Mikrohårdhetsprovning med yttersta precision MICRO HARDNESS TESTING IN ULTIMATE PRECISION

Vickers DIN EN ISO 6507, ASTM E-384, ASTM E92

HV0.00025 HV0.0005 HV0.001 HV0.002 HV0.005 HV0.01 HV0.02

HV0.025 HV0.05 HV0.1 HV0.2 HV0.3 HV0.5 HV1

HV2 HV3 HV5 HV10 HV20 HV30 HV50

Knoop DIN EN ISO 4545, ASTM E-384, ASTM E92

Brinell DIN EN ISO 6506, ASTM E-10

HK0.00025 HK0.0005 HK0.001 HK0.002 HK0.005 HK0.01 HK0.02

HK0.025 HK0.05 HK0.1 HK0.2 HK0.3 HK0.5 HK1, HK2

1/1 1/2.5 1/5 1/10 1/30 2,5/31,25 2,5/62,5 5/62,5*

DIN EN ISO 18265 DIN EN ISO 50150 ASTM E140

2

BELASTNINGAR OCH METODERTest force range and force application

Integrerad konvertering / Integrated conversions

Capacitive 12” touch displayCapacitive 12” touch display

Korsbord XY

XY-cross slide

Korsbord XY

Översikts kamera

Sample image camera

Provbord Ø100mm

Test anvil

Software

Utökat lastområde / Test force extension (optional)

Elektroniskt kontrollerad lastpåläggning möjliggör en snabb och exakt

hårdhetsmätning och också en smidig växling av last, dessutom en för-

bättrad fokusering.

Electronically controlled test forces ensure quick and precise hard-

ness testing as well as rapid test method changeover (maintenance

free) and automatic recognition of the focus height.

Dödviktssystem Dead weight systems

Elektroniskt kontrollerad Electronically controlled

*) > 30 HBW

Korsbord XY

XY-cross slide

MÖJLIGA PROVMETODER OCH KONVERTERINGARSupported test methods and conversions

THE VARIANTS

Varianter

0,25 g 50 g 10 kg

0,25 g 100 g 31,25 kg

0,25 g 200 g 62,5 kg

3

Varianter

DIGITAL CROSS SLIDE WITH DATA FEEDBACK

Digitalt mätbord med dataåterkoppling

OPTION

4

420 mm

145

mm

300 mm

1 2 3

En sofi stikerad konstruktion i anodiserad aluminium möjliggör ett

stort utrymme för provning. Det automatiserade X-Y bordet kan

utrustas med ex. provhållare för 8 st. prover. Vidare kan olika

kundanpassade hållare skapas i mjukvaran.

Revolver med 6 positioner är standard på alla modeller

och erbjuder där med utrymme för olika testmetoder.

Som exempel kan den utrustas med 3 olika objektiv och

intryckskroppar för Vickers, Knoop och Brinell.

Den elektroniska styrenheten möjliggör en snabb, noga

och känslig positionering av provhuvudet. Viktlös, skarp

och kollisions säker positionering av provhuvudet (0,01

upp till 20mm/sek). Denna extra Z-axel möjliggör detta.

EXAKT POSITIONERING PÅETT STORT PROVUTRYMME

REVOLVER MED6 POSITIONER

DYNAMISKHÖJDINSTÄLLNING

The electronic movement control allows quick,

accurate and sensitive positioning of the test head.

Forceless, precise and collision-proof positioning

of the test head via rotating the control knob. (0.01

up to 20 mm/s). An additional Z-axis makes this

helpful function possible.

Exact positioning and large test room 6-fold measurement turret Dynamic height adjustment

Förfl yttningsmätning med hög-precisions glas skalor Direct path measurement with high-precision glass scale

Upplösning Resolution 0,5 μm

Maximal översikt Maximal visibility

Dynamisk Joystick (3 axlar X,Y,Z) Dynamic Joystick (3 axis X, Y, Z)

The 6-fold measurement turret is supplied as standard

in all models and off ers space for various test methods.

