MITSUBISHI ELECTRIC AUTOMATION, INC. PLK-E SERIESmitsubishi electric automation, inc. industrial sewing equipment main: 817.416.9767 asap group fax: 817.416.1439 1000 nolen drive [email protected]

Changes for the Better

MITSUBISHI ELECTRIC AUTOMATION, INC.

INDUSTRIAL SEWING EQUIPMENT MAIN: 817.416.9767 ASAP GROUP FAX: 817.416.1439 1000 NOLEN DRIVE [email protected] SUITE 200 www.meau.com GRAPEVINE, TEXAS 76051

PLK-E SERIES TECHNICAL MANUAL 3 (USA)

BASIC MANUAL WITHOUT TOUCH SCREEN CLICK HERE FOR CONTENTS

Contents Software Installation PLK-E Series without Touch Screen------------------------------------------------------- 1-2 PLK-E 03BT ---------------------------------------------------------------------------------- 3-4

When not using the Touch Screen Pattern Read Using the Control Box Panel ----------------------------------------------- 5-6 Control Box Key Description --------------------------------------------------------------- 7 Basic Control Box Mode Operation-------------------------------------------------------- 8-17

Installing a System Back Up Disk Without Touch Screen ----------------------------------------------------------------------- 18

Troubleshooting Troubleshooting Mode ----------------------------------------------------------------------- 19-20

Other Digital Display Reference ------------------------------------------------------------------- 21 Error Codes ------------------------------------------------------------------------------------ 22-32 Wiring

SOFTWARE INSTALLATION FOR THE PLK-E SERIES WITHOUT THE TOUCH SCREEN ONLY THE F1 FLOPPY DISK IS NEEDED

FLOPPY DISK 1 (F1) MAIN SYSTEM PROGRAM

WITH THE POWER OFF, INSERT THE F1 FLOPPY INTO THE DISK DRIVE

1. WHILE PRESSING AND HOLDING IN THE F KEY, TURN THE POWER ON

FIRST DISPLAY WILL SHOW

↑ F 1. S Y S LED1 LED2 LED3 LED4 LED5

↓ F A B C D

2. PRESS THE D KEY NEXT DISPLAY

↑ 1 0 1 0. b LED1 LED2 LED3 LED4 LED5

↓ F A B C D

THE FIRST MODEL NUMBER THAT APPEARS MAY NOT BE THE MACHINE YOU HAVE

SELECT YOUR MODEL BY PRESSING THE ↓ ARROW KEY

THE ABOVE MODEL IS A PLK-E1010

OTHER MODELS ARE PLK-E03BT, PLK-E0504, PLK-E1010K2, ETC.

3. AFTER YOUR SELECTION, PRESS THE D KEY NEXT DISPLAY

↑ P L K E. P LED1 LED2 LED3 LED4 LED5

↓ F A B C D

THE ABOVE SETTING IS THE STEP SEQUENCE. IF YOUR DISPLAY IS DIFFERENT, PRESS THE

↓ ARROW KEY UNTIL IT SHOWS P L K E. P. THIS IS AN IMPORTANT STEP

THIS SETTING IS FOR ALL PLK-E MACHINES EXCEPT:

PLK-E03BT---NEEDS DIFFERENT STEP SEQUENCE BECAUSE OF SINGLE PEDAL OPERATION

PLK-E03PD---NOT IN USA MARKET

PLK-E1008H---NEEDS DIFFERENT STEP SEQUENCE BECAUSE OF HOT KNIFE SYSTEM

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4. PRESS THE D KEY THE MACHINE WILL LOAD THE F1 FLOPPY WAIT UNTIL THE DISPLAY CHANGES TO:

↑ M - 0 0 6 LED1 LED2 LED3 LED4 LED5

↓ F A B C D

5. PRESS THE H-KEY NEXT SCREEN

↑ . 0 - - - LED1 LED2 LED3 LED4 LED5

↓ F A B C D

6. PRESS THE H-KEY AGAIN (THE MACHINE WILL HOME UP) SOFTWARE INSTALLATION IS COMPLETED

TAKE OUT THE F1 FLOPPY DISK AND STORE ALL THE SOFTWARE DISKS SO THEY WON’T GET LOST

YOU MAY NEED THEM AGAIN SOMEDAY

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SOFTWARE INSTALLATION FOR THE PLK-E03BT ONLY THE F1 FLOPPY DISK IS NEEDED

FLOPPY DISK 1 (F1) MAIN SYSTEM PROGRAM

WITH THE POWER OFF, INSERT THE F1 FLOPPY INTO THE DISK DRIVE

1. WHILE PRESSING AND HOLDING IN THE F KEY, TURN THE POWER ON

FIRST DISPLAY WILL SHOW

↑ F 1. S Y S LED1 LED2 LED3 LED4 LED5

↓ F A B C D

2. PRESS THE D KEY NEXT DISPLAY

↑ 0 3 b T. b LED1 LED2 LED3 LED4 LED5

↓ F A B C D

THE FIRST MODEL NUMBER THAT APPEARS PROBABLY WILL NOT BE THE PLK-E03BT

SELECT THAT MODEL BY PRESSING THE ↓ ARROW KEY

THE ABOVE DISPLAY IS AN EXAMPLE OF THE PLK-E03BT

3. AFTER YOUR SELECTION, PRESS THE D KEY NEXT DISPLAY

↑ 0 3 b T. P LED1 LED2 LED3 LED4 LED5

↓ F A B C D

THE ABOVE SETTING IS THE STEP SEQUENCE. IF YOUR DISPLAY IS DIFFERENT, PRESS THE

↓ ARROW KEY UNTIL IT SHOWS 0 3 b T. P. THIS IS AN IMPORTANT STEP

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4. PRESS THE D KEY THE MACHINE WILL LOAD THE F1 FLOPPY WAIT UNTIL THE DISPLAY CHANGES TO:

↑ M - 0 0 6 LED1 LED2 LED3 LED4 LED5

↓ F A B C D

5. PRESS THE H-KEY NEXT SCREEN

↑ . 0 - - - LED1 LED2 LED3 LED4 LED5

↓ F A B C D

6. PRESS THE H-KEY AGAIN (THE MACHINE WILL HOME UP) SOFTWARE INSTALLATION IS COMPLETED

TAKE OUT THE F1 FLOPPY DISK AND STORE ALL THE SOFTWARE DISKS SO THEY WON’T GET LOST

YOU MAY NEED THEM AGAIN SOMEDAY

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READING A SEWING PATTERN FROM THE FLOPPY DISK

USING THE CONTROL BOX PANEL

1. PRESS THE H-KEY (THE MACHINE MUST BE IN THE HOME POSITION)

2. PRESS THE D-KEY

FIRST DISPLAY (THE NUMBER 600 MAY BE DIFFERENT)

↑ I. 6 0 0 LED1 LED2 LED3 LED4 LED5

↓ F A B C D 3. PRESS THE DOWN ARROW KEY 1 TIME

NEXT DISPLAY

↑ F. 6 0 0 LED1 LED2 LED3 LED4 LED5

↓ F A B C D THE LETTER F ABOVE LED 1 MEANS TO READ A PATTERN FROM THE FLOPPY DISK

4. PRESS THE F-KEY I TIME

NOTE: IF THE DISPLAY IS FLASHING THAT PATTERN NUMBER IS NOT ON THE FLOPPY DISK

5. BY PRESSING AND RELEASING THE F-KEY REPEATEDLY, YOU CAN SEARCH THE FLOPPY

DISK FOR DIFFERENT PATTERN NUMBERS

YOU CAN ALSO SELECT THE PATTERN NUMBERS WITH THE A, B, OR C-KEYS

6. PRESS THE D-KEY TO ENTER THE PATTERN NUMBER YOU SELECTED

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READING A SEWING PATTERN FROM THE INTERNAL MEMORY

USING THE CONTROL BOX PANEL

1. PRESS THE H-KEY (THE MACHINE MUST BE IN THE HOME POSITION)

2. PRESS THE D-KEY

FIRST DISPLAY (THE NUMBER 600 MAY BE DIFFERENT)

↑ I. 6 0 0 LED1 LED2 LED3 LED4 LED5

↓ F A B C D NOTE: IF THE DISPLAY IS FLASHING THAT PATTERN NUMBER IS NOT IN THE INTERNAL MEMORY

THE I ABOVE LED 1 MEANS TO READ A PATTERN THE FROM INTERNAL MEMORY

3. BY PRESSING AND RELEASING THE F-KEY REPEATEDLY, YOU CAN SEARCH THE

INTERNAL MEMORY FOR DIFFERENT PATTERN NUMBERS

YOU CAN ALSO SELECT THE PATTERN NUMBERS WITH THE A, B, OR C-KEYS

4. PRESS THE D-KEY TO ENTER THE PATTERN NUMBER YOU SELECTED

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Control Box Key Description Display and function of each key in the normal mode

When the power is turned ON (the switch turned ON), the LEDs 1,2,3,4 and 5 shown below will display. This state is called the [Normal Mode], and the following keys can be operated.

{UP arrow key} (Jog [+]) Jogging in the forward direction can be executed.

Indicates whether the counter is on or off.

{DOWN arrow key} (Jog [-]) Jogging in the reverse direction can be executed.

[H] key Executes the home return operation.

[F] key The mode is changed over to the function mode.

