MILLER - Plasmarezaci

Rated Output(Three-phase input only)100 A at 160 VDC, 80% Duty Cycle (380 – 575 V)50% Duty Cycle (230 V), 40% Duty Cycle (208 V)

Cutting CapabilityRated: 1-1/4 in (32 mm)Quality: 1-1/2 in (38 mm)Sever: 1-3/4 in (44 mm)

WeightWith torch: 97 lb (44 kg)

Required InputPressure/Flow9.2 SCFM (260 L/min) at 90 PSI MIN (621 kPa) 120 PSI MAX (828 kPa)

Industrial ApplicationsHeavy FabricationManufacturing

ProcessesAir Plasma Cuttingand Gouging

Spectrum® 1251 Air PlasmaCutting and Gouging

Issued March 2007 • Index No. PC/11.0

The Power of Blue®.

Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA

Web Sitewww.MillerWelds.com

International HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125

ICE-100T torch includes a drag shield thatattaches to the cup and holds the tip off theworkpiece. This permits the operator to dragthe torch on the workpiece while cutting,which increases operator comfort and makestemplate cutting easier.

Postflow cooling circuit cools the torch andconsumables with postflow air after yourelease the trigger, extending the life of torchand consumables.

Patented Ultra-QuickConnect™ torch offersthe fastest plasma torchconnection and removalin the industry.

Starts without high-frequency so it will notinterfere with or damage controls orcomputers.

CNC/robotic machine interface is standardon all units, allowing automated control andrapid changeover to mechanized operation.

Consumables storage compartmentprovides convenient access to consumablesand parts.

Auto-Line™ automatically connects unit toany primary input voltage from 208 to 575volts three-phase, 50 or 60 Hz.

LVC™ line voltage compensation providespeak performance power under variableinput voltage conditions (176–630 V) forsteady cuts and cleaner ending cuts.

Auto-Refire™ technology provides ultimateconvenience by automatically controllingthe pilot arc when cutting expanded metal ormultiple pieces of metal. The pilot arc willswitch in and out as fast as needed whencutting expanded metal and providesmaximum power for cutting thicker metal— all automatically! No need for manual re-triggering, reducing user hand fatigue.

Portable and powerful — cuts up to 1-3/4 in(44 mm) yet weighs only 97 lb (44 kg).

Wind Tunnel Technology™ prevents dustand particles from damaging internalcomponents. Also, the Fan-On-Demand™

cooling system only operates whenneeded, reducing the amount of airbornedust/dirt pulled through the unit.

Superior gouging capability provides anextremely long gouging arc for those hard-to-reach, heavy applications. Plasmaarc gouging produces less dust, smoke and other harmful environmental hazardscompared to carbon arc gouging.

Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.

QuickSpecs

Miller’s rugged ICE-100T torch providesa rated cut of 1-1/4 in (32 mm), longerconsumable life, and a torch cable thatis more resistant to burns and cuts.

Comes Complete With:ICE-100T hand-held torch with 25 ft(7.6 m) or 50 ft (15.2 m) cable, orICE-100TM machine-held torch with25 ft (7.6 m) or 50 ft (15.2 m) cable.Extra consumables suppliedHeavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable10 ft (3 m) power cordCNC/robotic remote cable kit(included w/machine-held torch pkg)

2

Input Power

3-phase

Rated Output

100 A at 160 VDC

Amps Input at Rated Output, 50/60 Hz208 V 230 V 400 V 460 V 575 V KVA KW

55 49 28 24 19 19.1 18.1

Duty Cycle

80% at 380 – 575 V50% at 230 V40% at 208 V

Net Weight with Torch

Net: 97 lb (44 kg)

Specifications (Subject to change without notice.)

Control Panel

Mild Steel Cutting Capability (Thickness to scale.)

Dimensions

H: 17 in (432 mm)W: 12-1/2 in (318 mm)D: 20-1/2 in (521 mm)

PlasmaGas

Air orNitrogenonly

Rated Cutting Performance

TO CONNECT TORCH1. ALIGN & PUSH TO ENGAGE2. TURN KEY TO LOCK

TO DISCONNECT TORCH1. UNLOCK KEY2. PUSH COLLAR TO RELEASE

CUT

SET TO 75 PSI

GOUGE

SET TO 60 PSI

1

6

7

5

3

4

2

1251

40

60 80

100

1. Power Switch2. Gas/Air Pressure Gauge3. Gas/Air Pressure Control4. Cut/Gouge Switch5. Output Control6. Power Light7. Trouble Lights

MATERIAL THICKNESS Inches (mm)

CUTT

ING

SPEE

D (In

ches

per

Min

ute)

CUTTING SPEED VS. MATERIAL THICKNESS

Aluminum Stainless Steel Mild Steel

0

20

40

60

80

100

120

140

160

1/4 3/8 1/2 5/8 3/4 1 1-1/4(6.4) (9.5) (12.7) (15.8) (19) (25.4) (31.8)

Rated Cutting Capacity10 inches per minute (minimum speed at whichan operator achieves a smooth, steady cut usinga hand-held torch).

Maximum Quality Cutting CapacityGood-quality cut achieved at lower speeds.

Sever Cut CapacityMaximum cut achieved in ideal conditions.

1-1/2 in (38 mm) 1-3/4 in (44 mm)1-1/4 in (32 mm)

Note: Recommended maximum piercing capacity for hand-held applications is 5/8 in (16 mm).For aluminum and other metals with high thermal conductivity, cutting capabilities will be derated as much as 30%.

RatedQuality

Sever

3

Replacement Torch and Consumables

ICE-100TM Machine-Held Torch#225 706 25 ft (7.6 m)#225 708 50 ft (15.2 m)

O-Ring#212 735

O-Ring#212 735

Electrode#212 724

Electrode#219 678

Swirl Ring#212 734

Swirl Ring#219 677

Electrode#212 724

Swirl Ring#212 734

Electrode#219 678

Swirl Ring#219 677

Standard Cutting - 40 Amp

Extended Cutting - 40 Amp



Standard Cutting - 100 Amp Machine Cutting - 100 Amp

Machine Cutting - 80 Amp









Gouging - 60 Amp

Gouging - 100 Amp

Shield#212 731

Shield#212 731

Drag Shield#219 685

Retaining Cap#219 684


Tip#212 725

Tip#219 676

Tip#219 679

Tip#219 681

Machine Shield#212 732


Tip#212 725



Tip#219 676



Tip#212 726



Tip#219 679

Deflector#212 736


Tip#212 729

Deflector#212 736


Tip#212 729

Deflector#212 736


Tip#219 682

Deflector#212 736


Tip#219 682

Deflector#212 736


Tip#212 728

Deflector#212 736


Tip#219 683

Tip#219 680

Tip#212 726

Drag Shield#212 730




Drag Shield#212 730


Drag Shield#212 730

Deflector#212 736


Tip#219 683


Gouging - 80 Amp

Deflector#212 736


Tip#212 728

Tip#212 727

Shield#212 731


ICE-100T Hand-Held Torch #225 702 25 ft (7.6 m)#225 704 50 ft (15.2 m)

Hand-Held Cutting Machine-Held Torch Cutting

Litho in USA

Distributed by:

Power Source and Options Stock No. Description Qty. Price

Spectrum® 1251 #907 305-01-1* With 25 ft (7.6 m) ICE-100T hand-held torchThree-phase, 208–575 VAC, 50/60 Hz, Auto-Line™ #907 305-01-2* With 50 ft (15.2 m) ICE-100T hand-held torchNote: Each Spectrum unit includes extra consumables #907 305-01-3* With 25 ft (7.6 m) ICE-100TM machine-held torch(2 standard electrodes, 1 standard tip, 1 gouge tip, #907 305-01-4* With 50 ft (15.2 m) ICE-100TM machine-held torch1 gouge shield, 1 extended tip, and 1 deflector). (Machine torch package includes CNC/Robotic remote cable

kit and remote pendant)

Replacement TorchesICE-100T Hand-Held Torch #225 702 25 ft (7.6 m). Order from Miller Service Parts

#225 704 50 ft (15.2 m). Order from Miller Service PartsICE-100TM Machine-Held Torch #225 706 25 ft (7.6 m). Order from Miller Service Parts

#225 708 50 ft (15.2 m). Order from Miller Service PartsConsumables See page 3

Accessories See above

Date: Total Quoted Price:

Ordering Information

Certified to both the Canadian and U.S. Standards for welding and plasma cutting equipment.*

Genuine Miller AccessoriesCNC/Robotic Remote Cable Kit #226 057 with 25 ft (7.6 m) torch#226 058 with 50 ft (15.2 m) torchConsists of an ICE-100TM mechanizedtorch and cable assemblies for CNC/Roboticinterface for remote start and okay-to-movefunctions as well as voltage-sensing. Alsoincludes remote pendant control with cable.Order from Miller Service Parts.

