Microwave Synthesis Solutions

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  • 7/28/2019 Microwave Synthesis Solutions

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    ::: Excellence in Microwave Synthesis

    Microwave Synthesis Solutions

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    The Complete Family:

    Microwave Synthesis

    Since its beginning in 1986, microwave synthesis has successfully matured, particularly within the

    last decade. All the while, Anton Paar has continuously designed and introduced reliable and versatile

    microwave instrumentation that fulfils the requirements of modern academic and industrial research.

    The new generation of Anton Paar microwave synthesis solutions is developed in response to the

    increasing demand , particularly in the pharmaceutical industry, for straight-foward solutions that

    cover the entire range of microwave synthesis applications: from initial R&D to kilolab processing.

    The key: Direct scalability

    Method transfer from the development stage to larger quantities is a major concern in microwave

    synthesis. As no microwave effects are involved, the reliability of a method solely depends on the

    temperature measurement. Accurate internal temperature measurement and the resulting knowledge

    about the real reaction temperature is the key issue for successful scale-up.

    Once the reaction temperature is known, an optimized protocol can be applied in any suitable scalewithout losing efficiency.

    Serving your needs in drug discovery

    From smallest quantities to gram-scale library generation and multigram batch processing -

    the initial steps of the drug development process are completely covered by the members of the

    Anton Paar microwave synthesis product family. You can be sure to find the right solution for your

    specific application.

    Any chemistry, any scale, anyone, anywhere!

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    Getting started

    Method development with Monowave 300 opens up

    pathways to new reaction routes for a broad variety of

    applications.

    Sequential method optimization employing MAS 24 with

    Monowave 300 or parallel optimization with the silicon

    carbide rotors ofSynthos 3000 considerably facilitates

    chemists everyday work.

    Want more?

    For parallel scale-up to the multigram range, use Rotor 16.

    Direct scalability of your optimized methods allows for library

    generation in significant gram amounts.

    Looking for extremes? The combination ofSynthos 3000 and

    its Rotor 8S is the proper choice.

    The big deal!

    Batch-type processing in the liter scale with Masterwave BTR

    leads to as much as 250 g product in a single run.

    The identical software user interface allows direct method transfer

    from Monowave 300. Simply multiply the amounts of your mixture

    and follow your optimized protocols.

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    The Monowave 300 monomode microwave

    reactor provides a completely new andsophisticated approach towards microwave

    synthesis, turning previously unachievable

    reliability and performance into three-

    dimensional fact.

    Extended operation limits up to 300 C and

    30 bar (435 psi) provided by a single 850 W

    magnetron open up unforeseen opportunities

    for method development and optimization.

    Reliable mate

    Monowave 300 your trustworthy workhorse in student

    education, pharmaceutical research, material science, polymer

    chemistry and much more opens up pathways to new

    reaction routes for a broad variety of applications. Reliability,

    scalability and reproducibility are proven in great detail.

    Serving individual needs

    Different reaction vials provide access to various scales from

    0.5 mL to 20 mL reaction volume. There is no hassle with

    varying caps one size fits all vials. In addition, the extended

    reusability of all items keeps running costs low.

    Even harsh and tricky chemistry involving corrosive reagents

    or low absorbing solvents is easily performed. A special 10 mL

    reaction vessel made of silicon carbide allows for trouble-free

    processing and even supports investigations into microwave

    effects.

    Accurate process control

    Monowave 300s immersing ruby-based fiber optic sensor

    ensures immediate feedback, approaching the peak of

    precision in temperature measurement. Accurate knowledge of

    reaction temperature is the key factor for efficient, successful

    scale-up.

    New Dimensions for R&D

    Monowave 300

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    The MAS 24 autosampler unit for Monowave 300 provides

    reliable unattended sequential operation.

    Up to 24 vials of different size are easily queued and

    processed automatically. The smart software-guided loading

    strategy in combination with a separate vial insert and

    handling position prevents sample mix-ups.

    Any basic Monowave 300 reactor is easily upgraded to an

    automated version.

