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INTRODUCTION TO DAIRY SCIENCEPAUL EBNER , ASSOCIATE PROFESSOR, PURDUE ANIMAL SC IENCES
PRODUCED FOR THE USWDP FOOD TECHNOLOGY BR IDGE PROGRAM AT HEART UNIVERSITY
Afghanistan Milk Statistics# of total cattle (cows):
3.7 million
# of milking cows:2.2 million
Kilos of milk produced each year:945,000 t
Average yearly milk consumption:66 kilos/person
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Dairy Science• Dairy: every product made primarily from milk from all species of mammal-‐including milk• Milk• Powdered or dry milk• Separated cream• Dried whey• Butter• Ice Cream• Yogurt• Solid yogurts• Semi-‐solid yogurts• Drinkable yogurts• And much more!
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Milk Production Basics• Milk is highly nutritious• Close to a “perfect food”
• Milk is easily converted to value-‐added products• Examples: yogurt, cheese, butter, cream, etc.• Can increase profit• Can increase shelf-‐life
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
CHARACTERISTICS OF MILK
USWDP F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Solids in Milk• Milk is approximately 87% water• Milk solids: everything that makes up the remaining 13%• Total solids: all solids together• Solids, non-‐fat: all solids excluding the fat portion
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Solids in Milk• The solids of milk are what distinguishes milk from water. • Protein: heavier than water• Sugars: heavier than water• Fat: lighter than water• Result: Milk is always heavier than water
• Density of milk is determined by measuring its specific gravity
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Solids in Milk• Measuring the density of milk is easy• Done with a lactometer• Lactometer: hydrometer for milk• Can quickly and easily tell if something is added to milk based on density• We will do this in the lab
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Solids in Milk• Typical composition of raw milk:• Water: 87%• Fat: 4%• Protein: 3.5%• Sugars: 4.0%• Vitamins/minerals: < 0.5%
• Total solids = ??• Solids, non-‐fat = ??
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Solids in Milk• The composition of milk can significantly affect production of dairy products• Some yogurts require < 3.0% fat• Some yogurts require higher protein
• The composition of raw milk is heavily dependent on:• Animal genetics: for example, some species and breeds within species produce higher fat milk
• Animal feeding: high quality diets = high quality milk
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Solids in Milk• Fortunately, the composition of raw milk can be changed with some basic math• Example: • Have 3.8% fat milk• Have skim milk (~0.1% fat)• Need 3.0% fat milk
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Solids in Milk• Skim milk: ~0.1% fat
Pearson’s Square
3.0
3.8
0.1
2.9
0.8
So, to make 3.0% milk from 3.8% milk and 0.1% milk, you would add:0.8 L of 0.1% milk to2.9 L of 3.8% milk
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
pH• pH of good quality, raw milk is ~6.4 – 6.7• Knowing the proper pH of milk is very important for both quality and processing• Low pH:• Indication of spoilage and growth of bacteria (reduces shelf-‐life and profit)
• Interferes with yogurt, cheese production
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Basic Science of Yogurt• Chemically, when milk becomes yogurt it is changing from an emulsion to a colloid
• Emulsion: a mixture of two liquids, like oil and water. “Emulsion” comes from the latin word for “milk”. Milk is an emulsion of water and oil (milk fat)
• Colloid: a dispersion of solid particles in a liquid
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Basic Science of Yogurt
RAW MILK Emulsion of water
and fatpH: 6.5
% acidity: 0.17
Heated to 85C and cooled to ~45C
COOKED MILKStill an emulsion
No change in acidity
Bacterial culture added and incubated at 45C
YOGURTColloid of water and solid (protein)
pH: 4.0% acidity: 1.0
What exactly happened??
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Basic Science of Yogurt• The predominant protein in milk is casein• In raw milk casein forms micelles• Bacterial growth results in acid production• Acid (low pH) breaks up micelles• Casein then forms a net that traps water
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Basic Science of Yogurt• So, yogurt has
approximately the same composition of water, fat, protein, and sugar as raw milk, but the proteins (casein) have formed a net that traps water
• The water that you sometimes see on top of yogurt is just water that has escaped the trap!
