MILLING Bridgeport GX 1000 OSP

Machining Center

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Machine Summary and Quotation

Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Bridgeport GX 1000 OSP Machining Center as a solution to your machining requirements.

The GX 1000 OSP is loaded with features and benefits that are unlike any competitive machine tool:

Designed for today’s demanding machining requirements for metal removal and precision.

Heavy duty cast iron base for added stiffness, superior damping characteristics, and added thermal stability.

Large pretension and stretched double nut ball screws

Advanced Okuma OSP control with productivity enhancing options

The GX 1000 OSP is ideal whether you are a job shop or OEM, the machine was designed with flexibility and throughput in mind.

Included Features • 15” color LCD • 2 USB Ports • 10,000 RPM Spindle • Rigid Tapping • CT40 or BT40 – Big Plus • Low Voltage Worklight • Handheld Manual Pulse Generator • Fully interlocked machine guarding • Deluxe Software Package • Auto Power Off • Prep for Through Spindle Coolant • Chip wash Down • • Complete coolant system • Chip wash Down • Prep for through spindle coolant (supports 280 – 1,000 PSI) • Swing Arm Automatic Tool Changer (30 tool capacity Cat –V)

“No tool holders are provided as standard equipment with this machine – these must be purchased separately. We offer an extensive line of high-quality tool holders. Please consult with your sales representative for a complete list.”

Machine Options

Electrics

OSP controls are 208-230 volt systems and require a transformer for any voltage outside the standard operating range.

Miscellaneous Options

Chip Conveyor (scrapper type – better general purpose)Note: Only for small, short and fine chips

Chip Conveyor (Hinge/Belt type – better for long stringy chips) Autodoor Note: original equipment only

Riser Block (180mm / 7.08”) Note: original equipment only Air Blast for Dry Cutting Tri-Color Light Tower Spindle Chiller

Through Spindle Coolant (300 PSI) Prep for Through Spindle Coolant (Supports 280-1,000PSI) Coolant Washgun Non-Hardinge 4th Axis Interface Drive/Software RNA-160 Drive/Software RNA-200 Drive/Software RNA-250

Hardinge 4th Axis Interface & 4th Axis Rotary Products Okuma Software Kit 075-14A9-8 DU KIT/SOFTWARE 5C Hardinge 5C with Manual Closer (requires 075-14A9-8) Hardinge 5C with High Force Closer (requires 075-14A9-8) Hardinge 5C with Fail-Safe Closer (requires 075-14A9-8) Okuma Software Kit 075-14B1-8 DU KIT/SOFTWARE 16C Hardinge 16C with Pneumatic Closer and Clamp (requires 075-14B1-8) Okuma Software Kit 075-14B2-8 DU KIT/SOFTWARE 160LP Hardinge LP 160 with Removable Face Plate and Clamp (requires 075-14B2-8) Okuma Software Kit 075-14C8-8 DU KIT/SOFTWARE 210L Hardinge LP 210 with Removable Face Plate and Clamp (requires 075-14C8-8)

Probing OMP40 OTS OMI2T Kit – Renishaw (NV 0002536COMBO5) Wireless Probe Interface (required for NV 0002536COMBO5) Please note the above items do not include installation

Machine Specifications

Axis Travel Table (X axis) 40.16 in. (1020mm) Saddle (Y axis) 21.25 in. (540mm) Head (Z axis) 21.25 in. (540mm)

Positioning

Auto Mode (X and Y axes) 1,417 in./min Auto Mode (Z axis) 1,417 in./min. Manual Mode (X,Y and Z axes) 0-354 in./min. Feedrate Range (X and Y axes) 0.1-472 in./min. Feedrate Range (Z axis) 0.1-472 in./min. Minimum Increment 0.0004 in. Ball Screw Diameter and Pitch(X, Y) 1.57” x 472” Ball Screw Diameter and Pitch (Z) 1.57” x 472” Axes Thrust (X/Y/Z) (Okuma) 939/939/2580 lbs