[ Display during normal mode setting ]

F

H LED1 LED2 LED3 LED4 LED5

A B C D

Indicates the sewing machine speed setting value ([0] to [9]).

Indicates the pattern No. (3-digits).

[C] key The message display (M-**) is canceled.

[B] key The mode is changed over to the bobbin winding mode.

[A] key The mode is changed over to the speed setting mode.

[D] key The mode is changed over to the pattern read mode.

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1. When the C key is pressed, the setting of the Y axis correction amount lowers by 0.1mm. 2. When the D key is pressed, the setting of the Y axis correction amount rises by 0.1mm. 3.The setting range of the Y axis correction amount is 12.7mm in any direction.

By pressing the C or D keys, the home position correction can be turned on or off.

Basic mode operation 1.Program 1 mode (home position correct and the enlargement/reduction scale modes)

After the F key is pressed in the normal mode, if the A key is pressed for more than 2 seconds, the display switches to the home position correction, (on/off) setting screen.

When the H key is pressed, the display returns to the normal mode after saving the setting values. Memo 1. The enlargement/reduction scale using the same stitch length cannot be done from the setting panel. 2. Use the arrow keys to move from one display to another.

Initial screen of the home position correction, (on/off) setting

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D C B A F LED1 LED2 LED3 LED4 LED5

Initial screen of the home position X axis correction amount setting

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1. When the C key is pressed, the setting of the X axis correction amount lowers by 0.1mm. 2. When the D key is pressed, the setting of the X axis correction amount rises by 0.1mm. 3.The setting range of the X axis correction amount is 12.7mm in any direction.

Initial screen of the home position Y axis correction amount setting

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LED1 LED2 LED3 LED4 LED5

Enlargement/Reduction Scale (same stitch length) initial screen

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D C B A F


Cannot be changed here. Must use the touch screen.

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Direc

-X dir

X Enlargement/Reduction Rate Setting initial screen

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D C B A F


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D C B A F


1. When the A, B, C or D keys are pressed, the X enlargement/reduction rate can be changed. The rate can be set in the range of 10.0% to 200.0% in 0.1% units.

2. If both the X, Y enlargement/reduction rate or just one rate has been changed, the calculation will be executed and the normal mode will be returned to when the H key is pressed. If the rates have not been changed, the normal mode will be returned to without executing the calculation.

1. When the A, B, C or D keys are pressed, the Y enlargement/reduction rate can be changed. The rate can be set in the range of 10.0% to 200.0% in 0.1% units.

2. If both the X, Y enlargement/reduction rate or just one rate has been changed, the calculation will be executed and the normal mode will be returned to when the H key is pressed. If the rates have not been changed, the normal mode will be returned to without executing the calculation.

Y Enlargement/Reduction Rate Setting initial screen

tion of movement to clamp

ection +X direction

+Y direction

-Y direction

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2.Program 2 mode (pattern write, delete, and copy mode) After the F key is pressed in the normal mode, if the B key is pressed for more than 2 seconds, the display switches

to the write to internal memory screen. When the H key is pressed, the display returns to normal mode without executing the function (write, delete, copy).

Initial screen of Write to internal memory

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Initial screen of Write to floppy disk

H D C B A F


1. By pressing the A, B, and C keys, the pattern number to be written to memory can be selected. 2.When the D key is pressed, the pattern data will write to memory and then return to the normal display.

Initial screen o

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Numbers without a pattern light, and numbers with a pattern flash. Be aware that when the D key is pressed when flashing, the pattern is automatically overwritten and the original pattern is deleted.

Note

1. By pressing the A, B, and C keys, the pattern number to be written to floppy disk can be selected. 2.When the D key is pressed, the pattern data will write to floppy disk and then return to the normal display.

f Delete one

1. By pressselected.

2. When th The scre

Note
Numbers without a pattern light, and numbers with a pattern flash. Beaware that when the D key is pressed when flashing, the pattern is automatically overwritten and the original pattern is deleted.
pattern from internal memory


ing the A, B, and C keys, the pattern number to be deleted from memory can be e D key is pressed, the pattern data of the selected pattern number is deleted. en display does not change.

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Initial screen of Delete one pattern from of floppy disk

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1. By pressing the A, B, and C keys, the pattern number to be deleted from the floppy disk can be selected.

2. When the D key is pressed, the pattern data of selected pattern number is deleted. The screen display does not change.

Initial screen of Initialization of internal memory (format)

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1. When the D key is pressed, the internal memory is formatted, (all pattern data is deleted) and the display returns to the normal mode.

Initial screen of Initialization of the floppy disk (format)

H D C B A F


1. When the D key is pressed, the floppy disk is formatted to 1.44MB, (all pattern data is deleted) and the display returns to the normal mode.

Initial screen of Total copy to floppy disk

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1. When the D key is pressed, all the pattern data in the internal memory is copied to a floppy disk and the display returns to the normal mode. (For backup of pattern data.)

1. Use a new floppy disk.. 2. The current sewing pattern will not copy from this screen.

Note

Initial screen of Total copy to internal memory

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1. When the D key is pressed, all the pattern data in the floppy disk is copied to the internal memory and then the display returns to the normal mode. (For restore of pattern data.)

1. If the internal memory has pattern data in it, the new pattern data will overwrite it. 2. The current sewing pattern will not copy from this screen.

Note

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3.Program 3 mode (counter mode) After the F key is pressed in the normal mode, if the C key is pressed for more than 2 seconds, the display

switches to the down counter setting screen. When the H key is pressed, the setting value becomes valid and the display returns to normal mode.

Initial screen of the Down count value

Initial screen of the Down counter (target count)

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1.When the A, B, C, and D keys are pressed, the setting value of the down counter can be changed.

2.The LED display is as follows: LED2=1000th digit, LED3=100th digit, LED4=10th digit, and LED5=1st digit

1.While the down counter function is on, during sewing, the LED 2, 3, 4, 5 display is counted down (decrement) in sequence.

2.The LED display is as follows: LED2=1000th digit, LED3=100th digit, LED4=10th digit, LED5=1st digit

3.When the down count setting d reaches 0, the buzzer sounds.

Initial screen of the Up counter (target value)

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1.When each of the A, B, C, D keys are pressed, the setting value of the up counter (LED 2, 3, 4, 5 display) increments by 1.

2.The LED display is as follows: LED2=1000th digit, LED3=100th digit, LED4=10th digit, LED5=1st digit

Initial screen of the Up count value

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1.While the up counter function is valid, during sewing, the LED 2, 3, 4, 5 display is counted up (increment) in sequence.

2.The LED display is as follows: LED2=1000th digit, LED3=100th digit, LED4=10th digit, LED5=1st digit 3.When the up counter setting P and the up counter setting U reaches the same value, the buzzer

sounds.

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1.When the D key is pressed, the (valid( )/invalid ( ) can be switched.

]

Initial screen of the Up counter valid (ON)/invalid (OFF) setting

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D C B A F


Initial screen of the DOWN counter valid (ON)/invalid (OFF) setting

1.When the D key is pressed, the (valid ( )/invalid ( ) can be switched.

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D C B A F


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4.Program 4 mode (wiper, thread trimming, thread break detection mode) After the F key is pressed in the normal mode, if the D key is pressed for more than 2 seconds, the display

switches to the (wiper, thread trimming, thread break detection mode) When the H key is pressed, the setting becomes valid and the display returns to the normal mode.

Initial screen of the Thread trimming setting

Initial screen of the Wiper setting

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H D C B A F


1.By pressing the C, or D keys, the setting value of the wiper's valid ( ) / invalid ( ) can be switched.

1.By pressing the C, or D keys, the setting value of the thread trimming's valid ( ) / invalid ( ) can be switched. 2.When the thread trimming is set to invalid ( ), the wiper's valid ( ) setting value is ignored.

Initial screen of the Thread break detector sensor setting

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1.By pressing the A key, the setting value of the thread break sensor's valid ( ) / invalid ( ) can be switched. 2.By pressing the B key, the number of delay stitches before the sensor becomes on, can be set. 3.By pressing the C, and D keys, the number of stitches before the machine stops can be set. 4.The number of stitches indicates the approximate stitches before stopping.

Initial screen of the Thread break sensor speed setting

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1.By pressing the A, B, C, D keys, the speed at which the thread break sensor remains off can be set. The display [ ][ ][ ][ ][ ] shown above is the setting at which the thread break sensor

detection is off until the sewing machine reaches a speed of 600 rpm or more.

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Initial screen of the Thread break sensor trim or not trim after stopping

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D C B A F


Initial screen o

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1. By pressing the C or D keys, the thread trimming ( ) / ( ) can be set. ( ) with thread trimmer. ( ) without thread trimmer.

1.By pressing the C or D keys, the program modes will be locked out, valid ( ) / invalid ( ) can be set.

f the Program Mode Change Prohibit

D C B A F


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5.Program P mode (system software, set, and step file write/read mode) After the F key is pressed in the normal mode, if the ↓ key and the ↑ key are pressed for more than 2 seconds, the display switches to the system software write screen. Use this to backup (save) to floppy disk when special settings have been made (factory settings changed) on the setting panel. Also use this mode to read the special settings from the floppy disk to the memory of the machine.

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Initial screen of the system, set, and step file write

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DCBA F LED1 LED2 LED3 LED4 LED5

1. By pressing the D key the system software, language data, set, and step files will be written to the floppy disk. When the writing is completed, the display returns to the normal mode.

