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Model 5310
Single-PhasePower Meter
User’s Manual
1st Edition – March 2013
While every precaution has been exercised in the compilation of this document to ensure the accuracy of its contents, Magtrol, Inc. assumes no responsibility for errors or omissions. Additionally, no liability is assumed for any damages that may result from the use of the information contained within this publication. COPYRIGHTCopyright ©2013 Magtrol, Inc. All rights reserved.Copying or reproduction of all or any part of the contents of this manual without the express permission of Magtrol is strictly prohibited.
TRADEMARKSLabVIEW™ is a trademark of National Instruments Corporation.National Instruments™ is a trademark of National Instruments Corporation.Windows® is a registered trademark of Microsoft Corporation.
Purchase Record
Please record all model numbers and serial numbers of your Magtrol equipment, along with the general purchase information. The model number and serial number can be found on either a silver identification plate or white label affixed to each unit. Refer to these numbers whenever you communicate with a Magtrol representative about this equipment.
Model Number: _____________________________
Serial Number: _____________________________
Purchase Date: _____________________________
Purchased From: _____________________________
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1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure personal safety and proper operation.
2. Securely ground the 5310 Power Meter case by connecting a good earth ground at the ground stud located on the rear panel of the unit. Use a number 12 AWG, or larger wire.
3. Check line voltage before operating.
4. Make sure that dynamometers and motors under test are equipped with appropriate safety guards.
Safety Precautions
ii
The contents of this manual are subject to change without prior notice. Should revisions be necessary, updates to all Magtrol User’s Manuals can be found at Magtrol’s web site at www.magtrol.com/support/manuals.htm.
Please compare the date of this manual with the revision date on the web site, then refer to the manual’s Table of Revisions for any changes/updates that have been made since this edition.
REVISION DATE
1st Edition – March 2013
Revisions To This Manual
iii
SAFETY PRECAUTIONS .........................................................................................................................I
REVISIONS TO THIS MANUAL ...............................................................................................................IIREVISION DATE .................................................................................................................................................................II
TABLE OF CONTENTS ..........................................................................................................................IIITABLE OF FIGURES ......................................................................................................................................................... V
PREFACE ............................................................................................................................................... VIPURPOSE OF THIS MANUAL ........................................................................................................................................VI
WHO SHOULD USE THIS MANUAL .............................................................................................................................VI
MANUAL ORGANIZATION ............................................................................................................................................VI
CONVENTIONS USED IN THIS MANUAL ..................................................................................................................VII
1. INTRODUCTION ................................................................................................................................11.1 UNPACKING YOUR 5310 POWER METER .............................................................................................................. 1
1.2 NEW FEATURES OF THE 5310 POWER METER .................................................................................................... 1
1.3 DATA SHEET ................................................................................................................................................................ 2
2. CONTROLS .........................................................................................................................................52.1 FRONT PANEL ............................................................................................................................................................. 5
2.2 FRONT PANEL CONTROLS AND BUTTONS .......................................................................................................... 5
2.2.1 USING FRONT PANEL CONTROLS AND BUTTONS .............................................................................. 5
2.3 7-SEGMENT LED DISPLAY ........................................................................................................................ 6
2.4 REAR PANEL ............................................................................................................................................................... 7
2.5 REAR PANEL INPUTS AND OUTPUTS.................................................................................................................... 7
3. INSTALLATION/CONFIGURATION ....................................................................................................93.1 POWERING UP THE 5310 .......................................................................................................................................... 9
3.1.1 LINE VOLTAGE ............................................................................................................................................. 9
3.1.2 SELF-TEST..................................................................................................................................................... 9
3.1.3 MAIN MENU ............................................................................................................................................... 10
3.2 PROTECTING YOUR 5310 ........................................................................................................................................ 11
3.2.1 TRANSIENT OVERLOADS ........................................................................................................................ 11
3.2.2 CURRENT OVERLOAD ............................................................................................................................. 11
3.2.3 SURGE PROTECTION ................................................................................................................................ 11
3.2.4 CIRCUIT BREAKERS ................................................................................................................................. 12
3.3 TESTING INSTRUMENTATION SETUP ................................................................................................................. 12
3.3.1 WIRING MODE ........................................................................................................................................... 12
3.3.2 AMP SCALING ............................................................................................................................................ 14
3.3.3. VOLTS SCALING ........................................................................................................................................ 14
3.3.5 SPECIAL FUNCTIONS ............................................................................................................................... 15
4. COMPUTER CONTROLLED OPERATION ......................................................................................164.1 ABOUT THE GPIB INTERFACE .............................................................................................................................. 16
4.1.1 INSTALLING THE GPIB/IEEE-488 CONNECTOR CABLE .................................................................... 16
4.1.2 CHANGING THE GPIB PRIMARY ADDRESS ......................................................................................... 17
4.2 ABOUT THE RS-232 INTERFACE ........................................................................................................................... 17
Table of Contents
iv
Magtrol Model 5310 Single-Phase Power MeterTable of Contents
4.2.1 CONNECTION ............................................................................................................................................. 18
4.2.2 COMMUNICATION PARAMETERS ......................................................................................................... 18
4.2.3 BAUD RATE ................................................................................................................................................. 18
4.3 CHECKING THE 5310-TO-PC CONNECTION ....................................................................................................... 18
4.4 DATA FORMAT .......................................................................................................................................................... 19
4.4.1 OT EXAMPLE ............................................................................................................................................. 19
4.5 PROGRAMMING ....................................................................................................................................................... 19
4.5.1 DATA TERMINATION CHARACTERS ..................................................................................................... 19
4.6 5310 COMMUNICATION COMMANDS ................................................................................................................. 20
4.6.1 CONFIGURATION COMMANDS .............................................................................................................. 20
5. CALIBRATION ..................................................................................................................................225.1 CLOSED-BOX CALIBRATION ................................................................................................................................ 22
5.2 CALIBRATION SCHEDULE ..................................................................................................................................... 22
5.3 CALIBRATION COMMANDS .................................................................................................................................. 22
5.4 BASIC CALIBRATION PROCESS ............................................................................................................................ 23
APPENDIX A: SCHEMATICS ...............................................................................................................26A.1 MAIN BOARD - DSP, RAM, FLASH ........................................................................................................................ 26
A.2 MAIN BOARD - INPUT/OUTPUT, GPIB, RS-232 ................................................................................................... 27
A.3 MAIN BOARD - FPGA .............................................................................................................................................. 28
A.4 INPUT MODULE - CURRENT ................................................................................................................................. 29
A.5 INPUT MODULE - VOLTAGE .................................................................................................................................. 30
SERVICE INFORMATION ......................................................................................................................31RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION ..................................................... 31
RETURNING EQUIPMENT TO MAGTROL, INC. (UNITED STATES) ................................................................ 31
RETURNING EQUIPMENT TO MAGTROL SA (SWITZERLAND) ..................................................................... 31
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Magtrol Model 5310 Single-Phase Power Meter Table of Contents
TABLE OF FIGURES
2. CONTROLSFigure 2–1 Front Panel ..............................................................................................................................................5Figure 2–2 Rear Panel ................................................................................................................................................7Figure 2–3 Power Input/Output ..................................................................................................................................7Figure 2–4 GPIB/IEEE-488 Interface ........................................................................................................................8Figure 2–5 RS232 Interface ........................................................................................................................................8
3. INSTALLATION/CONFIGURATIONFigure 3–1 Program Download Display .....................................................................................................................9Figure 3–2 Title Display ...........................................................................................................................................10Figure 3–3 Display....................................................................................................................................................10Figure 3–5 Transient Voltage Suppression ................................................................................................................11Figure 3–6 Single-Phase, Two-Wire Wiring Schematic.............................................................................................13Figure 3–7 Single-Phase, Two-Wire Wiring Connection ..........................................................................................13Figure 3–10 Current Transformer Connection .........................................................................................................14Figure 3–11 Potential Transformer Connection. ......................................................................................................15
4. COMPUTER CONTROLLED OPERATIONFigure 4–1 GPIB Installation ...................................................................................................................................16Figure 4–2 GPIB Address Setup Menu .....................................................................................................................17Figure 4–3 RS-232 Interface .....................................................................................................................................17Figure 4–4 Cable Connection Using Null Modem....................................................................................................18
5. CALIBRATIONFigure 5–1 Calibration/Verification Test Setup .........................................................................................................23Figure 5–2 Calibration Mode Enabled .....................................................................................................................24
vi
PURPOSE OF THIS MANUAL
This manual contains all the information required for the installation and general use of the Model 5310 Power Meter. To achieve maximum capability and ensure proper use of the instrument, please read this manual in its entirety before operating. Keep the manual in a safe place for quick reference whenever a question should arise.
