MINI-TRACK INSTALLATION INSTRUCTIONS

MINI-TRACK INSTALLATION INSTRUCTIONS

WARNING - RISK OF FIRE AND ELECTRICAL SHOCK. FIXTURE MUST BE INSTALLED

BY A QUALIFIED ELECTRICIAN ONLY. FIXTURE IS INTENDED FOR INSTALLATION IN

ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE, LOCAL AND FEDERAL

SPECIFICATIONS. DISCONNECT POWER AT ELECTRICAL PANEL BEFORE SERVICING.

RETAIN THESE INSTRUCTIONS FOR MAINTENANCE REFERENCE.

MATERIALS USED FOR CEILING FIXATION SHOULD CONFORM TO THE RELEVANT

BUILDING REGULATIONS. IT IS ESSENTIAL TO COVER THE ENDS OF THE TRACK

WITH END COVERS OR PROTECTIVE CAPS.

DO NOT INSTALL THIS TRACK IN WET OR DAMP LOCATIONS.

DO NOT INSTALL ANY PART OF A TRACK SYSTEM LESS THAN 5’ ABOVE THE FLOOR.

DO NOT INSTALL ANY FIXTURE CLOSER THAN 6” FROM ANY CURTAIN OR SIMILAR

COMBUSTIBLE MATERIAL.

9500-1 / ST9 9500 / ST2

9500 / ST69500-1 / ST89500-1 / ST5

9500 / ST14Direct/Indirect Double Mini-Track “D” Direct/Indirect Mini-Track “I” Mini-Track Trimless “T”

Mini-Track Trimless “H” Mini-Track Recessed “R” Mini-Track Surface “S”

9/22/2021 1

Zaniboni Lighting, 101 N Garden, Ste 230 • Clearwater, FL 33755 - Ph +17272130410 • Fx +17276839720 • www. zanibonilighting.com Zaniboni Lighting shall not be held liable for any damages arising out of the use or misuse of its products nor any damages arising out of the

alteration or modification of the instructed installation of its product.

1. CUT THE TRACK TO THE APPROPRIATE LENGTH. DO NOT CUT-OFF LABELED SIDE. REMOVE BURRS AFTER

CUTTING. (FIGURE 1)

• IF A PRE-CUT KIT WAS PURCHASED, THEN THE TRACK HAS ALREADY BEEN CUT TO THE CORRECT

LENGTH. SEE THE TRACK LAYOUT DRAWING FOR COMPONENT LOCATION REFERENCE. ALWAYS

BEGIN ASSEMBLY WITH THE POWER FEEDER END AND CONNECT EACH TRACK SECTION ON ITS

LABELED SIDE FIRST.

2. IF TRACK MUST BE SHORTENED DURING INSTALLATION, AFTER CUTTING IT, USE THE SPECIAL PLIERS TO

CUT BACK THE COPPER WIRES OF THE TRACK. MAKE SURE TO ELIMINATE THE PIECES OF COPPER WIRE.

(FIGURE 2)

3. PULL OUT THE IRON BAR AND CUT 20mm (0.79”) LENGTH FROM IT. SLIDE IT BACK IN THE TRACK PROFILE.

(FIGURE 3 & 4)

4. THE FEEDER WILL COME WIRED BY ZANIBONI LIGHTING AS TYPE 1. IF THE WAY OF POWER CONNECTION

HAS TO BE CHANGED TO TYPE 2 ON SITE DEPENDING ON THE INSTALLATION LOCATION, APPLY FORCE TO

THE REMOVABLE SECTION OF THE END FEEDER(K-MF0-00-BEND0) (FIGURE 5) AND REMOVE THE

POWER CABLE THROUGH THE RESULTING HOLE.

5. DEPENDING ON THE HOLE USED IN FEEDER, USE AN END CAP WITH A HOLE OR DRILL A HOLE ON THE

TRACK TO PASS THE CABLE. (FIGURE 6)

MINI-TRACK PREPARATION

1 2 3

4

9/22/2021 2

2

5

IRON BAR

6K-MF0-00-BEND0

1

2

1

2

REMOVABLESECTION



5. USE THE LONG BRACKET (K-MB0-LG-0REI0) OR REINFORCING BRACKET (K-MB0-MN-BREI0) TO ASSEMBLE

TRACK PER PREDETERMINED LAYOUT. (FIGURE 5)