For example it can be equipped with 3 diff erent mag-

nifi cation lenses and the corresponding penetrators for

Vickers, Knoop or Brinell.

The sophisticated construction in anodized aluminium off ers a

large and well arranged test area. The fully automatic XY-slide

with high precision optic path measurement system can be

equipped i.e. with an 8-fold sample holder. Beyond that,

customer specifi c magazines can be managed and created in

the software.

HIGHLIGHTS & FEATURES

Finneser & Funktioner

PATENT

5

4 5

OPTION

AutoSnap

to the Movie »

KANTAVKÄNNINGEdge recognition

The function of the Qness software module Edge recogni-

tion is the automatic adaption of test row start points to the

sample edge when using project and sample templates.

The module increases the machines automation and is

the perfect add-on feature to the standardized AutoSnap

function.

The function of the Qness software module Edge recognition is the automatic ad-

aption of test row start points to the sample edge when using project and sample

templates. The module increases the machines automation and is the perfect

add-on feature to the standardized AutoSnap function.

IPC-TEKNIK / VRIDBAR INTRYCKSKROPPIPC-technique / Penetrator turnable

För första gången i hårdhetsmätning kan intry-

ckskroppen följa konturen på provet under test.

For the fi rst time in hardness testing the

indenter adapts itself fully automatically

parallel to the contour during the test

cycle.

IPC-Intryck Parallella med „C“Konturen. Operatören kan

anpassa intrycken helt parallellt till konturen på provet.

Med denna nya teknik kan olika material skikt provas

snabbt och exakt.

IPC - Indenter Parallel to Contour

The operator can adapt the indenter to the respective

contour, either manually or fully automatically.

Based on this new development diff erent material layers

can be tested precisely.

to the Movie »

Profi l på ytskiktSurface layer hardness profi le

OPTIONOPTIONOPTION IPC-TECHNIC

OPTION

PATENT

IPC-TECHNIC

OPTION

PATENT

6

Mätvärdeshantering och testrapport hanteringData management and test report creation

CHD (Härddjupsmätning)CHD progression

StatistikNumerous statistics

Inmatning via virtuellt tangentbordInput by virtual keyboard

-Konternuerlig utväckling av mjukvaran

-Automatisk avläsning av intryck

-2X zoom för varje obkektiv

-Snabb fokusering

-Mäta om intryck manuellt

-Stor statistik utvärdering, kurvor, pelardiagram, histogram

-Mätvärden kan exporteras till „Exel“ i (CSV) format

-Detalj information till varje intryck

-A4 protokoll som pfd/direkt utskrift

-Inloggning i olika nivåer

- Across-the-line software design

- Fully automatic image analysis

- 4x zoom as standard for each lens

- Quick auto-focus

- Possibility for manual remeasurement

- Numerous statistic functions: bar graph, progression, histogram

- Measurement value list to export as „Excel“ (CSV via export confi gurator)

- Detailed information to each indent according to standard

- A4 protocol as PDF / direct print

- User management with diff erent security access levelsUSB för data export och import

Ergonomiskt annpassningsbar Ergonomically adaptable

Snabbt byte mellan intryckskropp och objektivQuick change between lenses and penetrators

USB for data export and data input

Stabilt aluminiumhus i hög kvalitet

High-quality and sturdy aluminium case

Kapazitives 12” Touch-DisplayCapacitive 12” touch display

ULTRA SIMPLE 12“ TOUCHSCREEN OPERATION

Dom enkla mätningarna på en 12“ pekskärm

OPTION

Automatisk ljusreglering Automatic brightness regulation

2X zoom sparar antal objektiv 4x zoom saves lenses

MULTI-TOUCH

7

Confi gurable protocol and data

presentation.Wide range of structuration

options for stored test item data. Adatable

content for export fi les and protocol

content simplifi es daily operation

with Qpix Control2 software.