WHO SHOULD USE THIS MANUAL
This manual is intended for those operators who are planning to use the Model 5310 Power Meter for power measurement purposes either as a stand-alone instrument or in conjunction with any Magtrol Hysteresis, Eddy-Current or Powder Brake Dynamometer, any Magtrol Dynamometer Controller and M-TEST Motor Testing Software.
MANUAL ORGANIZATION
This section gives an overview of the structure of the manual and the information contained within it. Some information has been deliberately repeated in different sections of the document to minimize cross-referencing and to facilitate understanding through reiteration.
The structure of the manual is as follows:
Chapter 1: INTRODUCTION - Contains the technical data sheet for the 5310 Power Meter, which describes the unit and provides its mechanical and electrical characteristics.
Chapter 2: CONTROLS - Description of the elements located on the front and rear panels of the unit.
Chapter 3: INSTALLATION/CONFIGURATION - Provides information needed for setup of the 5310 including wiring.
Chapter 4: OPERATING PRINCIPLES - Information pertaining to theory of operation including analog processing, digital processing, measurement modes and measurement methods.
Chapter 5: COMPUTER CONTROLLED OPERATION - How to run a test when the 5310 is used with a PC. Includes information on IEEE-488 and RS-232 Interface, data format, programming and command set.
Chapter 6: CALIBRATION - Provides recommended calibration schedules along with step-by-step instructions for the calibration procedure.
Appendix A: SCHEMATICS - For the main board and input modules.
Preface
vii
Magtrol Model 5310 Single-Phase Power Meter Preface
CONVENTIONS USED IN THIS MANUAL
The following symbols and type styles may be used in this manual to highlight certain parts of the text:
Note: This is intended to draw the operator’s attention to complementary information or advice relating to the subject being treated. It introduces information enabling the correct and optimal functioning of the product to be obtained.
Caution: this is used to draw the operator’s attention to information, direCtives, proCedures, etC. whiCh, if ignored, may result in damage being Caused to the material being used. the assoCiated text desCribes the neCessary preCautions to take and the ConsequenCes that may arise if the preCautions are ignored.
WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES, PRECAUTIONARY MEASURES, ETC. WHICH MUST BE EXECUTED OR FOLLOWED WITH THE UTMOST CARE AND ATTENTION, OTHERWISE THE PERSONAL SAFETY OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT RISK. THE READER MUST ABSOLUTELY TAKE NOTE OF THE ACCOMPANYING TEXT, AND ACT UPON IT, BEFORE PROCEEDING FURTHER.
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Calibration Certificate
1. Introduction
2. Inspect the contents for any evidence of damage in shipping. In the event of shipping damage, immediately notify the carrier and Magtrol’s Customer Service Department.
Note: Save all shipping cartons and packaging material for reuse when returning the instrument for calibration or servicing.
1.2 NEW FEATURES OF THE 5310 POWER METERMagtrol’s new Model 5310 Power Meter is an upgraded version of the 5100. The new features that make the unit unique include:
1. Fast data acquistion and transfer.
2. GPIB and RS-232 Interfaces.
1.1 UNPACKING YOUR 5310 POWER METERYour 5310 Power Meter was packaged in reusable, shock resistant packing material that will protect the instrument during normal handling.
1. Make sure the carton contains the following:
5310 Three-phase Power MeterLine cord Magtrol
User ManualCD-Rom
Banana Jack Connectors (2 each)Supercon Connectors (2 each)
LETTER DATE BY ECO DESCRIPTIONREVISIONS
THIS DRAWING AND SPECIFICATIONCONTAINS PROPRIETARY INFORMATIONTO MAGTROL INC. ANY DISCLOSUREOR REPRODUCTION OF THIS DOCUMENTWITHOUT WRITTEN AUTHORIZATION FROMMAGTROL INC. IS EXPRESSLY PROHIBITED
DRAWN
CHECKED
DESIGN
JEFAJC
TRW/AJC
10/28/1010/27/10
11/11/2008 MAGTROL INC.BUFFALO, NEW YORK 14224-132270 GARDENVILLE PKWY, W.
THIRDANGLEPROJECTION
-FINISH:
-
TITLE:
USED ON:
SIMILAR TO: --
REVDWG NO:
5330 -
1:4 1 OF 1SHEET #SCALE
BSIZE
MATERIAL:
5330 POWER METER, 3 PHASE
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN INCHESDIAMETERS CONCENTRIC: .003 TIRFACES PERPENDICULAR: .003INTERPRETATION PER ASME Y14.5M-1994REMOVE ALL BURRS AND BREAK SHARP EDGES .005/.010 X 45°INSIDE CORNERS TO BE R .02 MAXTOLERANCES:
± 1/64" ± 1°
± .01 ± .005
X/YX°
.XX.XXX
SURFACE FINISH 125 RMS MAX
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Magtrol Model 5310 Single-Phase Power MeterChapter 1 – Introduction
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1.3 DATA SHEET
5310Data Sheet
Model 5310 Single-PhasePower Meter
1 www.magtrol.com
MAGTROL
FEATURES• Ranges:Upto600Vrms@100Acontinuousduty
• Interfaces:RS-232&GPIB• Data Transfer Rates:Upto100persecond• Accuracy:Upto0.1%• 7-segment LED Display:High-quality,easy-to-readLEDdisplaysforAmps,Volts,PowerandPowerFactor
• InputPower:Accepts85-264VAC,50/60Hzpowerat20VAmax
• Auto Ranging:Automaticallyscalesinstrumentformostaccuraterange
• Isolation:1000Vrmstoearth,750Vrmsline-to-line
• Average:Displaysrunningaverageofamps,voltsandwatts
• Rack Mounting: 19”(482.6mm)withhandles
AC/DC Input Power
Magtrol Dynamometer
Motor Under Test
MODEL 5310SINGLE-PHASE POWER ANALYZER
DSP7000 Dynamometer Controller
GPIBCard
PCM-TEST
SYSTEM CONFIGURATIONS
APPLICATIONS• PowerTools• HVACEquipment• CalibrationofTestandMeasuringInstruments
• MotorsandDrives• LightingFixtures/Ballasts• OfficeEquipment• HouseholdAppliances
The5310’sdata transfer ratemakes it ideal forbothstaticanddynamictests.