    Take home your advantage

    4 Rapid and uniform heating4 Utmost accuracy and reproducibility

    4 New dimensions of method development & optimization

    4 Simultaneous internal & IR temperature measurement

    4 Powerful stirring for optimized agitation

    4 Built-in touchscreen controller

    4 User-friendly intuitive software

    4 Durable & reusable vials, caps and septa

    4 Minimum lab space required

    4 Dependable gripper driven by compressed air

    4 Different carousels with maximum capacity

    4 Comprehensive data management

    MAS 24

    Seamless Automation

    Applicable vial types

    Carousel types for MAS 24

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    Scale Out and Prosper

    Synthos 3000

    The Synthos 3000 multimode microwave reaction

    system has been developed to enhance theperformance of microwave-assisted synthesis.

    Two magnetrons provide 1400 W unpulsed

    microwave output power for uniform heating.

    The systems installation-free wireless sensor

    technology facilitates handling and optimizes

    reaction control, leading to highly reproducible

    results.

    Valued versatility

    The versatile Synthos 3000 platform provides small-scale high-

    throughput rotors for parallel optimizations and library generation

    as well as large-scale rotors for multigram parallel synthesis.

    The systems proven scalability ensures seamless scale-up

    from the milligram to the multigram range without changing

    instruments.

    Exceptional reaction conditions allow users to establish

    completely new reaction pathways, including near-critical waterconditions.

    With a simple rotor switch, the scope of your microwave

    synthesis is easily extended.

    Rotor type 4x48MC Well Plate 4x20MGC 4x24MG5 64MG5

    Reaction container6x8 SiC

    microtiter plate

    HPLC/GC vial in

    5x4 SiC plate

    Glass vial in

    6x4 SiC plateGlass vial

    Reaction volume 0.1 0.3 mL 0.1 1.5 mL 0.3 - 3.0 mL 0.3 - 3.0 mL

    Max. temperature 200 C 200 C 200 C 200 C

    Max. pressure 20 bar 20 bar 20 bar 20 bar

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    The perfect match

    Thorough investigations and exceptional design lead to a

    family of small-scale rotors for Synthos 3000 that perfectly

    match the requirements for microwave-assisted parallel

    synthesis in a combinatorial manner.

    The silicon carbide employed in Rotor 4x48MC Well Plate,

    Rotor 4x20MGC and Rotor 4x24MG5 opens extraordinary

    avenues for method development. Being an excellent

    microwave absorber, SiC allows the use of any kind of

    solvent for microwave synthesis. In fact, virtually microwave-

    transparent compounds such as toluene or dioxane can be

    heated rapidly in SiC plates.

    This small-scale high-throughput equipment is especially

    useful for applications related to the drug development

    process, forensics, proteomics and other research areas

    which predominantly deal with small sample quantities.

    Parallel Synthesis

    Rotor types for reaction screening and parallel

    optimization

    Various types of available SiC plates

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    Scale Up and Explore

    Synthos 3000

    Synthos 3000 already provides certain

    scalability within its various rotor types. All

    methods developed in the small-scale rotors

    can be applied in the high-performance rotors

    with their 100 mL reaction vessels.

    The different rotor and vessel types provide the

    best solutions for your individual experimental

    tasks. Multigram parallel synthesis as well

    as parallel batch processing are served in all

    high-performance rotors. The vessels andpressure jackets are easily Interchangeable,

    allowing for simple upgrade to a high-pressure

    configuration at any time.

    Anything special?

    Benefit from a variety of Synthos 3000 accessories:

    With the sophisticated gas loading system, a reactive or

    inert gas atmosphere is individually created in each vessel.Pressures up to 20 bar can be applied prior to reactions for

    safe and effective syntheses employing sensitive substrates.

    Utilizing standard HPLC/GC vials as proper inserts for the

    100 mL vessels enables protein hydrolysis in mg quantities

    in a high-throughput manner.

    Thick-walled quartz vessels enable conditions up to 300 C and

    80 bar and are even suitable for hydrothermal nanomaterial

    synthesis and near-critical water chemistry.

    Even photochemistry applications can be served with

    microwave-induced UV lamps.