Remote Pendant Control #195 513Provides remote start and stop of the arcfor the ICE-100TM machine-held torch.Order from Miller Service Parts.

ICE-100T Consumable Kit#222 037Consumable kitincludes 6 electrodes(100 A), 3 tips (100 A),

2 ext tips (100 A), 1 gouge tip, 1 gougeshield, 1 retaining cup, 1 drag shield and 3 o-rings. Order from Miller Service Parts.

Torch Cable Covers #231 867 25 ft (7.6 m)#231 868 50 ft (15.2 m)

Suction/MagneticPivot Base #195 979

Add this to your cutting guide for convenientattachment to all flat surfaces. The extendedarm accommodates holes up to 30" diameter.

Plasma Circle-CuttingGuide #195 981 Cut straight lines orcircles up to 12 indiameter with ease.

Motor Guard Air Filter #042 306The filter is equipped with a 1/4 inch NPT portto match the fittings on most plasma systems;it has a rated airflow of over 45 SCFM.Replacement Filter Element #042 312Carton of four filters for use with motorguard air filter #042 306. Order from MillerService Parts.

RTI Filter and Bracket #195 425Dryer will remove water, dirtand oil as small as one micronwith 99.9% efficiency. Can bemounted on plasma cutter or onwall. Install as close as possibleto point of air consumption.

RTI Replacement Filter Element #212 771Order from Miller Service Parts.

No. 30A Economy Cartw/Cord Wrap #195 093This economical runninggear provides mobilitywith an angle for easyfront panel access andextra storage space.

No. 50HD Cart #300 026This heavy-duty cartaccommodates the Spectrum 125C, 375, 625,2050, 1000 and 1251.

Protective Cover #195 424Water-resistant, odor-freecover protects yourmachine’s finish.

MIG Gloves#227 821 Small#227 822 Medium#227 823 Large#227 824 X-Large

For medium-duty MIG welding andmetalworking tasks. Combination ofdurable top grain cowhide palm andabrasion-resistant pig split back sewn withKevlar® thread.

Metalworker Gloves#227 817 Small#227 818 Medium#227 819 Large#227 820 X-Large

Designed for the daily demands of themetalworker and material handler. Padded,goatskin palm with textured G-Grip™ patchfor excellent grip. Neoprene wrist withVelcro® closure for improved fit. NOTintended for use while welding.

1/8 in (3.2 mm)

ProcessesAir Plasma Cutting

Rated Output 12 A at 110 VDC, 35% Duty Cycle

Max. Open-Circuit Voltage 335 VDC

Weight 50 lb (22.7 kg)

Industrial ApplicationsHVACSheet MetalAuto Body RepairHome Hobby

QuickSpecs

Spectrum® 125C Air Plasma Cutting






In-Rush Current Control Circuit protects the unit incase of wrong voltage hook-up or voltage overload.

Constant output cutting power. The solid-state,constant-current design offers a consistent 12 ampcutting arc for continuous quality cutting up to 3/16 in steel.

Can be powered by any Miller engine drive with generator power output of 2 kW or more,such as the Bobcat or Trailblazer, or equivalentcompetitive equipment.

Built-in, heavy-duty industrial piston-drivencompressor provides long life and superior airflow.

ICE-12C 20 ft (6.1 m) torch with patented triggersafety guard, is ergonomically built and includesdrag tips for convenient cutting on all metals.


35% duty cycle is tested at 40° C (104° F)to give you the cutting power wheneveryou need it.


LVC™ line voltage compensation providespeak performance power under variableinput voltage conditions (98 to 132 volts)for steady and cleaner ending cuts.

Portable for all your applications.Spectrum® 125C comes complete withbuilt-in heavy-duty compressor and onlyweighs 50 lb, offering the operator a highlevel of portability and convenience.

No high-frequency starts that caninterfere with or damage controlsor computers.

Heavy-duty work clamp.

Constant Pilot Arc Control helps theoperator maximize tip life byeliminating the need to restart thearc at the beginning of each new cut.

Rated Cutting Capacity10 inches per minute (minimum speed at which an operatorachieves a smooth, steady cut using a hand-held torch).


3/16 in (4.2 mm)

Comes Complete With:ICE-12C torch with 20 ft (6.1 m) cable, 20 ft (6.1 m)work cable with clamp, and 10 ft (3 m) power cord.

Note: Recommended maximum piercing capacity for hand-held applications is 12 gauge.For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.

Rated Quality

2

Control Panel

1

2

3

125C

1. Power Switch2. Power Light3. Trouble Light

Cutting Performance


Model

115 V, 60 Hz

Amps Input at Rated Output, 1-Phase115 V KVA KW

20 2.4 2.0

Max. Open-Circuit Voltage

335 VDC

Rated Output

12 A at 110 VDC

Dimensions

H: 13-1/2 in (343 mm)W: 8-1/2 in (216 mm)D: 16 in (406 mm)

Weight with Torch

Net: 50 lb (22.7 kg)Ship: 55 lb (24.95 kg)

To determine the maximum rated cutting thickness of mild steel, follow the line fromthe 10 IPM (inches per minute) point on thecutting chart. The point at which this lineintersects the cutting curve determines themaximum recommended production cuttingthickness of the unit.

100

90

80

70

60

50

40

30

20

10

0 0.0

0.5

1.0

1.5

2.0

2.5

Cutti

ng S

peed

Met

ers/

Min

ute

Mild Steel Thickness Inches (mm)

Cutti

ng S

peed

Inch

es/M

inut

e

Cutting Speed vs. Material Thickness

0 18 ga.(1.2)

12 ga.(2.7)

7 ga.(4.6)

1/8(3.2)

1/4(6.4)

3/16(4.8)

Note: The rating is based on 10 IPM because this isthe minimum speed at which the operator achieves asmooth, steady cut when using a hand-held torch.

3

ICE-12C Consumable Kit #222 938Consumable kit includes 4 electrodes, 4 tips, 1 cup, 1 drag shield, 1 o-ring and silicone grease. Order from MillerService Parts.

Standoff Roller Guide #194 883Helps maintain recommended standoff distance when using extended consumables.

Plasma Circle-Cutting Guide #195 981Cut straight lines or circles up to 12 indiameter with ease.

Suction/Magnetic Pivot Base #195 979Add this to your cutting guide forconvenient attachment to all flat surfaces.The extended arm accommodates holes up to 30 in diameter.

No. 30A Economy Cart with Cord Wrap#195 093This economical running gear includesa cord wrap and provides mobility withan angle for easy front panel access andextra storage space.

Protective Cover #195 144Attractive, mildew-resistant, odor-free, waterproof cover protects yourmachine’s finish.

Genuine Miller Options and Accessories

Replacement Torch and ConsumablesDrag

Shield#196 929

RetainingCup

#197 567Tip

#196 926Electrode#196 925

SwirlRing

#196 927O-Ring

#196 935

O-Ring#196 933O-Ring

#196 934

RetainingCup

#196 928

ICE-12C Hand-Held Torch #195 172 20 ft (6.1 m)


Spectrum® 125C #907 149* Single-phase, 115 VAC, 60 HzNote: Each Spectrum unit includes ICE-12C, 20 ft (6.1 m) hand-held torchand extra consumables (2 standard electrodes, 2 standard tips).

Replacement Torch and ConsumablesICE-12C Hand-Held Torch #195 172 20 ft (6.1 m). Order from Miller Service PartsConsumables See page 3

AccessoriesICE-12C Consumable Kit #222 938 Includes 4 electrodes, 4 tips, 1 cup, 1 drag shield, 1 o-ring,

and silicone grease. Order from Miller Service PartsStandoff Roller Guide #194 883Plasma Circle-Cutting Guide #195 981Suction/Magnetic Pivot Base #195 979No. 30A Economy Cart with Cord Wrap #195 093Protective Cover #195 144Tips #196 926 Order from Miller Service PartsElectrodes #196 925 Order from Miller Service Parts



Litho in USA

Distributed by:

* ® Certified by Canadian Standards Association to both Canadian and U.S. Standards.NRTL/C

Comes Complete With:ICE-55C hand-held torch with 25 ft(7.6 m) or 50 ft (15.2 m) cable, or ICE-55CM machine-held torchwith 50 ft (15.2 m) cable. Extraconsumables suppliedHeavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable10 ft (3 m) power cord







The ICE-55C torch includes a drag shieldthat attaches to the cup and holds the tip1/8 in (3.2 mm) off the workpiece. Thispermits the operator to drag the torch onthe workpiece while cutting at full output,which increases operator comfort andmakes template cutting easier.

