Upload
others
View
6
Download
0
Embed Size (px)
Citation preview
UNINTERRUPTIBLE POWER SUPPLY SYSTEM
MODEL
9900B SERIES (MMS) MMS KIT INSTALLATION MANUAL
MITSUBISHI ELECTRIC
Preface
MITSUBISHI ELECTRIC CORPORATION
Revision *, Dec. 15, 2009
AE-ENM00002-4GBA0014
MITSUBISHI ELECTRIC 9900B SERIES UPS
MITSUBISHI
ELECTRIC
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL
Page Number: i
TABLE OF CONTENTS
HOW TO USE THIS MANUAL ............................................................................... ii
1. OVERVIEW ................................................................................................... 1
2. MMS KIT PARTS LIST ................................................................................. 2
3. MMS PARTS LOCATION ............................................................................. 4
4. INSTALLATION PROCEDURE ................................................................... 5
4.1 PARALLEL INTERFACE BOARD (IFAU-09*) ........................................ 5
4.2 PARALLEL CONTROL BOARD (TLCR-E*) ............................................ 6
5. DIP SWITCH SETTING on PARALLEL INTERFACE BOARD .................. 7
MITSUBISHI ELECTRIC 9900B SERIES UPS
MITSUBISHI
ELECTRIC
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL
Page Number: ii
HOW TO USE THIS MANUAL
This manual is designed for ease of use, giving the user easy and quick reference to information.
This manual uses notice icons to draw attention to the user important information regarding the
safe operation and installation of the UPS. The notice icons used in this manual are explained below,
and should be taken into account and adhered to whenever they appear in the text of this manual.
Warning: A warning symbol shows potentially hazardous situation or condition which could result in personal injury or death, if not avoided.
Caution: A caution symbol shows potentially hazardous situation or condition which could result in personal injury or equipment damage, if not avoided.
Note: A Note symbol shows the information the user or the service personnel should observe during the UPS operation or service work.
Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work.
Safety Recommendations: If any problems are encountered while following this manual, Mitsubishi
field service group assistance and correspondence is recommended.
WARNING
CAUTION
!
NOTE
PROHIBIT
MITSUBISHI ELECTRIC 9900B SERIES UPS
Page Number: 6-1
MITSUBISHI
ELECTRIC
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL
Page Number: 1
1. OVERVIEW
Your Mitsubishi Uninterruptible Power Supply System (UPS) requires an MMS KIT whenever two or
more UPS are operating in a parallel configuration.
One MMS KIT is required to be installed per UPS, and shall be connected in a loop for reliable
system communication.
CAUTION: For safety, the UPS must be de-energized when the MMS KIT installation
and the loop communication connection are performed.
Figure 1. Loop connection between UPSs
MMS KIT
MMS KIT
MMS KIT
UPS-1
UPS-2
UPS-n
MITSUBISHI ELECTRIC 9900B SERIES UPS
Page Number: 6-2
MITSUBISHI
ELECTRIC
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL
Page Number: 2
2. MMS KIT parts list
Table 1. MMS KIT parts list
Parts No. Part name Qty Remarks
1 IF1 PCB: Parallel Interface PCB (IFAU-09*) 1
2 PC1 PCB: Parallel Control PCB (TLCR-E*) 1
3 Flat Cable (TLCR-E* – UPGR-M*) 50P 1
4 Multi-conductive Cable (TLCR-E* – IFAU-09*) 26P 1
5 Multi-conductive Cable (TLCR-E* – IFAU-09*) 20P 1
6 Wire (GNDC-FG, GNDD-FG) 2 For grounding of IFAU-09* PWB
7 Wire (GNDC-FG, GNDD-FG) 2 For grounding of TLCR-E* PWB
8 Wire (TLCR-E* – IFAU-09*) 2
9 Ferrite Core 4
10 Cable Clamp 10
11 Supports 18 For IFAU-09*: 9 For TCRL-E* : 9
12 Screws (M3) with spring washer and flat washer 18 For IFAU-09*: 9
For TCRL-E* : 9
13 Screws (M4) with spring washer and flat washer 4
14 Spring washers (M3) 18 For supports (IFAU-09*): 9 For supports (TLCR-E*): 9
15 Flat washers (M3) 18 For supports (IFAU-09*): 9 For supports (TLCR-E*): 9
16 Label 2
Note – Part number followed by “ * ” denotes any letter A to Z.
MITSUBISHI ELECTRIC 9900B SERIES UPS
Page Number: 6-3
MITSUBISHI
ELECTRIC
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL
Page Number: 3
Figure 2. MMS KIT part images
Part No.1: IFAU-09*: Parallel Interface P.C.B.