2. If the H key is pressed, the setting is not executed and the display returns to the normal mode.

Initial screen of Step Sequence Write

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DCBA F


Initial screen of Setting Table Write

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1. By pressing the D key the setting table will be written to the floppy disk. When the writing is completed, the display returns to the normal mode.


1. By pressing the D key the step sequence will be written to the floppy disk. When the writing is completed, the display returns to the normal mode.


Initial screen of Setting Table Read

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DCBA F


Pressing the D key will read the setting table from floppy disk to memory

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d

G d

Initial screen of Changing the Setting Table Number

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Note: The setting table1.Program m

2.Setting val 3.Program B

Initial screen of Step Sequence Read

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DCBA F


Pressing the D key will read the step sequence from floppy disk to memory

Initial screen of Setting Table and Step Sequence Read (Both Settings)

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DCBA F


Pressing the D key 2 times will read the setting table and the step sequence from floppy disk to memory

1. By pressing the D key the setting table number can be changed (1-7) 2. If the H key is pressed, the setting is not executed and the display returns to the normal mode.

does not have the following things: ode 1 - 4 and the P mode. ues for the touch screen. mode, setting R8.

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INSTALLING THE SYSTEM BACKUP FLOPPY DISK TO THE PLK-E MACHINE

WITH OR WITHOUT THE TOUCH SCREEN

1. TURN OFF THE POWER

2. INSERT THE BACK-UP FLOPPY DISK

3. WHILE PRESSING IN AND HOLDING THE B-KEY, TURN ON THE POWER

THE DISPLAY WILL LOOK LIKE THIS

↑ P L K E. G


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↓ F A B C D

4. PRESS THE D-KEY

THE DISPLAY WILL LOOK LIKE THIS

↑ P L K E. P


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↓ F A B C D

5. PRESS THE D-KEY

THE MACHINE WILL BEGIN INSTALLING THE BACKUP FILES.

NOTE: DO NOT TAKE OUT THE FLOPPY DISK WHILE THE GREEN LIGHT ON THE FLOPPY

DRIVE IS ON.

AFTER THE MACHINE IS DONE INSTALLING THE DISK THE NORMAL MODE DISPLAY WILL APPEAR.

TAKE OUT THE FLOPPY DISK AND STORE IT IN A SAFE PLACE

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TROUBLESHOOTING LOCATED IN THE E-MODE PRESS THE F-KEY AND THEN PRESS AND HOLD IN THE ↓ + ↑ + A KEYS FOR 2 OR MORE SECONDS

NOTE: TURN ON THE EMERGENCY STOP SWITCH IF THE MACHINE IS SET UP FOR 1 PEDAL START, OR THE MACHINE WILL START TO RUN WHEN YOU CHECK THE START SWITCH

ERROR CODE HISTORY

1 LAST ERROR CODE

2 SECOND TO LAST ERROR CODE

3 THIRD TO LAST ERROR CODE

4 FOURTH TO LAST ERROR CODE

INPUT SWITCHES

THE ON/OFF STATUS OF THE CONTROL PANEL WILL CHANGE WHEN THE INPUTS ARE CHECKED

I1 START PEDAL/PRESS THE GREY PEDAL

I2 PLK CLAMP/PRESS THE BLACK PEDAL

I4 STOP SWITCH/PRESS THE EMERGENCY STOP SWITCH

UP SYNCHRONIZER UP POSITION/ROTATE MACHINE HANDWHEEL

DN SYNCHRONIZER DOWN POSITION/ROTATE MACHINE HANDWHEEL

XH X-AXIS HOMING SENSOR BOARD/MOVE CLAMP

YH Y-AXIS HOMING SENSOR BOARD/MOVE CLAMP

DRIVE MOTOR

TURN THE MOTOR PULLEY CLOCKWISE AND COUNTER/CLOCKWISE TO CHECK THE ON/OFF PULSING OF THE MOTOR ENCODER

ECA MOTOR ENCODER A-PHASE

ECB MOTER ENCODER B-PHASE

FUSES

CRS STATUS OF POWER FUSES ON POWER BOARD

THE DISPLAY WILL BE PULSING ON/OFF IF THE FUSES ARE OK

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SOLENOID OUTPUTS (PRESS THE D-KEY TO CHECK)

NOTE: IF YOU HOLD THE SOLENOID ON TOO LONG, YOU WILL CAUSE DAMAGE

O1O TRIMMER

O2O WIPER

O3O TENSION RELEASE

O4O CLAMP

O5O PRESSER FOOT

O6O BUZZER

INTERNAL OUTPUTS

THIS CHECKS THE OUTPUT ON THE CIRCUIT BOARD BEFORE IT GETS TO THE SOLENOID TO CHECK: TURN OFF THE EMERGENCY STOP SWITCH AND PRESS THE HOME KEY ON THE TEACHING PANEL CYCLE THE MACHINE AND CHECK THE ON/OFF STATUS OF THE DISPLAY ON THE CONTROL BOX PANEL WHEN THE BELOW OUTPUTS TURN ON

O1D TRIMMER

O2D WIPER

O3D TENSION RELEASE

O4D CLAMP

O5D PRESSER FOOT

O6D BUZZER

OTHER

T MACHINE SOFTWARE THAT WAS INSTALLED

EXAMPLE 1: T 1 0 - - IS A PLKB-1006

EXAMPLE 2: T 2 5 - - IS A PLKB-2516

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Digital Display Reference

Numeral 0 1 2 3 4 5 6 7 8 9

Digital display

Characters A B C D E F G H I J

Digital display

Characters K L M N O P Q R S T

Digital display

Characters U V W X Y Z

Digital display

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Error Display1.Power [OFF] Display

*.An [error code No.] lights on the display of the setting panel and the explanation is displayed in the liquid crystal panel.*. When an [error code No.] is displayed, confirm the [error code No.] and investigate the cause according to the following table.

Error Code Function name Probable cause InspectionDisplay

PWR.OF Power [off] display *.Displayed when the power is turned [off]. *.The display will automatically turn off after a certain time. While this display is on, power can be turned [on] again. *.Power source wiring OK? *.Check the halt switch wiring.[Message] It is a termination.

STOP Halt switch [on] *.Turn [on] the halt switch. *.Turn [off] the halt switch.*.Is the halt switch wiring broken(connection failure)? *.Check the halt switch wiring.[Message] HALT SW IS PRESSED

2.[E-**] error code (Restoration impossible)*. When the control panel detects an error, an [error code No.]lights on the display of the setting panel, and the [buzzer] sounds continuously.*. When an [error code No.] is displayed, confirm the [error code No.] and investigate according to the following table.*. The machine can be restored to the [normal mode] by turning [OFF] the power once and turning it On again.

Error Code Function name Probable cause InspectionDisplay

E-001 Main Motor over current trip *.Is the wire to the motor short-circuited? *.Check the motor wiring. Power [off] *.Is the sewing machine load torque too high? *.Check the sewing machine.

[Message] MOTOR OVERCURRENT DETECTION WORKED.

E-002 Over Voltage Power *.Is the power voltage too high? *.Check the power voltage. Power [off] *.Is the sewing machine inertia too high?

[Message] OVERCURRENT DETECTION WORKED.

E-003 Encoder error *.Is the connector to the motor encoder securely inserted? *.Check the connector insertion. Power [off] *.Are the signals from the motor encoder correct? *.Check the encoder signals.

*.Belt ok? *.Check the belt.*.Is the sewing machine locked? *.Check the sewing machine.*.Is the motor locked? *.Check the motor. [Message] ENCODER DEFECT POWER OFF

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E-004 Motor connector error *.Is the connector of the motor completely inserted? *.Check the connector insertion. Power [off] *.Is not the signal of the connector of the motor disconnected? *.Check the connector.

[Message] MOTOR CONNECTER ERROR

E-008 The detector is abnormal. *.Is the connector of the position detector firmly inserted? *.The connector is examined. Power [off] *.Is not the signal of the position detector disconnected? *.The signal is examined.

[Message] THE DETECTOR BREAKS OR THE SIGNAL CUTS.

E-009 The solenoid is abnormal. *.Is not the signal of the position detector disconnected? *.The connector is examined. Power [off] *.The solenoid is defective. (rolling wire defect) *.The signal is examined.

[Message] THE SOLENOID BREAKS.

E-010 The home position sensor is *.Does the wiring for the home position sensor Is disconnected or *.The wiring for the home position sensor is examined.abnormal. Power [off] it not short-circuited? *.The model is examined.

*.Is not the model mistaken? *.Examines with (Home position/encoder /detectorconfirmation) of

[Message] STATE OF HOME SENSOR DOES NOT CHANGE. input/output setting mode. (When connect the liquid crystalpanel)

E-011 The memory is abnormal. *.Information could not saved correctly at the last power off *.Please install system software again.Power [off] [Message] INFORMATION COULD NOT SAVED CORRECTLY AT

THE LAST POWER OFF

E-020 The liquid crystal panel is *. Does the wiring for the liquid crystal panel Is disconnected or *.The wiring for the liquid crystal panel is examined.abnormal. Power [off] it not short-circuited?

