37
INTRODUCTION TO DAIRY SCIENCE PAUL EBNER, ASSOCIATE PROFESSOR, PURDUE ANIMAL SCIENCES PRODUCED FOR THE USWDP FOOD TECHNOLOGY BRIDGE PROGRAM AT HEART UNIVERSITY

Milk Quality Lecture Materials

Embed Size (px)

Citation preview

INTRODUCTION  TO  DAIRY  SCIENCEPAUL  EBNER ,  ASSOCIATE  PROFESSOR,  PURDUE  ANIMAL  SC IENCES

PRODUCED  FOR  THE  USWDP  FOOD  TECHNOLOGY  BR IDGE  PROGRAM  AT  HEART  UNIVERSITY

Afghanistan  Milk  Statistics#  of  total  cattle  (cows):

3.7  million

#  of  milking  cows:2.2  million

Kilos  of  milk  produced  each  year:945,000  t

Average  yearly  milk  consumption:66  kilos/person

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Dairy  Science• Dairy:    every  product  made  primarily  from  milk  from  all  species  of  mammal-­‐including  milk• Milk• Powdered  or  dry  milk• Separated  cream• Dried  whey• Butter• Ice  Cream• Yogurt• Solid  yogurts• Semi-­‐solid  yogurts• Drinkable  yogurts• And  much  more!

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Milk  Production  Basics• Milk  is  highly  nutritious• Close  to  a  “perfect  food”

• Milk  is  easily  converted  to  value-­‐added  products• Examples:    yogurt,  cheese,  butter,  cream,  etc.• Can  increase  profit• Can  increase  shelf-­‐life

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

CHARACTERISTICS  OF  MILK

USWDP F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Solids  in  Milk• Milk  is  approximately  87%  water• Milk  solids:    everything  that  makes  up  the  remaining  13%• Total  solids:  all  solids  together• Solids,  non-­‐fat:    all  solids  excluding  the  fat  portion

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Solids  in  Milk• The  solids  of  milk  are  what  distinguishes  milk  from  water.  • Protein:    heavier  than  water• Sugars:    heavier  than  water• Fat:    lighter  than  water• Result:    Milk  is  always heavier  than  water

• Density of  milk  is  determined  by  measuring  its  specific  gravity

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Solids  in  Milk• Measuring  the  density  of  milk  is  easy• Done  with  a  lactometer• Lactometer:    hydrometer  for  milk• Can  quickly  and  easily  tell  if  something  is  added  to  milk  based  on  density• We  will  do  this  in  the  lab

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Solids  in  Milk• Typical  composition  of  raw  milk:• Water:    87%• Fat:  4%• Protein:  3.5%• Sugars:  4.0%• Vitamins/minerals:  <  0.5%

• Total  solids  =  ??• Solids,  non-­‐fat  =  ??

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Solids  in  Milk• The  composition  of  milk  can  significantly  affect  production  of  dairy  products• Some  yogurts  require  <  3.0%  fat• Some  yogurts  require  higher  protein

• The  composition  of  raw  milk  is  heavily  dependent  on:• Animal  genetics:  for  example,  some  species  and  breeds  within  species  produce  higher  fat  milk

• Animal  feeding:    high  quality  diets  =  high  quality  milk

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Solids  in  Milk• Fortunately,  the  composition  of  raw  milk  can  be  changed  with  some  basic  math• Example:  • Have  3.8%  fat  milk• Have  skim  milk  (~0.1%  fat)• Need  3.0%  fat  milk

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Solids  in  Milk• Skim  milk:  ~0.1%  fat

Pearson’s  Square

3.0

3.8

0.1

2.9

0.8

So,  to  make  3.0%  milk  from  3.8%  milk  and  0.1%  milk,  you  would  add:0.8  L  of  0.1%  milk  to2.9  L  of  3.8%  milk

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

pH• pH  of  good  quality,  raw  milk  is  ~6.4  – 6.7• Knowing  the  proper  pH  of  milk  is  very  important  for  both  quality  and  processing• Low  pH:• Indication  of  spoilage  and  growth  of  bacteria  (reduces  shelf-­‐life  and  profit)  

• Interferes  with  yogurt,  cheese  production

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Basic  Science  of  Yogurt• Chemically,  when  milk  becomes  yogurt  it  is  changing  from  an  emulsion to  a  colloid

