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Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

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Page 1: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Midbrook, Inc.

Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Page 2: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Form a Partnership with Midbrook

Your full service factory for hire.Your cleaning process developerYour designer and builder of custom cleaning equipmentYour provider of production services

Page 3: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Introduction to MidbrookRegistered Minority Business EnterpriseOver 100 employeesDesign and build custom metal fabricationsDesign & build industrial, high production washers with over 5,000 machines in serviceProduction Services include:

Dunnage Washing High Pressure Deburring & Low Pressure Part Cleaning Light Machining and assembly Sorting and Inspection Storage

Midbrook services OEM Automotive manufacturers, Tier 1, 2 & 3 Automotive suppliers, Aerospace, Medical and General Manufacturing markets.

Page 4: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Brief History1976 – Founded as a custom metal fabrication house1978 - Offered aqueous-based cleaning systems under the brand name Hurricane with focus on process parameters and material handling methods to provide proper part orientation.1987 – Installed first custom, production cleaning unit in a Big 3 automotive plant 1997 – Build and Support High Pressure Deburring Equipment1998 – Offer contract production cleaning services to customers who do not wish to Purchase Equipment.2002 – Offer Cyclone line of low cost, standard, aqueous cleaning equipment.2003 – Becomes builder of Cap Snap Water Bottling Equipment2006 – Becomes North American distributor of Mac-Dry line of sealed solvent systems for critical clean applications.2006 – Introduces The Tempest to clean items in the Central Processing area of hospitals.

Page 5: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Client Base IncludesGeneral MotorsFord Motor CompanyDaimlerChryslerTRW AutomotiveVisteon AutomotiveDelphi AutomotiveMetaldyneBorg Warner

Benteler AutomotiveAisinToyotaVikingAmerican AxleDana CorporationSPX ContechSiemens

Page 6: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Midbrook Quality AchievementsFord Q1 achieved – 07/96

ISO-9001 certification achieved – 08/98

QS-9000-TE supplement achieved – 02/00

ISO-14001 achieved – 07/03

Registered Minority Company 07/03

ISO-9001-2000 achieved – 12/06

Page 7: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Steps to your Cleaning Solution

Midbrook investigates your manufacturing process and tests possible cleaning methodologies in our technology center to find the one combination best suited to your production needs.

We then take your requirements and design a system in AutoCAD® and/or 3D Solidworks® for approval.

We use state of the art laser cutting techniques and CNC machining tools to make repeatable, highest quality finished products.

Midbrook has over 160,000 square feet of manufacturing floor space, where our assembly team will build and run off the equipment to assure it meets the criteria expected.

Page 8: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Just Some Parts we have Washed Before

BearingsStampingsBrake CalipersFlywheel coversReaction PlatesCam ShaftsConnecting RodsCooling bodiesIntrument PanelsCrankcasesCylindersDie SetsDoor FramesTotesDunnageEngine Blocks

Steering knucklesEngine HeadsBearing CupsClutch PlatesShaftsExhaust ManifoldsFuel AdaptersHubsNuts, Bolts, WashersSolvent CanistersHand ToolsSteering WheelsChannel PlatesCarrier PlatesConverter HousingsSolar Panel

Injector BodiesOil Filter CansOil RailsPinsRotorsRefrigerator DoorsValve BodiesSlip YokesSplinesSprinkler HeadsStampingsTransmission PartsWheel DrumsPinion, Annulus, Planetary and Transfer Gears

Page 9: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Midbrook-Hurricane® Equipment Types

Immersion SystemsUltrasonicConveyor SystemsIndexing UnitsAuger DrumsReturn to OperatorCabinet Cleaning Systems

Many systems are a combination of some or all of the above systems.

Page 10: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Hurricane® Equipment Hurricane® washers can be configured

withmany material handling options,

including:Belt ConveyorIndexing FixtureRotary DrumRotating TableRotating BasketCarousal

Continued……

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Page 11: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Hurricane® Equipment Material Handling Continued

Agitation TankOverhead MonorailPush / PullPick & PlaceHigh PressureUltrasonics

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Page 12: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Industrial Parts Cleaning Systems

Page 13: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Industrial Parts Cleaning Systems

Page 14: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Industrial Parts Cleaning Systems

Page 15: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Belt Conveying SystemsBenefits – Modular in designExcellent flexibility in terms of parts, part

orientation and material handling.Simple, reliable material handling.

