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Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 Mitsui - MAN B&W 7G50ME - C9.6 Planning Group Diesel Design Dept. Mitsui E&S Machinery Co., Ltd. Sep. 2021

Mitsui-MAN B&W 7G50ME-C9

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Page 1: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 0

Mitsui-MAN B&W 7G50ME-C9.6

Planning Group

Diesel Design Dept.

Mitsui E&S Machinery Co., Ltd.

Sep. 2021

Page 2: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 1

Contents

1. Main data

2. Design features

Page 3: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 2

Main data①

Item G50ME-C9.6

No. of Cylinders 5 - 9

Cylinder Bore mm 500

Stroke mm 2500

Stroke / Bore 5.00

Output at L1 / L2 point kW / cyl. 1720 / 1290

Mean Effective Press.

at L1-L3 / L2-L4 lineMPa 2.10 / 1.58

Speed at L1-L2 / L3-L4 line min-1 100 / 79

Max. Cylinder Press. (Pmax) MPa 18.5

Mean Piston Speed at L1 m/s 8.33

Power Rate at MCO Pme x Cm 17.5

SFOC *1 at L1 point g/kWh 167.0

System Oil Consumption *2 kg/cyl・day 4 - 5

Cyl. Oil Consumption *2 g/kWh (0.20~0.40) × S%

*1) 5~7% tolerance, with IMO/NOx Regulation, Tier2, HLO

*2) Guidance only. (Cyl. Oil: Alpha ACC with Alpha Lubricator System, BN100)

Page 4: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 3

Main data②

A

B

C

D

H

AB

C

H

D

Item G50ME-C9.6

Dimension mm A 9962

B 8757

C 1205

D 3776

H 11350

-

-

-

Cylinder Distance mm 872

Length mm 7cyl. : 7523

Dry Mass (for Tier II) ton 7cyl. : 275

Page 5: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 4

7,000

8,000

9,000

10,000

11,000

12,000

13,000

6,000

85 90 95 100 1058075

SPEED [min-1]

OU

TPU

T [

kW

]Layout diagram

7G50ME-C9.6

79 100

2.10

1.58

Mep[MPa]

Page 6: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 5

Contents

1. Main data

2. Design features

Page 7: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 6

Electronic controlled

engine

Ultra long stroke

engine

Reference

ME-B dot3

Engine

Engine

Engine

G type

Th

e f

uel

co

nsu

mp

tio

n e

ffect

Initial cost

G-type engine (Green Ultra Long Stroke Engine)

Summary of G-type engine

Page 8: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 7

(Super-long stroke)

Base is the reliable S ME-B/C

Mk9 design.

Change to longer stroke

than S ME-B/C Mk9 design.

Bore cooled type Cylinder liner

Low force type Exhaust valve

Wide-pad Crosshead bearing

(Green Ultra-long stroke)

Structure of G-type engine

Page 9: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 8

Two pieces of lower bearing

conventional Wide-pad Crosshead bearing

There are two peaks of lub. pressure

distribution on crosshead bearings surface

Increased surface and

integrated lower bearing

→ Lub. Oil thickness is increased

Increased surface

Increased length of crosshead pin

・Bearing area is increased due to higher Pmax.

Wide-pad Crosshead bearing

Page 10: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 9

Exhaust valve

actuator

Exhaust valve actuator

Guide piston

Piston

Cylinder

・ Reduced diameter of guide piston and piston

→ Required force for working the exhaust valve is lowered.

Low force type Exhaust valve

Page 11: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 10

Conventional type for ME engine Low Force type

In order to hold on oil

damper, top of Exhaust

valve spindle is screwed

Nimonicexhaust valve

Omit of oil damper

Omit of screw

Dura-Spindle

Oil damper

・Simple structure (MC type)

・Adoption of Dura Spindle

Low force type Exhaust valve

Page 12: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 11

Nimonic80A

Seat surface

Special forging

Dura seat

Inconel718 coating

+cold rolling process

+age hardening by heat treatment

Inconel625 coatingHeat resistant

alloy steel

(SNCrW)

Nimonic exhaust valve Dura-Spindle exhaust valve

High hardness

High temperature

corrosion resistance

※The welding repair of surface facing the

combustion chamber is easier than Nimonic.

Low force type Exhaust valve

Page 13: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 12

Whether Dura-Spindle or DSA is applied

depends on the main engine type and tuning

Forged material

High temperature

corrosion resistance

Dura-Spindle DSA

High hardness

Low force type Exhaust valve

Dura seat

Inconel718 coating

+cold rolling process

+age hardening

by heat treatment

Heat resistant

alloy steel

(SNCrW)

Inconel625

coating

Seat surface

forging

DSA760 (Ni-based alloy)with High hardness and

high temperature corrosion resistance

Page 14: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 13

Conventional (S50 Mark7/8) Bore cooled type (G50)

・Improved cooling performance

Bore cooled type Cylinder liner

Page 15: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 14

Countermeasure for cold corrosion: LDCL

MES-M Applied

Circulation pump

3-way

valve

・S50ME-B9.5

・S50ME-C9.5/.6/.7/ 10.6

・G50ME-B9.3/9.5

・G50ME-C9.5/9.6

・Mk.9 and 10 engines

with cyl. bore 60 cm

and larger

Cylinder

liner

Cylinder

cover

【LDCL (Load Dependent Cylinder Liner cooling system)】The countermeasure for higher risk of cold corrosion by increasing Pmax (17MPa ⇒19MPa)

Jacket cooling water temperature is increased up to 120℃ by adjustment of cooling water

flow amount by 3-way control valve at part load.

Cyl. Liner outlet temp.

Cyl. cover outlet temp.

M/E inlet temp

Page 16: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 15

Three-piston ring pack design

G50ME-C9.5

Four-ring pack design

G50ME-C9.6

Three-ring pack design

:Combustion Gas

Piston ring

・Decreasing gas passing through the entire ring pack

・Decreasing the heat load of ring

Specification of Three-piston ring pack

Page 17: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 16

Specification of piston ring pack

Four-ring pack Three-ring packTOP: CPR ring

+CL groove(4X2mm)

2nd: Angle ring

3rd : Angle ring

4th : Angle ring

TOP: CPR ring

+CL groove(2X2mm)

2nd: CPR ring

+CL groove(1X2mm)

3rd: Gas-tight

(NO CL groove)

CPR ring : Controlled Pressure Relief Ring

CL groove : Controlled Leakage Groove

(ex. S90ME-C9.2) (ex. S90ME-C10.5)

Three-piston ring pack design

At present, three-ring pack is becoming standard

(Adopted by more than 60% of engines manufactured in 2019)

Page 18: Mitsui-MAN B&W 7G50ME-C9

Copyright (c) Mitsui E&S Machinery Co.,Ltd. All Right Reserved. Ref. G21-006 Rev.0 17

~ Make with Heart ~