DESCRIPTIONTheMagtrol5310PowerMeterisaneasy-to-useinstrumentidealfornumerouspowermeasurementapplications.FromDCto400Hz,the5310measuresvolts,amps,watts,volt-amps andpower factor in one convenient display. Itmaybeusedeitherasastand-aloneinstrumentorinconjunctionwith anyMagtrol Hysteresis, Eddy-Current or PowderBrakeDynamometer;anyMagtrolDynamometerControllerandM-TEST Software formore demandingmotor testapplications.
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Magtrol Model 5310 Single-Phase Power Meter Chapter 1 – Introduction
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5310
MAGTROL
Specifications
FRONT PANEL
DIMENSIONSWidth 19.0 in 483 mmHeight 7.5 in 191 mmDepth with handles
14.75 in16.5 in
375 mm420 mm
Weight 21 lb 9.5 kg
VOLTAGE INPUT CURRENT INPUT POWERRanges 150 V, 300 V, 600 V 5 A, 25 A, 100 A ---Maximum Voltage 750 V AC/DC terminal (V) to
terminal (±) and 1000 V AC/DC terminal to earth
ground
1000 V AC/DC terminal to ground
---
Crest Factor 1.7 @ full scale input 2.7 @ full scale input ---Impedance 2 MΩ 0.7 mΩ ---Display Range 4 digits with 1 mV resolution 4 digits with 1 mA resolution 5 digits with 1 mW resolution
ACCURACYDC ±(0.1% Reading + 0.2% Range) 0.4% of VA range5 Hz – 400 Hz ±(0.1% Reading + 0.1% Range) 0.2% of VA range
Amperes(5, 25, 100 and Auto) Volts
(150, 300, 600 and Auto)
GPIB AddressSelector Power On/Off
Mode(Hold, Avg, PF and VA)
Readyfor RackMounting
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5310
Due to the continual development of our products, we reserve the right to modify specifications without forewarning.
www.magtrol.com
MAGTROL INC70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]
MAGTROL SARoute de Montena 771728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]
Subsidiaries in:Germany • France
China • IndiaWorldwide Network
of Sales Agents
REAR PANEL
Power Input/Output
GPIB/IEEE-488 Interface
RS-232 Interface
Specifications
5310
-US
03/
13
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2. Controls
2.1 FRONT PANEL
The front panel provides a power switch, twelve control buttons and a LED Display.
Figure 2–1 Front Panel
2.2 FRONT PANEL CONTROLS AND BUTTONS
The front panel controls and buttons, from left to right, are:
• Amperes-5,25,100andAUTO
• Volts-150,300,600andAUTO
• GPIBAddressSelectorSwitch
• BootloadEnableSwitch
• PowerOn/OffSwitch
• Mode-HOLD,AVG,PFandVA.
2.2.1 Using Front Panel Controls and BUttons
2.2.1.1 Controls/Buttons
Button To Use Function5 Press and Release Sets manual 5 Ampere range25 Press and Release Sets manual 25 Ampere range100 Press and Release Sets manual 100 Ampere rangeAUTO Press and Release Sets automatic Ampere range selection150 Press and Release Sets manual 150 Volts range300 Press and Release Sets manual 300 Volts range600 Press and Release Sets manual 600 Volts rangeAUTO Press and Release Sets automatic Volts range selectionGPIB ADDRESS
Rotate. Cycle power OFF-ON to apply
Sets GPIB Address
POWER Press Turns on instrument powerHOLD Press and Release Stops display from updating
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AVG Press and Release Enables moving average of displayed valuesPF Press and Release Changes WATTS display to POWER FACTORVA Press and Release Changes WATTS display to VOLT AMPERES
2.3 7-segment led disPlay
The LED Display provides information about the Amperes, Volts and Watts/PF/VA.
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2.4 REAR PANEL
The rear panel provides connectors and receptacles for connecting to appropriate equipment.
Figure 2–2 Rear Panel
2.5 REAR PANEL INPUTS AND OUTPUTS
POWER INPUT/OUTPUT Contains the Voltage Sense and Current Input and Output for each phase.
Figure 2–3 Power Input/Output
Voltage Sense Connect wires to measure voltage across the load (parallel).
Caution: voltage should not exCeed 750 v aC/dC terminal (v) to terminal (±) and 1000 v aC/dC terminal to earth ground.
Current Input/Output Connect wires to measure amps through one line (series).
Caution: amps should not exCeed 100 a Continuous. voltage should not exCeed 1000 v aC/dC terminal to ground.
Voltage InputCurrent Input
Current Output
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GPIB/IEEE -488 Use this socket for GPIB cable (meets IEEE-488 specifications).
24. SIGNAL GROUND23. ATN-COM22. SRQ-COM21. IFC-COM20. NDAC-COM19. NRFD-COM18. DAV-COM17. REN16. D815. D714. D613. D5
12. SHIELD11. ATN10. SRQ 9. IFC 8. NDAC 7. NRFD 6. DAV 5. E01 4. D4 3. D3 2. D2 1. D1
14 3 2
13141516
6 5
1718
7
19
811 10 9
20212223
12
24
Figure 2–4 GPIB/IEEE-488 Interface
RS-232 Use this socket for RS-232 connector cable.
5. GND
1. 6.
9. 3. RX 8. 2. TX
4.
7.
14 3 25
69 8 7
Figure 2–5 RS232 Interface
POWER Attach power cord here.
EARTH GROUND Attach earth ground here.
WARNING: MAKE SURE THAT ALL MAGTROL DYNAMOMETERS A N D E L E C T RO N I C P RO D U C T S A R E E A RT H -GROUNDED, TO ENSURE PERSONAL SAFETY AND PROPER OPERATION. SECURELY GROUND THE 5310 POWER ANALYZER CASE BY CONNECTING A GOOD EARTH GROUND AT THE GROUND STUD LOCATED ON THE REAR PANEL OF THE UNIT. USE A NUMBER 12 AWG, OR LARGER WIRE
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3. Installation/Configuration
Note: Before installing the 5310, you should become familiar with the front and rear panels, as outlined in Chapter 2 – Controls.
3.1 POWERING UP THE 5310
WARNING! TO REDUCE THE RISK OF ELECTRIC SHOCK, MAKE SURE THE 5310 IS EARTH GROUNDED BEFORE STARTING!
3.1.1 Line VoLtage
The 5310 will operate from 85 to 264 VAC on a 50/60 Hz line voltage.
3.1.2 SeLf-teSt
After turning the power on to the 5310, the display panel will show all segments of the LED Display (series of eights) and all button LEDs illuminated, indicating that the 5310 is downloading the program.
Figure 3–1 Program Download Display
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When the program download is complete, the Title Display will appear indicating the Firmware Revision of your Magtrol 5310 Power Meter.
Figure 3–2 Title Display
3.1.3 Main Menu
When the 5310 is completely powered up and ready for use, the display will indicate the last configuration. This could include one of three different power displays: True Watts, Volt-Amps or Power Factor.
Figure 3–3 Display
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3.2 PROTECTING YOUR 5310
Before the 5310 is used for power measurement, guidelines regarding transient overloads, current overload, surge protection and circuit breakers must be followed.
3.2.1 tranSient oVerLoadS
Connect an appropriate transient suppressor in parallel with all inductive loads. Consult the suppressor vendor’s application literature for proper selection and sizing.