Confi gurable protocol and data pre-

sentation. Wide range of structuration

options for stored test item data. Adap-

table content for export fi les and pro-

tocol content simplifi es daily operation

with Qpix Control2 software.

Maximal repeterbarhet. All specefi k testdata är spard

till respektive mätpunkt. Resultat kan kontroleras och

justeras en andra gång.

Maximum repeatability. All test specifi c data are

stored for every single test point. Test points can be

easily checked or tested a second time.

Skapa nya prover MätvärdenCreation of test data Test result management

1 2

Helautomatisk profi l mätningFully automatic row- and progression measurement

Konternuerlig och inovativ mätcykelAcross-the-line and intuitive test cycle

SETS NEW STANDARDS

sätter nya standarder

Kundanpassad provhållareCustomer specifi c sample holder

Identical samples can be set up in the software

in scale as 3D model.

Intuitive, structured and professional: Qpix Control2 heralds a new generation of hardness

testing software. It has been developed based on customer input and feedback to guarantee

maximum user-friendliness. New standards in hardness testing are now being established thanks

to the controlled test head with automatic height adjustment and contact-free gauging, complete

integration of the Qness sample holders, CAD compatibility with 3D component imaging and a wide

variety of easily comprehensible 3D control elements and view angles within the software.

Intuitive, structured and professional: Qpix Control2 heralds a new generation of hardness

testing software. It has been developed based on customer input and feedback to guarantee

maximum user-friendliness. New standards in hardness testing are now being established thanks

to the controlled test head with automatic height adjustment and contact-free gauging, complete

integration of the Qness sample holders, CAD compatibility with 3D component imaging and a wide

variety of easily comprehensible 3D control elements and view angles within the software.

Identical samples can be set up in the soft-

ware in scale as 3D model.

Se provet i olika förstoringar.View work pieces and test positions with diff erent fi elds of view

8

Provnummer Sample place No.

Mätmetod Measurement mode

Färgmärkning för ex. statistik

Colour allocation for statistics

Färdig mätt Measured

Innovative CAS technology (Collision Avoidance System) protects the mechani-

cal components in the device from collisions and operating errors by generating

3D preview calculations of all movements in the visualized testing area.

Innovative CAS technology (Collision Avoidance System) protects the mechani-

cal components in the device from collisions and operating errors by generating

3D preview calculations of all movements in the visualized testing area.

REVOLUTIONARY 3D OPERATING CONCEPT

Revoluionary 3D operating concept

MORE ACCURATE HARDNESS RESULTS RAPIDLY

CAS-Technic

3D-SmartView

LiveVision-Technic

InfoGraphic - Technic

9

The machine moves automatically to sample

holder height. Image of sample is taken auto-

matically.

AutoSnap – Speedy Row Set-up: Drag the row

of test points to the desired position. The serial

AutoSnap function corrects the starting point

of the test row automatically.

The test sequence is executed according to the

applicable hardness testing standards.

The machine moves automatically to sample

holder height. Image of sample is taken auto-

matically.

AutoSnap – Speedy Row Set-up: Drag the row

of test points to the desired position. The serial

AutoSnap function corrects the starting point of

the test row automatically.

The test sequence is executed according to the

applicable hardness testing standards.

A RESULT IN 3 STEPS

A result in3 steps

AutoSnap

1 LOAD SAMPLESLoad samples

2 LOAD ROWLoad row

3 START TEST SEQUENCEStart test sequence

Helautomatisk hårdhetsmätning: fl era prover och profi ler kan

skapas och utföras helt utan handpållägning (ex. 60 profi ler på

8 st. olika prover i en provomgång)

Fully automatic hardness testing: several progessions and

samples are created and completed „unmanned“

(i.e. 60 progressions on 8 diff erent samples in one test run)

Avståndet mellan testpunkterna kan genereras automatiskt så att det

uppfyller normerna.