[Message] LCD PANEL CONNECTION ERROR

E-025 Air pressure low Power [off] *.Air pressure low detection input signal (ARS) has been input. *.Turn [off] the power and remove failure portion.[Message] LESS PRESSURE

E-026 [PMD]over current trip *.Is the stepping motor wiring broken(connection failure, short circuit)? *.Check the stepping motor wiring.Power [off] [Message] PMD OVER

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3.[M-**] message code (Restoration possible)*. When the control board presses the confirmation, the message code number lights to display panel of a set panel and the explanation is displayed in the liquid crystal panel. (The buzzer) rings intermittent.*.When an [error code No.] is displayed, confirm the [message code No.] and investigate according to the following table.*.The machine can be restored to [normal mode] by turning [on] the [C] key after confirming the content of the [message code].

Error Code Message(state etc.) Sub-message (corresponding method etc.) (Display)

M-001 *.The sewing machine has stopped at a stop position away from the normal UP stop position. *.When the [C] key is turned [ON], the needle rotates in the forward direction and stops at(Away by more than [+20 degrees] due to the sewing machine pulley.) the normal UP stop position.[Message] NEEDLE NOT UP POSITION [Sub Message] MAKE THE NEEDLE A UP POSITION

M-002 *.The needle thread trimming detection input signal (THS) has been input [ON]. *.Thread the needle thread and turn [ON] the [C] key.[Message] NEEDLE THREAD BROKEN [Sub Message] PLEASE PASS THE UPPER THREAD THROUGH THE NEEDLE

M-003 *.The presser foot is rising [OFF]. *.Lower [ON] the presser foot. [Message] CLUMP UP POSITION [Sub Message] TURN ON THE FOOT SWITCH (BLACK FOOT SWITCH)

M-004 *.The production number ((UP) counter) has reached the set value. *.Turn [ON] the [C] key (enter key) and cancel.[Message] UP COUNTER SETTING VALUE UP [Sub Message]

M-005 *.(DOWN)counter has reached the set value. *.Turn [ON] the [C] key (enter key) and cancel.[Message] DOWN COUNTER SETTING VALUE UP [Sub Message]

M-006 *.There is no sewing data in the current data area of the internal memory. *.Turn [ON] the [C] key, and after turn [ON] the [D] key and read the pattern. [Message] PATTERN DATA NOTHING [Sub Message] READING OR TEACHING INPUT

M-007 [Message] NOT HOME POSITION CAN'T OPERATE *.Turn [ON] the [H] key (return key).[Sub Message] PRESS HOME KEY

M-008 [Message] SERIAL DATA TRANSMITTING...(RS232C) [Sub Message] PLEASE WAIT FOR A WHILE

M-009 [Message] SERIAL DATA RECEIVING...(RS232C) [Sub Message] PLEASE WAIT FOR A WHILE

M-010 [Message] HALT SW IS PRESSED [Sub Message] PLEASE ROTATE THE HALT SWITCH RIGHT AND TURN OFF

M-011 [Message] PLEASE RUN SEWING MACHINE [Sub Message] PLEASE ROTATE THE SEWING MACHINE BY THE WINDER ORSEWING

M-012 [Message] HALT SW IS PRESSED POWER ON [Sub Message] PLEASE TURN OFF THE POWER SUPPLY

M-013 [Message] NOW KEY LOCK

M-014 [Message] FUNCTION PROHIBITION SETTING (UCC) OF PRESENT VALUE IS ON [Sub Message] PLEASE TURN OFF SETTING (UCC) WHEN CORRECTING.

BARRY SPRUELL

24

M-015 [Message] FUNCTION PROHIBITION SETTING (DCC) OF PRESENT VALUE IS ON [Sub Message] PLEASE TURN OFF SETTING (DCC) WHEN CORRECTING.

M-016 [Message] VALUE IS EXCEEDING THE SET VALUE NOW [Sub Message] PLEASE INPUT SMALL VALUE FROM SET VALUE TO PRESENT VALUE NOW.

M-017 [Message] STOPPING AT DWON POSITION [Sub Message] NEEDLE BAR MOVES TO THE UP POSITION WITH NEEDLE RISE KEY.

M-018 [Message] THE SETTING TABLE NUMBER IS CHANGED [Sub Message] THE SET TABLE NUMBER IS SET IN THIS SEWING DATA

M-019 [Message] END CODE IN THIS SEWING DATA IS NOT FOUND [Sub Message] PLEASE ADD END CODE IN INPUT MODE OR MODIFY MODE

M-020 [Message] START INPUT SIGNAL IS ON [Sub Message] PLEASE TURN OFF START INPUT SIGNAL

M-021 [Message] CLAMP INPUT SIGNAL IS ON [Sub Message] PLEASE TURN OFF CLAMP INPUT SIGNAL

M-028 [Message] It is a termination [Sub Message] SEE YOU AGAIN!

M-040 [Message] STEP SEQUENCE ILLEGAL SETTING DATA [Sub Message] PLEASE CORRECT THE STEP SEQUENCE

M-041 [Message] STEP DATA NOTHING [Sub Message] PLEASE MAKE THE STEP SEQUENCE

M-042 [Message] S6 SIGNAL INPUT THEN MACHINE NOT START [Sub Message] PLEASE RELEASE THE S6 SIGNAL.

M-043 [Message] START PROHIBIT SIGNAL INPUT THEN MACHINE NOT START [Sub Message] PLEASE RELEASE THE START PROHIBIT INPUT SIGNAL.

M-044 [Message] COUNT UP THEN MACHINE NOT START [Sub Message] PLEASE CLEAR THE COUNTER.

M-050 [Message] PRESS HOME KEY

M-051 [Message] ILLEGAL SETTING [Sub Message] PLEASE INPUT A CORRECT VALUE

M-052 [Message] TOO LARGE SETTING VALUE [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-053 [Message] TOO SMALL SETTING VALUE [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-054 [Message] CAN NOT FIND DATA [Sub Message] THERE IS NO DATA

M-055 *.The stitch number exceeds the preset No. of stitches. *.Decrease the No. of stitches or change [A] mode [Message] TOO MANY STITCHES [sewing data No. of divisions setting (FLB.)]

[Sub Message] PLEASE DECREASE THE NUMBER OF STITCH

M-056 [Message] OUT OF DATA NUMBER [Sub Message] PLEASE DECREASE THE INPUT POINT

M-057 *.A pattern that exceeds the area limit value has been read in. *.Change the following function setting accordingly. Change the [A] mode [sewing area limit [Message] OUT OF AREA LIMIT cancel (ALC.)] function to [ON] setting.

[Sub Message] PLEASE MAKE THE DATA IN THE AREA LIMIT

BARRY SPRUELL

25

M-058 [Message] TOO SMALL STITCH [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-059 [Message] TOO LARGE STITCH [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-060 [Message] ALREADY SET SECOND HOME [Sub Message] ONLY ONE SECOND HOME POSITION POINT CAN BE INPUT

M-061 [Message] DATA WRITING TO MEMORY..... [Sub Message] PLEASE WAIT FOR A WHILE

M-062 [Message] TOO LARGE FEED STITCH [Sub Message] PLEASE SET FEED WITHIN 0.1-12.0mm

M-063 [Message] NUMBER OF SKIP JOG IS TOO FEW OR IT IS TOO MANY [Sub Message] PLEASE INPUT THE VALUE WITHIN THE RANGE

M-064 [Message] IT WAS NOT POSSIBLE TO OPERATE [Sub Message] PLEASE DECREASE INPUT POINT AND INPUT AGAIN

M-065 [Message] PRESS HOME KEY

M-066 [Message] DATA TYPE IS DIFFERENT [Sub Message] PLEASE CONFIRM DATA TYPE

M-067 [Message] CURVE DATA WAS NOT ABLE TO BE MADE [Sub Message] PLEASE INPUT AGAIN REFERRING TO CURVE INPUT NOTES

M-068 [Message] IT IS DURING THE IMAGE DISPLAY PREPARATION..... [Sub Message] PLEASE WAIT FOR A WHILE

M-069 [Message] THERE IS THE SECONT HOME POSITION IN THE PATTERN DATA [Sub Message] PLEASE RETURN TO HOME POSITION

M-070 [Message] CURVE DATA WAS NOT ABLE TO BE MADE FROM INPUT POINT [Sub Message] PLEASE REVIEW INPUT POINT OR AN OFFSET/MULTIPLE POINT

M-071 [Message] THERE IS NO DELETED DATA.

M-072 [Message] THE TR IS NOT INPUT AND CANNOT BE ADDED TO THIS POSITION. [Sub Message] PLEASE INPUT AND ADD THE TRIM AFTER SEW

M-073 [Message] THE SAME CODE AS THE DATA JUST BEFORE IS NOT INPUT OR CANNOT BE ADDED.

M-074 [Message] THE 2HP IS NOT INPUT AND CANNOT BE ADDED TO THIS POSITION. [Sub Message] PLEASE INPUT AND ADD THE 2HP AFTER FEED

M-075 [Message] THE END IS NOT INPUT AND CANNOT BE ADDED TO THIS POSITION. [Sub Message] PLEASE INPUT AND ADD THE END AFTER FEED OR TRIM

M-076 [Message] THE CIRCLE OR THE ARC WAS NOT MADE FROM THE INPUT POINT. [Sub Message] PLEASE REVIEW INPUT POINT

M-077 [Message]THE MULTIPLE BACK TAKING CANNOT BE SPECIFIED. [Sub Message]THE MULTIPLE BACK TAKING CAN BE USED ONLY FOR THE FIGURE WHERE CIRCLE, CURVE, AND BROKEN LINE SHUT.