Part No.2: TLCR-E*: Parallel Control P.C.B.
Part No.3: Flat Cable
Part No.6 and No.7: Wire
Part No.9: Ferrite Core Part No.11: Support
MITSUBISHI ELECTRIC 9900B SERIES UPS
Page Number: 6-4
MITSUBISHI
ELECTRIC
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL
Page Number: 4
3. MMS parts location
Figure 3. MMS parts location
MITSUBISHI ELECTRIC 9900B SERIES UPS
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL Page Number:
5
MITSUBISHI
ELECTRIC
4. Installation procedure
4.1 Parallel Interface Board (IFAU-09*)
Figure 4-a. Parallel Interface Board (IFAU-09*) Installation
Supporter with spring and flat washer
Step 1 :Screw the supports with spring and flat washer
onto the metallic plate.
Step 2 :Install the parallel interface board IFAU-09* on
the metallic plate.
Step 3 :Connect two wires to TLCR-E (EGND, ZGND).
Connect two ground wires (GNDC, GNDD).
Insert all connectors of the multi-conductive
wires to corresponding connectors on the PCB
by verifying the connector number.
Step 3 :Fasten the cables (IFAU-09* – TLCR-E*) to the
Cable Clamp with binding band.
1. Prior to the installation of the parts, confirm that the AC input breaker, AC output breaker, Bypass input breaker and DC breaker are open (turned off). (De-energize the interior of the UPS.)
2. Then remove the metal cover plates from UPS. CAUTION
Step 1
2
1
1
IOAU-09*
CN92 CN93
From other UPS
Step 3
IMPORTANT!
In the case of having left over lengths of LAN cable
after the completion of Step 4, keep the excess cables
away from the power converter circuit and other electrical
conductors to avoid interference in the parallel control
communication. If one decides to place the excess cables
inside the UPS cabinet, do not coil the cables because it
may also cause interference.
Step 2
2
1
1
Label
IOAU-09* Ground Wire
Wire CN92 Wire CN93
Ground Wire
To Ground Busbar
From TLCR-E*
GNDC
EGND
GNDD
ZGND
M3 screw with spring and flat washer
MITSUBISHI ELECTRIC 9900B SERIES UPS
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL Page Number:
6
MITSUBISHI
ELECTRIC
4.2 Parallel Control Board (TLCR-E*)
Figure 4-b. Parallel Control Board (TLCR-E*) Installation
Step 1 :Screw the supports with spring and flat
washer to the metal plate.
Step 2 :Install the parallel control board TLCR-E to the
supports.
Step 3 :Insert all connectors of the multi-conductive
wires to corresponding connectors on the
PCB by verifying the connector number.
Connect the terminal GNDC and GNDD of
the parallel control board TLCR-E* to the
metal plate. Connect the terminal EGND and
ZGND of the parallel control board TLCR-E*
to the IFAU-09.
UPGR-M*
TLCR-E*
Step 2
UPGR-M*
Metal plate Step 1
Supports
UPGR-M*
CN91
AWG14 Green
Ground wire
TLCR―E*
UPGR-M*
Ground wire
Ferrite Core
CN92
CN91
CN93
From IFAU-09*
CN93
CN92
EGND
GNDC
GNDD
ZGND
Step 3 AWG14 Yellow
Metal plate
M3 screw with spring and flat washer
Supporter with spring and flat washer
Ferrite Core
MITSUBISHI ELECTRIC 9900B SERIES UPS
Page Number: 6-7
MITSUBISHI
ELECTRIC
9900B SERIES (MMS) UPS
MMS KIT INSTALLATION MANUAL
Page Number: 7
5. Dip switch setting on Parallel Interface Board (IFAU-09*)
Setup Dip switches according to Table 2.
Figure 5. Dip switch location on Parallel Interface Board (IFAU-09*)
Table 2. Dip switch setting
No.1
UPS
No.2
UPS
No.3
UPS
No.4
UPS
No.5
UPS
No.6
UPS
No.7
UPS
No.8
UPS
2 by MMS ON ON
3 by MMS ON OFF ON
4 by MMS ON OFF OFF ON
5 by MMS ON OFF OFF OFF ON
6 by MMS ON OFF OFF OFF OFF ON
7 by MMS ON OFF OFF OFF OFF OFF ON
8 by MMS ON OFF OFF OFF OFF OFF OFF ON
Dip Switch Dip Switch
ON
OF
F
ON
OF
F
ON Position
OFF Position