6. SLIDE THE TRACK IN TO THE BRACKET AND SECURE IT BY SCREWING USING AN ALLEN KEY. (FIGURE 6)

MINI-TRACK LINE JOINT INSTALLATION

6

SCREW TO

SECURE

TO TRACK

MINI-TRACK SURFACE

MINI-TRACK TRIMLESSMINI-TRACK RECESSED

MINI-TRACK DIRECT/INDIRECT DOUBLE

5

REINFORCING

BRACKET

(K-MB0-MN-BREI0)

REINFORCING

BRACKET

(K-MB0-MN-BREI0)

9/22/2021 3

S R T H D

LONG BRACKET

(K-MB0-LG-0REI0)

I

MINI-TRACK DIRECT/INDIRECT



7. USE THE L JOINT COVER OR CORNER JOINT DEPENDING ON THE TYPE OF TRACKS. USE THE

REINFORCING BRACKET (K-MB0-MN-BREI0) WHERE NEEDED, TO ASSEMBLE THE TRACK PER

PREDETERMINED LAYOUT. (FIGURE 7)

8. SLIDE THE TRACK IN TO THE L BRACKET OR THE REINFORCING BRACKET AND SECURE IT BY SCREWING

USING AN ALLEN KEY. (FIGURE 8)

9. TO INSTALL T ( K-MBI-00-BTBR0 ) AND X ( K-MFI-00-BXBR0 ) JOINT COVER, REFER TO L JOINT COVER STEPS.

MINI-TRACK ANGLE JOINT INSTALLATION

SCREW TO

SECURE

TO TRACK

MINI-TRACK SURFACE

MINI-TRACK TRIMLESS

9/22/2021 4

S T HIMINI-TRACK DIRECT/INDIRECT

7

(K-MB0-MN-BREI0)

K-MCS-00-BLJ00K-MCI-00-BLJ00 /K-MBI-00-BLCB0 K-MJT-00-BCIWW K-MJH-00-BCIWW

L JOINT COVER

CORNER

JOINT

8

NOTE:• CORNER JOINT ( K-MJT-00-BCECW) & ( K-MJT-00-BCICW) IS USED WHEN CHANGING THE PLANE FOR MINI-TRACK “T”• CORNER JOINT ( K-MJH-00-BCECW) & ( K-MJH-00-BCICW) IS USED WHEN CHANGING THE PLANE FOR MINI-TRACK “H”

(CHANGING PLANE MEANS MOVING FROM CEILING TO WALL OR WALL TO WALL OR WALL TO CEILING)

K-MBI-00-BTBR0 K-MFI-00-BXBR0



10. TO INSTALL THE END FEED / MIDDLE FEED / CORNER FEED / L FEED / T FEED / X FEED.

a) THE FEEDER WILL COME WIRED FROM ZANIBONI LIGHTING

b) INSERT POWER FEED TO THE TRACK. (FIGURE 10-14) MAKE SURE THE FEED IS PERFECTLY FLUSH

WITH THE TRACK IN CASE OF MINI-TRACK SURFACE AND RECESSED.

c) IN CASE THE WIRING CONNECTION NEEDS TO BE CHANGED ON SITE, REMOVE THE FEED COVER

BY UNSCREWING A1-A2-A3 (FIGURE 9) ACCESS THE ELECTRICAL CONTACTS AND MAKE THE

PROPER CONNECTION. AFTER MAKING THE CONNECTION PUT THE COVER BACK ON AND TIGHTEN

THE SCREWS.

MINI-TRACK FEED INSTALLATION

9

9/22/2021 5

L FEED

(K-MF0-00-BL000)

MIDDLE FEED

(K-MF0-OO-BMIDE)

CORNER FEED

(K-MF0-00-BCOR0)

T FEED

(K-MFI-00-BTFD0)

X FEED

(K-MFI-00-BXFD0)

10

11 12

13 14

NOTE:

• T FEED (K-MFI-00-BTFD0) AND X FEED (K-MFI-00-BXFD0) ARE USED WITH T ( K-MBI-00-BTBR0 ) AND X

( K-MFI-00-BXBR0 ) JOINT COVER. (ONLY AVAILABLE FOR DIRECT / INDIRECT MINI-TRACK ”I”)

• MINI-TRACK TRIMLESS “T” AND “H” CAN ONLY USE CORNER FEED (K-MF0-00-BCOR0).