Spindle

Spindle Speed Range 10,000 RPM Spindle Motor HP Rating (CT/S3 60%/S3 25%) (Okuma) 15/20/27 hp Spindle Torque 10,000 RPM (CT/S3 60%/S3 25%) (Okuma) 61/85/112 ft/lbs Retention Force 1760 lbsf Spindle Taper No. 40 Tool Holder CT40 or BT40 Distance from table surface to Spindle Gauge Plane 5.94” min – 26.9”

Worktable

Working surface 44.09 X 21.25 in. (1120 x 540mm) Table load 1760lbs. (800 kg) Number of T-Slots 3 on 6.3” centers T-Slot Size .708” (18 mm)

Control

Okuma OSP-P200 Swing Arm Style ATC Magazine Capacity 30 Tools Tool Select by Shortest Path Bi-Directional Maximum Tool Diameter (Adjacent Pockets) 3.15” Maximum Tool Diameter (Adjacent Pockets Empty) 5.9” (10,000 RPM Spindle) Maximum Tool Weight 17.6 lbs. Maximum Tool Length 13.7” Random Tool change time (C to C) 4.5 seconds

Coolant

Coolant tank capacity 95 US gallons (360L) Accuracy

Positioning +/- 0.0002 in. (+/- 0.005mm) Repeatability +/- 0.00008 in. (+/- 0.002mm)

Machine Size

Machine height 107 in. (2,718mm) Floor space 116.3 in. wide x 84.2 in. deep Mass of machine 12,980 lbs (5,900kg)

Service Requirements Electrical Supply (Input) Structure Balanced 3-phase Cycles 60 Hz Power 82 FLA (FULL LOAD AMPS) Voltage 220 volt

Note: Other voltages require an external transformer Compressed Air (Pressure Flow) 80 psi/4.9 cfm Nozzle Coolant 13 gal/min @33 psi Wash Down (Option) 13 gal/min @33 psi

OSP P300 Control Information

StandardFeatures Panel PC Windows 7 OS Intel Core i7-620LE 15” Color Touch-Screen LCD 160GB Hard Disk (built-in) 2GB (DRAM) Program Storage Capacity 2GB

Operation Buffer Capacity 2MB 2 USB ports, 1 RS-232 port 1-Ethernet 10Base/100Base TX 8 Spare M-Codes

Okuma Absolute Position Encoder

Absolute Machine Position Retained on Power Loss Most machine tools cannot retain the machine’s exact position in the event of a power loss. The Okuma Position Encoder has these benefits:

Eliminates time consuming machine re-zeroing and restart processes. Non-Volatile: Unique mechanical design senses and

retains tool position relative to machine zero at all times. Okuma is ready to go at power up.

Wear-free: No brushes or contacts 1,296,000 Pulses per single ball screw revolution. Fast Serial Communication; 10 Mbs

Encoder Feedback Accuracy

The Okuma encoder is a small, compact, simple, multi-stage rotary device with a resolution of 0.00001” (ten millionths of an inch) and is used on over 100,000 Okuma machine tools. When under power the rate of movement of all slideways is accurately, minutely controlled and monitored by the encoder feeding data to the Okuma OSP control. The direct motor-mounted unit eliminates coupling backlash.

High-Response Motion Control Designed & Manufactured by Okuma

This brushless servomotor and amplifier system is a result of Okuma’s long record of accomplishment in servomotor applications. Okuma's own patented brushless servo system is designed and optimized for the machine. The superb “mechatronics” combine the best of both motor and amplifier design.

THINC OSP-P300 CNC Controller for GX 1000 OSP Standard Specification

Specifications Descriptions P300M

■Display / Operating functions

Operation Panel

15 inch XGA liquid crystal display

Standard

Language 15 language available (selection of one

language only)

Standard

OSP WinX Shop floor suitable - pointing device not required

Standard Touch panel operation

Trailing pup-up windows

1-touch window close (all windows)

Program editing Simultaneous editing, 2 files in 1 screen

Standard

Selected part program edit (file name specify not required) (auto cursor move to executing block)

A/B turret simultaneous editing (available for 2 turret model only)

Copy, paste, delete of selected range

Adds files

Moves edit pointer (Designates top, end and number of lines)