• Emulsion:    a  mixture  of  two  liquids,  like  oil  and  water.    “Emulsion”  comes  from  the  latin word  for  “milk”.    Milk  is  an  emulsion  of  water  and  oil  (milk  fat)

• Colloid:  a  dispersion  of  solid  particles  in  a  liquid

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Basic  Science  of  Yogurt

RAW  MILK  Emulsion  of  water  

and  fatpH:  6.5

%  acidity:  0.17

Heated  to  85C  and  cooled  to  ~45C

COOKED  MILKStill  an  emulsion

No  change  in  acidity

Bacterial  culture  added  and  incubated  at  45C

YOGURTColloid  of  water  and  solid  (protein)

pH:  4.0%  acidity:  1.0

What  exactly  happened??

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Basic  Science  of  Yogurt• The  predominant  protein  in  milk  is  casein• In  raw  milk  casein  forms  micelles• Bacterial  growth  results  in  acid  production• Acid  (low  pH)  breaks  up  micelles• Casein  then  forms  a  net  that  traps  water

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Basic  Science  of  Yogurt• So,  yogurt  has  

approximately  the  same  composition  of  water,  fat,  protein,  and  sugar  as  raw  milk,  but  the  proteins  (casein)  have  formed  a  net  that  traps  water

• The  water  that  you  sometimes  see  on  top  of  yogurt  is  just  water  that  has  escaped  the  trap!

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Microbial  Component  of  Milk• Raw  milk  is  never  sterile• Bacteria  (and  other  microorganisms)  enter  milk  during  collection:• From  the  environment• From  animal  itself• From  the  milker

• Pasteurization is  designed  to  controlmicrobial  populations

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Microbial  Component  of  Milk• Pasteurization is  designed  to  controlmicrobial  populations• Pasteurization  parameters:• Batch:    63C  for  30  min• Continuous:  72C  for  15  sec

• Destroys  pathogens• Many  types  of  bacteria  can  survive  pasteurization

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Microbial  Component  of  Milk• UHT:    Ultra-­‐High  Temperature  Pasteurization• >  135C  for  1-­‐2  seconds• Designed  to  kill  ALL  bacteria  including  spores• UHT  milk  has  a  shelf-­‐life  of  about  6  – 9  months  (if  unopened)

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Microbial  Component  of  Milk

Pasteurization  System

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

ksu.edu.sa

Microbial  Component  of  Milk• APC  is  used  throughout  the  world  to  measure  microorganisms  in  milk• Also  called,  TPC,  VPC,  etc.    Essentially  the  same  thing• TPC:  Total  Plate  Count• VPC:    Viable  Plate

• Some  standardsRaw  Milk Pasteurized  Milk

APC <106 CFU/mL <200  CFU/mLColiforms <200  CFU/mL undetectable

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Microbial  Component  of  Milk• Because  pasteurization  does  not  kill  all  bacteria,  very  high  initial  bacteria  counts  in  raw  milk  usually  translate  to  unacceptably  high  bacteria  counts  even  after  pasteurization

• If  initial  counts  are  high  (e.g.,  107).  Pasteurization  may  only  reduce  concentration  to  103 – 104,  then  the  remaining  bacteria  will  grow  to  high  concentrations  very  quickly

• High  bacterial  counts  =  quick  spoilage  =  reduced  shelf-­‐life  =  loss  of  profit

• 7-­‐10  days:    shelf-­‐life  of  high  quality,  pasteurized  milk  under  refrigeration

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Mastitis• Mastitis:    inflammation/infection  of  the  udder

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

www.agcanada.com

Mastitis• Mastitis  in  milk  producing  animals  is  a  world-­‐wide  problem:• More  contamination  of  milk  (many  mastitis  causing  organisms  are  also  human  pathogens)

• Reduced  quality  of  milk• Reduced  profit• Animal  welfare

• Most  of  the  time  mastitis  is  controlled  by  proper  sanitation  and  hygiene  of  the  milking  environment

• In  severe  cases,  animals  have  to  be  treated  with  antibiotics

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Mastitis  Tests• Somatic  Cell  Count  (SCC):  test  of  quality  of  milk