The distances of test points are automatically set to minimum norm dis-

tance for more accurate execution of test results.

Time-saving test mode ‘Complete all indentations – then

evaluate’ and ‘Optimum Stop’ to complete test series as soon

as the lower hardness limit has been undercut.

Time-saving test mode ‘Complete all indentations – then

evaluate’ and ‘Optimum Stop’ to complete test series as soon

as the lower hardness limit has been undercut.

Med hjälp av den ljusterbara avläsningstekniken är det inte lika känsligt

med bra provytor. Det är också möjligt att mäta intryck på kritiska ytor

som (etsat, slipat etc..)

The adjustable surface indentation recognition function reduces the requi-

red eff ort of sample preparation for testing the hardness of non-optimum

surfaces. Hence, automatic indentation recognition is also possible on

critical surfaces (etching, grinding...).

MORE ACCURATE HARDNESS RESULTS RAPIDLY

Nogrannare hårdhetsmätning snabbare

OPTIMUM STOPOPTIMUM STOP

1 2 3

10

Optional software module „Plane hardness chart“ is the perfect aid for the detailed securing of plane chart

over the total cross section especially of heat treated samples. Already extremely important in material ex-

ploring, further with testing of weldings and last but not least in damage analysis.

The optional software module „Plane hardness chart“ is the perfect aid for the detailed securing of the

hardness distribution over the total cross section, especially of heat treated samples. This is extremely im-

portant in material exploration, and also for weld testing or in damage analysis.

Create areaCreate area

Defi ne gridDefi ne grid

Display in 2D or 3DDisplay in 2D or 3D

FURTHER APPLICATION / FURTHER APPLICATION

Homogene plane hardness chart on wire cross section

Homogenous plane hardness chart on wire cross section

Transparent hardness chart in3D on a welded sampleTransparent hardness chart in 3D on a welded sample

Test point sample on a non bed-ded specimenTest point pattern on a non- bedded specimen

View in 3D oder 2D View in 3D or 2D

PLANE HARDNESS CHART

Plane hardness chart

OPTION

21

11

Qpix CONTROL plug-in module: universal bi-directional data interface for order management. The hardness tester gets all order data

and test plans fully automatical. After the test run these are added with results and returned to the order management system. File im-

port and export is confi gurable freely and therefor adaptable individually.

For example order data and test plans can be loaded

directly from a central system by means of a bar code

scanner. So wrong inputs can be avoided.

Order data and test plans can be loaded directly from a

central system by means of a bar code scanner. So that

incorrect input can be avoided.

TEST DATA IMPORT AND EXPORTTEST DATA IMPORT AND EXPORT

FLEXIBLE DATA CONNECTION IN DATA BASE SYSTEMFLEXIBLE DATA CONNECTION IN DATA BASE SYSTEM

Extension Module Extension Module

Hardness TesterHardness TesterSample data, measurement results

Sample data, measurement results

ERP-systems Data base

ERP systemsData base

Qpix CONTROL plug-in module: universal bi-directional data interface for order management. The hardness tester collects all order

data and test plans fully automatically. After the test the data is added with results and returned to the order management system.

File import and export is freely confi gurable and individually adaptable.

Import fi le: Order data (XML, TXT)Import fi le:

Order data (XML, TXT)

Export fi le: Measurement results, Order data (XML, TXT)

Export fi le: Measurement results, Order data (XML, TXT)

Sample

data,

patte

rn

Sample

data,

patte

rn

Process slip, QR-code, BarcodeProcess sheet, QR-code, Barcode

DATA CONNECTION / DATA EXCHANGE

Data connection / data exchange

OPTION

12

1 2 3

Best orientation by simulatenous macro and micro view. Ideal for welding test or test point

positioning. Based to the grafi c display test points can be positioned acc. to norm.