Auto-Line™ automatically links the Spectrum®

2050 to any primary input voltage from 208 to575 V, single- or three-phase, 50 or 60 Hz.

A standard feature, the pilot arcswitch in expanded metal modeallows operator to cut grates, chainlink fence, and other perforatedmetals without retriggering the gun.

Consumables storage compartment providesconvenient access to consumables and parts.

Can be powered by any Millerengine drive with generator power(e.g. Bobcat™) or equivalentcompetitive equipment. See page 3for engine drive compatibility andrecommended settings.

Postflow cooling circuit cools consumablesand torch with postflow air after you releasethe trigger. This feature extends life of thetorch and consumables.

Starts without high-frequency so itwill not interfere with or damagecontrols or computers.

Built-in gas/air filter/regulator ishoused inside the power source forprotection from transportationdamage. A standard air connection isalso provided on the back panel foreasy gas or air hookup.

Wind Tunnel Technology™ prevents abrasivedust and particles from damaging internalcomponents. Also, the Fan-On-Demand™

cooling system only operates when needed.In dirty or dusty environments, this featurereduces the amount of airborne dust/dirtpulled through the unit.

Portable, easy-to-carry unit weighsonly 86 lb (39 kg).


ICE-55C torch offers improved plasma flowcharacteristics for increased cutting speedsand longer consumable set life.

Rated Output55 A at 110 VDC, 60% Duty Cycle, 3-Phase55 A at 110 VDC, 50% Duty Cycle, 1-Phase

Cutting CapabilityRated: 7/8 in (22 mm)Quality: 1 in (25 mm)Sever: 1-1/4 in (32 mm)


Required InputPressure/Flow6 SCFM (170 L/min) at 90 PSI MIN (621 kPa) 120 PSI MAX (828 kPa)

Industrial ApplicationsConstructionMaintenance/RepairFabrication

ProcessesAir Plasma Cuttingand Gouging

QuickSpecs

2

Rated Output

55 A at 110 VDC, 60% duty cycle,3-Phase

55 A at 110 VDC, 50% duty cycle,1-Phase

Amps Input at Rated Output208 V 230 V 380 V 400 V 415 V 460 V 575 V KVA KW

21 20 10 10 10 9 8 7.6 7.4(7.9 @ 575 V)

36 33 — — — 16 13 7.5 7.4


280 VDC

Plasma Gas

Air orNitrogen only

Weight with Torch

Net: 86 lb (39 kg)

Ship:93.5 lb (42.4 kg)


Control Panel


Dimensions


Note: For any single- or three-phase voltage from 208 V to 575 V, the Amps Input at Rated Output is the same for 50 or 60 Hertz input power.

Cutting Performance

1

2 4

6

5

3

1.Gas/Air Pressure Adjustment Control2.Gas/Air Pressure Gauge3.Torch Connection Receptacle4.Output Control5.Pilot Arc Mode Switch6.Status and Troubleshooting Lights

To determine the maximum rated cutting thickness of mild steel, follow the line fromthe 10 IPM (inches per minute) point onthe cutting chart. The point at which thisline intersects the cutting curve determinesthe maximum recommended productioncutting thickness of the unit.


160150140130120110100 90 80 70 60 50 40 30 20 10 0

(3.2) (6.4) (9.5) (15.9) (22.3)

0.0

1.0

2.0

3.0

4.0

Cutti

ng S

peed

Met

ers/

Min

ute

Material Thickness Inches (mm)Mild Steel Aluminum Stainless

Cutti

ng S

peed

Inch

es/M

inut

e

Cutting Speed vs. Material Thickness

0 1/8 1/4 3/8 5/8 7/8(25.4)

1

7/8 in (22 mm) 1 in (25 mm) 1-1/4 in (32 mm)

Rated Cutting Capacity10 inches per minute (minimum speed at which an operator achieves a smooth,steady cut using a hand-held torch).



Note: Recommended maximum piercing capacity for hand-held applications is 7/16 in (11 mm).For aluminum and other metals with high thermal conductivity, cutting capabilities will be derated as much as 30%.

RatedQuality

Sever

3

Genuine Miller AccessoriesRemote Pendant Control #180 605Provides remote start and stop of the arcfor the ICE-55CM machine-held torch.

ICE-55C ConsumableKit #222 941Consumable kitincludes 4 standardelectrodes, 4 standardtips, 2 ext electrodes, 2 ext tips, 1 gouge

tip, 1 gouge shield, 1 drag shield, 1 retaining cup, 3 o-rings and siliconegrease. Order from Miller Service Parts.

Plasma Circle-CuttingGuide #195 981 Cut straight lines orcircles up to 12"diameter with ease.

Suction/MagneticPivot Base#195 979

Add this to your cutting guide for convenientattachment to all flat surfaces. The extendedarm accommodates holes up to 30" diameter.

Torch Cable Covers #231 867 25 ft (7.6 m)#231 868 50 ft (15.2 m)

Adapter Cord, Full KVA #300 158NEMA 14-50P to NEMA 6-50R. Adaptsengine drive 120/240 V plug to Spectrum®

240 V plug.

240 V Plug #119 172For connection to Bobcat,Trailblazer or Hobart Champion10,000 with a minimum of 8 KVA auxiliary power.

In-Line Air Filter Kit #228 926Mounts to the back of theSpectrum® 375 X-TREME™,375, 625, 2050, 1000, 1251.Includes male and female

1/4 in NPT quick disconnect fittings andhose for easy on/off connection. Thereplaceable filter element filters to .85microns. Order from Miller Service Parts.In-Line Air Filter Replacement Element#228 928Includes 1 replacement filter for in-line filter#228 926. Order from Miller Service Parts.

Motor Guard Air Filter #042 306This filter is equipped with a mountingbracket that allows installation on the top,side, or rear panel of most plasma cutters.The filter is equipped with a 1/4 in NPT portto match the fittings on most plasma systems;it has a rated airflow of over 45 SCFM.

Replacement Filter Element #042 312Carton of four filters for use with motorguard air filter #042 306. Order from Miller Service Parts.

RTI Filter and Bracket #195 425Dryer will remove water, dirtand oil as small as onemicron with 99.9% efficiency.Can be mounted on plasmacutter or on wall. Install asclose as possible to point ofair consumption.


No. 50HD Cart #300 026This heavy-duty cartaccommodates theSpectrum 125C, 375,625, 2050, 1000 and1251.

No. 30A EconomyRunning Gear and CordWrap #195 093Economical runninggear with angle for easyfront panel accessprovides storage forgloves and tools.

Protective Cover #195 271Mildew-resistant, odor-free, waterproofcover protects yourmachine’s finish.

MIG Gloves#227 821 Small#227 822 Medium#227 823 Large#227 824 X-LargeFor medium-duty

MIG welding and metalworking tasks.Combination of durable top grain cowhidepalm and abrasion-resistant pig split backsewn with Kevlar® thread.

Metalworker Gloves#227 817 Small#227 818 Medium#227 819 Large#227 820 X-LargeDesigned for the daily

demands of the metalworker and materialhandler. Padded, goatskin palm with texturedG-Grip™ patch for excellent grip. Neoprenewrist with Velcro® closure for improved fit.NOT intended for use while welding.

Engine Drive CompatibilityEquipment Generator Power (Continuous) Steel Quality Cut Spectrum Output Amp SettingBobcat™ 225 8000 watts (Pre Oct. 2003) 5/8 in 45 A, 240 V, full KVA plug

9500 (Post Oct. 2003) 3/4 in 50 A, 240 V, full KVA plugBobcat™ 250 9500 watts 3/4 in 50 A, 240 V, full KVA plugTrailblazer® 302 9500 watts 3/4 in 50 A, 240 V, full KVA plugTrailblazer® 302 Diesel 9500 watts 3/4 in 50 A, 240 V, full KVA plugTrailblazer®Pro 350 12,000 watts 7/8 in 55 A, 240 V, full KVA plugPipePro™ 304 12,000 watts 7/8 in 55 A, 240 V, full KVA plug

Includes Spectrum 2050models manufactured after(and including) serialnumber KJ283702.Note: LP powered machinesneed to be derated 15%.