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Microbial Component of Milk• Raw milk is never sterile• Bacteria (and other microorganisms) enter milk during collection:• From the environment• From animal itself• From the milker
• Pasteurization is designed to controlmicrobial populations
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Microbial Component of Milk• Pasteurization is designed to controlmicrobial populations• Pasteurization parameters:• Batch: 63C for 30 min• Continuous: 72C for 15 sec
• Destroys pathogens• Many types of bacteria can survive pasteurization
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Microbial Component of Milk• UHT: Ultra-‐High Temperature Pasteurization• > 135C for 1-‐2 seconds• Designed to kill ALL bacteria including spores• UHT milk has a shelf-‐life of about 6 – 9 months (if unopened)
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Microbial Component of Milk
Pasteurization System
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
ksu.edu.sa
Microbial Component of Milk• APC is used throughout the world to measure microorganisms in milk• Also called, TPC, VPC, etc. Essentially the same thing• TPC: Total Plate Count• VPC: Viable Plate
• Some standardsRaw Milk Pasteurized Milk
APC <106 CFU/mL <200 CFU/mLColiforms <200 CFU/mL undetectable
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Microbial Component of Milk• Because pasteurization does not kill all bacteria, very high initial bacteria counts in raw milk usually translate to unacceptably high bacteria counts even after pasteurization
• If initial counts are high (e.g., 107). Pasteurization may only reduce concentration to 103 – 104, then the remaining bacteria will grow to high concentrations very quickly
• High bacterial counts = quick spoilage = reduced shelf-‐life = loss of profit
• 7-‐10 days: shelf-‐life of high quality, pasteurized milk under refrigeration
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Mastitis• Mastitis: inflammation/infection of the udder
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
www.agcanada.com
Mastitis• Mastitis in milk producing animals is a world-‐wide problem:• More contamination of milk (many mastitis causing organisms are also human pathogens)
• Reduced quality of milk• Reduced profit• Animal welfare
• Most of the time mastitis is controlled by proper sanitation and hygiene of the milking environment
• In severe cases, animals have to be treated with antibiotics
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Mastitis Tests• Somatic Cell Count (SCC): test of quality of milk
• Somatic cells are mostly leukocytes
• The number of leukocytes increases when there is an infection
• These cells are “shed” from the udder to milk
• High Somatic Cell Counts in milk indicate the cow may have mastitis
• SCC < 300,000 indicates mastitis
• Good, quality milk should be < 100,000
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Milk Composition and Quality Tests• Worldwide, the most common and standard milk tests are:• 1. APC• 2. SCC• 2. Coliforms• 3. pH/acidity %• 4. Fat content• 5. Protein content
• Knowing how and WHY you do these tests is critical in measuring and understanding milk quality
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
ADULTERATION OF MILK
USWDP F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Adulteration• Adulteration: adding anything to milk, intentionally or unintentionally, that changes the composition, quality, or safety of milk
• Compounds used in adulteration are referred to as adulterants
• Milk is one of the most nutritious foods available, unfortunately it is also one of the easiest to adulterate
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Adulteration• Unintentional adulteration: antibiotic residues, detergents left in milk containers for washing
• Intentional adulteration is deliberate and done to make the milk appear that it is higher quality, more fresh, higher volume than it really is. It is done to cheat milk buyers and consumers• Result can be reduced milk quality and nutrition. In severe cases, people have died from adulterated milk
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Examples of Adulteraton• Antibiotic residues• Usually a case of unintended adulteration• Antibiotics are used to treat a sick animal and are easily passed to the udder and to milk• This is common if the milk producer does not understand antibiotic use• Milk from cows receiving antibiotics should be discarded or used for animal feed, etc.
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Examples of Adulteraton• Problems caused by antibiotic residues:• 1) Safety: at high concentrations it can be a health hazard• 2) ??
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Examples of Adulteraton• Water• Adding water is done simply to increase volume• Milk is sold to stores and to consumers based on weight or volume• Milk that is >25% added water can have the same appearance as regular milk (higher in the case of skim milk)
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Examples of Adulteraton• Water• Positive: adding water reduces the density of milk and is easily detected with a lactometer• Negative: adding a second compound to milk adulterated with water can increase the density giving the appearance of normal milk• We will see this in the lab
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Examples of Adulteraton• Preservatives• Preservatives are regularly used in food production• They should never be added to milk• Adding preservatives:• Reduces bacterial growth giving the milk the appearance that it is fresh when it could be very old
• Reduces the ability to make any fermented dairy product (e.g., yogurt, cheese, etc.)
• Some commonly used preservatives are somewhat harmless (citric acid) while others are very dangerous (formaldehyde)
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Examples of Adulteraton• pH buffers• Buffer: a compound that prevents large changes in pH• Example: sodium carbonate, used in food production, but should never be in milk• When added, bacteria may grow, but there will be no change in pH (even though acid is being produced)• Result:• Old milk looks like new milk• Milk cannot be used for fermented products
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY
Examples of Adulteraton• Unfortunately, there is a long list of adulterants that can be used in milk to make it appear more nutritious, fresher, etc.
• Other examples include:• Adulterants that make milk appear to have more cream (soap)• Adulterants that make milk appear to be higher in fat (vegetable oil)
• Adulterants that make milk to be higher in protein (melamine)
• Adulterants can significantly reduce the quality, safety, and usability of milk = loss of profit
U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL EBNER, PHD, PURDUE UNIVERSITY