Optimum orientation via simultaneous macro and micro view. Ideal for welding test or

test point positioning. Test points can be norm-positioned based on the graphic pre-

sentation.

Scan sample with sample image cameraScan sample with sample image camera

Sample image is assembledSample image is assembled

The sample image can be shown on

a 2nd monitor or included into a test

report

The sample image can be shown

on a 2nd monitor or included into a

test report

OVERVIEW IN LARGE FORMAT

Overview in large format

DoubleView-Technic

OPTION

13

Full automationperfected.

Full automation in perfection.

14

2 31

Det tidskrävande skapandet av intrycksmönster speciellt på kug-

ghjulsprovning minimeras med fördeffi nerade provmönster. Med

Q30A+ kan både härddjupskurvor (HV1) och kärnhårdhets punk-

ter (HV10/30) utföras med en provare. Givetvis genereras också

en rapport, som kan designas efter ert önskemål.

The time-consuming creation of test points, especially with tooth

fl ank testing, is minimized by means of pre-defi ned test templates.

With the Q30A+ the entire normed procedure between HV30 and

HV0,5 can be done by one single device. Certainly a correspon-

ding report is stored. The report can be adapted to customer

specifi cation.

-Idealisk för repeterbara mätningar/komponeneter

-Placering av provmönstret di rekt på provet med hjälp

av stödlinjer.

-Även utan fi xturer eller provhållare

-Översiktsbilden kan användas i rapporten

- Ideal for repeated tests / components

- Alignment of „test point layers“ directly on the

work piece with reference lines and bench marks

- No „fi x stop“ or sample holder needed

- The sample image can be used in the test report

ProvmönsterTest point layer

Översiktskamera (variantA+) bildyta 43X54mmSample image camera (variant A+)fi eld of view 43 x 54 mm

Med hjälp av den unikt designade revolvern kan prover

med olika höjd provas

Due to the unique design of the ultra dynamic mea-

surement turret, samples of diff erent heights can be

positioned in the test area. The innovative CAS tech-

nology prevents collisions.

AUTOMATIC HEIGHT CONTROLAutomatic height control

MÖNSTARFUNKTIONTemplate function

KUGG ESTNINGTooth fl ank testing

PRACTICAL APPLICATIONS

Praktiska hjälpmedel

CAS-Technic

Mapping-Technic

4 5 6

Utökat provområdeKundanpassad testhöjd eller djup

En portal lösning erbjuder ett stort provom-

råde i låglast (mikro) provnings området.

Extended test areaCustomer-specifi c test height and throat depth

A portal solution off ers superior large traverse

paths and opens new possibilities in micro-

/low-load-hardness testing.

Stort precisionsbord med glasskalorLarge high-precision XY-test slide with glass scales

Slaglängd / Stroke axisX 300 / Y 150mm

Alla provpunkter kan identifi eras individuellt

eller kundspecifi ka. Identifi eringen visas i re-

sultatlistan och i rapporten. En viktig funktion

för att senare kunna utföra en analys.

All test points can be identifi ed individu-

ally or to customer specifi cs. The label is

shown in the test result list and in the test

protocol. This is an important function for

later analyses.

IDENTIFIKATION AVENSKILFA PROVPUNKTERIdentifi cation of single test points

The clear big and steady designed test room

creates universitality. Further to that direct

clamping of samples in vices reduces sample

preparation eff ort and extends operational area

of future test work.

The large, clearly-structured and robustly

designed test area allows the machine to per-

form a wider range of tests. In addition to that

direct clamping of samples in vices reduces

sample preparation and extends the operatio-

nal area for future test work.

APPLICATIONVICEApplication vice

For evaluating the Klc value measure the 4

crack-lines acc. to standard. After that the

MPa√m value is evaluated

Automatically.

For evaluating the K1C value the 4

cracks are measured according to the

norm. After that the MPa√m value is

evaluated automatically.