Arranges sequence numbers

File name index display 2 file name indexes displayed in 1 screen

Standard Sorting (by file names, data and size)

Programming operations Copies, renames, deletes, protects and verifies

programs

Standard

Memory initializing, formatting (OSP)

Memory available display (by pie chart)

Multi-level directory

Schedule programs Run several programs in a sequence Standard

Sequence number search Machine from the specified sequence number Standard

Sequence stop Stops machining at prescribed sequence number

Standard

Manual interrupt, auto return After manual operations, auto mode restarted

from interrupted position

Standard

Sequence return Return to specified sequence, auto restart from returned point

Standard

Mid-Block sequence return Restart sequence from mid-block Standard

Library program Registers sub-programs as library (no need to

select sub-program)

Standard

PLC monitor Supports maintenance work after machine

shutdown (Ladder diagram, data trace, etc.)

Standard

Pulse handle overlapping Overlaps manual control by pulse handle onto

programmed tool path

Standard

Parameter I/O Parameter file input / output, verify Standard

■Programming Basic interpolation Linear interpolation / circular interpolation Standard

Workpiece coordinate system selection

20 sets

Standard

Tool compensation Tool length offset and cutter radius

compensation; 999 sets

Standard

Helical cutting function Circular interpolation + helical axis interpolation Standard

Synchronized tapping function Synchronization of the spindle speed and axis feedrate

Standard

Cylindrical side machining

Simplified cylindrical side machining

Standard

Workpiece geometry conversion

Mirror image by switch on operation panel

Standard

Online auto programming function (MAP)

Coordinate calculation

Standard

Area machining function Standard

Coordinate conversion (shift / rotation / copy) Standard

Arbitrary angle chamfering Easing programming of chamfering with (C, R) Standard

Fixed cycles G73, G74, G76, G81 - G87, G89 (11 kinds) Standard

User task 1 IF / GOTO statement, function, arithmetic

operation, local variables, system variables

Standard

Common variables; 200 sets Standard

User task 2 Sub programming, functional operation, logical operation Standard

■Interactive Programming Function

Interactive MAP function

Standard Part program editing with guidance

■Programming Capacities Program storage capacity 4 Gbyte Standard

Operation buffer capacity 2 Mbyte Standard

■Machining Management

Machining record, summary and display

Summarizes and displays machining status pe selected main programming

Standard

Operation record, summary and display

Summarizes and displays machine operating time (power ON, cutting)

Standard

Allow input of the reason for non-operation Standard

Operating history, summary and display

Summarizes and displays machining operation history by time chart

Standard

Trouble information, summary and display

Auto summary of the alarm history, etc, which is necessary for the troubleshooting

Standard

Operating history and trouble information, file output

Creating file of machining operation, operating history, trouble information, etc.

Standard

■Monitoring Function

3D Real Simulation

Real time simulation for all machining status of automatic, MDI and manual operations. Solid, cross section and transparency display. Display by color of machining surface linked with tools. Superimposed display of main program list. With machining time calculation function.

Standard

Load meter Feed and spindle load display Standard

With peak value hold

Simple load monitor Monitors spindle overload (spindle stops when overloaded) Standard

Tool life management function Totals no. of workpieces or cutting time automatically

Automatic tool change to spare tooling at preset conditions

Standard

Graph display of the tool life data per each tool

Tapping torque monitor

function (synchronized tapping)

Monitors spindle overload when carrying out synchronized tapping (When CNC detect overload, axis retract cycle start point then stops tapping)

Standard

NC operation monitor Hour meter (cutting time, operation time,

spindle rotating time, etc.)

