100 mm (3.94")141 mm (5.55")

HP200

Extra FineFineMediumCoarseExtra Coarse

13 mm (0.52")17 mm (0.67")19 mm (0.75")

95 mm (3.74")125 mm (4.92")185 mm (7.28")

6 mm (0.24")5 mm (0.20")6 mm (0.24")

10 mm (0.39")

10 mm (0.39")23 mm (0.90")54 mm (2.13")76 mm (2.99")

HP300


13 mm (0.51")17 mm (0.67")19 mm (0.75")25 mm (0.98")

107 mm (4.21")150 mm (5.91")211 mm (8.31")233 mm (9.17")

6 mm (0.24")6 mm (0.24")8 mm (0.31")

10 mm (0.39")

25 mm (0.98")22 mm (0.87")53 mm (2.09")77 mm (3.03")

HP400


14 mm (0.55")20 mm (0.79")25 mm (0.98")30 mm (1.18")

111 mm (4.37")198 mm (7.80")252 mm (9.92")

299 mm (11.77")

6 mm (0.24")6 mm (0.24")8 mm (0.31")

10 mm (0.39")

52 mm (2.05")51 mm (2.00")52 mm (2.05")92 mm (3.62")

HP500


16 mm (0.63")20 mm (0.79")25 mm (0.98")30 mm (1.18")

133 mm (5.24")204 mm (8.03")

286 mm (11.26")335 mm (13.19")

6 mm (0.24")8 mm (0.31")

10 mm (0.39")13 mm (0.51")

53 mm (2.09")52 mm (2.05")57 mm (2.24")95 mm (3.74")

HP800


16 mm (0.63")25 mm (0.98")32 mm (1.26")32 mm (1.26")

219 mm (8.62")

267 mm (10.51")297 mm (11.69")353 mm (13.90")

5 mm (0.20")10 mm (0.39")13 mm (0.51")

33 mm (1.30")92 mm (3.62")

155 mm (6.10")

1 The minimum setting is thatat which the crusher willoperate without causing

ring bounce. Depending onthe crusher characteristicso the rock, this setting cancharge.

2 Feed opening ”B” is at aminimum setting ”A”.

3 Maximum eed size varyrom 80 to 100% o "B"

depending on machinesize and material.

SPECIFICATIONS

Weights - Complete Crusher and Assemblies

Size HP100 HP200 HP300 HP400 HP500 HP800

Crusher Complete5 400 kg

11 900 Lbs10 400 kg

22 960 Lbs15 810 kg

33 490 Lbs23 000 kg

50 600 Lbs33 150 kg

73 000 Lbs68 650 kg

151 200 Lbs

Bowl, Bowl Liner, Adj.Cap, Hopper

1 320 kg2 910 Lbs

2 680 kg5 915 Lbs

3 525 kg7 765 Lbs

4 800 kg10 575 Lbs

7 200 kg15 800 Lbs

17 350 kg38 220 Lbs

Head Mantle and Feed Plate600 kg

1 325 Lbs1 200 kg

2 650 Lbs2 060 kg

4 550 Lbs3 240 kg

7 130 Lbs5 120 kg

11 280 Lbs10 800 kg

23 790 Lbs

Maximum recommendedPower

90 kW125 HP

132 kW200 HP

200 kW300 HP

315 kW400 HP

355 kW500 HP

600 kW800 HP

Countersha t Speed-rpm 750-1200 750-1200 700-1200 700-1000 700-950 700-950



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SPECIFICATIONS

* 5’1/2 - **7’

Clearance dimensionsSize HP100 HP200 HP300 HP400 HP500 HP800

A - To bottom o oil piping293 mm

(11-9/16")297 mm

(11-11/16")328 mm

(12-15/16")240 mm(9-1/2")

425 mm(16-3/4")

722 mm(28-7/16")

B - Adjustment ringmaximum diameters

1 505 mm(59-1/4")

1 952 mm(76-7/8")

2 207 mm(86-7/8")

2 370 mm(93-3/8")

2 730 mm(107-1/2")

3 702 mm(145-3/4")

C - Clearance requiered or remo-ving countersha t assembly

1 560 mm(61-7/16")

1 840 mm(72-7/76")

2 020 mm(79-1/2")

2 470 mm(97-1/4")

2 650 mm(104-3/8")

3 450 mm(135-13/16")

D - To end o countersha t950 mm(37-3/8")

1 160 mm(45-11/16")

1 347 mm(53")

1 645 mm(64-3/4")

1 760 mm(69-1/4")

2 225 mm(85-5/8")

E - Maximum height to top1 290 mm(50-13/16")

1 630 mm(64-3/4")

1 865 mm(73-7/16")

2 055 mm(80-7/8")

2 290 mm(90-1/8")

3 538 mm(139-1/4")

F - Inside diameter o eed hopper694 mm

(27-5/16")914 mm

(36")1 078 mm(42-7/16")

1 308 mm(51-1/2")

1 535 mm(60-1/2")

1 863 mm(73-3/8")

Clearance required orremoving bowl assembly

1 725 mm(67-15/16")