Drawbacks – Contact time correlates to increased length. Spray pattern difficult to focus while part in

constant motion.

Page 16: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Rotary/Auger Drum Systems

Benefits-Continuous or batch operationExcellent cleaning due to combination spray & immersionSimple load/unload featuresExcellent for small parts

Drawbacks-Possible part damage due to part-on-part contactLack of Lot Integrity

Page 17: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Indexing SystemBenefits –

• Allows for precision cleaning of complex parts.

• Opens the entire part surface to cleaning action.

• Excellent flexibility in terms of part orientation

and material handling.• Reduced footprint.

Drawbacks – • Must be fixtured.• Requires more sophisticated (or labor

intensive) material handling.• Can not handle multiple parts.

Page 18: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Cabinet Cleaning SystemBenefits –

• Single point load/unload.• Typically smaller system footprint.• Works well in low production environment.• Can handle baskets and large parts.

Drawbacks – • Multiple stage cleaning requires sophisticated controls, • Tends to cross-contaminate solutions.• Batch process

Page 19: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Equipment ConsiderationsStainless steel constructionSloped bottom tankMarine clean-out doorsEasy nozzle area accessAutomated water and compound make-upInsulationPower ExhaustMist Collection

Heat Package electric, gas, steam

Oil Removal skimmers (disk, belt,

rope) decant/weir systems Coalescers ultra/membrane

filtration

Particulate Filtration chip screens bag filters cartridge/media

filtration

Page 20: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Sealed Solvent Degreasing

Batch StyleHermetically sealed to reclaim nearly 100% of any solvent used.Perchlorethlyne Also known as PERC, is not banned and

has been used in precision parts cleaning for more than 50 years. The Mac Dry unit minimizes emissions and maximizes solvent recovery making this a smart choice.

Page 21: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Sealed Solvent Systems

Page 22: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Production ServicesMidbrook provides an alternative for those

companies who need to clean, debur or assemble parts.

Midbrook supplies:The equipmentThe LaborThe Floor Space

Page 23: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Production Services OverviewHigh Pressure DeburringRobotic Deflashing of Cast PartsSingle Piece Flow Spray ImpingementSingle Piece Flow Ultrasonic CleaningTumble Submersion CleaningBatch Style Sealed Solvent DegreasingLaser Cutting of Production Parts100% multiple inspection stations

Page 24: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Current Production Customers

General Motors (multiple plants)TRWFordMellingTechnical Automotive Compressor

Page 25: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Technology CenterCustom Cleaning Process Development

Cleanliness Testing to Assure Consistent Cleaning is being Achieved During Production.

Page 26: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Midbrook Technology Center

Page 27: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Cleanliness Verification Techniques

Millipore TestingParticle CountingCCD Camera (UV Photography)Black light test (Ultraviolet testing)Microscopy Visual, White Glove Analysis

Page 28: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Factory for HireCustom Metal Fabricator

Midbrook Provides design assistance

Midbrook Builds to a client print

Page 29: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Fabricated Assemblies include

StairsMachine Tool GuardingRacksCabinetsHoppersConveyorsTanksPlatforms

Page 30: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Laser Cutting4-axis capability precise to .005”Computerized RepeatabilityExcellent Prototype OpportunitiesQuick Cuts up to ½” thickness

Page 31: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Laser Cut Materials

Carbon SteelTool SteelStainless SteelTitaniumAluminum

Alloy SteelLexanAssorted PlasticsWoodPlexiglas

Page 32: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Cap Snap Water Bottler

Water bottling equipment made to the highest standards.

Automated bottling systems for washing, sanitizing, filling and capping 3 or 5 gallon bottles.

Automated Systems range from 150 to 3,000 bottles per hour.

All Cap Snap equipment meets or exceeds CE, IBWA, EBWA and FDA standards.

Page 33: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

The Tempest Medical Washer

A fully automatedLarge capacityFloor loading cleaning system

Intended for the Central Processing Unit in hospitals of all sizes and specialties.

Page 34: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

The Tempest Medical WasherThe Tempest provides a timed cycle of spray

cleaning, rinsing, sanitizing and drying of:Case cartsStretchersStands, Containers, UtensilsAny other large reusable healthcare items.

Page 35: Midbrook, Inc. Minority owned providers of part cleaning systems custom metal fabrications and production cleaning services

Make Midbrook your PartnerCustom Metal FabricationsProduction Factory for HireAqueous WashingSolvent CleaningHospital Central ProcessingWater Bottling