M-078 [Message] PLEASE PUSH THE HOME KEY. AFTER RETURNING TO HOME POSITION. [Sub Message] PLEASE WAIT FOR A WHILE AFTER PUSHING THE HOME KEY.

M-079 [Message] PLEASE PUSH THE HOME KEY. AFTER RETURNING TO HOME POSITION. [Sub Message] PLEASE WAIT FOR A WHILE AFTER PUSHING THE HOME KEY.

BARRY SPRUELL

26

M-080 [Message] TOO LARGE STITCH [Sub Message] PLEASE CHANGE THE PATTERN DATA

M-081 [Message] THERE IS THE SECONT HOME POSITION IN THE PATTERN DATA [Sub Message] PLEASE RETURN TO HOME POSITION

M-082 [Message] ILLEGAL SETTING [Sub Message] PLEASE INPUT A CORRECT VALUE

M-083 [Message] TRIM CODE CAN NOT BE INPUTTED NOR ADDED JUST AFTER [Sub Message] THE NEEDLE DOWN POSITION STOP CODE.

M-084 [Message] NEEDLE DOWN POSITION STOP CODE CAN NOT BE INPUTTED NOR [Sub Message] ADDED JUST BEFORE THE TRIM CODE.

M-085 [Message] NEEDLE POSITION IS DEVIATED FROM THE NEEDLE COORDINATES [Sub Message] PLEASE RETURN TO HOME POSITION. CAN NOT OPERATE.

M-086 [Message] NEEDLE POSITION IS DEVIATED FROM THE NEEDLE COORDINATES. [Sub Message] PLEASE RETURN TO HOME POSITION CAN NOT OPERATE.

M-100 [Message] NOW MAKING DATA [Sub Message] PLEASE WAIT FOR A WHILE

M-101 [Message] CALCULATING... [Sub Message] PLEASE WAIT FOR A WHILE

M-102 [Message] MAKE ARC DATA?

M-103 [Message] MAKE CIRCLE DATA?

M-104 [Message] MAKE CURVE DATA?

M-105 [Message] MAKE BREAK LINE DATA?

M-106 [Message] MOVE TO END DATA [Sub Message] PLEASE WAIT FOR A WHILE

M-120 [Message] MOVE TO START POINT [Sub Message] PLEASE WAIT FOR A WHILE

M-121 [Message] MOVE TO STARTING POSITION [Sub Message] PLEASE WAIT FOR A WHILE

M-122 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY FOLLOWING STITCH FROM START POINT

M-123 [Message] THE AMOUNT OF THE MOVEMENT IS NOT INPUT [Sub Message] PLEASE INPUT AMOUNT OF MOVEMENT

M-124 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY SEWING DATA

M-125 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY SEWING AND FEED DATA

M-126 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY ONE STITCH FRONT IS SEW OR FEED DATA

BARRY SPRUELL

27

M-127 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY PREVIOUS DATA FROM FINAL STITCH

M-128 [Message] A SPECIFIED POSITION IS WRONG [Sub Message] PLEASE SPECIFY CODE DATA

M-129 [Message] THE SPECIFIED CODE CANNOT BE DELETED. [Sub Message] THE TRIM CODE CANNOT BE DELETE WHEN THE FORWARD ARE SEW OR THE BACK ARE FEED.

M-130 [Message] CAN'T FIND SEWING DATA [Sub Message] THIS FUNCTION CANNOT BE USED

M-140 [Message] CAN'T FIND OFFSET DATA [Sub Message] THE OFFSET DATA TRANSFORM FUNCTION CANNOT BE USED

M-141 [Message] CAN'T FIND OVERLAP DATA [Sub Message] THE MULTIPLE DATA TRANSFORM FUNCTION CANNOT BE USED

M-142 [Message] TOO SMALL REDUCTION RATIO [Sub Message] PLEASE DO A CORRECT SETTING

M-143 [Message] TOO LARGE ENLARGEMENT RATIO [Sub Message] PLEASE DO A CORRECT SETTING

M-144 [Message] THE POINT INPUT DATA CANNOT BE CONVERTED. [Sub Message] PLEASE SPECIFY SEWING DATA OTHER THAN THE POINT INPUT.

M-145 [Message] THE POSITION OF START TACKING CANNOT BE CONVERTED [Sub Message] PLEASE SPECIFY SEWING DATA OTHER THAN THE POINT INPUT. BECAUSE OF THE POINT INPUT DATA.

M-146 [Message] THE POSITION OF END TACKING CANNOT BE CONVERTED [Sub Message] PLEASE SPECIFY SEWING DATA OTHER THAN THE POINT INPUT. BECAUSE OF THE POINT INPUT DATA.

M-160 [Message] PLEASE MAKE AREA LIMIT EFFECTIVE [Sub Message] IT IS DANGEROUS WHEN USING BY THE AREA LIMIT RELEASE

M-161 [Message] HALT SW IS PRESSED [Sub Message] PLEASE RELEASE THE HALT SWITCH

M-162 [Message] ILLEGAL NUMBER WAS SET [Sub Message] PLEASE SETTING AGAIN

M-163 [Message] THE DATA IS BEING CONVERTED INTO A NEW VERSION. [Sub Message] PLEASE WAIT FOR A WHILE

M-200 *.FD is not insert to FDD. *. Confirm the floppy disk set in.*.System software is broken into built in memory. *.Read the system software. [Message] FLOPPY DISK ISN'T IN FLOPPY DISK DRIVE [Sub Message] PLEASE INSERT THE FLOPPY DISK.

M-201 *.The floppy disk is write protected. *.Confirm the floppy disk and cancel the unlock the write protection ore use another floppy[Message] FLOPPY DISK IS WRITE PROTECTED disk.

[Sub Message] PLEASE RELEASE THE WRITE-PROTECTION OF THE FLOPPY DISK.

M-202 *.There is an error in the floppy disk. *.Use a new floppy disk.[Message] FLOPPY DISK ERROR [Sub Message] PLEASE EXCHANGE THE FLOPPY DISK OR FORMAT.

M-203 *. There is a shortage of empty area in the disk. *.Check the floppy disk.[Message] AN EMPTY AREA ON FLOPPY DISK IS INSUFFICIENT [Sub Message] PLEASE EXCHANGE THE FLOPPY DISK OR DELETE THE FILE.

BARRY SPRUELL

28

M-204 *.The specified pattern number could not be found during reading of the pattern from *.Confirm the specified pattern number and execute read in again.the floppy disk. [Sub Message] PLEASE CONFIRM THE FILE NAME AND THE SEWING DATA NUMBER.[Message] PATTERN DATA ON FLOPPY DISK IS NOT FOUND

M-205 [Message] FLOPPY DISK FORMATTING.............. [Sub Message] PLEASE WAIT FOR A WHILE

M-206 [Message] FLOPPY DISK FORMAT FINISH

M-207 [Message] PATTERN DATA IS WRITTEN ON FLOPPY DISK [Sub Message] PLEASE WAIT FOR A WHILE

M-208 [Message] PATTERN DATA OF FLOPPY DISK IS BEING DELETED [Sub Message] PLEASE WAIT FOR A WHILE

M-209 [Message] PATTERN DATA READING TO FLOPPY DISK..... [Sub Message] PLEASE WAIT FOR A WHILE

M-210 [Message] PATTETRN DATA OVER WRITE TO FLOPPY DISK ? [Sub Message] FORMER DATA IS DELETED WHEN OVERWRITING.

M-211 [Message] PATTERN DATA DELETE FROM FLOPPY DISK ? [Sub Message] PLEASE WAIT FOR A WHILE

M-212 [Message] CAN THE AMOUNT OF THE HOME CORRECTION BE CONVERTED INTO [Sub Message] RETURN TO HOME POSITION AFTER WRITING ENDS. THE PATTERN DATA AND ADD ?

M-213 [Message] THERE IS NO PERTINENT FILE IN THE FLOPPY DISK. [Sub Message] PLEASE CONFIRM THE FILE OF THE FLOPPY DISK.

M-220 *.Write in to internal memory is prohibited. *.Change the [on] setting of [A] mode [internal memory write in prohibit (PFL.)][Message] MEMORY IS WRITE PROTECTED function to [of].

[Sub Message] PLEASE RELEASE WRITE-PROTECTION WHEN WRITING.

M-221 *. An error has occurred in the internal memory. *.Return to [normal mode] by turning [on] the [C] key Execute the same operation again. If[Message] MEMORY ERROR message code [M-11] is displayed again, copy the other parts of the internal memory onto

a floppy disk and reformat the internal memory.[Sub Message] PLEASE FORMAT AN INTERNAL MEMORY.

M-222 *.There is a shortage of internal memory empty area. *.Delete unnecessary patterns or change [A] mode [sewing data No. of divisions [Message] MEMORY IS PATTERN DATA FULL setting ]FLB.)].

[Sub Message] PLEASE DELETE THE SEWING DATA NOT USED.