FemaleReceptacle

Litho in USA

Distributed by:


Spectrum® 2050 #903 777-01-2* With ICE-55C, 25 ft (7.6 m) hand-held torchSingle-/three-phase, 208–575 VAC, 50/60 Hz #903 777-01-3* With ICE-55C, 50 ft (15.2 m) hand-held torchNote: Each Spectrum unit includes extra consumables #903 777-02-2* With ICE-55CM, 50 ft (15.2 m) machine-held torch(2 standard electrodes, 2 standard tips, 1 ext. electrode, (Machine torch package includes remote pendant1 ext. tip and 1 deflector). control #180 605)

Replacement TorchesICE-55C Hand-Held Torch #193 347 25 ft (7.6 m). Order from Miller Service Parts

#193 348 50 ft (15.2 m). Order from Miller Service PartsICE-55CM Machine-Held Torch #193 349 50 ft (15.2 m). Order from Miller Service PartsConsumables See page 3

AccessoriesRemote Pendant Control #180 605ICE-55C Consumable Kit #222 941 See page 3 for contents. Order from Miller Service PartsPlasma Circle-Cutting Guide #195 981Suction/Magnetic Pivot Base #195 979Torch Cable Covers See page 3Adapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Spectrum® 240 V plug240 V Plug #119 172In-Line Air Filter Kit #228 926 Order from Miller Service PartsIn-Line Air Filter Replacement Element #228 928 Order from Miller Service PartsMotor Guard Air Filter #042 306Replacement Filter Element #042 312 Order from Miller Service PartsRTI Filter and Bracket #195 425RTI Filter Replacement Element #212 771 Order from Miller Service PartsNo. 50HD Cart #300 026No. 30A Economy Cart #195 093Protective Cover #195 271MIG/Metalworker Gloves See page 3



® Certified by Canadian Standards Association to both Canadian and U.S. Standards.NRTL/C

*


Standard Cutting

ExtendedCutting

Gouging

Drag Shield

#192 053

Retaining Cup

#192 050 Standard

Tip #192 051

Standard Electrode #192 047

Swirl Ring

#192 049

O-ring #169 232

Deflector#177 888

RetainingCup

#192 050

Extended40 A Tip#192 052 Extended

Electrode#192 048

GougeShield

#192 203

RetainingCup

#192 050

Extended 55 A Tip*#192 056

StandardElectrode#192 047

Gouge Tip#192 204

ICE-55C Hand-Held Torch #193 347 25 ft (7.6 m)#193 348 50 ft (15.2 m)

ICE-55CM Machine-Held Torch#193 349 50 ft (15.2 m) *For drag cutting with extended

parts, recommended 40 ampmaximum output. A 1/8 in (3 mm)standoff is required for output over40 amps.

Rated Output80 A at 150 VDC, 60% Duty Cycle (230 – 575 V), 50% Duty Cycle (208 V), 3-Phase

80 A at 150 VDC, 40% Duty Cycle (230 V), 30% Duty Cycle (208 V), 1-Phase

Cutting CapabilityRated: 1 in (25.4 mm)Quality: 1-1/4 in (32 mm)Sever: 1-1/2 in (38 mm)

WeightWith torch: 92 lb (41.7 kg)

Required InputPressure/Flow7.8 SCFM (222 L/min) at 90 PSI MIN (621 kPa) 120 PSI MAX (828 kPa)

Industrial ApplicationsHeavy FabricationManufacturing

ProcessesAir Plasma Cutting and Gouging







The ICE-80T torch includes a drag shieldthat attaches to the cup and holds the tip 1/8 in (3.2 mm) off the workpiece. Thispermits the operator to drag the torch on theworkpiece while cutting at full output, whichincreases operator comfort and makestemplate cutting easier.

The ICE-80T/TM utilizes the sameconsumables as the ICE-80CX.

Postflow cooling circuit cools theconsumables and torch with postflow airafter you release the trigger. This featureextends life of torch and consumables.

Patented Ultra-QuickConnect™ torch offers the fastest plasma torchconnection and removalin the industry.

Starts without high-frequency so it will notinterfere with or damage controls or computers.

CNC/Robotic machine interface is standardon all units, allowing automated control andrapid changeover to mechanized operation.

Consumables storage compartment providesconvenient access to consumables and parts.

Auto-Line™ automatically connects unit to anyprimary input voltage from 208 to 575 voltssingle- or three-phase, 50 or 60 Hz.

LVC™ line voltage compensation providespeak performance power under variable inputvoltage conditions (176–630 V) for steadycuts and cleaner ending cuts.

Auto-Refire™ Technology provides ultimatecustomer convenience by automaticallycontrolling the pilot arc when cutting expandedmetal or multiple pieces of metal. The pilot arc will switch in and out as fast as neededwhen cutting expanded metal and providesmaximum power for cutting thicker metal —all automatically! No need for manual re-triggering which reduces user hand fatigue.

Portable powerful package that cutsup to 1-1/2 in (38 mm) but weighsonly 92 lb (41.7 kg).

Wind Tunnel Technology™ prevents abrasive dustand particles from damaging internal components.Also, the Fan-On-Demand™ cooling system onlyoperates when needed, reducing the amount ofairborne dust/dirt pulled through the unit.

Superior gouging capability provides anextremely long gouging arc for those hard-to-reach, heavy applications. Plasmaarc gouging produces less dust, smokeand other harmful environmental hazardscompared to carbon arc gouging.


QuickSpecs

Miller’s rugged ICE-80T torch provides anincreased rated cut of 1 in, longerconsumable life, and a torch cable that ismore resistant to burns and cuts.

Comes Complete With:ICE-80T hand-held torch with 25 ft(7.6 m) or 50 ft (15.2 m) cable, or ICE-80TM machine-held torch with 25 ft (7.6 m) or 50 ft (15.2 m)cable. Extra consumables suppliedHeavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable10 ft (3 m) power cordCNC/Robotic remote cable kit(included w/machine-held torch pkg)

2

Input Power

3-phase

1-phase

Rated Output

80 A at 150 VDC

80 A at 150 VDC

Amps Input at Rated Output, 50/60 Hz208 V 230 V 400 V 460 V 575 V KVA KW

41 36 21 18 14 14.6 13.7

69 62 — — — 14.3 14.4

Duty Cycle

230 – 575 V at 60%208 V at 50%

230 V at 40%208 V at 30%

Net Weight with Torch

Net: 92 lb (41.7 kg)


Control Panel


Dimensions

H: 17 in (432 mm)W: 12-1/2 in(318 mm)D: 20-1/2 in (521 mm)

PlasmaGas

Air orNitrogenonly

Cutting Performance

TO CONNECT TORCH1. ALIGN & PUSH TO ENGAGE2. TURN KEY TO LOCK

TO DISCONNECT TORCH1. UNLOCK KEY2. PUSH COLLAR TO RELEASE

CUT

SET TO 70 PSI

GOUGE

SET TO 60 PSI

1

6

7

5

3

4

2

1000

1. Power Switch2. Gas/Air Pressure Gauge3. Gas/Air Pressure Control4. Cut/Gouge Switch5. Output Control6. Power Light7. Trouble Lights

To determine the maximum rated cuttingthickness, follow the dashed line from the 10 IPM (inches per minute) point on thecutting chart. The point at which this lineintersects the cutting curve determines themaximum recommended production cuttingthickness of the unit.

1/8 1/4 3/8 1/2 5/8 3/4 7/8 1

MILD STEEL THICKNESS (inches)

CUTT

ING

SPEE

D (in

./min

.)

0

2010

40

60

80

100

120

140

160

180

200


Rated Cutting Capacity10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).



1-1/4 in (32 mm) 1-1/2 in (38 mm)1 in (25.4 mm)

Note: For aluminum and other metals with high thermal conductivity,cutting capabilities will be derated as much as 30%.

Note: Recommended maximum piercing capacity for hand-held applications is 1/2 in (12.7 mm).

RatedQuality

Sever


3

Genuine Miller AccessoriesCNC/Robotic Remote Cable Kit #195 432 with 25 ft (7.6 m) torch#300 027 with 50 ft (15.2 m) torchConsists of an ICE-80TM mechanized torchand cable assemblies for CNC/Roboticinterface for remote start and okay-to-movefunctions as well as voltage-sensing.Includes remote pendant control with cable.Order from Miller Service Parts.

