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Analysis of corn flour.
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Page 1 of 5
Quality Assurance Report Location: Minsa, Truco
Meeting Date: 06/12/15
Corn Flour Analysis – Minsa Truco Blend Report Period: 01/01/15 – 03/23/15
DEVELOPMENT SUMMARY
Minsa corn flour Truco Blend Version 6 (V6) was developed and tested at Ricos and Rudy’s facilities beginning in
October 2014. At that time, both plants switched to using 100% Minsa flour.
o Ricos has used Minsa V6 continuously since then.
o Rudy’s stopped using Minsa V6 in November 2014, due to high production volume for which Minsa
could not supply sufficient corn flour. Rudy’s did not transition back to using Minsa V6.
Feedback: since October 2014, Minsa has made 2 rounds of adjustments to V6.
○ Adjustments were made based on feedback and collaboration from Ricos. Specifically, fines particles
(sieve #80 and #100) were adjusted to get closer to Azteca ranges.
○ Key attributes (yield/water absorption, moisture, pH, and viscosity are very similar to Azteca corn flour;
no changes necessary.
○ Pending: final results for L*a*b* color (requested from M. Nimkar 04/27 & 05/05)
o Ricos - revised flour was used in production with no problems between October 2014 and January 2015.
For the last 5 months, Ricos has reported sporadic variation in color and particle granulation.
On January 22th, 2015 Ricos reported that corn flour (Lot # 25013; manufactured 01/13/15) had
big pieces of excess germ and black tips. A total of 7 pallets (350 bags) of masa were returned
to Minsa.
o Cyclone began using Minsa V6 during February 2014 with no complaints reported.
o La Fama began using Minsa V6 in mid-May 2015 and on 05/29 reported variation, with some pallets
within Lot #145136 showing color variation and finer flour.
o Anita’s began testing Minsa V6 in April 2015 and has reported no issues with corn flour performance to
date.
o Festida began testing Minsa V6 in _____ and has reported no issues regarding corn flour performance.
V6 has been mostly consistent with sporadic reports of slightly finer flour particles and darker chip color.
SIEVE PROFILE COMPARISON
Differences between Minsa Truco Blend V6 and Azteca Truco #1
Sieve #
16
18
20
30
60
80
100
Thru No change necessaryAdjusting 16,30,60 profile will get closer to Azteca's
Good consistency and better than Azteca
Observations Recommendations/Actions to Take
Must shift to the coarser side similar to Azteca
No change necessary
No change necessary
Reduce Variation (Stdev.)
Reduce Variation (Stdev.)
No change necessary
No change necessary
There is a difference in average close to 100%
Good consistency and very similar to Azteca
Average very similar but inconsistent in variance twice than Azteca
Good consistency and very similar to Azteca
Good consistency and better than Azteca
10% less finer than Azteca
Page 2 of 5
Minsa V6 & Azteca Truco #1 Results
Data (10/2014 - 05/15/2015)
<2 % <2 % 4-9 8-10 % < 25 % 4 - 8% <15 % 37-57 %
Minsa 16 18 20 30 60 80 100 Thrus
AVE 0.6 1.0 2.1 7.2 25.1 12.4 7.9 43.7
MIN 0.2 0.5 1.0 3.9 15.9 9.2 6.5 27.5
MAX 1.4 1.8 4.8 14.0 36.1 16.0 10.1 61.9
RANGE 1.2 1.3 3.8 10.1 20.2 6.8 3.6 34.4
STD 0.3298 0.3599 0.8670 2.2322 6.2691 1.7909 0.7903 9.1249
MODE 0.61 1.64 2.89 8.06 26.25 14.42 8.72 37.33
Data (02/2015 - 05/2015)
<2 % <2 % <2 % 8-17 % <25 %
<15% 28-38 %
Azteca 16 18 20 30 60 80 100 Thru
AVE 1.2 1.1 1.7 7.7 34.1 13.4 7.3 33.6
MIN 0.2 0.3 0.1 4.6 12.6 11.0 5.0 13.2
MAX 3.1 3.0 4.9 11.2 47.5 35.4 19.0 43.1
RANGE 2.9 2.7 4.8 6.6 34.9 24.4 14.0 29.9
STD 0.3685 0.2904 0.4553 1.1352 2.5071 1.5879 0.9520 3.2551
MODE 1.50 0.95 2.03 8.60 35.23 13.47 7.62 33.25
<2% <2% 4-9 8-10% <25% 4-8% <15% 37-57%
LA FAMA
16 18 20 30 60 80 100 Thrus
AVE 0.50 1.03 2.11 6.29 22.55 14.63 9.52 43.37
MIN 0.14 0.40 0.93 3.23 20.03 13.27 8.49 40.86
MAX 0.79 1.50 2.91 8.02 25.24 17.08 11.34 46.86
RANGE 0.65 1.11 1.98 4.79 5.21 3.81 2.85 6.01
STD 0.3327 0.5712 1.0443 2.6601 2.6091 2.1265 1.5794 3.1206
MODE 0 0 0 0 0 0 0 0
See appendix for additional data from other plants.