CRACK LENGTH MEA-SUREMENTCrack length measurement

PRACTICAL APPLICATIONS

Praktiska hjälpmedel

OPTION

OPTION

OPTION

SPECIFIC

The Verder Scientific brands

Qness GmbH

Reitbauernweg 26

5440 Golling, Austria

+43 6244 34393

office@qness.at

www.qness.at

Lastområde / Test force range

Med utökat lastområde / with test force extension

50 g - 10 kg (0,49 - 98,1 N)

0,25 g - 10 kg (0,00245 - 98,1 N)

100 g - 31,25 kg (0,98 - 306,6 N)

0,25 g - 31,25 kg (0,00245 - 306,6 N)

200 g - 62,5 kg (1,96 - 613,1 N)

0,25 g - 62,5 kg (0,00245 - 613,1 N)

Revolver / Tool changer 6-positioner motordriven / 6-fold, motorized

Mjukvara / Software

Provbord / Test anvil/Cross slide Ø 100 mm motoriserat / motorized Ø 100 mm motoriserat / motorized Ø 100 mm motoriserat / motorized

Slaglängd X/Y/Z / Traverse path X/Y/Z Z 145 mm X 150 / Y 150 / Z 145 mm Z 145 mm X 150 / Y 150 / Z 145 mm Z 145 mm X 150 / Y 150 / Z 145 mm

Vikt / Weight of basic machine 52 kg 58 kg 58 kg 52 kg 58 kg 58 kg 52 kg 58 kg 58 kg

Datagränssnitt / Data interface3x USB, 1x Ethernet, 1x RS232

1x USB3.0: InterfacePC-Hardness tester / Inter-face PC-Hardness tester

3x USB, 1x Ethernet, 1x RS232

1x USB3.0: InterfacePC-Hardness tester / Inter-face PC-Hardness tester

3x USB, 1x Ethernet, 1x RS232

1x USB3.0: InterfacePC-Hardness tester / Inter-face PC-Hardness tester

Översiktskamera / Sample image camera - - Ja / Yes - - Ja / Yes - - Ja / Yes

Camera system / Camera system18 MP color camera/ 18 MP color camera

2x 18 MP Farbkamera

18 MP color camera/ 18 MP color camera

2x 18 MP Farbkamera

18 MP color camera / 18 MP color camera

2x 18 MP Farbkamera

Max. provvikt / Max. work piece weight 50 kg

Strömkälla / Power supply 230~1/N/PE, 110~1/N/PE

Eff ekt / Max. power consumption ~ 200 W

TILLBEHÖR OCH OPTIONER / Accessories and options

Generellt / GeneralObjektiv (2,5x, 4x, 10x, 20x, 40x, 65x, 100x), Intryckskroppar (Vickers, Knoop, Brinell)

Lenses (2.5x, 4x, 10x, 20x, 40x, 65x, 100x), Penetrators (Vickers, Knoop, Brinell)

Provhållare / Sample holder 1-prov, 4-prov ((Ø 30 / 40 / 50 mm), 8-prov (Ø 30 / 40 mm) / 1-fold, 4-fold (Ø 30 / 40 / 50 mm), 8-fold (Ø 30 / 40 mm)

Provbord / Cross anvilmanuell / manual *

X 300 x Y 150 mmmanuell / manual *

X 300 x Y 150 mmmanuell / manual *

X 300 x Y 150 mm

*Dimensioner 150X150mm Slaglängd 25X25 mm via analog/digitala mikrometerskruvar / Dimensions 150 x 150 mm Traverse path X 25 / Y 25 / Z 125 mm via analog or digital micrometer

08/2018 Med förbehåll för tekniska ändringar och fel.Subject to technical changes and print errors.

M versionM version

A/A+ versionA/A+ version

Additional modules and accessories can be viewed using the online product confi gurator at www.qness.atAdditional modules and accessories can be viewed using the online product confi gurator at www.qness.at