    Rotor type 48MF50 16MF100 16HF100 8SXF100 8SXQ80

    Reaction vessel 50 mL PFA 100 mL PTFE-TFM 100 mL PTFE-TFM 100 mL PTFE-TFM 80 mL Quartz

    Reaction volume 6 - 25 mL 6 - 60 mL 6 - 60 mL 6 - 60 mL 6 - 60 mL

    Pressure jacket PEEK PEEK Ceramic Ceramic n/a

    Max. temperature 200 C 200 C 240 C 260 C 300 C

    Max. pressure 20 bar 20 bar 40 bar 60 bar 80 bar

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    Features & benefits

    4 Reliable temperature and pressure sensors

    optimized reaction control

    4 Installation-free remote sensor technology easy

    handling, wireless data transmission

    4 Applied silicon carbide technology efficient,

    homogeneous heating of small quantities

    4 Sophisticated accessory simplified advanced processing

    4 Highest accessible reaction conditions extending the

    scope of microwave synthesis

    4 Multiple safety system safe, trouble-free processing at

    extreme conditions

    All-purpose setup

    The individual parallel synthesis rotors for Synthos 3000 are

    your reliable partners in drug discovery, biomedical sciences,

    nanomaterial research, forensic medicine and much more.

    The basic Synthos 3000 instrument hosts all rotor types.

    Once the system is installed in your lab, future upgrades are

    possible at any time.

    High-performance Synthesis

    Easy-handling gas loading system

    Microwave-induced UV lamps

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    Microwave Goes Kilolab

    Masterwave BTR

    Based on a revolutionary new technique

    (patent pending, US 2009/0194528), theMasterwave benchtop reactor closes the gap

    between research and kilolab processing in

    microwave synthesis.

    The powerful instrument overcomes heating

    difficulties in scale-up and provides efficient

    heating and utmost productivity for a

    1L reactor. Its rising-sensor temperature

    measurement technique provides the

    temperature accuracy required for direct

    method transfer from any smaller microwave

    device to the liter scale.

    A kilo a day

    Total reaction volumes of up to 750 mL and the powerful

    stirrers capacity for agitating up to 200 g solid material

    ensures unrivaled productivity in a single run. Additionally,

    the instruments integrated cooling system shortens overallprocess times.

    Each reaction vessel comprises its own paddle stirrer and cap

    with lip-type seal. This enables you to optimize your workflow,

    since you can prepare the next batch while processing the

    batch at hand.

    As a result, with up to 12 subsequent cycles in a standard 8h

    shift, the daily production of kilogram amounts by microwave

    synthesis becomes a reality.

    Pioneering walk on, walk off solution

    Despite its enhanced productivity, Masterwave BTR is still

    standard laboratory equipment.

    Placed in a regular fume hood and connected to the

    corresponding interfaces, any chemistry can be started right

    away.

    No specific safety measures have to be observed, no

    extraordinary pre-installation measures are required simply

    use the available lab space in the most efficient way.

    For your convenience, processing can also be controlled via

    an optional remote control from any desktop PC.

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    A New Dimension in

    Microwave Synthesis

    1 L PTFE reaction vessel with integrated

    paddle stirrer

    Inserting the vessel

    Pushing technical frontiers

    4 1700 W applicable microwave power

    4 Reaction conditions up to 250 C and 30 bar

    4 Rising Pt100 sensor for internal temperature measurement

    4 Sliding cover with embedded hydraulic pressure sensor

    4 Bayonet-locked 1 L PTFE reaction vessel

    4 Vessel-integrated magnetically driven paddle stirrer

    4 Internal closed-cycle cooling system

    4 Compressed-air-driven vessel ejector

    Microwave synthesis excels in:

    4 Method development, optimization, and scale-up4 Building block synthesis

    4 Scaffold decoration

    4 Metal-catalyzed reactions

    4 Preparation of nanoparticles

    4 Hydrothermal zeolite synthesis

    4 Solid-phase reactions

    4 Polymer synthesis

    4 Ionic liquid chemistry

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    Fotos: Croce & Wir

    Specifications

    subject to change

    without notice.

    Instruments for:

    Density & concentration

    measurement

    Rheometry & viscometry

    Sample preparation

    Microwave synthesis

    Colloid science

    X-ray structure analysis

    Refractometry

    Polarimetry

    High-precision temperature

    measurement

    Anton Paar GmbH

    Anton-Paar-Str. 20

    A-8054 Graz

    Austria - Europe

    Tel: +43 (0)316 257-0

    Fax: +43 (0)316 257-257E-mail: [email protected]

    Web: www.anton-paar.com