• Somatic  cells  are  mostly  leukocytes

• The  number  of  leukocytes  increases  when  there  is  an  infection

• These  cells  are  “shed”  from  the  udder  to  milk

• High  Somatic  Cell  Counts  in  milk  indicate  the  cow  may  have  mastitis

• SCC  <  300,000  indicates  mastitis

• Good,  quality  milk  should  be  <  100,000

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Milk  Composition  and  Quality  Tests• Worldwide,  the  most  common  and  standard  milk  tests  are:• 1.    APC• 2.    SCC• 2.    Coliforms• 3.    pH/acidity  %• 4.    Fat  content• 5.    Protein  content

• Knowing  how  and  WHY  you  do  these  tests  is  critical  in  measuring  and  understanding  milk  quality

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

ADULTERATION  OF  MILK

USWDP F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Adulteration• Adulteration:    adding  anything  to  milk,  intentionally  or  unintentionally,  that  changes  the  composition,  quality,  or  safety  of  milk

• Compounds  used  in  adulteration  are  referred  to  as  adulterants

• Milk  is  one  of  the  most  nutritious  foods  available,  unfortunately  it  is  also  one  of  the  easiest  to  adulterate

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Adulteration• Unintentional adulteration:    antibiotic  residues,  detergents  left  in  milk  containers  for  washing

• Intentional adulteration  is  deliberate  and  done  to  make  the  milk  appear  that  it  is  higher  quality,  more  fresh,  higher  volume  than  it  really  is.    It  is  done  to  cheat  milk  buyers  and  consumers• Result  can  be  reduced  milk  quality  and  nutrition.    In  severe  cases,  people  have  died  from  adulterated  milk

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Examples  of  Adulteraton• Antibiotic  residues• Usually  a  case  of  unintended  adulteration• Antibiotics  are  used  to  treat  a  sick  animal  and  are  easily  passed  to  the  udder  and  to  milk• This  is  common  if  the  milk  producer  does  not  understand  antibiotic  use• Milk  from  cows  receiving  antibiotics  should  be  discarded  or  used  for  animal  feed,  etc.

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Examples  of  Adulteraton• Problems  caused  by  antibiotic  residues:• 1)    Safety:    at  high  concentrations  it  can  be  a  health  hazard• 2)    ??

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Examples  of  Adulteraton• Water• Adding  water  is  done  simply  to  increase  volume• Milk  is  sold  to  stores  and  to  consumers  based  on  weight  or  volume• Milk  that  is  >25%  added  water  can  have  the  same  appearance  as  regular  milk  (higher  in  the  case  of  skim  milk)

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Examples  of  Adulteraton• Water• Positive:    adding  water  reduces  the  density  of  milk  and  is  easily  detected  with  a  lactometer• Negative:    adding  a  second  compound  to  milk  adulterated  with  water  can  increase  the  density  giving  the  appearance  of  normal  milk• We  will  see  this  in  the  lab

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Examples  of  Adulteraton• Preservatives• Preservatives  are  regularly  used  in  food  production• They  should  never  be  added  to  milk• Adding  preservatives:• Reduces  bacterial  growth  giving  the  milk  the  appearance  that  it  is  fresh  when  it  could  be  very  old

• Reduces  the  ability  to  make  any  fermented  dairy  product  (e.g.,  yogurt,  cheese,  etc.)

• Some  commonly  used  preservatives  are  somewhat  harmless  (citric  acid)  while  others  are  very  dangerous  (formaldehyde)

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Examples  of  Adulteraton• pH  buffers• Buffer:    a  compound  that  prevents  large  changes  in  pH• Example:    sodium  carbonate,  used  in  food  production,  but  should  never  be  in  milk• When  added,  bacteria  may  grow,  but  there  will  be  no  change  in  pH  (even  though  acid  is  being  produced)• Result:• Old  milk  looks  like  new  milk• Milk  cannot  be  used  for  fermented  products

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY  

Examples  of  Adulteraton• Unfortunately,  there  is  a  long  list  of  adulterants  that  can  be  used  in  milk  to  make  it  appear  more  nutritious,  fresher,  etc.

• Other  examples  include:• Adulterants  that  make  milk  appear  to  have  more  cream  (soap)• Adulterants  that  make  milk  appear  to  be  higher  in  fat  (vegetable  oil)

• Adulterants  that  make  milk  to  be  higher  in  protein  (melamine)

• Adulterants  can  significantly  reduce  the  quality,  safety,  and  usability  of  milk  =  loss  of  profit

U SWD P F O O D T E C H N O L O G Y B R I D G E P R O G R A M AT H E R AT U N I V E R S I T YPAUL  EBNER,  PHD,  PURDUE  UNIVERSITY