M-223 *.The specified patter number was not found during reading of the pattern from *.Confirm the specified pattern number and execute reading again. the internal memory. [Sub Message] PLEASE CONFIRM THE FILE NAME AND THE SEWING DATA NUMBER.[Message] PATTERN DATA ON MEMORY IS NOT FOUND

M-224 [Message] MEMORY FORMATTING.................. [Sub Message] PLEASE WAIT FOR A WHILE

M-225 [Message] MEMORY FORMAT END

M-226 [Message] PARTITION No. OF MEMORY IS ILLEGAL [Sub Message] PLEASE WAIT FOR A WHILE

M-227 [Message] PATTERN DATA WRITING TO MEMORY..... [Sub Message] PLEASE WAIT FOR A WHILE

BARRY SPRUELL

29

M-228 [Message] PATTERN DATA DELETING TO MEMORY..... [Sub Message] PLEASE WAIT FOR A WHILE

M-229 [Message] PATTERN DATA READING TO MEMORY..... [Sub Message] PLEASE WAIT FOR A WHILE

M-230 [Message] PATTERN DATA DELETE FROM MEMORY ?

M-231 [Message] PATTERN DATA OVER WRITE TO MEMORY ? [Sub Message] FORMER DATA IS DELETED WHEN OVERWRITING.

M-232 [Message] MEMORY AREA OVER [Sub Message] DELETE THE NEEDLESS PATTERN DATA THEN RETRY THE FUNCTION.

M-233 [Message] MEMORY BROKEN [Sub Message] THE MEMORY BREAKS. PLEASE INSTALL THE SYSTEM AGAIN.

M-234 [Message] PATTERN DATA NOT DELETE (THIS PATTERN DATA IS USING) [Sub Message] THE SELECTED SEWING DATA IS USED NOW.

M-235 [Message] MEMORY FORMAT OK ? [Sub Message] ALL THE SEWING DATA OF AN INTERNAL MEMORY IS DELETED.

M-236 [Message] FD FORMAT OK ? [Sub Message] ALL THE SEWING DATA OF THE FLOPPY DISK IS DELETED.

M-237 [Message] WRITING PROHIBITION IN THE INTERNAL MEMORY. [Sub Message] RELEASE THE INTERNAL MEMORY READ-ONLY SETTING WHEN WRITING.

M-238 [Message] THERE IS THE SECOND HOME POSITION IN THE PATTERN DATA [Sub Message] PLEASE CHANGE THE PATTERN DATA

M-239 [Message] THE AMOUNT OF THE HOME CORRECTION IS WRITTEN ON THE DATA [Sub Message] WHEN >< IS SELECT,USUAL IS WRITTEN

M-240 [Message] OUT OF AREA LIMIT [Sub Message] PLEASE CHANGE THE SEWING DATA.

M-241 [Message] WRONG PATTERN DATA WAS SET [Sub Message] PLEASE CHANGE THE SEWING DATA.

M-242 *.Read protect without home position. *.Press the [RESET]key.[Message] NOT POSSIBLE TO READ EXCLUDING HOME POSITION [Sub Message] PLEASE RETURN TO HOME POSITION

M-243 *.Write protect without home position. *.Press the [RESET]key.[Message] NOT POSSIBLE TO WRITE EXCLUDING HOME POSITION [Sub Message] PLEASE RETURN TO HOME POSITION

M-244 [Message] TOO MANY STITCHES [Sub Message] PLEASE CHANGE THE SEWING DATA.

M-245 [Message] NOW CHECK SUM..... [Sub Message] PLEASE WAIT FOR A WHILE

M-246 [Message] INPUT FILE NAME [Sub Message] PLEASE INPUT THE FILE NAME BY 8 CHARACTERS OR LESS

M-247 [Message] ILLEGAL SETTING PATTERN NO. [Sub Message] PLEASE INPUT THE CORRECT SEWING DATA NUMBER.

M-248 [Message] THE LIMIT OF THE SEWING AREA IS EXCEEDED [Sub Message] IT IS DANGEROUS. PLEASE CHANGE THE NEEDLEWORK DATA

BARRY SPRUELL

30

M-250 [Message] THE PASSWORD IS DIFFERENT [Sub Message] PLEASE INPUT AGAIN

M-251 [Message] IT HAVE CHANGED THE SETTING FOR LCD PANEL. [Sub Message] PLEASE TURN OFF THE POWER SUPPLY

M-252 [Message] PLEASE CLEAR CURRENT COMBINATION FORM [Sub Message] CURRENT COMBINATION FORM IS CLEARD BY PRESSING CLRBUTTON

M-270 [Message] Please put oil to the machine head [Sub Message]

M-271 [Message] Please clean up the sewing machine and around the hook [Sub Message]

M-272 [Message] Please exchange the V-belt / exchange the timing-belt [Sub Message]

M-273 [Message] Please do the maintenance of the machine [Sub Message]

M-274 [Message] Please exchange the bobbin [Sub Message]

M-275 [Message] Exchanging the bobbin now [Sub Message] please don't close your hand

M-276 [Message] There is no bobbin [Sub Message] please set the bobbin to the cassette case

M-277 [Message] Trouble 1 occurred [Sub Message] please attention





M-300 [Message] PATTERN DATA COPYING FLOPPY DISK TO MEMORY... [Sub Message] PLEASE WAIT FOR A WHILE

M-301 [Message] PATTERN DATA COPYING MEMORY TO FLOPPY DISK... [Sub Message] PLEASE WAIT FOR A WHILE

M-302 [Message] PASSWORD IS DIFFERENT [Sub Message] PLEASE INPUT AGAIN

M-303 [Message] FLOPPY DISK IS NOT INSERTED [Sub Message] PLEASE INSERT THE FLOPPY DISK.

M-304 [Message] WRITING IS PROHIBITED IN THE FLOPPY DISK [Sub Message] PLEASE RELEASE THE WRITE-PROTECTION OF THE FLOPPY DISK.

M-305 [Message] FLOPPY DISK IS DAMAGED [Sub Message] PLEASE EXCHANGE THE FLOPPY DISK OR FORMAT.

M-306 [Message] AN EMPTY AREA ON THE FLOPPY DISK IS INSUFFICIENT [Sub Message] PLEASE EXCHANGE THE FLOPPY DISK OR DELETE THE FILE.

M-307 [Message] MAY I OVERWRITE THE PATTERN DATA ON THE FLOPPY DISK ? [Sub Message] FORMER DATA IS DELETED WHEN OVERWRITING.

BARRY SPRUELL

31

M-308 [Message] FLOPPY DISK IS NOT INSERTED [Sub Message] PLEASE INSERT THE FLOPPY DISK.

M-309 [Message] THERE IS NO PATTERN DATA [Sub Message] PLEASE INSERT THE FLOPPY DISK WHICH READ FILE ENTERED.

M-310 [Message] FINISHED READ PLEASE TURN OFF POWER SUPPLY [Sub Message] RECLOSING OF POWER SUPPLY IS NECESSARY TO USE CONTINUOUSLY.

M-311 [Message] THE TABLE FILE IS BEING READ [Sub Message] PLEASE WAIT FOR A WHILE

M-312 [Message] THE STEP FILE IS BEING READ [Sub Message] PLEASE WAIT FOR A WHILE

M-313 [Message] THE CLEARNESS AT THE MULTIPLICATION TIME ENDED.

M-314 [Message] THE TABLE NUMBER OF THE COPY AHEAD IS BEING USED NOW. [Sub Message] OVERWRITES SETTING

M-315 [Message] MAY I COPY THE SPECIFIED PATTERN DATA? [Sub Message] OVERWRITES,THERE'S PAT DATA OF SAME No., FORMER DATA ISDEL

M-316 [Message] MAY I COPY ALL THE PATTERN DATA? [Sub Message] OVERWRITES,THERE'S PAT DATA OF SAME No., FORMER DATA ISDEL

M-317 [Message] MAY I OVERWRITE THE COMBINATION DATA? [Sub Message] FORMER DATA IS DELETED WHEN OVERWRITING.

M-318 [Message] MAY I CLEAR PATTERN DATA OF COMBINATION DATA? [Sub Message]

M-319 [Message] milling cutter is in lower position in this sewing data [Sub Message] Please return to home position after the milling cutter goes up.

M-320 [Message] Setting has been chaned. Please turn the power off [Sub Message]

BARRY SPRUELL

32

[14]Unit wiring diagram (1).Outside of control box

350780-1 1,2,4P 350689-1 3P 350690-1

350780-1 2P-4P 350689-11P 350690-1

Bz

60-8263-3028-15-000 60-8263-0513-00-808

60-8263-3028-16-000 60-8263-0617-00-808

5195-02-BU 5225TL

5195-03 5225TL

X

PLK-E-CON P.W.B

CON2

Into sewing machine head

Control box

Detector

Main motor

CABLE1

CONC

COND

CONE

CONH

CONI

CONA

Teaching panel

(option)

Term

inal

1

Term

inal

2

Y

Main motor

Stepping motor

Output of solenoid

RS-232CCONF

Teaching panel

CONG Input/output

Input signal

Foot switch

PLK-E-CU -20

CONB Control box main power supply

Model name

Control box

To

60-9090-304-118-006 60-9090-0322-00-805

60-9090-304-218-006 60-9090-0322-99-805

60-9090-304-118-006 60-9090-0322-00-805

640582-1 350689-1 350779-1

2P-4P 350690-11P 350689-1

350780-1 1,2,4P 350689-1 3P 350690-1

770361-1 350418-1

172339-1 170359-1

172331-1170361-1

172339-1 170359-1

60-8263-3048-15-001 60-8263-0513-00-808

60-8263-3038-15-000 60-8263-0513-00-808

12

12

Halt switch

Clamp

Wiper

Tread release

171822-4 170204-1

5197-02 5225TL

5196-02-BU 5225TL

Presser foot

5197-03 5225TL

Other voltage refer to "[15]Several power supply"

60-9090-306-108-005 60-9090-0423-99-805 Pushbutton switch assay

BM090C349G01

Foot switch

TE1 TE2

CON1 CABLE1770372-1350417-1

CABLE2

172160-1170362-1

To detector

To main motor encoder

CON7

CON8

CON10

CON9

CON11

CON3

CON5

CON4

Stepping motor XX home sensor(E2S-W23)

Y home sensor (E2S-W23)

Stepping motor Y

X

Y

Buzzer

PF

Trim

4

1

0V 0V

Y home sensor+12V 1

234

0V X home sensor

+12V 123

O6(Buzzer)+12V 0V

I4(Halt) 123

O4(Clamp)+24V

2

O2(Wiper) N.C.