Remote Pendant Control #195 513Provides remote start and stop of the arcfor the ICE-80TM machine-held torch.Order from Miller Service Parts.

ICE-80T Consumable Kit #222 942Consumable kit includes 6 standardelectrodes, 3 tips (80 A), 2 ext tips (80 A),1 gouge tip, 1 gouge shield, 1 retainingcup, 1 drag shield and 3 o-rings. Orderfrom Miller Service Parts.

Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 inch diameter with ease.

Suction/Magnetic Pivot Base #195 979Add this to your cutting guide for convenientattachment to all flat surfaces. The extendedarm accommodates holes up to 30" diameter.

Torch Cable Covers #231 867 25 ft (7.6 m)#231 868 50 ft(15.2 m)

Motor Guard Air Filter #042 306The filter is equipped with a 1/4 in NPT port tomatch the fittings on most plasma systems;it has a rated airflow of over 45 SCFM.

Replacement Filter Element #042 312Carton of four filters for use with motorguard air filter #042 306. Order from MillerService Parts.

RTI Filter and Bracket #195 425Dryer will remove water, dirtand oil as small as one micronwith 99.9% efficiency. Can bemounted on plasma cutter oron wall. Install as close aspossible to point of airconsumption.


No. 30A EconomyCart with CordWrap #195 093This economicalrunning gearprovides mobilitywith an angle foreasy front panelaccess and extrastorage space.

No. 50HD Cart#300 026This heavy-dutycart accommodatesthe Spectrum125C, 375, 625,2050, and 1000.

Protective Cover#195 424Water-resistant,odor-free coverprotects yourmachine’s finish.

MIG Gloves#227 821 Small#227 822 Medium#227 823 Large#227 824 X-LargeFor medium-duty MIG welding andmetalworking tasks.

Combination of durable top grain cowhidepalm and abrasion-resistant pig split backsewn with Kevlar® thread.

Metalworker Gloves#227 817 Small#227 818 Medium#227 819 Large#227 820 X-LargeDesigned for the dailydemands of the

metalworker and material handler. Padded,goatskin palm with textured G-Grip™ patchfor excellent grip. Neoprene wrist withVelcro® closure for improved fit. NOTintended for use while welding.

Litho in USA

Distributed by:


Spectrum® 1000 #907 162-01-1* With 25 ft (7.6 m) ICE-80T hand-held torchSingle-/three-phase, 208–575 VAC, 50/60 Hz, Auto-Line™ #907 162-01-2* With 50 ft (15.2 m) ICE-80T hand-held torchNote: Each Spectrum unit includes extra consumables #907 162-01-3* With 25 ft (7.6 m) ICE-80TM machine-held torch(1 standard electrode, 1 standard tip, 1 gouge tip, #907 162-01-5* With 50 ft (15.2 m) ICE-80TM machine-held torch1 gouge shield, 1 extended tip, and 1 deflector). (Machine torch package includes CNC/Robotic remote cable

kit and remote pendant)

Replacement Torches and ConsumablesICE-80T Hand-Held Torch #195 223 25 ft (7.6 m). Order from Miller Service Parts

#195 225 50 ft (15.2 m). Order from Miller Service PartsICE-80TM Machine-Held Torch #195 221 25 ft (7.6 m). Order from Miller Service Parts


AccessoriesICE-80TM torch with CNC/Robotic Remote Cable Kit #195 432 25 ft (7.6 m). Order from Miller Service Parts(Includes ICE-80TM torch, cables and remote pendant control) #300 027 50 ft (15.2 m). Order from Miller Service PartsRemote Pendant Control #195 513 Order from Miller Service PartsICE-80T Consumable Kit #222 942 See page 3 for contents. Order from Miller Service PartsPlasma Circle-Cutting Guide #195 981Suction/Magnetic Pivot Base #195 979Torch Cable Covers See page 3Motor Guard Air Filter #042 306Replacement Filter Element #042 312 Box of 4. Order from Miller Service PartsRTI Filter and Bracket #195 425RTI Filter Replacement Element #212 771 Order from Miller Service PartsNo. 30A Economy Cart #195 093No. 50HD Cart #300 026Protective Cover #195 424MIG/Metalworker Gloves See page 3



Certified to both the Canadian and U.S. Standards for welding and plasma cutting equipment.*

Replacement Torch and ConsumablesO-Ring

#212 735

Gouging 80 Amp

Apply silicone grease (#169 231) before installing.

Electrode#212 724

Tip#212 725

Retaining Cup#212 733

Shield #212 731

Swirl Ring #212 734

Deflector #212 736

Drag Shield #212 730

Drag Shield #212 730

Deflector #212 736

Tip #212 726

Tip #212 729

Tip #212 728

Tip #212 727

Retaining Cup #212 733

Retaining Cup #212 73340 Amp Cutting

Machine Cutting



Standard Cutting 80 Amp

Extended Cutting 80 Amp

Extended Cutting 40 Amp

Shield #212 732

ICE-80T Hand-Held Torch #195 223 25 ft (7.6 m)#195 225 50 ft (15.2 m)

The ICE-80TM Machine-Held Torchis also available for the Spectrum 1000. #195 221 25 ft (7.6 m)#223 535 50 ft (15.2 m)Note: Call Miller Service Parts for info.#907 162-01-3 with 25 ft (7.6 m) torch#907 162-01-5 with 50 ft (15.2 m) torch Packages include Spectrum 1000 power source,ICE-80TM machine-held torch, CNC/Roboticremote cable kit, and remote pendant control.

Spectrum® 375 Air Plasma Cutting


Starts without high-frequency so it will not interfere with controls or computers.

Pilot Arc Controller increasescutting capabilities and speeds, and improves tip life.

Power factor correction expandsoperator’s work area via extensioncords while minimizing nuisancetrips caused by voltage drops.

LED indicators for pressure, power, cup and temperatureallow faster troubleshooting,eliminating unnecessary downtime.

LVC™ line voltage compensationprovides peak performance powerunder variable conditions (powerfluctuations up to ±15%) for steadycuts and cleaner ending cuts.

Ergonomic design ICE-27C torchwith increased comfort, safetytrigger, and improved swirl ring and cup. Accepts consumablesfrom prior ICE-25C model torch.

Postflow cooling circuit extends the life of the consumables and torch by cooling them with postflowair after the trigger is released.


Consumables storage compartmentprovides convenient access toconsumables and parts.

Includes heavy-duty clamp.

Gas/air filter/regulator inside thepower source provides addedprotection during transportation.Standard air connection on backpanel for easy gas or air hookup.





QuickSpecs

Dual input voltage located in back of unit allows either 115 or 230 VACinput power and provides patentedprotection in case of incorrectswitch position. Unit provides fullcutting capacity when powered bymost engine-driven welders with240 VAC auxiliary receptacles.

Comes Complete With:ICE-27C hand-held torch with 20 ft (6.1 m) cableHeavy-duty work clamp with 20 ft (6.1 m) cableExtra consumables (3 electrodes, 3 tips and 1 air fitting)10 ft (3 m) power cord with 115 VAC, 20 A plugBuilt-in gas/air filter and regulator

Can be powered by any Miller enginedrive with generator power (e.g. Bobcat™)or equivalent competitive equipment. Seepage 3 for engine drive compatibility andrecommended settings.

ProcessAir Plasma Cutting

Rated Output27 A at 92 VDC, 35% Duty Cycle

Cutting CapabilityRated: 3/8 in (10 mm)Quality: 1/2 in (13 mm)Sever: 5/8 in (16 mm)


Industrial ApplicationsMaintenanceLight ConstructionPrototypingBody ShopsFabricationHVAC Ductwork

Required Input Pressure/Flow4.5 SCFM (128 L/min) at 90 PSI MIN (621 kPa)120 PSI MAX (828 kPa)

Mild Steel Cutting Performance

2

Control Panel

Rated Output

27 A at 92 VDC, 35% duty cycle


288 VDC

Weight with Torch

Net: 55 lb (25 kg)Ship: 61.5 lb (27.9 kg)

Amps Input at Rated Output, 60 Hz, 1-Phase115 V 230 V KVA KW

28* 14 3.3 3.2


Dimensions

H: 13-1/2 in (343 mm)W: 8-1/2 in (216 mm)D: 16 in (406 mm)

PlasmaGas

Air orNitrogenonly

2

1

4

5

3

1. Status and Troubleshooting Lights2. Power Switch3. Output Control4. Gas/Air Pressure Gauge5. Gas/Air Pressure Adjustment Control


Rated

3/8 in (10 mm) 1/2 in (13 mm) 5/8 in (16 mm)

Rated Cutting Capacity10 inches per minute (minimum speed atwhich an operator achieves a smooth,steady cut using a hand-held torch).