Caution: Damage to the 5310 Can result from exCessive voltage transients generateD by unsuppresseD inDuCtive loaDs. this Damage is not within the sCope of the normal instrument serviCe anD is not CovereD by the magtrol warranty.
3.2.2 Current oVerLoad
There are no fuses in the 5310 measuring circuits. Therefore, excessive current passed through the amps terminals will cause excessive internal heating and possible unit damage.
Caution: this overloaD abuse is not CovereD by the magtrol warranty.
Know your load conditions and double check all connections. If an overload should occur, immediately remove all power and locate and correct the problem before re-energizing your circuit. If a circuit breaker is installed, it must be installed on the load side of the 5310 (downstream). This will keep the low impedance of the input line connected to the 5310 for surge suppression. If the line side must also contain a breaker, it should be delayed in operation to open after the load side breaker has opened.
3.2.3 Surge ProteCtion
Use Metal Oxide Varistors (MOV) or other equivalent transient suppressors connected between lines at the load (across the load). These suppressors are an absolute necessity when inductive loads are used.
SINGLE PHASETWO-WIRE LOAD
THREE-PHASE LOADWYE CONNECTED
THREE-PHASE LOADDELTA CONNECTED
LOWLINE
LINEHIGH
(LINE) (LOAD)
(LINE 1) (LOAD)
NEUTRAL
L3
L2
L1
13MOV >V VLINE TO LINE
VVMOV > LINE TO LINE
LINE TO LINEVMOV >V
(LINE 1) (LOAD)
L3
L2
L1
MOV
MOV
MOV
MOVMOV
MOV MOV
Figure 3–5 Transient Voltage Suppression
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3.2.4 CirCuit BreakerS
With the circuits described in Section 3.3.1.1 - Hardware Connections, use the 5310 remote voltage sense by measuring the voltage at the load. This increases measurement accuracy by eliminating line voltage drop from the power measurement. For safety, an overload circuit breaker removes all load voltage during an over-current condition. The voltage sense lines are connected at the line side of the circuit breaker to help prevent inductive transients from entering the 5310 as the circuit breaker opens. Make sure that connections from the circuit breaker to the load are heavy conductors and short as possible.
Caution: if a CirCuit breaker is useD in the input line to the 5310, a CirCuit shoulD be useD that prevents the breaker from opening until after the loaD siDe breaker has openeD. otherwise, potentially Damaging inDuCtive transients Can be applieD to the 5310. Damage CauseD by these transients are outsiDe the sCope of the magtrol warranty.
3.3 TESTING INSTRUMENTATION SETUP
Before the 5310 can be utilized, it must be configured and connected to the devices intended for power measurement.
3.3.1 Wiring Mode
The 5310 has the ability to support single-phase circuits.
3.3.1.1 Hardware Connections
The following pages provide more detail on the power measurement, as well as wiring connection diagrams and schematics, of the different wiring modes.
Note: Active Power is the sum of the instantaneous volts multiplied by the instantaneous amps inputs.
Apparent Power is the product of volts rms and amps rms.
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1-Phase, 2-Wire
• Measuressingle-phasepower.
• Canbewiredonanymeasurementphase.
• ThePowerFactorisderivedfromthefollowingequations:
Amps rms = An, Volts rms = Vn; where n = measurement phase number
Active Power = Wn
Apparent Power = Vrmsn × Armsn = Vn An
Power Factor = Wn/ Vn An
• MostcommonlyusedforsinglephaseACandDCmotorapplications.
The following diagrams show the connections for a 1-Phase, 2-Wire measurement.
LOAD
V
A±±
A
VSOURCE
Figure 3–6 Single-Phase, Two-Wire Wiring Schematic
Circuit Breakeror
Contactor
HIGH
LOW
LINE
LOA
D
MO
V
Figure 3–7 Single-Phase, Two-Wire Wiring Connection
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3.3.2 aMP SCaLing
The current measurement range can be extended by using a current transformer. Frequency response will be determined by the characteristics of the transformer used.
3.3.2.1 Hardware Connection
LOW
LINE
LOA
D
MO
V
HIGH
CurrentTransformer
Circuit Breakeror
Contactor
Figure 3–10 Current Transformer Connection
3.3.2.2 Software Configuration
To configure the 5310 amp scaling for a current transformer, complete the following steps utilizing GPIB or RS-232 communication.
1. Turn on the 5310. See Section 3.1 – Powering Up the 5310.
2. Using a communication utility, send the amp scaling command to the 5310, SA1,m2, where m2 equals the tramsformer ratio Ain/Aout.
3.3.3. VoLtS SCaLing
The voltage measurement range can be extended by using a potential transformer. Frequency response will be determined by the characteristics of the transformer used.
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3.3.3.1 Hardware Connection
LOW
LINE
HIGH
LOA
D
MO
V
Circuit Breakeror
Contactor
PotentialTransformer
Figure 3–11 Potential Transformer Connection.
3.3.3.2 Software Configuration
To configure the 5310 volt scaling for a potential transformer, complete the following steps utilizing GPIB or RS-232 communication.
1. Turn on the 5310. See Section 3.1 – Powering Up the 5310.
2. Using a communication utility, send the volt scaling command to the 5310, SV1,m2 where m2 equals the tramsformer ratio Vin/Vout.
3.3.5 SPeCiaL funCtionS
3.3.5.1 Hold• Freezesdisplayvalues.
• Toset,pressandreleaseHOLDbutton.
• Todisable,pressandreleaseHOLDbutton.
3.3.5.2 Average• Modeinwhichthepoweranalyzerdisplaystherunningaverageofamps,voltsandwatts.
• Used to stabilizemildlyfluctuating readings or to determinewatt-hourswhenused inconjunction with a timer.
• Toset,pressAVGbuttonandrelease,
• Todisable,pressAVGbuttonandrelease.
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4. Computer Controlled Operation
Using the 5310 with a personal computer (PC) enables the unit to perform at its full capacity.
4.1 ABOUT THE GPIB INTERFACE
Magtrol prefers the GPIB (General Purpose Interface Bus)/IEEE-488 Standard for computer-to-instrument interfacing because:
• TheGPIBparallelinterfaceisfasterthanserialinterfaces.
• TheGPIBenablestesterstoaccessupto15instrumentsononeport.Becausetypicalmotortesting requires that at least five separate parameters be synchronized, a system of easy, fast access to more than one instrument is essential.
• TheGPIBhasrigiddataformattingandhardwarestandards.Thesestandardshelptoensurethat all functions will work properly when the hardware and software are installed.
Note: The GPIB interface is not standard on most personal computers. An interface card and driver software must be installed. An IEEE-488 cable must also be installed between the computer and the 5310. Magtrol recommends National Instruments Corporation hardware and software.
4.1.1 inStaLLing the gPiB/ieee-488 ConneCtor CaBLe
Caution: make sure both the Computer anD 5310 are turneD off before installing the gpib ConneCtor Cable.
1. Connect one end of a high-quality, double-shielded cable to the 5310 GPIB connector.
2. Connect the other end to the GPIB interface in your PC.
USB-GPIB
Figure 4–1 GPIB Installation
17
Magtrol Model 5310 Single-Phase Power Meter Chapter 4 – Computer Controlled Operation
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4.1.2 Changing the gPiB PriMary addreSS
Each instrument serviced by the GPIB has its own primary address code, which enables the computer to obtain readings from the instrument. The factory default of the GPIB address on the 5310 is 14.