+24V 123

O3(Thread release)+24V 1

2

O5(Presser foot)N.C.

+24V 123

1O1(Trim) +24V

2T

FU

W

L

1

1234

123

1234

2

123

12

123

12

CABLE2To

(2).Inside of control box

Orange

CO

N2

Black

FDD

PLK-B1-CPU-E P.W.B

PLK-B1-PMD-E P.W.B

PLK-B-DISP P.W.B

XC-E2-1B-PLK P.W.B

Transformer

CONBControl box main power supply

Main motor

Stepping motor

Output of solenoid

RS-232C

Teaching panel

Input/output signal

Input signal

Foot switch

CON2 CON1

CON1

CON1

CON3

CON9 CON5

CON6

CON5

CON3

CON10

CO

N9 C

ON

8 C

ON

4

CO

N4

CO

N1

Brake register MFS30A 101K 100ohm

CONA

CONC

COND

CONE

CONF

CONG

CONH

CONI

CON5

Grey

BrownBlue

Orange

Black

CO

N1

CO

N3

CO

N4

CO

N7

CO

N2

CO

N7

CO

N6

To PLK-B1-PCCON P.W.B CON1

PLK-E-CU -20

(BKO-E3160H01)

Model nameControl box

CO

N6

OFF

[15]Several power supply

56

Black BrowBlue

Green/ Yellow

Black Brown

Blue

Green/ Yellow

Green

60-9090-306-108-002

60-9090-306-208-002

F1 5A

F25A

Black Brown

Blue

Green/ Yellow

Black

Blue

Brow

3-phase transformer 3phi 800VA BKO-E3138H02

Black

Red

Blue Green/ Yellow

60-9090-304-118-006

60-9090-304-118-006

BlackRed

Blue

Brown Black

BlueGreen/ Yellow

60-9090-305-108-005

Black Brown

Green/ Yellow

Green/ Yellow

60-9090-306-108-005

BlackBrowBlueGreen/ Yellow

60-9090-304-218-006

PLK-B-PUC-B40

1234ON

1. 3phi AC200V -- 240V 50/60Hz

To control box CONB

Push button switch assay M090C349G03

60-9090-306-108-002

Red White Black Green

Red White Black

Green

Green

Ground

ON OFF

2.3phi AC380V -- 415V 50/60Hz (Except Europe)


To control box CONB

Power unit model name

Green/ Yellow

56

1234

5

1234

5

1234

1234

1 2 3 4

56

1234

56

1234

U

V

W

u

v

w

BrownBlue

Green

Green/ Yellow

Brow

Blue

Green/ Yellow

60-9090-306-108-005

5.1phi AC200V -- 240V 50/60Hz (Except Europe)

Black Brown

Green/ Yellow

Green/ Yellow

F120A

Black 100V

0V 0V

200V Black

Red

Single-phase transformer 1phi 600VA BKO-E3140H03

60-9090-305-208-005

Black Brown BlueGreen/ Yellow

60-9090-304-218-006

60-9090-304-108-005

Brown Black

BlueGreen/ Yellow

60-9090-305-108-005

Black Brown

Blue

Green/ Yellow

Green/ Yellow

60-9090-306-108-005

3.1phi AC100V -- 120V 50/60Hz

White Black

Green

Green

White

Black Green

60-9090-306-108-005

60-9090-306-108-005

PLK-B-PUC-A10

Brown

BlueGreen/ Yellow

60-9090-305-108-005

BlackBrown

Blue

Green/ Yellow

Green/ Yellow

60-9090-306-108-005

Black

Green/ Yellow

BrownBlue

Green/ Yellow

Black

Ferrite core

Brown Blue

Green/ Yellow

BlackPLK-B1-FIL P.W.B

60-9090-305-208-005

BrownBlue

Green/ Yellow

Black

60-9090-306-208-005

60-9090-304-118-006

PLK-E-NU-20

Blue Brown

Green

Green/ Yellow

Brown

Blue

Green/ Yellow

60-9090-306-108-005

4.1phi AC200V -- 240V 50/60Hz (Europe)

Ground

Ground

ON OFF

ON OFF

ON OFF




To control box CONB

To control box CONB

To control box CONB

Power unit model name

Noise filter unitmodel name

56

1234

56

1234

56

1234

12 3 4

1234

56

1234

5

1234

5

1234

56

1234

5

1234

5

1234

1234

1234

56

1234

56

1234

Control box connectors layout

[16] Control box connectors layout

Rear view of control box

①

③⑤②④⑥

⑦⑧

①②③④⑤⑥⑦⑧

⑨⑩⑪⑫⑬⑭⑮

①②③④⑤⑥⑦⑧

②④⑥⑧・・・・・

①③⑤⑦・・・・・

②④⑥⑧・・・・・

①③⑤⑦・・・・・

②④⑥⑧・・・・・

①③⑤⑦・・・・・

①②③④

④⑤⑥

①②③

CONA CONB

CONC

CONF

CONG

COND

CONH

CONI

Control box main power supply (Connect to push button switch or power unit or noise filter unit)

Main motor (Connect to main motor)

Stepping motor (Connect to stepping motoringsewing machine head)

Output of solenoid (Connect to dewing machine head)

RS-232C (option)

Teaching panel(option)

Input signal (Connect to sewing machine head)

Foot switch (Connect to foot switch)

CONE

Input/output signal

①

③⑤②④

Pin No. of connectors

[17]Pin No. of connectors

S2 PD11 +12V PD12 OA0 PD13 OA1 PD14 OA2 PD15 OA3 DIR VP5 NOE N.C. N.C.

R5 R/W R6

A0/RS R7

PD8 S0

PD9 S1

PD10 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

11 12 13 14 15 16 17 18 19 20

1.Main motor (CONA) Signal Pin No.

1 2 3 4

U V W PE

2.Control box main power supply (CONB)Signal Pin No.

1 2 3 4 5 6

R S T - E

PE

3.Stepping motor (CONC) Signal Pin No.

1 2 3 4 5 6 7 8

XAN XAP XBN XBP YAN YAP YBN YBP

5.RS-232C (CONE) Signal Pin No.

1 2 3 4 5

+12V RXD N.C. TXD GND

7.Teaching panel (CONF) Signal Pin No.

1 2 3 4 5 6 7 8 9 10

R0 VP5 R1 0V R2 0V R3 -9V R4 E

4.Out of solenoid (COND) (Same as PLK-B1-CON P.W.B CON2.)

Table1-1

Signal Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

O1 O3 O5 OB O9 O7 O6

+24V O2 O4 OC OA O8

OSC2 +24V

Table1-2

Table1-3

Table1-5

Table1-7

Initial settingTrim

Thread releasePresser foot Function output 1

Function output 3

Virtual output 1

Buzzer -

Wiper Clamp

Clamp2 outputFunction output 2

Virtual output 1 - - Table1-4

6.Foot switch (CONI)Signal Pin No.

1 2 3 4 5 6 7 8

Body

+12V I1 I2 I3

GND GND N.C. GND

E

Initial setting-

Start Clamp1 Nothing

- - - - - Table1-6

8.Input signal (CONH) (Same as PLK-B1-CON P.W.B CIN2.)

Signal Pin No. 1 2 3 4 5 6 7 8 9 10

+12V +5V I4 I5 I6 IA I7 IB I8 IC

Initial setting- -

Halt Nothing Nothing Nothing Nothing Nothing Nothing

Needle up/down

Table1-8

21 22 23 24 25 26

11 12 13 14 15 16 17 18 19 20

X home sensorY home sensor

- - - - - - - -

Thread trimming protectNeedle thread sensor

Clamp2 input Clamp step forward

- -

X home sensor Y home sensor

N.C. I9 ID UP DN PG EA EB IE IG IF IH 0V 0V

How to use the terminal 1,2 and connectors

[18]How to use the terminal 1,2 and connectors

L

1.Input/output signal (CONG) Signal Pin No.