*Recommended 30 A branch circuit for maximum performance. Performance on 20 A branch service may be limited due to breaker/line fuse.Reducing unit output amperage will minimize nuisance breaker/line fuse tripping.

Note: Recommended maximum piercing capacity for hand-held applications is 3/16 in (4.8 mm).For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.

QualitySever

Maximum Cutting Speeds at 27 Amps Output Maximum Cutting Speeds at 20 Amps Output*Travel speeds are approximately 80% of maximum.Thickness Approximate Travel Speeds*

16 ga (1.5 mm) 188 IPM (4775 mm/min)

3/16 in (4.8 mm) 40 IPM (1016 mm/min)

1/4 in (6.4 mm) 24 IPM (610 mm/min)

3/8 in (9.5 mm) 14 IPM (256 mm/min)

1/2 in (12.7 mm) 6 IPM (152 mm/min)

Thickness Approximate Travel Speeds*

16 ga (1.5 mm) 162 IPM (4115 mm/min)

3/16 in (4.8 mm) 26 IPM (660 mm/min)

1/4 in (6.4 mm) 18 IPM (457 mm/min)

3/8 in (9.5 mm) 7 IPM (178 mm/min)

3

ICE-27C Consumable Kit #222 939Consumable kit includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ringand silicone grease. Order from MillerService Parts.

Plasma Standoff Roller Guide #194 883Helps maintain recommended standoffdistance to maximize cutting performanceand improve tip life.

Plasma Circle-Cutting Guide #195 981Cut straight lines or circles up to 12 inchdiameter with ease.

Suction/Magnetic Pivot Base #195 979Add this to your cutting guide for con-venient attachment to all flat surfaces. The extended arm accommodates holes up to 30 inch diameter.


240 V plug.

Full KVA Plug Kit #119 172 Field240 VAC, 50 amp plug (NEMA 14-50P) tofit full KVA receptacle on Bobcat.™

115 VAC, 20 A Receptacle #141 432 FieldReceptacle matches 20 amp plug suppliedwith Spectrum 375 (#903 891/903 871).

115 VAC, 15 A Plug Kit #073 690 FieldAllows connection to 15 amp householdreceptacle.

In-Line Air Filter Kit #228 926Mounts to the back of theSpectrum® 375 X-TREME™, 375,625, 2050, 1000, 1251. Includesmale and female 1/4 in NPT

quick disconnect fittings and hose for easyon/off connection. The replaceable filterelement filters to .85 microns. Order fromMiller Service Parts.In-Line Air Filter Replacement Element#228 928Includes 1 replacement filter for in-line filter#228 926. Order from Miller Service Parts.



No. 50HD Cart #300 026This heavy-duty cartaccommodates theSpectrum 125C, 375, 625,2050, 1000 and 1251.

No. 30A Economy RunningGear and Cord Wrap#195 093Economical running gearwith angle for easy frontpanel access providesstorage for gloves and tools.

Protective Cover #195 144Mildew-resistant, odor-free,waterproof cover protectsyour machine’s finish.

MIG Gloves#227 821 Small#227 822 Medium#227 823 Large#227 824 X-LargeFor medium-duty MIGwelding and metalworking

tasks. Combination of durable top graincowhide palm and abrasion-resistant pigsplit back sewn with Kevlar® thread.


demands of the metalworker and materialhandler. Padded, goatskin palm withtextured G-Grip™ patch for excellent grip.Neoprene wrist with Velcro® closure for improved fit. NOT intended for usewhile welding.

Genuine Miller Accessories

Engine Drive CompatibilityGenerator Power Steel Cut Spectrum Output

Equipment Watts (Continuous) (Approximate) Amp SettingBobcat™ 225 9500 3/8 in 27 A, 240 V, full KVA plug

Bobcat™ 250 9500 3/8 in 27 A, 240 V, full KVA plug

Trailblazer® 302 9500 3/8 in 27 A, 240 V, full KVA plug

Trailblazer®Pro 350 12,000 3/8 in 27 A, 240 V, full KVA plug

PRO 300 12,000 3/8 in 27 A, 240 V, full KVA plug

Blue Star® 185 5500 3/8 in 27 A, 240 V, full KVA plug

FemaleReceptacle

Distributed by:

Power Source Stock No. Description Qty. Price

Spectrum® 375 #903 891* 115/230 VAC, 60 Hz, with ICE-27C 20 ft (6.1 m) hand-held torch


ICE-27C Hand-Held Torch #195 014 20 ft (6.1 m). Order from Miller Service Parts

Consumables See page 3

Accessories

ICE-27C Consumable Kit #222 939 Includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring, and silicone grease. Order from Miller Service Parts

Silicone Grease #169 231

Plasma Standoff Roller Guide #194 883

Plasma Circle-Cutting Guide #195 981

Suction/Magnetic Pivot Base #195 979

Adapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Spectrum® 240 V plug

Full KVA Plug Kit #119 172 Field

115 VAC, 20 A Receptacle #141 432 Field

115 VAC, 15 A Plug Kit #073 690 Field

In-Line Air Filter Kit #228 926 Order from Miller Service Parts

In-Line Air Filter Replacement Element #228 928 Order from Miller Service Parts

RTI Filter and Bracket #195 425

RTI Filter Replacement Element #212 771 Order from Miller Service Parts

No. 50HD Cart #300 026

No. 30A Economy Running Gear and Cord Wrap #195 093

Protective Cover #195 144

MIG Gloves See page 3

Metalworker Gloves See page 3



* ® Certified by Canadian Standards Association to both Canadian and U.S. standards.NRTL/C

ICE-27C Hand-Held 20 ft (6.1 m) Torch #195 014

Replacement Torch and ConsumablesO-ring

169 232Electrode176 655

Retaining Cup202 808

Drag Shield225 616

Swirl Ring202 809

Tip176 656

Retaining Cup,Drag Shield

225 672Tip,

Drag Shield225 671

Litho in USA

Spectrum® 375 X-TREME™

Air Plasma Cutting


Starts without high-frequency so it will notinterfere with controls orcomputers.

X-TREME Protection — X-CASE™

provides ultimate protection duringtransport and storage. Additional spaceideal for MVP plugs, consumable box,as well as gloves, eye protection, etc.

X-TREME Portability — Portable in theshop or at the job site — at 18 lb theshoulder strap allows the end user toeasily move from location to location.

LED indicators for pressure, power,cup and temperature allow fastertroubleshooting, eliminatingunnecessary downtime.

LVC™ line voltagecompensation providespeak performance powerunder variable conditions(power fluctuations up to±15%) for steady cutsand cleaner ending cuts.

Ergonomic design ICE-27T torch withincreased comfort, safety trigger, andimproved swirl ring and cup.


Includes heavy-duty clamp.





QuickSpecs

X-TREME Versatility — Auto-Line™ provides state-of-the-art flexibility tothe end user. The Auto-Line circuitry automatically connects to 115–230 VAC, single-phase power, 50/60 Hz, without removing thecovers to relink the power source. No longer is there a concern if youhave the correct machine for the shop or job site.

Comes Complete With:ICE-27T hand-held torch with 12 ft (3.7 m) cableHeavy-duty work clamp with 12 ft (3.7 m) cableX-CASE™ provides protection in transport and storage MVP™ plugs 5-15P (115 V, 15 A), 6-50P (230 V, 50 A)Consumables box with 3 electrodes, 3 tips and air fitting10 ft (3 m) MVP power cordCable Management System (X-CASE package only)

Can be powered by any Miller enginedrive with generator power (e.g. Bobcat™)or equivalent competitive equipment. See page 3 for engine drive compatibility and recommended settings.

ProcessAir Plasma Cutting

Rated Output27 A at 92 VDC, 35% Duty Cycle


WeightWith torch: 18 lb (8.2 kg)

Industrial ApplicationsMaintenanceLight ConstructionPrototypingBody ShopsFabricationHVAC Ductwork

Required Input Pressure/Flow4.5 SCFM (128 L/min) at 90 PSI MIN (621 kPa)120 PSI MAX (828 kPa)

Miller’s exclusive multi-voltage plug (MVP™)allows connection to 115 or 230 V receptacleswithout tools—choose the plug that fits thereceptacle and connect it to the power cord.