T JOINT COVER

X JOINT COVER



1. SLIDE THE LONG BRACKET (K-MB0-LG-0REIO) OR SHORT BRACKET (K-MB0-SH-0REIO) ONTO THE MINI-

TRACK AND SECURE IT BY SCREWING THE SCREWS USING AN ALLEN KEY.(FIGURE 1)

2. ATTACH THE END CAPS TO THE TRACK USING THE SCREWS PROVIDED WITH IT. (FIGURE 1).

3. ATTACH AIRCRAFT CABLE FROM THE SUSPENSION KIT PROVIDED AND FOLLOW THE INSTRUCTION TO FIX

THE ROUND HEAD TO THE CEILING (FIGURE 2)

4. HANG THE TRACK TO THE CEILING USING THE BRACKET FROM THE KIT AND PLACE AIRCRAFT CABLE

DEPENDING ON THE TOTAL WEIGH OF THE FIXTURE AS SHOWN IN (FIGURE 3).

NOTE: MINI-TRACK SURFACE AND DIRECT/INDIRECT CAN BE USED FOR PENDENT ASSEMBLY.

PENDANT MINI-TRACK INSTALLATION

1 2

SCREW TO

SECURE TO

TRACK

9/22/2021 6

SHORT BRACKET

KIT

K-MK0-04-00100 /

K-MK0-09-00100 /

K-MK0-16-00100

LONG BRACKET

KIT

K-MK0-04-00200 /

K-MK0-09-00200 /

K-MK0-16-00200

SUSPENSION KIT

25 Kg / 55lb

36 Kg / 79.4lb

WEIGHT LIMITATIONS

END CAP

(K-MED-00-B0000)

END CAP - HOLE

(K-MED-00-B000H)

3



1. MINI-TRACK SURFACE

• MARK THE LOCATION, FOR THE SURFACE MOUNTING BRACKET(K-MBS-00-BMB00) ON THE DRYWALL AS SHOWN ON

(FIGURE 5).

• DRILL A HOLE AND SCREW THE SURFACE MOUNTING BRACKET (K-MBS-00-BMB00)TO THE DRYWALL. (FIGURE 2)

• ATTACH THE END CAPS TO THE TRACK USING THE SCREWS PROVIDED WITH IT. (FIGURE 3)

• ATTACH THE MINI-TRACK TO THE MOUNTING BRACKET AND ROTATE AS SHOW IN THE FIGURE TO SECURE THE

MINITRACK.(FIGURE 4)

2. MINI-TRACK RECESSED

• CUT A SLOT IN THE CEILING OF (26.5 mm X LENGTH OF THE TRACK) (FIGURE 7)

• ATTACH THE SPRING ON TOP OF THE TRACK. (FIGURE 8a)

• “REFER TO” THE WEIGHT LIMITATION CHART FOR PROPER POSITIONING OF THE SPRINGS. THE CHART SHOWS

POSITIONING ONLY FOR 4ft LONG TRACK, MAKE APPROPRIATE CHANGES FOR 8ft LONG TRACKS (FIGURE 10)

• ATTACH THE END CAPS TO THE TRACK USING THE SCREWS PROVIDED WITH IT.(FIGURE 8b)

• PULL THE SPRINGS AND INSERT THE TRACK INTO THE SLOT. (FIGURE 9)

SURFACE MINI-TRACK INSTALLATIONMINI-TRACK SURFACE MINI-TRACK RECESSED

9/22/2021 7

WEIGHT LIMITATIONS

DRYWALL DRYWALL DRYWALL DRYWALL

26.5 mm 1.05in

DRILL LOCATION

END CAP

(K-MER-00-B0000)

SPRING

(K-M00-00-0SPR0)

SURFACE

MOUNTING

BRACKET

(K-MBS-00-BMB00)

END CAP - HOLE

(K-MES-00-B000H)

END CAP

(K-MES-00-B0000)

(a) (b) (c) (d)

1

2

3

4

5

6

7

8 (a) (b)

9

10

3 Kg/6.6lb

3.2 Kg/7 lb.

5.2 Kg/11.5 lb.

7.25 Kg /16 lb.

762 [2’6”] 228.6 [9”]228.6 [9”]

228.6 [9”] 228.6 [9”]381 [1’3”] 381 [1’3”]

203.2 [8”] 203.2 [8”] 203.2 [8”]304.8 [12”] 304.8 [12”]



3. MINI-TRACK TRIMLESS

• CUT OUT THE SLOT ACCORDING TO THE TRACK IN USE. REFER CUT-OUT TABLE FOR WIDTH OF THE SLOT.(FIGURE 1)

• ATTACH THE END CAPS TO THE TRACK USING THE SCREWS PROVIDED WITH IT. (FIGURE 2)

• PLACE THE TRACK INTO THE SLOT AND COVER THE TRACK WITH THE COVER STRIP (K-MC0-04-BSTAE) OR (K-MC0-08-

BSTAE) BEFORE SECURING IT WITH MUDDING MATERIAL OR SCREW IT IF NECESSARY. (FIGURE 3-8)

NOTE: MINI-TRACK SURFACE, RECESSED AND TRIMLESS CAN BE USED FOR SURFACE MOUNTING.