1 2 3 4 5 6 7 8 9 10

0V 0V II IJ IK IL IM IN IO IP

Initial setting - -

Jog + Jog - Reset

Winding Trim prohibit

Wiper prohibit Nothing Nothing

21 22 23 24 25 26

11 12 13 14 15 16 17 18 19 20

- -

Nothing Nothing Nothing Nothing Nothing Nothing

Down position Error

Operation preparation completion

Halt in progress

Sewing completion

Home position - -

0V 0V OH OI OJ OK OL OM ON OO

OD OE OF OG

+12V +12V

2.Terminal 1 (Into sewing machine head)

Signal Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10

0V I5 0V I6 0V I7 0V I8 0V I9

Initial setting -

Nothing -

Nothing -

Nothing -

Nothing -

Virtual input 0 - - -

Nothing -

Nothing -

Needle up/down -

Virtual input 1

+12V +12V +12V

IA +12V

IB +12V

IC +12V

ID

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

3.Terminal 2 (Into sewing machine head)

Signal Pin No.

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10

IE 0V IF O6 O7 O8 O9 OA OB OC

Initial settingThread trimming

protect -

Clamp2 input Buzzer

Virtual output 1Virtual output 0Function output 3Function output 2Function output 1Clamp2 outputNeedle thread

trimming sensor-

Clamp step forward

- - - - - - -

IG +12V

IH +24V +24V +24V +24V +24V +24V OSC2

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

Table2-1

Table2-2 Table2-3

L

Switch

Output

Switch

L

L

Bz

Switch

Output

Needle thread Trimming sensor

0V IG +12V

Power supply +12V of CONG, Terminal 1,2 maximum 300mA. If you want to more ampere, put on power supply to outside of control box.

Bro

wn

Red

Blu

e B

lack

B

lack

or

W

hite

Table of connection into control box

[19]Table of connection into control box 1.CPU -- PMD *( ) Initial setting

CPU Signal PMD CPU Signal PMD CON10-1 Z11 CON3-1 CON10-2 Z12Ｚ１２ CON3-2 CON10-3 +12V CON3-3 CON10-4 +12V CON3-4 CON10-5 +5V CON3-5 CON10-6 +5V CON3-6 CON10-7 ZI11 CON3-7 CON10-8 RESERV CON3-8 CON10-9 SOL-OC CON3-9 CON10-10 ZCRS CON3-10 CON10-11 ZI22 CON3-11 CON10-12 ZI12 CON3-12 CON10-13 O6(Buzzer) CON3-13 CON10-14 O1(Trim) CON3-14 CON10-15 O8(Virtual output 0) CON3-15 CON10-16 O7(Virtual output 1) CON3-16 CON10-17 OA(Function output 2) CON3-17 CON10-18 O9(Function output 3) CON3-18 CON10-19 OC(Clamp 2 output) CON3-19 CON10-20 OB(Function output 1) CON3-20 CON10-21 O3(Thread release) CON3-21 CON10-22 O5(Presser foot) CON3-22 CON10-23 O4(Clamp 1 output) CON3-23 CON10-24 O2(Wiper) CON3-24 CON10-25 Z21 CON3-25 CON10-26 ZI21 CON3-26 CON10-27 YI22 CON3-27 CON10-28 Z22 CON3-28 CON10-29 Y22 CON3-29 CON10-30 YI21 CON3-30 CON10-31 YI12 CON3-31 CON10-32 Y21 CON3-32 CON10-33 Y12 CON3-33 CON10-34 YI11 CON3-34 CON10-35 XI22 CON3-35 CON10-36 Y11 CON3-36 CON10-37 X22 CON3-37 CON10-38 XI21 CON3-38 CON10-39 XI12 CON3-39 CON10-40 X21 CON3-40 CON10-41 X12 CON3-41 CON10-42 XI11 CON3-42 CON10-43 X11 CON3-43 CON10-44 PMD-OC CON3-44 CON10-45 XPD CON3-45 CON10-46 YPD CON3-46 CON10-47 RA CON3-47 CON10-48 ZPD CON3-48 CON10-49 GND CON3-49 CON10-50 GND CON3-50

2.PMD -- FDD

PMD Signal FDD CON7-1 FD5V CON2-1 CON7-2 N.C. CON2-2 CON7-3 N.C. CON2-3 CON7-4 N.C. CON2-4

3.XC-E -- Main motor

XC-B Signal CONA CON3-1 U CONA-1 CON3-2 V CONA-2 CON3-3 W CONA-3

- PE CONA-4

4.1 PMD -- XC-B (CON5 connection)

PMD Signal XC-B CON1-1 W3 CON5-4 CON1-2 - CON5-3 CON1-3 W2 CON5-2 CON1-4 W1 CON5-1

4.2 PMD -- XC-E (CON6 connection)

PMD Signal XC-B CON1-1 W3 CON6-4 CON1-2 - CON6-3 CON1-3 W2 CON6-2 CON1-4 W1 CON6-1

*CPU…..PLK-B1-CPU-E P.W.B *PMD…..PLK-B1-PMD-E P.W.B *XC-E…..XC-E2-1B-PLK P.W.B *DISP……PLK-B-DISP P.W.B *CONB….Control box main power supply*FDD……Floppy disk driver

Table 3-1

Table 3-2

Table 3-3

Table 3-4.1

Table 3-4.2


５．ＣＰＵ～ＦＤＤ間

ＣＰＵ Signal ＦＤＤＣＰＵ Signal ＦＤＤ CON5-1 GND CON1-1 CON5-2 MODE SELECT CON1-2 CON5-3 GND CON1-3 CON5-4 IN USE CON1-4 CON5-5 GND CON1-5 CON5-6 DS3 CON1-6 CON5-7 GND CON1-7 CON5-8 INDEX CON1-8 CON5-9 GND CON1-9 CON5-10 DS0 CON1-10 CON5-11 GND CON1-11 CON5-12 DS1 CON1-12 CON5-13 GND CON1-13 CON5-14 DS2 CON1-14 CON5-15 GND CON1-15 CON5-16 MOTOR ON CON1-16 CON5-17 GND CON1-17 CON5-18 H DIR CON1-18 CON5-19 GND CON1-19 CON5-20 STEP CON1-20 CON5-21 GND CON1-21 CON5-22 W DATA CON1-22 CON5-23 GND CON1-23 CON5-24 W GATE CON1-24 CON5-25 GND CON1-25 CON5-26 TRKO CON1-26 CON5-27 GND CON1-27 CON5-28 W PRT CON1-28 CON5-29 GND CON1-29 CON5-30 R DATA CON1-30 CON5-31 GND CON1-31 CON5-32 H SEL CON1-32 CON5-33 GND CON1-33 CON5-34 READY CON1-34

6.CPU -- DISP

CPU Signal FDD CPU Signal FDD CON9-1 +5V CON1-1 CON9-2 +5V CON1-2 CON9-3 +12V CON1-3 CON9-4 +12V CON1-4 CON9-5 Data bass I/O CON1-5 CON9-6 Data bass I/O CON1-6 CON9-7 Data bass I/O CON1-7 CON9-8 Data bass I/O CON1-8 CON9-9 Data bass I/O CON1-9 CON9-10 Data bass I/O CON1-10 CON9-11 Data bass I/O CON1-11 CON9-12 Data bass I/O CON1-12 CON9-13 DIR/RD CON1-13 CON9-14 R/W/WR CON1-14 CON9-15 A0/RS CON1-15 CON9-16 A1 CON1-16 CON9-17 8255-1 CON1-17 CON9-18 8255-1 CON1-18 CON9-19 GND CON1-19 CON9-20 GND CON1-20

7.CPU -- XC-B

CPU Signal XC-B CON6-1 RA CON1-1 CON6-2 IFV CON1-2 CON6-3 IFU CON1-3 CON6-4 WN CON1-4 CON6-5 UN CON1-5 CON6-6 VN CON1-6 CON6-7 BKS CON1-7 CON6-8 ER CON1-8 CON6-9 VP CON1-9 CON6-10 WP CON1-10 CON6-11 UP CON1-11 CON6-12 COM CON1-12 CON6-13 VDC CON1-13 CON6-14 +12V CON1-14 CON6-15 GND CON1-15

8.PMD -- Transformer (BKO-E3160H01)

PMD Signal Transformer CON5-1 AC 6.3V Black CON5-2 - - CON5-3 AC 6.3V Black

9.PMD -- Transformer (BKO-E3160H01)

PMD Signal Transformer CON9-1 AC 24V Orange CON9-2 - - CON9-3 AC 24V Orange

Table 3-7

Table 3-8

Table 3-9

Table 3-6

Table 3-5


10.1 XC-E -- Transformer (BKO-E3160H01) (CO5 connection)

PMD Signal Transformer CON5-1 0V AC210V / AC230V CON5-2 - - CON5-3 AC 210V AC210V CON5-4 - AC230V

10.2 XC-E -- Transformer (BKO-E3160H01) (CO6 connection)

PMD Signal Transformer CON6-1 0V AC210V / AC230V CON6-2 - - CON6-3 - AC210V CON6-4 AC 230V AC230V

11.XC-E -- CONB

XC-E Signal CONB CON4-1 E CONB-5 CON4-2 T CONB-3 CON4-3 S CONB-2 CON4-4 R CONB-1

- - CONB-4 - PE CONB-6

12.XC-E -- Break register

XC-E Break register CON4-1 100 ohm CON4-2 100 ohm

Table 3-12

Table 3-10.2

Table 3-10.1

Table 3-11

Documents

MITSUBISHI ELECTRIC AUTOMATION, INC. PLK-E SERIESmitsubishi electric automation, inc. industrial sewing equipment main: 817.416.9767 asap group fax: 817.416.1439 1000 nolen drive [email protected]