Gas/air filter/regulatorinside the power sourceprovides added protectionduring transportation.Standard air connectionon back panel for easygas or air hookup.

Factory pre-set air—no need to adjustthe air pressure! The unit automaticallyregulates the air pressure to the torch.

2

Control Panel

Input Power

240 V

120 V (20 A)

120 V (15 A)

Rated Output




Weight with Torch

Net: 18 lb (8.2 kg)Ship: 23 lb (10.5 kg)

Amps Input at RatedOutput, 50/60 Hz, 1-Phase

13.9

28.8

20.6

KW

3.2

3.2

2.3

KVA

3.4

3.4

2.5


Dimensions


PlasmaGas

Air orNitrogenonly

2

1

3

4

1. Status and Troubleshooting Lights2. Output Control3. Range for 120 V, 15 A, 5-15 P, MVP™

4. Range for 120 V, 20 A, 5-20 P, MVP™

or 230 V, 50 A, 6-50 P, MVP™


1/4 in (7 mm) 5/16 in (8 mm) 3/8 in (10 mm)

Rated Cutting Capacity10 inches per minute (minimum speed at which an operator achieves a smooth,steady cut using a hand-held torch).



Cutting at 27 Amps (115 V, 20 A service with 5-20P MVP or 230 V 6-50P MVP)

Cutting at 20 Amps (115 V, 15 A service with 5-15P MVP)

Rated

3/8 in (10 mm) 1/2 in (13 mm) 5/8 in (16 mm)

Quality Sever

Rated Quality Sever

Cutting Performance

Maximum Cutting Speeds at 27 Amps OutputMild Steel

Maximum Cutting Speeds at 20 Amps Output

*Travel speeds are approximately 80% of maximum.


16 ga (1.5 mm) 188 IPM (4775 mm/min)

3/16 in (4.8 mm) 40 IPM (1016 mm/min)

1/4 in (6.4 mm) 24 IPM (610 mm/min)

3/8 in (9.5 mm) 14 IPM (256 mm/min)

1/2 in (12.7 mm) 6 IPM (152 mm/min)


16 ga (1.5 mm) 162 IPM (4115 mm/min)

3/16 in (4.8 mm) 26 IPM (660 mm/min)

1/4 in (6.4 mm) 18 IPM (457 mm/min)

3/8 in (9.5 mm) 7 IPM (178 mm/min)

Note: Recommended maximum piercing capacity for hand-held applications is 1/8 in (3.2 mm).For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.

Note: Recommended maximum piercing capacity for hand-held applications is 3/16 in (4.8 mm).

*Recommended 30 A branch circuit for maximum performance. Performance on 20 A branch service may be limited due to breaker/line fuse.Reducing unit output amperage will minimize nuisance breaker/line fuse tripping.

3

X-CASE™

#300 184Sturdy caseprovides ultimateprotection fortransport andstorage. Also

features convenient top carrying handleand side recessed hand grips. Store theSpectrum® 375 X-TREME™, accessories andgear in this generous case to be ready to goat any time. Dimensions: 13 in H x 10-1/2 inW x 30-5/8 in D (330 x 267 x 778 mm).

Cable Management System #228 941Controls cables while in transit. Adjustablenylon web straps with quick-release clipsand Velcro® straps keep cables bundledtogether. System quickly screws ontoSpectrum® 375 X-TREME™ case. Orderfrom Miller Service Parts.

ICE-27TConsumable Kit#222 939Consumable kitincludes 5electrodes, 5 tips, 1 swirl ring,

1 retaining cup, 1 o-ring and siliconegrease. Order from Miller Service Parts.

Plasma StandoffRoller Guide#194 883Helps maintainrecommended

standoff distance to maximize cuttingperformance and improve tip life.

Plasma Circle-Cutting Guide #195 981Cut straight lines or circles up to 12 inchdiameter with ease.

Suction/Magnetic Pivot Base #195 979Add this to your cutting guide for con-venient attachment to all flat surfaces. The extended arm accommodates holes up to 30 inch diameter.

Adapter Cord, Full KVA #300 158 FieldNEMA 14-50P to NEMA 6-50R. Adaptsengine drive 120/240 V plug to Spectrum®

240 V plug.

In-Line Air Filter Kit #228 926Mounts to the back of theSpectrum® 375 X-TREME™,375, 625, 2050, 1000, 1251.Includes male and female 1/4 inNPT quick disconnect fittings

and hose for easy on/off connection. Thereplaceable filter element filters to .85microns. Order from Miller Service Parts.

In-Line Air Filter Replacement Element#228 928Includes 1 replacement filter for in-line filter#228 926. Order from Miller Service Parts.

MIG Gloves#227 821 Small#227 822 Medium#227 823 Large#227 824 X-LargeFor medium-duty MIGwelding and metalworking

tasks. Combination of durable top graincowhide palm and abrasion-resistant pigsplit back sewn with Kevlar® thread.


demands of the metalworker and materialhandler. Padded, goatskin palm withtextured G-Grip™ patch for excellent grip.Neoprene wrist with Velcro® closure for improved fit. NOT intended for usewhile welding.

MVP™ Adapter Plugs Order from Miller Service Parts.

#219 258For Power Cable 6-50P (230 V/50 A).Included with machine.

#219 261For Power Cable 5-15P(115 V/15 A).Included with machine.

#219 259For Power Cable 5-20P (115 V/20 A). Optional.


Engine Drive CompatibilityGenerator Power Steel Cut Spectrum Output

Equipment Watts (Continuous) (Approximate) Amp SettingBobcat™ 225 9500 3/8 in 27 A, 240 V, full KVA plug



Trailblazer® Pro 350 D 12,000 3/8 in 27 A, 240 V, full KVA plug

PRO 300 12,000 3/8 in 27 A, 240 V, full KVA plug

Blue Star® 185 5500 3/8 in 27 A, 240 V, full KVA plug

FemaleReceptacle

Distributed by:


Spectrum® 375 X-TREME™ with X-CASE™ #907 339 115–230 VAC, 50/60 Hz, with ICE-27T 12 ft (3.7 m) hand-held torch and X-CASE™

Spectrum® 375 X-TREME™ (only) #907 303 115–230 VAC, 50/60 Hz, with ICE-27T 12 ft (3.7 m) hand-held torch

X-CASE™ (only) #300 184 Carrying case for Spectrum® 375 X-TREME™


ICE-27T Hand-Held Torch #225 615 12 ft (3.7 m). Order from Miller Service Parts

Consumables See page 3

Accessories

Cable Management System #228 941 Field. Order from Miller Service Parts

ICE-27T Consumables Kit #222 939 Includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ringand silicone grease. Order from Miller Service Parts

Silicone Grease #169 231

Plasma Standoff Roller Guide #194 883

Plasma Circle-Cutting Guide #195 981

Suction/Magnetic Pivot Base #195 979

Adapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Spectrum® 240 V plug

In-Line Air Filter Kit #228 926 Order from Miller Service Parts

In-Line Air Filter Replacement Element #228 928 Order from Miller Service Parts

MIG Gloves See page 3

Metalworker Gloves See page 3

MVP™ Adapter Plugs See page 3. Order from Miller Service Parts



ICE-27T Hand-Held 12 ft (3.7 m) Torch #225 615

Replacement Torch and ConsumablesO-ring

169 232Electrode176 655

Retaining Cup202 808

Drag Shield225 616

Swirl Ring202 809

Tip176 656

Retaining Cup,Drag Shield

225 672Tip,

Drag Shield225 671

Litho in USA

® Certified by Canadian Standards Association to both Canadian and U.S. standards.NRTL/C

Spectrum® 625 Air Plasma Cutting and Gouging


LED indicators for pressure, power, cupand temperature allow faster trouble-shooting, eliminating unnecessary downtime.

Pilot Arc Controller improves tip life andmaintains uninterrupted operation whencutting expanded metal or grating.

Can be powered by any Miller enginedrive with generator power (e.g. Bobcat)or equivalent competitive equipment. See page 2 for engine drive compatibilityand recommended settings.

Wind Tunnel Technology™ prevents abrasivedust and particles from damaging internalcomponents. Also, the Fan-On-Demand™

cooling system only operates when needed.In dirty or dusty environments, this featurereduces the amount of airborne dust/dirtpulled through the unit.