SURFACE MINI-TRACK INSTALLATION

MINI-TRACK TRIMLESS

CUT OUT

MINI-TRACK TRIMLESS T

MINI-TRACK TRIMLESS H

60 mm/2.35” 56mm/2.2”

9/22/2021 8

END CAP

(K-MED-00-B0000)

END CAP - HOLE

(K-MED-00-B000H)

1

2

3

4

5

6

7

8

DRYWALL

DRYWALL

DRYWALL

DRYWALL

DRYWALL

COVER STRIP

(K-MC0-04-BSTAE)

(K-MC0-08-BSTAE)



1. MINI-TRACK RECESSED

• DRILL THE HOLE IN THE TRACK FOR THE WIRES TO PASS SHOWN IN LATER FIGURES. SLIDE THE SHORT BRACKET (K-

MB0-SH-0REIO) IN THE TRACK ( FIGURE 1)

• SECURE THE SHORT BRACKET (K-MB0-SH-0REIO) IN THE TRACK BY SCREWING THE SET SCREW USING AN ALLEN KEY

( FIGURE 2). SCREW THE END CAP ( K-MER-00-B0000) TO THE TRACK AS SHOWN IN ( FIGURE 2).

• ATTACH THE STEM TO THE SHORT BRACKET THAT IS SUSPENDED FROM THE CONCRETE CEILING. ( FIGURE 3)

• CHECK IF THE TRACK IS PROPERLY HORIZONTAL AND THEN PASS THE POWER LINE THROUGH THE HOLE YOU DRILLED

IN FIGURE 1. (FIGURE 4)

• PLACE THE TILE ON THE RECESSED TRACK AS SHOWN IN THE (FIGURE 5)

• AFTER FIXING THE TILE IT SHOULD LOOK LIKE (FIGURE 6)

CEILING TILE MINI-TRACK INSTALLATION

MINI-TRACK RECESSED

9/22/2021 9

SHORT BRACKET

(K-MB0-SH-0REIO)

1

2

3

4

5

6



END CAP

(K-MER-00-B0000)

TILE

TILE

CONCRETE

CONCRETE

CONCRETE

CONCRETE

WIRING DIAGRAM

• 0-10V, Dali, ONE CIRCUIT

INPUT: 110-277 VAC

• 0-10V, Dali, TWO CIRCUIT

0-10 CONTROLER

END FEED

PURPLE

GRAY

CH1

NOTE:

MAXIMUM NUMBER OF THE LIGHTS CAN BE CONNECTED TO EACH CHANNEL DEPEND ON THE WATTAGE OF THE

LIGHT. 25 LIGHTS AT 3W, 15 LIGHTS AT 5W, 10 LIGHTS AT 7W AND 8 LIGHTS AT 9W.

END FEED

INPUT: 110-277 VAC

CH1

CH2

0-10 CONTROLER

0-10 CONTROLER

9/22/2021 10

*The manufacturer reserves the right to change or modify the design, dimensions and specifications at anytime without notice. The manufacturer accepts no

liability for consequential damage which is occasioned to the user base on the data provided.

(REMOTE)

(REMOTE)

FIXTU

RE

FIXTU

RE

0-10V CV PWM DRIVER

(24V)

0-10V CV PWM DRIVER

(24V)

0-10V CV PWM DRIVER

(24V)



WIRING DIAGRAM

• ELV, Bluetooth ONE CIRCUIT

INPUT: 110-277 VAC

• ELV, Bluetooth TWO CIRCUIT

END FEED

CH1

NOTE:

• ELV option available up to 7W.

• MAXIMUM NUMBER OF THE LIGHTS CAN BE CONNECTED TO EACH CHANNEL DEPEND ON THE WATTAGE

OF THE LIGHT. 25 LIGHTS AT 3W, 15 LIGHTS AT 5W, 10 LIGHTS AT 7W AND 8 LIGHTS AT 9W.

END FEED

INPUT: 110-277 VAC

CH1

CH2

CV Power Supply

(24 VDC)

CV Power Supply

(24 VDC)

CV Power Supply

(24 VDC)

INPUT: 110-277 VAC

9/22/2021 11

*The manufacturer reserves the right to change or modify the design, dimensions and specifications at anytime without notice. The manufacturer accepts no

liability for consequential damage which is occasioned to the user base on the data provided.

(REMOTE)

(REMOTE)

FIXTU

RE

FIXTU

RE



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MINI-TRACK INSTALLATION INSTRUCTIONS