Figure 4–2 GPIB Address Setup Menu
Power down the 5310. Using a small screwdriver, turn the rotary switch to the desired address (1-15). Power up the 5310.
4.2 ABOUT THE RS-232 INTERFACE
The 5310 is equipped with an RS-232 (serial) interface that communicates with the host computer through a DB-9 interface connector. The connector pin-out consists of 2-RX, 3-TX and 5-GND.
5. GND
1. 6.
9. 3. RX 8. 2. TX
4.
7.
14 3 25
69 8 7
Figure 4–3 RS-232 Interface
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Magtrol Model 5310 Single-Phase Power MeterChapter 4 – Computer Controlled Operation
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4.2.1 ConneCtion
The RS-232 requires null modem wiring. To install use a null modem connector cable, which can be purchased from your local electronics store.
DIGITAL GROUND
4.
2. 3.
6.
1.
5.
7. 8. 9.
5310 PC
5. GND (SIGNAL GROUND)
1. DCD (DATA CARRIER DETECT)
6. DSR (DATA SET READY)
3. TX (TRANSMIT DATA) 2. RX (RECEIVE DATA)
4. DTR (DATA TERMINAL READY)
9. RI (RING INDICATOR) 8. CTS (CLEAR TO SEND) 7. RTS (REQUEST TO SEND)
RXTX
GND
Figure 4–4 Cable Connection Using Null Modem
4.2.2 CoMMuniCation ParaMeterS
• Noparity
• 8databits
• 1stopbit
4.2.3 Baud rate
The Baud Rate is fixed at 115.2K Baud.
4.3 CHECKING THE 5310-TO-PC CONNECTION
Note: Make sure that the 5310 and its host computer are communicating before acquiring data.
1. Make sure the primary GPIB address is set correctly for the 5310.
2. Set the input variable to 15 characters (13 variable characters and the two required data termination characters CR and LF. See Section 4.5 – Programming.)
3. Issue identification query command “*IDN?” and read 15 characters according to the instructions for your GPIB interface or serial.
Desired Results
• output_string=“5310R2.09”<delimiter>
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Magtrol Model 5310 Single-Phase Power Meter Chapter 4 – Computer Controlled Operation
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4.4 DATA FORMAT
• AllmeasurementvaluesarereturnedasanASCII-stringfloatingpointinEnotation.
• ThesamedataformatwillbeusedforbothIEEE-488andRS-232interface.See Section 4.6 – 5310 Communication Commands.
• Dataisseparatedbycommas.
Character Definition\s space\r carriage return\n line feed^ Located in the first returned character position indicating peak input
value is above range, user needs to increase range.NOTE: If a space is located in the first returned character position, the input signal is within range and no changes need to be made.
Sections 4.4.1 through 4.4.3 contain return data format examples for the following:
• OutputTotal(OT)
4.4.1 ot exaMPLe
Total = 183 characters
OutputString: (1-182)=measurementvaluefloatEnotation(ANSI)
Data Position: A1, V1, W1, , , , , , , , , , Frequency
4.4.1.1 Good Response
\s\s1.86707E-01,\s\s1.19568E+02,\s\s1.32201E+01,\s\s0.00000E+00,\s\s0.00000E+00, \s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00, \s\s0.00000E+00, \s\s0.00000E+00,\s\s5.99982E+01\r\n
4.4.1.2 Over-Range Condition
\s\s1.85048E-01,^\s4.94537E+01,^\s4.20193E+00,\s\s0.00000E+00,\s\s0.00000E+00, \s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00,\s\s0.00000E+00, \s\s0.00000E+00, \s\s0.00000E+00,\s\s5.99860E+01\r\n
4.5 PROGRAMMING
Note: Check the manual provided with your software for full instructions.
4.5.1 data terMination CharaCterS
Use the following information to answer the formatting questions asked when installing your GPIB software. All GPIB data acquisition systems require the use of data termination characters. The 5310 uses the GPIB standard termination characters Carriage Return (CR) and Line Feed (LF). Provide them in that order.
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Magtrol Model 5310 Single-Phase Power MeterChapter 4 – Computer Controlled Operation
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4.5.1.2 Codes for CR-LF
BASIC HEX DECCR = CHR$(13) OD 13LF = CHR$(10) OA 10
4.6 5310 COMMUNICATION COMMANDS
IEEE-488 Address: 1-15
Terminator: carriage return followed by a line feed
RS-232 Baud Rate: 115.2K
Terminator: carriage return followed by a line feed
When entering a command code:
1. Type all characters in uppercase ASCII format.
2. End all commands with a carriage return followed by a line feed.
3. Do not string multiple commands together in one line.
Note: If a command is not recognized, a beep will sound.
4.6.1 Configuration CoMMandSCommand Code Function Explanation
Communication Commands*IDN? <terminator> Identification query. Returns model number and code revision.OT OUTPUT TOTAL (DATA) Returns the full data string.Configuration CommandsAA1,m2<terminator> Sets auto or manual range
mode for the amps ranges."m2" indicates whether range mode is auto or manual. Values for m2 are:0 = manual range1 = auto range
AV1,m2<terminator> Sets auto or manual range mode for the voltage ranges.
"m2" indicates whether range mode is auto or manual. Values for m2 are: 0 = manual range 1 = auto range
RA1,m2<terminator> Sets current range and input source.
"m2" indicates current range. Values for m2 are: 0 = 5 A 1 = 25 A 2 = 100 A
RV1,m2<terminator> Sets voltage range. "m2" indicates voltage range.Values for m2 are: 0 = 150 V 1 = 300 V 2 = 600 V
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Magtrol Model 5310 Single-Phase Power Meter Chapter 4 – Computer Controlled Operation
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Command Code Function ExplanationSA1,m2<terminator> Sets the amps scaling
constant (current transformer).
"m2" indicates the amps scaling constant in A/A and must be set within the following range:
0.01 < m2 < 10000When m2 = 0, the amps scaling mode will be cleared.
SV1,m2<terminator> Sets the voltage scaling constant (potential transformer).
"m2" indicates the voltage scaling constant in V/V and must be set within the following range:
0.01 < m2 < 10000When m2 = 0, the voltage scaling mode will be cleared.
22
MA
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5. Calibration
5.1 CLOSED-BOX CALIBRATION
The 5310 features closed-box calibration. The advantage of closed-box calibration is that the user does not have to disassemble the case or make mechanical adjustments.
5.2 CALIBRATION SCHEDULE
Calibrate the 5310:
• Afteranyrepairsareperformed.
• Atleastonceayear;morefrequentlytoensurerequiredaccuracy.
5.3 CALIBRATION COMMANDS
Command Code Function ExplanationCA1,m2<terminator> Calibrates amps measurement
value of present input range."m2" indicates the calibrated input value applied to the input.When m2 is equal to 0, the unit assumes zero calibration is requested and zero amps are on input.When m2 is greater than 0, the unit assumes gain calibration is requested and m2 amps are on input.
CV1,m2<terminator> Calibrates volts measurement value of present input range.
"m2" indicates the calibrated input value applied to the input.When m2 is equal to 0, the unit assumes zero calibration is requested and zero volts are on input.When m2 is greater than 0, the unit assumes gain calibration is requested and m2 volts are on input.
CS<terminator> Saves calibration values to EEPROM.
---
CR<terminator> Restores all calibration values from EEPROM (used for testing only).