Page 3 of 5
La Fama RoTap Results for Minsa Corn Flour
Sample
Sample
Sieve La Fama
Good Flour Lot #125131
Sieve
La Fama Poor Flour
Lot #145136
16 0.40 0.35
16 0.06 0.09
18 0.83 0.83
18 0.20 0.20
20 1.44 1.45
20 0.45 0.51
30 3.90 3.95
30 1.63 1.58
60 11.07 11.20
60 10.09 10.03
80 6.53 6.64
80 8.35 8.47
100 4.27 4.33
100 5.47 5.56
Collect 22.12 22.24
Collect 24.37 24.09
Sample
Sample
Sieve La Fama
Good Flour Lot #280121
Sieve
La Fama Poor Flour
Lot #145143
16 0.04 0.05
16 0.04 2.00
18 0.21 0.18
18 0.27 0.23
20 0.62 0.57
20 0.86 0.86
30 2.37 2.26
30 3.30 3.27
60 9.07 9.13
60 9.05 9.08
80 7.39 7.59
80 4.84 4.90
100 6.22 6.28
100 3.85 4.11
Collect 25.04 24.64
Collect 28.95 28.49
Analytical Summary – Minsa V6 vs. Azteca
MINSA All Plants pH Yield Consistency L* a* b* Moisture
Average 6.74 2.149 17.84 87.39 1.78 20.67 11.0
Std. Dev 0.1 0.07 2.7574 0.6051 0.2457 1.0377 0.4
Min 6.55 2.075 14.36 86.30 1.52 19.46 9.9
Max 6.96 2.359 23.38 88.42 2.51 23.99 11.6
AZTECA pH Yield Flour Color Dough Color Moisture
Avg St Dev Avg St Dev Avg St Dev Avg St Dev Avg St Dev
Min 6.41 0 2.029 0 30.57 0 29.5 0 9.03 0
Max 6.93 0.17 2.171 17.76 79.61 5.23 73.56 18.2 10.83 1.21
Average 6.7334 0.0548 2.135 10.61 69.1030 1.3628 35.4053 1.3336 9.4522 0.2115
Std. Dev 0.0929 0.0303 0.13 2.982 6.1860 0.4053 6.0215 0.9375 0.3305 0.1403
Page 4 of 5
SENSORY SUMMARY
Sensory Scoring Ruler
-5 -4 -3 -2 -1 0 1 2 3 4 5
JAR -1 to +1
Acceptable -2 to +2
Unacceptable -3 to -5 OR +3 to +5
Sensory Snapshot – Café YTD RICOS
Page 5 of 5
APPENDIX
<2% <2% 4-9 8--10% <25% 4-8% <15% 37-57%
RICOS
16 18 20 30 60 80 100 Thrus
AVE 0.6 1.0 2.1 7.2 25.1 12.4 7.9 43.7
MIN 0.2 0.5 1.0 3.9 15.9 9.2 6.5 27.5
MAX 1.4 1.8 4.8 14.0 36.1 16.0 10.1 61.9
RANGE 1.2 1.3 3.8 10.1 20.2 6.8 3.6 34.4
STD 0.3298 0.3599 0.8670 2.2322 6.2691 1.7909 0.7903 9.1249
MODE 0.61 1.64 2.89 8.06 26.25 14.42 8.72 37.33
<2% <2% 4-9 8-10% <25% 4-8% <15% 37-57%
RUDY’S
16 18 20 30 60 80 100 Thrus
AVE 0.87 1.87 3.05 7.95 20.53 11.88 8.66 45.18
MIN 0.18 0.55 0.93 2.93 12.92 7.63 4.94 30.16
MAX 2.70 5.66 7.86 20.77 29.48 16.11 19.33 67.73
RANGE 2.52 5.11 6.94 17.85 16.57 8.48 14.39 37.57
STD 0.7849 1.6528 2.0922 3.9404 3.9083 1.9588 2.4681 9.9177
MODE #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
<2% <2% 4-9 8-10 % <25% 4-8% <15% 37-57%
ANITA’S
16 18 20 30 60 80 100 Thrus
AVE 2.59 2.18 2.68 6.94 31.86 12.05 6.28 35.42
MIN 1.68 1.70 2.18 5.44 28.53 11.39 5.71 32.00
MAX 3.39 2.80 3.71 8.60 34.92 12.78 7.80 40.05
RANGE 1.71 1.10 1.53 3.16 6.39 1.39 2.09 8.05
STD 0.4517 0.2704 0.3549 0.7872 2.0109 0.4757 0.4400 2.2072
MODE #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
<2% <2% 4-9 8-10% <25% 4-8% <15% 37-57%
FESTIDA
16 18 20 30 60 80 100 Thrus
AVE 0.56 0.95 1.87 6.14 23.34 11.74 7.85 47.56
MIN 0.35 0.75 1.50 4.59 14.60 7.98 6.11 33.91
MAX 0.94 1.10 2.26 7.13 33.49 13.77 9.62 64.11
RANGE 0.58 0.35 0.76 2.54 18.89 5.79 3.51 30.20
STD 0.3297 0.1809 0.3817 1.3558 9.5232 3.2564 1.7541 15.3079
MODE #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A