2 140 mm(84-1/4")

2 470 mm(97-1/4")

2 650 mm(104-3/8")

3 300 mm(29-7/8")

4 854 mm(191-1/8")

Clearance required orremoving head assembly

1 700 mm(66-15/16")

2 165 mm(84-1/4")

2 455 mm(96-5/8")

2 715 mm(106-3/8")

3 165 mm(24-5/8")

4 634 mm(171-3/4")

J - Additional upward travel o eedhopper during clearing stroke

65 mm(2-9/16")

70 mm(2-3/4")

85 mm(3-3/8")

150 mm(4-1/8")

125 mm(4-15/16")

159 mm(6-1/4")

K - Mounting hole location NA545 mm(21-1/2")

660 mm(26")

830 mm(32-11/16")

882 mm(34-3/4")

1 130 mm*(44-1/2")*

1 245 mm**(49")**

Main rame dischargeopening diameter

970 mm(38-3/16")

1 240 mm(48-13/16")

1 470 mm(57-7/8")

1 726 mm(68")

2 040 mm(80-1/2")

2 420 mm(95-1/4")

Product Gradation Table (% passing through square mesh depending on the setting)

6(1/4")

8(5/16")

10(3/8")

13(1/2")

16(5/8")

19(3/4")

22(7/8")

25(1")

28(1-1/8")

32(1-1/4")

38(1-1/2")

45(1-3/4")

51(2")

100 (4") 100 100 100 100 100 100 100 100 100 100 100 100 100

75 (3") 100 100 100 100 100 100 100 100 100 100 100 100 98

63 (2-1/2") 100 100 100 100 100 100 100 100 100 100 99 95 90

51 (2") 100 100 100 100 100 100 100 100 99 98 92 82 68

38 (1-1/2") 100 100 100 100 100 100 100 98 95 90 76 62 50

32 (1-1/4") 100 100 100 100 100 100 95 90 79 69 52 42 36

25 (1") 100 100 100 100 98 94 85 74 60 49 40 33 28

22 (7/8") 100 100 100 100 95 88 76 63 51 42 34 28 25

19 (3/4") 100 100 100 98 92 82 68 57 46 37 30 26 22

16 (5/8") 100 100 99 92 80 69 55 46 36 29 24 20 18

13 (1/2") 100 99 92 78 66 55 43 36 28 22 18 16 14

10 (3/8") 100 93 81 66 55 45 34 30 23 18 15 13 11

8 (5/16") 94 82 69 55 45 37 28 24 19 15 13 11 10

6 (1/4") 82 67 55 43 36 29 22 19 16 12 9 8 7

4 (#5) 65 49 40 32 26 21 16 14 11 9 7 6 5

2 (#8) 40 28 23 17 13 11 8 7 6 4 3.5 3 2.5



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SPECIFICATIONS

Crusher CapacitiesCone crusher capacity charts are developed

or use as an application tool to properlyutilize the HP crusher´s capabilities.

The capacity fgures shown apply to materialweighing 100 pounds per cubic oot or

1600 kg per cubic meter. The crusher isone component o the circuit. As such, itsper ormance is in part dependent on theproper selection and operation o eeders,conveyors, screens, supporting structure,electric motors, drive component and surgebins. Where used, attention to the ollowing

actors will enhance crusher capacity andper ormance.

1. Proper selection o crushing chamber ormaterial to be crushed.

2. A eed grading containing proper

distribution o the particle size.3. Controlled eed rate.4. Proper eed distribution 360° around

crushing chamber.5. Discharge conveyor sized to carry

maximum crusher capacity.6. Properly sized scalping and closed circuit

screens.7. Automation controls.8. Adequate crusher discharge area.

The ollowing actors will detract romcrusher capacity and per ormance.

1. Sticky material in crusher eed.

2. Fines in crusher eed (smaller thancrusher setting) exceeding 10% o crushercapacity.

3. Excessive eed moisture.4. Feed segregation in crusher cavity.5. Improper eed distribution around

circum erence o crusher cavity.6. Lack o eed control.7. Ine cient use o recommendedconnected horsepower.

8. Insu cient conveyor capacity.9. Insu cient scalper and closed circuitscreen capacities.10. Insu cient crusher discharge area.11. Extremely hard or tough material.12. Operation o crusher at less than

recommended ull load countersha tspeed.

For individual conditions, consult Metso.

Gradation Curves*

% passing through a square mesh depending on the setting

* The gradation and capacities shown are dependent on the eed gradation, the crushing

chamber, the material density, the material cleanliness, its moisture and its crushability.