---
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Magtrol Model 5310 Single-Phase Power Meter Chapter 5 – Calibration
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5.4 BASIC CALIBRATION PROCESS
HIGHCURRENT LOW
INLOCK
PHASE
OUTPUTPHASEVARIABLE
LOWVOLTS, HIGHVOLTS
EQUIVALENTFLUKE 5700A OR
VOLTAGE CALIBRATOR
EQUIVALENTFLUKE 5100A ORFLUKE 5700A OR
VOLTAGE CALIBRATOR
EQUIVALENTGUILDLINE 7620A, ORFLUKE 5725A, 5205A
TRANSCONDUCTANCE AMP.OPTIONAL-FOR AMPS >2
Figure 5–1 Calibration/Verification Test Setup
The 5310 must be used with a personal computer to complete the calibration process.
1. Begin the process with the 5310 turned OFF.
2. Remove any external input connections.
3. Connect the amps and volts.
4. Turn the power ON while depressing the HOLD button. See Section 3.1 – Powering Up the 5310. Before the display panel shows the model and Firmware Revision, the following display will appear indicating that the instrument has been placed in the calibration mode.
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Magtrol Model 5310 Single-Phase Power MeterChapter 5 – Calibration
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Figure 5–2 Calibration Mode Enabled
5. Set volt and amp range by entering the following command codes.
VOLTS=>RV1,m2wherem2=0to3
AMPS=>RA1,m2wherem2=0to3
6. Set calibrator to 0 volts (DC) and 0 amps (DC).
Note: DC is used for zero.
7. Enter the following commands.
VOLTS=>CV1,0
AMPS=>CA1,0
8. Set calibrator to full scale range for volts (AC) and amps (AC).
Note: AC 80 Hz is used for gain.
9. Enter the following commands.
VOLTS=>CV1,xx.xx
AMPS=>CA1,xx.xx
Where xx.xx is the voltage/current on the inputs (full scale).
10. Repeat steps 5 through 9 for all ranges.
11. Remove amp and voltage inputs.
12. Attach external input to calibrator voltage.
13. Set amp range by entering the following command code.
AMPS=>RA1,m2wherem2=4to7
14. Set calibrator to 0 volts (DC).
Note: DC is used for zero.
15. Enter the following command.
AMPS=>CA1,0
16. Set calibrator to volts full scale range (AC).
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Magtrol Model 5310 Single-Phase Power Meter Chapter 5 – Calibration
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Note: AC 80 Hz is used for gain.
17. Enter the following command.
AMPS=>CA1,xx.xx
Where xx.xx is the voltage on the inputs (full scale).
18. Repeat steps 13 through 17 for all ranges.
19. When the calibration for all ranges is complete, enter the CS command to save.
26
AP
PE
ND
ICE
S
Appendix A: Schematics
A.1 MAIN BOARD - DSP, RAM, FLASH
SH
OR
TE
D =
BO
OT
BLO
CK
WR
ITE
EN
AB
LE
D
MO
DD
= 0
or
1M
OD
C =
0M
OD
B =
0M
OD
A =
1@
$D
00000
MO
DE
1: B
YT
E W
IDE
BO
OT
-ST
RA
P
CLK
OU
T
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
D0
D23
D22
D21
D20
D19
D18
D17
D16
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
D1
D2
D3
D8
D9
D10
D11
D16
D17
D18
D19A
4A
4A
4
A1
A3
A5
A7
A8
A10
A12
A14
A16
A15
A13
A11
A9
A6
A2
A0
A1
A3
A5
A7
A8
A10
A12
A14
A16
A15
A13
A11
A9
A6
A2
A0
A1
A3
A5
A7
A8
A10
A12
A14
A16
A15
A13
A11
A9
A6
A2
A0
D7
D6
D5
D4
D3
D2
D1
D0A
17
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
A16
A15
D4
D5
D6
D7
D23
D22
D21
D20
D15
D14
D13
D12
A[0
:17]
A[0
:17]
D[0
:23]
D[0
:23]
IRQ
DIR
QC
IRQ
AIR
QB
TIO
2B
EE
PF
RE
Q
PR
OG
DIN
D/P
CC
LK
CO
L_4
CO
L_3
CO
L_2
RO
W_4
RO
W_3
RO
W_2
CO
L_1
RO
W_1
AA
0
RD
WR
SC
12
SC
11
SC
10
SY
NC
ST
D1
SC
K1
ST
D0
SC
02
SC
01
SC
00
TX
DR
XD
AA
3A
A2
AA
1
SR
D1
SR
D0
SC
K0
$G
_D
GN
D
FR
EQ
+3V
D
RE
SE
TT
DO
TD
IT
CK
TR
ST
DE
TM
S
+5V
D
CLK
IN
+5V
D
$G
_+
5V
D+
3V
D+
5V
D
$G
_+
3V
D+3V
D
+5V
D
+3V
D
+3V
D
+3V
D
+3V
D
IRQ
DIR
QC
IRQ
BIR
QA
RE
SE
T
+3V
D
8M
Hz
+3V
D
+3V
D
+3V
D
DE
TR
ST
TM
ST
DO
TD
IT
CK
AA
1
AA
0
WR
RD
TP
1
U10
DS
P56303P
V100
68
RD
67
WR
100
D0
101
D1
102
D2
105
D3
106
D4
107
D5
108
D6
109
D7
110
D8
113
D9
114
D10
115
D11
116
D12
117
D13
118
D14
121
D15
122
D16
123
D17
124
D18
