MKT May 2012

C850: Fast sliding gate operator

MKT May 2012

Summary

Why a fast slider operator?

USPs

Applications

Details

Technical specifications

MKT May 2012

Why a fast slider operator?

Expanding FAAC product range with a fast slider operator for heavy gates

MKT May 2012

Summary

Why a fast slider operator?

USPs

Applications

Details

Technical specifications

MKT May 2012

USPs (Unique Selling Points)

Big leaf: 1.800 Kg (Z28)

1

4

3

5

2

Intensive use: 100% duty cycle

Robustness: 5mm thick plate with 5 fixing positions

Harsh environments: -20°/ +55°and IP54

Electronics: integrated 1,5KW inverter and advanced control board (including PE logic)

6

7

High speed: 0,7 m/s (Z28)

Safety: integrated limit switches

8 Dimesions (LxPxH mm): 510 x 256 x 470

MKT May 2012

Summary

Why a fast slider operator?

USPs

Applications

Details

Technical specifications

MKT May 2012

ApplicationsThe new C850 gearmotor is designed to operate commercial and industrial gates (weighing up to 1800 Kg) at a much higher speed compared to the traditional industrial gate operators.

E.g.

844MC with Z20 pinion : running speed 12m/min=0.2m/sec

884MC 3PH with Z16 pinion : running speed 10m/min=0.16m/sec

0.7m/secC850 with Z28 pinion : max running speed up to

MKT May 2012

ApplicationsSafety regulations and norms, in certain countries (e.g. Europe), require specific impact tests on the moving leaf, and a very high speed operator (as the C850 is) commonly doesn’t fulfill the requirements.

Apart from sites in which Security has priority over Safety (e.g. Prisons, Embassies, Sensitive Target Buildings, etc…) in which the Customers, under their own responsibility, can decide to infringe what requested by the Norms, it’s important to underline that the same Norms permit to operate the automation in “Dead man logic”.

“Dead man logic” requires anyway specific feature; the limitations stated in the EN12453 (point 5.1.1.4)[e.g. space needed to stop the gate when the command is released] are PERFECTLY fulfilled by the C850 gearmotor, simply adjusting the frequency and the deceleration speed through the Frequency Inverter.

EN12453 (5.1.1.4) “…if the passage is wider than 500mm the space needed to stop the gate movement when the command is released must not exceed 100mm….”

Examples

Gate weight:1800Kg

Inverter freq. 60Hz Deceleration time 1sec. Space needed to stop: 95mm

Gate weight:1200Kg

Inverter freq. 80Hz Deceleration time 0.5sec. Space needed to stop: 65mm

MKT May 2012

Summary

Why a fast slider operator?

USPs

Applications

Details

Technical specifications

MKT May 2012

Powerful gearmotor1,1 KW

Details - pictures

Integrated limit switches

Irreversible gear-box + electrobrake

Manual release activation

OMRON Inverter control unit 1,5 KW

Pinion Z28 M4

FAAC E850 built in control board

Steel cover RAL 9006 colour paint

MKT May 2012

Details - picturesE850 ELECTRONIC CONTROL BOARD

- Board integrated into the gearmotor and protected into a metal housing + transparent front cover (to help checking the display status)

- Fully programmable through display and push-buttons

- Built in loop-detectors (2 loops can be connected)

- Wide range of operating logic selectable (including PE logic = Automatic Photocell)

- Safety devices contacts to protect opening and closing movements

- Pre-wired control board

- DIN guide for easy plug of extra devices and plastic cable routing protections

MKT May 2012

Details - picturesLIMIT SWITCHES

- Integrated limit switches protected with plastic housing

Simply removing the fixing screws and

the top cover, you can access the

limit switches assembly.

N. 4 limit switches are present, to adjust separately:

1) End of run in the open position

2) End of run in the closed position

3) Start of deceleration in opening

4) Start of deceleration in closing

MKT May 2012

Details - pictures

LIMIT SWITCHES

- Belt transmission and pulleys are protected by a plastic cover to prevent any injury to the person in charge of handling installation and maintenance

MKT May 2012

Details - pictures

LIMIT SWITCHES

- The shape of the reinforcement brackets has been changed. Apart from it’s main function (reinforcement) two handles are now available to help lifting, moving, position the operator

MKT May 2012

Details - picturesINVERTER CONTROL UNIT

- In the same metal housing in which is placed the control board, also the Frequency Inverter is installed and pre-wired.

- The inverter is simply programmable by mean of buttons and display

- It allows to set:

Running speed

Deceleration speed

Acceleration time

Deceleration time

- Frequency adjustment: min 60Hz max 120Hz

-Single Phase 1,5 KW

- As an accessory (optional) an External Programming Keyboard is available for remotely programming the inverter

MKT May 2012

Details – installation dimensionsFixing points

The operator is provided with a Z28 M4 rack pinion (no special rack requested)

Height and depth can be adjusted by mean of adjustment screws (height) and on slot holes and bolts fixed on the base plate (depth)

Foundation plate is provided separately by the gearmotor.

MKT May 2012

Details – installation dimensionsFixing points

As the operator is able to reach a very high running speed, an extra fixing point has been placed.

All other operators (including competitors) only have four fixing points; C850 has a fifth fixing point placed in the middle of the base plate.

All fixing points are also adjustable in height

5th point

MKT May 2012

Summary

Why a fast slider operator?

USPs

Applications

Details

Technical specifications

MKT May 2012

Technical SpecificationsC850 – OVERALL DIMENSIONS

510 mm

295 mm

256 mm

46

7 m

m

MKT May 2012

Technical Specifications

Power supply 230 V~ 50/60 Hz

Max. absorbed power (W) 1800

Thrust on pinion (N) 1800

Max. torque (Nm) 110

Type of pinion Z28 module 4

Recommended gate max. length (m) 20

Max. leaf weight (Kg) 1800

Carriage speed (m/min) Min 20 - Max 42

Type of limit switch Mechanical

Motor control Inverter

Use temperature (°C) -20 +55

Gearmotor weight (Kg) 49

Protection class IP54

Type of use Industrial

R.O.T. CD continuous duty

C850 GEARMOTOR

MKT May 2012

Time to Market

June 2012

Mass Production