Standard NC work counter

RS-232-C (additional 1CH) Option

■Networking Brower function Touch panel operation (touch screen)

Standard Easy connection to intranet

DNC-T1 Program transfers by Ethernet Standard

■High speed / High accuracy function

Hi-G control Positioning acceleration/deceleration

according to motor speed and torque

Standard

Hi Cut Pro

Controlling speed and acceleration / deceleration of the feedrate according to programmed shape

Standard

Pitch error compensation Ball screw pitch error compensation Standard

■Pocket Manual Function (online help)

Programming help Explains part program G, M codes, cycle

commands, etc

Standard

Operation help

Manu display according to screen mode

Standard

Explains operation procedure from Menu

Alarm help Explains causes of alarm and countermeasures to reset alarm

Standard

■Measurement Functions

Automatic gauging Checks workpiece dimension, and automatically compensates for zero point

Standard

Auto tool length offset/ Auto tool breakage detection

Automatically performs tool length compensation and tool breakage detection Standard

■Others Inch / metric switchable

Inverse Time feed function Selecting inch or metric unit in programming

Sets axis feed rate per cutting time command Standard

Standard

THINC-API (Application Programming Interface)

Windows applications can access NC information by opening PC functions on NC. User can create user own system speedy and flexible utilizing THINK-API, and user can further the differentiation strategy and increase competitive power.

Standard

4th Axis Preparation (Software Only) For 4th Axis (Rotary Table) Standard

Hardinge Indexer and Rotary Products Hardinge and Bridgeport make it easy to select and connect a rotary table. Plug in a rotary package and get connected to 4th-axis part's positioning. Hardinge gives you the tools to increase your machine capability with rapid positioning speeds and fast changeover with the most flexible, quick-change workholding concept on the market! Most Hardinge rotary products incorporate a 5C threaded-nose, A2-4 or A2-5 spindle that will accept collets, expanding collets and step chucks to expand part gripping capabilities for improved part accuracies. Hardinge has a large selection of rotary products for all ranges of production. The Most Flexible Quick-Change Workholding Concept on the Market… Hardinge’s A2-4 (5C) and A2-5 (16C) spindle nose designs allow quick change between collets, expanding collets, step chucks, 3-jaw chucks and face plates. Common spindle tooling can be shared between the Hardinge Rotary System(s) and a lathe. The gripping is in the spindle, closest to the spindle bearings, unlike surface-mounted adapters used on traditional rotary tables. Multiple workholding options provide alternate gripping solutions for increased precision and capability. 5C Rotary 16C Rotary LP 160 LP210

Drive Package

CI 0000400MITS 4th Axis Drive Package for HARDINGE 5C, 16C AND 3J, LP160 and LP210. 20 AMP Drive Kit (Used only on Machines that are already Pre-Wired)

Hardinge 4th Axis Rotary Table

5C1MBMC 5C 4th Axis Rotary Table with Manual Collet Closer

5C1MBHF 5C 4th Axis Rotary Table with High-Force Collet Closer

5C1MBFS 5C 4th Axis Rotary Table with Fail-Safe Collet Closer

16C1MB 16C 4th Axis Rotary Table with Pneumatic Collet Closer and Pneumatic Clamp

LP160MB 4th Axis Low Profile 160mm Rotary Table with A2-4 (5C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate

LP210MB 4th Axis Low Profile 210mm Rotary Table with A2-5 (16C) Spindle Nose, Pneumatic Clamp and Slotted Face Plate

Hardinge Indexer

5C1XNMC Hardinge 5C Indexer with Manual Collet Closer and Servo Control Box

5C1XNHF Hardinge 5C Indexer with High-Force Collet Closer and Servo Control Box

5C1XNFS Hardinge 5C Indexer with Fail-Safe Collet Closer and Servo Control Box

16C1XN Hardinge 16C Indexer with Pneumatic Collet Closer, Servo Control Box and Pneumatic Clamp

Contact the Hardinge Rotary Sales Department for information on specific table placement for each individual rotary product. Rotary dimensions and specifications are available in brochure #2372L.

GX 1000 OSP Floor Plan

Foundation Requirements: To maintain the accuracy of this machine, we recommend that the machine is sited on a flat area free from cracks and expansion joints. The composition of the floor and sub-structure should be of suitable construction to bear the weight of this machine. Any friable areas should be using accepted building construction techniques (to code).

Once a suitable foundation is in place, we recommend that the machine is rigidly bolted to the floor using the bed fixing/ jacking positions to prevent movement or vibration.

All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.

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