125
D19
128
D20
131
D21
132
D22
133
D23
63
BR
64
BB
71
BG
62
TA
60
BC
LK
61
BC
LK
52
CA
S
72
A0
73
A1
76
A2
77
A3
78
A4
79
A5
82
A6
83
A7
84
A8
85
A9
88
A10
89
A11
92
A12
93
A13
94
A14
97
A15
98
A16
99
A17
3S
C02
4S
C01
7S
RD
010
ST
D0
12
SC
00
17
SC
K0
15
SC
LK
13
RX
D
2S
TD
1
144
SC
11
143
SC
12
1S
RD
1
11
SC
10
14
TX
D
16
SC
K1
142
TM
S
141
TC
K140
TD
I139
TD
O
138
TR
ST
5D
E
46PCAP
59CLKOUT
6P
INT
/NM
I
55EXTAL
53XTAL
43
HA
D0
42
HA
D1
41
HA
D2
40
HA
D3
37
HA
D4
36
HA
D5
35
HA
D6
34
HA
D7
33
HA
S/A
032
HA
8/A
131
HA
9/A
2
30
HC
S/A
10
24
HR
EQ
/TR
Q23
HA
CK
/RR
Q
22
HR
W/R
D21
HD
S/W
R
27
TIO
2
28
TIO
1
29
TIO
0
44
RE
SE
T
49
R0
20
R1
134
MO
DD
/IR
QD
135
MO
DC
/IR
QC
136
MO
DB
/IR
QB
137
MO
DA
/IR
QA
50
AA
3
51
AA
2
69
AA
1
70
AA
0
U8
IDT
71V
124S
A
12
WE
28
OE
5C
S
27
DQ
7
26
DQ
6
23
DQ
5
22
DQ
4
11
DQ
3
10
DQ
2
7D
Q1
6D
Q0
32
A16
31
A15
30
A14
29
A13
21
A12
20
A11
19
A10
18
A9
17
A8
16
A7
15
A6
14
A5
13
A4
4A
3
3A
2
2A
1
1A
0
C23
0.1
uF
C16
0.0
1uF
C15
0.1
uF
C20
0.0
1uF
C19
0.1
uF
C22
0.0
1uF
C21
0.1
uF
C32
0.0
1uF
C34
0.1
uF
C25
0.0
1uF
C26
0.1
uF
C12
0.0
1uF
C8
0.1
uF
C10
0.0
1uF
C28
0.1
uF
C18
0.0
1uF
C7
0.1
uF
C11
0.0
1uF
C24
0.1
uF
C17
0.0
1uF
C27
0.1
uF
MH
1
MT
G_H
OLE
1
TP
10
J8HE
AD
ER
_2
2 1
J9
10
8642
97531
TP
2
TP
3
J2
21
TP
9T
P8
TP
7T
P6
TP
4
TP
5
U9
MT
28F
004B
312
WP
10
RP
11
Vpp
22
CE
24
OE
9W
E
35
DQ
7
34
DQ
6
33
DQ
5
32
DQ
4
28
DQ
3
27
DQ
2
26
DQ
1
25
DQ
0
40
A17
1A
16
2A
15
3A
14
4A
13
5A
12
6A
11
36
A10
7A
9
8A
8
14
A7
15
A6
16
A5
17
A4
18
A3
19
A2
20
A1
21
A0
R7
10k
R13
10k
R16
10k
R15
10k
R12
10k
R11
10k
C14
0.1
uF
U4
14.3
1818M
Hz
XT
AL_O
SC
_S
MT
3O
UT
4V
DD
2G
ND
1N
C/O
E
C4
0.1
uF
C2
10uF
C6
10uF
U2
LT
1117-3
.3
2O
UT
4T
AB
(OU
T)
1
GN
D
3IN
C1
0.1
uF
C29
10uF
C30
10uF
C31
10uF
U7
93LC
56A2
CLK
7N
C
8V
CC
6O
RG
5G
ND
1C
S
4D
O
3D
I
C9
6800pF
U1
8.0
000M
Hz
XT
AL_O
SC
_S
MT
3O
UT
4V
DD
2G
ND
1N
C/O
E
R5 10k
C13
0.1
uF
U3
MC
P130
1R
ST
3
VS
S2V
DD
R6
10k
U5
IDT
71V
124S
A
12
WE
28
OE
5C
S
27
DQ
7
26
DQ
6
23
DQ
5
22
DQ
4
11
DQ
3
10
DQ
2
7D
Q1
6D
Q0
32
A16
31
A15
30
A14
29
A13
21
A12
20
A11
19
A10
18
A9
17
A8
16
A7
15
A6
14
A5
13
A4
4A
3
3A
2
2A
1
1A
0
U6
IDT
71V
124S
A
12
WE
28
OE
5C
S
27
DQ
7
26
DQ
6
23
DQ
5
22
DQ
4
11
DQ
3
10
DQ
2
7D
Q1
6D
Q0
32
A16
31
A15
30
A14
29
A13
21
A12
20
A11
19
A10
18
A9
17
A8
16
A7
15
A6
14
A5
13
A4
4A
3
3A
2
2A
1
1A
0
R10
10k
R8
10k
C5
0.1
uF
C3
0.1
uF
IO_
10
IO_
9IO
_8
IO_
7IO
_6
IO_
5IO
_4
IO_
3IO
_2
IO_
1IO
_0
ST
D0
SR
D0
SC
K0
SC
02
SC
01
SC
00
+5
VD
+5
VD
SC
K1
SC
12
SC
11
SC
10
ST
D1
SR
D1
+5
VD
+5
VD
+5
VD
+5
VD
+5
VD
+5
VD
FR
EQ
_V
3F
RE
Q_
A3
FR
EQ
_V
2F
RE
Q_
A2
FR
EQ
_V
1F
RE
Q_
A1
TE
ST
_V
3G
1_
V3
G0
_V
3S
CO
_V
3S
DO
_V
3F
SO
_V
3
AU
X_
A3
G1
_A
3G
0_
A3
SC
O_
A3
SD
O_
A3
FS
O_
A3
TE
ST
_V
2G
1_
V2
G0
_V
2S
CO
_V
2S
DO
_V
2F
SO
_V
2
AU
X_
A2
G1
_A
2G
0_
A2
SC
O_
A2
SD
O_
A2
FS
O_
A2
CL
KIN
SY
NC
CL
KIN
SY
NC
SC
O_
V1
SD
O_
V1
FS
O_
V1
TE
ST
_V
1G
1_
V1
G0
_V
1G
1_
A1
G0
_A
1
AU
X_
A1
SC
O_
A1
SD
O_
A1
FS
O_
A1
CL
KIN
SY
NC
J3 DIN
20
_S
OC
KE
T
B1
0B
9B
8B
7B
6B
5B
4B
3B
2B
1
A1
0A
9A
8A
7A
6A
5A
4A
3A
2A
1J4 D
IN2
0_
SO
CK
ET
B1
0B
9B
8B
7B
6B
5B
4B
3B
2B
1
A1
0A
9A
8A
7A
6A
5A
4A
3A
2A
1
J5 DIN
20
_S
OC
KE
T
B1
0B
9B
8B
7B
6B
5B
4B
3B
2B
1
A1
0A
9A
8A
7A
6A
5A
4A
3A
2A
1J6 D
IN2
0_
SO
CK
ET
B1
0B
9B
8B
7B
6B
5B
4B
3B
2B
1
A1
0A
9A
8A
7A
6A
5A
4A
3A
2A
1J7 D
IN2
0_
SO
CK
ET
B1
0B
9B
8B
7B
6B
5B
4B
3B
2B
1
A1
0A
9A
8A
7A
6A
5A
4A
3A
2A
1
27
Magtrol Model 5310 Single-Phase Power Meter Appendix A: Schematics
AP
PE
ND
ICE
S
A.2 MAIN BOARD - INPUT/OUTPUT, GPIB, RS-232
RS
-23
2
DT
R
RS
_R
XD
RS
_T
XD
I/O
_D
0I/
O_
D2
I/O
_D
4I/
O_
D6
I/O
_D
1I/
O_
D3
I/O
_D
5I/
O_
D7
I/O
_D
0I/
O_
D1
I/O
_D
2I/
O_
D3
I/O
_D
4I/
O_
D5
I/O
_D
6I/
O_
D7
A0
A1
A2
A3
A4
A[0
:17
]
I/O
_D
[0:7
]
I/O
_D
[0:7
]
FR
EQ
_L
INE
FR
EQ
_E
XT
AU
X2
AU
X1
AU
X0
+5
VD
BU
SY
CO
L_
1
CO
L_
4
CO
L_
3
CO
L_
2
RO
W_
4R
OW
_3
RO
W_
2R
OW
_1
BE
EP
+5
VD
RE
SE
T
+5
VD
+5
VD
+5
VD
+5
VD
+5
VD
+5