Ergonomically designed ICE-40Chandle provides increased comfortwhile cutting. Safety trigger preventsaccidental starts.

Starts without high-frequency so itwill not interfere with or damagecontrols or computers.

Postflow cooling circuit extends the life of the consumables and torch by cooling them with postflowair after the trigger is released.


Consumables storage compartmentprovides convenient access toconsumables and parts.

Gas/air filter/regulator inside thepower source provides addedprotection during transportation.Standard air connection on backpanel provides easy gas or air hookup.

ProcessAir Plasma Cuttingand Gouging

Rated Output40 A at 140 VDC, 50% Duty Cycle at 40˚ C/104˚ F



Required Input Pressure/Flow6 SCFM (170 L/min) at 90 PSI MIN (621 kPa) 120 PSI MAX (828 kPa)

Industrial ApplicationsMaintenanceLight ConstructionPrototypingBody ShopsFabrication





QuickSpecs

LVC™ line voltage compensation providespeak performance power under variableinput voltage conditions (187– 264 V) for steady and cleaner ending cuts.

Comes Complete With:ICE-40C hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cableHeavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cableExtra consumables (3 electrodes, 3 tips and 1 air fitting)12 ft (3.7 m) industrial power cordand plug

Power Factor Correction (PFC) circuitrydraws up to 30% less amperage for thesame cutting range as compared to thecompetition. PFC expands operators workarea via extension cord, while minimizingnuisance circuit breaker trips caused byvoltage drops.

2


100

50

0

150

200

250

300

350

400

16GA(0.060)

1/8(3.2)

1/4(6.4)

3/8(9.5)

5/8(15.8)

MATERIAL THICKNESS Inches (mm)

CUTT

ING

SPEE

D (In

ches

per

Min

ute)

Engine Drive Compatibility

Control Panel

Rated Output



260 VDC

Weight with Torch

Net: 60 lb (27 kg)Ship: 67.5 lb (30.6 kg)

Amps Input at Rated Output, 50/60 Hz, 1-Phase208 V 230 V KVA KW

33 30 6.9 6.7


Dimensions

H: 15-1/4 in (387 mm)W: 10-3/8 in (264 mm)D: 17-1/4 in (438 mm)

PlasmaGas

Air orNitrogenonly

2

1

4

53

1. Gas/Air Pressure Gauge2. Power Switch3. Gas/Air Pressure Adjustment Control4. Output Control5. Status and Troubleshooting Lights


1/2 in (13 mm) 5/8 in (16 mm) 7/8 in (22 mm)

QualityRated

Rated Cutting Capacity10 inches per minute (minimum speed atwhich an operator achieves a smooth,steady cut using a hand-held torch).



Sever

Generator Power Steel Spectrum Output Equipment Watts (Continuous) Quality Cut Amp SettingBobcat™ 225 8000 (Pre Oct. 2003) 5/8 in 40 A, 240 V, full KVA plug

9500 (Post Oct. 2003)



Trailblazer® 9500 5/8 in 40 A, 240 V, full KVA plug302 Diesel

Trailblazer® 12,000 5/8 in 40 A, 240 V, full KVA plugPro 350 D

PipePro™ 304 12,000 5/8 in 40 A, 240 V, full KVA plug

Note: Recommended maximum piercing capacity for hand-held applications is 1/4 in (6.4 mm).For aluminum and other metals with high thermal conductivity, cutting capacities may be derated as much as 30%.

Rated Cutting Performance

3

ICE-40C Consumable Kit #222 940Consumable kit includes 3 standardelectrodes, 3 standard tips, 1 ext electrode,1 ext tip, 1 gouge tip, 1 gouge shield, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from MillerService Parts.

Plasma Standoff Roller Guide #194 883Helps maintain recommended standoffdistance to maximize cutting performanceand improve tip life.

Plasma Circle-Cutting Guide #195 981Cut straight lines or circles up to 12 indiameter with ease.

Suction/Magnetic Pivot Base #195 979Add this to your cutting guide for con-venient attachment to all flat surfaces. The extended arm accommodates holes up to 30 in diameter.

Torch Cable Covers #231 867 25 ft (7.6 m)#231 868 50 ft(15.2 m)


240 V plug.

Full KVA Plug Kit #119 172240 VAC, 50 amp plug (NEMA 14-50P) to fit full KVA receptacle with a minimumof 8 KVA generator power.

In-Line Air Filter Kit #228 926Mounts to the back of theSpectrum® 375 X-TREME™, 375,625, 2050, 1000, 1251. Includesmale and female 1/4 in NPT

quick disconnect fittings and hose for easyon/off connection. The replaceable filterelement filters to .85 microns. Order fromMiller Service Parts.In-Line Air Filter Replacement Element#228 928Includes 1 replacement filter for in-line filter#228 926. Order from Miller Service Parts.

Motor Guard Air Filter #042 306This filter is equipped with a mountingbracket that allows installation on the top,side, or rear panel of most plasma cutters.The filter is equipped with a 1/4 in NPT portto match the fittings on most plasmasystems; it has a rated airflow of over 45SCFM.

Replacement Filter Element #042 312Carton of four filters for use with motorguard air filter #042 306. Order from MillerService Parts.



No. 50HD Cart #300 026This heavy-duty cartaccommodates theSpectrum 125C, 375,625, 2050, 1000 and1251.

No. 30A EconomyRunning Gear andCord Wrap #195 093Economical runninggear with angle foreasy front panel accessprovides storage forgloves and tools.

Protective Cover #195 145Mildew-resistant, odor-free, waterproofcover protects yourmachine’s finish.

MIG Gloves#227 821 Small#227 822 Medium#227 823 Large#227 824 X-LargeFor medium-duty MIG welding andmetalworking tasks.

Combination of durable top grain cowhidepalm and abrasion-resistant pig split backsewn with Kevlar® thread.

Metalworker Gloves#227 817 Small#227 818 Medium#227 819 Large#227 820 X-LargeDesigned for the dailydemands of the

metalworker and material handler. Padded,goatskin palm with textured G-Grip™ patchfor excellent grip. Neoprene wrist withVelcro® closure for improved fit. NOTintended for use while welding.


FemaleReceptacle

Litho in USA

Distributed by:


Spectrum® 625 #907 058* 208/230 VAC, 50/60 Hz, with ICE-40C 25 ft (7.6 m) Hand-Held Torch#907 058-01-1* 208/230 VAC, 50/60 Hz, with ICE-40C 50 ft (15.2 m) Hand-Held Torch

Replacement Torch and ConsumablesICE-40C Hand-Held Torch #195 110 25 ft (7.6 m). Order from Miller Service Parts


AccessoriesICE-40C Consumable Kit #222 940 Includes 3 standard electrodes, 3 standard tips, 1 ext electrode,, 1 ext tip,

1 gouge tip, 1 gouge shield, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts

Silicone Grease #169 231Plasma Standoff Roller Guide #194 883Plasma Circle-Cutting Guide #195 981Suction/Magnetic Pivot Base #195 979Torch Cable Covers See page 3Adapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Spectrum® 240 V plugFull KVA Plug Kit #119 172In-Line Air Filter Kit #228 926 Order from Miller Service PartsIn-Line Air Filter Replacement Element #228 928 Order from Miller Service PartsMotor Guard Air Filter #042 306Replacement Filter Element #042 312 Box of fourRTI Filter and Bracket #195 425RTI Filter Replacement Element #212 771 Order from Miller Service PartsNo. 50HD Cart #300 026No. 30A Economy Running Gear and Cord Wrap #195 093Protective Cover #195 145MIG Gloves See page 3Metalworker Gloves See page 3



* ® Certified by Canadian Standards Association to both Canadian and U.S. standards.NRTL/C


StandardCutting

ExtendedCutting

Gouging

Deflector#177 888


Gouge Shield#192 203


StandardElectrode#192 047

Gouge Tip#204 332

Drag Shield#204 323


Extended40 A Tip#192 052

ExtendedElectrode #192 048

Standard Tip#204 325

StandardElectrode #192 047

O-Ring#169 232

1/8 in (3 mm)stand-off

recommended

Swirl Ring#192 049

Apply very light coatingof silicone grease (#169 231)before installing.

For best gouging results, set machine air pressure at 55 PSI.

ICE-40C Hand-Held Torch #195 110 25 ft (7.6 m) #195 111 50 ft (15.2 m)

Documents

MILLER - Plasmarezaci