1 2 3 4 5 6 7 8 9 10 13 16 2 0 30 40 50 60 70 80 90100mm

Inches 10 8 6 4 1/4 5/16 3/8 1/2 5/8 1 1-1/4 1-1/2 2 2-1/2 3 4

100

90

80

70

60

50

40

30

20

10

0

6 8 10 13 16 19 22 25 28 32 38 45 51

% P a s s i n g

Crusher Capacities 1

Closed Setting

SizeTone/hour

6 mm(1/4”)

8 mm(5/16")

10 mm(3/8")

13 mm(1/2")

16 mm(5/8")

19 mm(3/4")

22 mm(7/8")

25 mm(1")

32 mm(1 1/4")

38 mm(1 1/2")

45 mm(1 3/4")

51 mm(2")

HP100Mtphstph

45-5550-60

50-6055-65

55-7060-75

60-8065-90

70-9080-100

75-9585-105

80-10085-110

85-11095-120

100-140110-155

HP200Mtphstph

90-120100-130

120-150130-165

140-180155-200

150-190165-210

160-200175-220

170-220185-240

190-235210-260

210-250230-275

HP300Mtphstph

115-140125-155

150-185165-205

180-220200-240

200-240220-265

220-260240-285

230-280255-310

250-320275-355

300-380330-420

350-440385-485

HP400Mtphstph

140-175155-195

185-230205-255

225-280250-310

255-320280-355

275-345305-380

295-370325-410

325-430360-475

360-490395-545

410-560450-625

465-630510-700

HP500Mtphstph

175-220195-240

230-290255-320

280-350310-385

320-400355-440

345-430380-475

365-455400-500

405-535445-595

445-605490-670

510-700560-775

580-790640-880

HP800Mtphstph

260-335285-370

325-425360-470

385-500425-550

435-545480-600

470-600520-660

495-730545-805

545-800600-880

600-950550-1045

690-1050760-1155

785-1200865-1320

1 Represents capacity through crusher based “instantaneous” product sample.



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SERvICE AND SUPPORT

A world of di erence

Be ore, during and a ter the sale, you cancount on the experts at Metso to providethe best service and support in the world –all over the world. Whether you’re installingan entire customized system, a complete

circuit, or simply replacing or updating asingle piece o equipment, you can counton us to help you make sure it’s the rightequipment or your precise needs.

In the design stage, we look at variablessuch as ore characteristics and properties,physical space limitations, size o orebody – even your fnancial situation – just to name a ew. Once you make yourpurchase, you’ll be linked to Metso’ on-linecomputerized parts availability system,giving you immediate access to the right

parts, in stock, and delivered promptly. I

you have questions, a trained service analystis always standing by – over the phone or inperson – ready to analyze your needs andrecommend a complete, long-term, cost-e ective solution.

We even o er training schools to help you

get the most out o your system. Over theyears, thousands o crushing pro essionalslike you have benefted rom the widevariety o seminars we o er. Do you havespecial training needs ? Tell us – and we’llcreate a unique training session just or yourcompany.

HP Series cone crushers. A world o di erence in technology, quality,per ormance, reliability, and support. To fndout more, contact your nearest Metso o ce.



Metso Mining and Construction Technology crushing equipment

Our Nordberg, Barmac and Lokotrack brand ranges:

Unit crushers Mobile equipment Complete plants• C Series jaw crushers • LT Series mobile crushing plants • Complete plants for aggregate production• Primary gyratory crushers • NW Series portable plants • Complete plants for recycling• GP Series cone crushers• HP Series cone crushers• MP Series cone crushers

• NP Series horizontal impact crushers• B Series vertical impact crushers• Laboratory crushers

Metso’s Mining and Construction TechnologyLokomonkatu 3, P.O. Box 30633101 TampereFinlandPhone: +358 204 84 142Fax: +358 204 84 143

e-mail: [email protected]/miningandconstruction

Australia and New ZealandMetso Minerals (Australia) Ltd1110 Hay StreetWest Perth, WA 6005AustraliaPhone: +61 8 9420 5555Fax: +61 8 9320 2500

ChinaMetso Minerals (Beijing) Ltd19/F, The Exchange Beijing, Tower 4,China Merchants Centre,No. 118 Jian Guo Lu Yi Chaoyang District100022 Beijing,ChinaPhone: +86 10 6566 6600Fax: +86 10 6566 2583

India and Asia-Pacif cMetso Minerals (India) Pvt Ltd1st Floor, DLF Building No. 10,Tower A, DLF Cybercity

DLF Phase II,Gurgaon 122002IndiaPhone: +91 124 235 1541Fax: +91 124 235 1601

Europe, Middle East and AfricaMetso Minerals España, S.A.C/ Rivas N° 428032 MadridSpainPhone: +34 91 825 5700Fax: +34 91 825 5740

North and Central AmericaMetso Minerals Industries Inc.20965 Crossroads CircleWaukesha, WI 53186U.S.A.Phone: +1 262 717 2500Fax: +1 262 717 2504

Russia and other CIS countriesZAO Metso Minerals (CIS)V.O. Liniya, 70199178 St. PetersburgRussiaPhone: +7 812 740 3040Fax: + 7 812 740 5775

South AmericaMetso Minerals Indústria e Comércio LtdaAvenida Independência, 2500 - Éden18087-050 SorocabaBrazilPhone: +55 15 2102 1300Fax: +55 15 2102 1696

Metso’s Mining and Construction Technology main contacts

Subject to alteration without prior notice Brochure No. 1118-02-11-ESBL/Mâcon-English © 2011 Metso Printed in France C o m

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Metso HP Crushers