VD
+5
VD
CS
_G
PIB
CS
_V
FD
WR
WR
RD
GP
IB_
IRQ
40
MH
z
RX
D
TX
D
U1
1
PS
27
02
-1
4 321
R2
1%
1.5
kR
1
1%
1.5
kR
3
1%
1.5
kR
4
1%
1.5
k
TP
11
TP
14
C3
91
0u
F
J11
16
14
12
10
8642
15
13
1197531
U1
6
MA
X2
32
AC
SE
16
VC
C
8R
X2IN
13
RX
1IN
7T
X2O
UT
14
TX
1O
UT
6V
-
2V
+
15
GN
D
9R
X2O
UT
12
RX
1O
UT
10
TX
2IN
11
TX
1IN
5C
2-
4C
2+
3C
1-
1C
1+
C4
9
0.1
uF
D3
D1
N9
14
D1
D1
N9
14
D4
D1
N9
14
D2
D1
N9
14
J1
14
12
10
8642
13
1197531
C5
5
0.1
uF
C6
2
0.1
uF
C6
40
.1u
FC
63
0.1
uF
R1
81
0k
D6
D1
N9
14
U1
4 TN
T4
88
2
20
AB
US
_O
EN
1B
BU
S_O
EN
51
DC
AS
23
TR
IG
28
RE
M
66
LA
DC
S
21
TA
DC
S
10
0K
EY
RS
TN
99
KE
YD
Q
98
KE
YC
LK
N
96
XT
AL1
95
XT
AL0
76
SR
QN
73
AT
NN
85
EO
IN
84
DA
VN
82
NR
FD
N
81
ND
AC
N
79
IFC
N
70
RE
NN
92
DIO
1N
91
DIO
2N
89
DIO
3N
88
DIO
4N
80
DIO
5N
77
DIO
6N
74
DIO
7N
71
DIO
8N
52
NC
53
MO
DE
30
FIF
O_R
DY
31
BU
RS
T_R
DN
29
SW
AP
N
26
PA
GE
D
22
CP
UA
CC
33
DA
CK
N
32
DR
Q
38
RD
Y1
34
INT
R
62
BB
US
N
14
AB
US
N
63
RD
N
64
WR
N
55
CS
N
39
DA
TA
0
42
DA
TA
1
43
DA
TA
2
44
DA
TA
3
46
DA
TA
4
47
DA
TA
5
49
DA
TA
6
50
DA
TA
7
11
DA
TA
8
10
DA
TA
9
9D
AT
A10
7D
AT
A11
6D
AT
A12
5D
AT
A13
3D
AT
A14
2D
AT
A15
15
AD
DR
0
16
AD
DR
1
17
AD
DR
2
18
AD
DR
3
19
AD
DR
4
67
RE
SE
TN
J14
BN
C
21
C6
5
0.0
01
uF
D7
D1
N9
14
R1
7
15
0K
J10
21
R1
4
15
0K
D5
D1
N9
14R2
2
10
0k
C4
30
.1u
FC
58
0.1
uF
C4
40
.1u
FC
57
0.1
uF
C4
60
.1u
FC
56
0.1
uF
C4
80
.1u
FC
47
0.1
uF
C4
5
0.1
uF
U1
3
40
.00
0M
Hz
XT
AL
_O
SC
_S
MT3
OU
T
4V
DD
2G
ND
1N
C/O
E
J13 IE
EE
48
8MH
2M
H1
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10987654321
J16
MH
2M
H1
987654321
28
Magtrol Model 5310 Single-Phase Power MeterAppendix A: Schematics
AP
PE
ND
ICE
S
A.3 MAIN BOARD - FPGA
XCS10XL DECOUPLING CAPS
CCLK
CCLK
INIT
+3VD
DOUT
DOUTDIN
SCO_A3AA3CS_USB
CS_GPIB
CS_VFDRDA16FSO_V3SDO_V3A17
SDO_A3FSO_V2SDO_V2FSO_A2AA2IRQAFSO_V1SDO_V1SDO_A2SDO_A1TEST_V3G0_V3
TEST_V2G1_V3G0_V2IRQBSCO_A2GPIB_IRQ
G1_V2G0_A2IO_1G1_A2IO_0G0_A3AUX_A3G1_A3AUX_A2FREQ_A3FREQ_V3FREQ_LINEFREQ_EXTFREQFREQ_A2FREQ_V2FREQ_A1FREQ_V1G1_V1IRQDTEST_V1AUX2AUX_A1AUX1SCO_V1TIO2SCO_V2USB_IRQIRQC
AUX0G0_V1G1_A1
FSO_A1BUSY
G0_A1IO_8IO_9
IO_10
SCO_A1SCO_V3
IO_4IO_6IO_5
FSO_A3IO_7IO_2IO_3
WR
I/O_D4I/O_D3
I/O_D2
I/O_D5I/O_D6
I/O_D1I/O_D0
I/O_D7
A3A2
A1A0D0D1D2D3D4
D5D6D7
D15D14D13D12D11D10D9
TDI_XTCK_X
TMS_X
D8
TDO_X
TMS_XTDI_XTDO_XTCK_X
D/P
+5VD
PROG
PROGDIND/P
+3VD
J12
108642
97531
R910k
U12
XCS10XL-4TQ144C
143I/O114/SGCK1
142I/O113
141I/O112
140I/O111
139I/O110
138I/O109
136I/O108
135I/O107
134I/O106
133I/O105
132I/O104
131I/O103
130I/O102
129I/O101
126I/O100
125I/O99
124I/O98
123I/O97
122I/O96
121I/O95
120I/O94
119I/O93
117I/O92
116I/O91
115I/O90
114I/O89
113I/O88
112I/O87/PGCK4
111I/O86
109O85/TDO
106I/O84/SGCK4/(DOUT)
105I/O83/(DIN)
104I/O82
103I/O81
102I/O80
101I/O79
99I/O78
98I/O77
97I/O76
96I/O75
95I/O74
94I/O73
93I/O72
92I/O71
89I/O70
88I/O69
87I/O68
86I/O67
85I/O66
84I/O65
83I/O64
82I/O63
80I/O62
79I/O61
78I/O60
77I/O59
76I/O58/PGCK3
75I/O57
70I/O56/SGCK3
69I/O55
68I/O54
67 I/O53
66 I/O52
65 I/O51
63 I/O50
62 I/O49
61 I/O48
60 I/O47
59 I/O46
58 I/O45
57 I/O44
56 I/O43
53 I/O42/(INIT)
52 I/O41
51 I/O40
50 I/O39
49 I/O38
48 I/O37
47 I/O36
46 I/O35
44 I/O34/(LDC)
43 I/O33
42 I/O32
41 I/O31
40 I/O30/(HDC)
39 I/O29/PGCK2
33 I/O28/SGCK2
32 I/O27
31 I/O26
30 I/O25
29 I/O24
28 I/O23
26 I/O22
25 I/O21
24 I/O20
23 I/O19
22 I/O18
21 I/O17
20 I/O16
19 I/O15
16 I/O14
15 I/O13
14 I/O12
13 I/O11
12 I/O10
11 I/O9/TMS
10 I/O8
9 I/O7
7 I/O6/TCK
6 I/O5/TDI
5 I/O4
4 I/O3
3 I/O2
2 I/O1/PGCK1
34 N/C1
38 N/C2
36 MODE
72 DONE
74 PROGRAM
107 CCLK
TP12
C38
0.1uF
C35
0.1uF
C33
0.1uF
C36
0.1uF
C37
0.1uF
C40
0.1uF
C42
0.1uF
C41
0.1uF
29
Magtrol Model 5310 Single-Phase Power Meter Appendix A: Schematics
AP
PE
ND
ICE
S
UN
US
ED
GA
TE
S
2:1
VO
LT
AG
E D
IVID
ER
-
+
zero
cro
ss d
ete
ctor
with
hys
erisi
s4th
Ord
er
Chebys
hev
500 H
z LP
F
AD
G719
AD
G704
U17
U2
U1
SC
ALE
+/-
1.2
5V
FU
LL
RE
F_A
Bia
s_A
+3V
+3V
+5V
0_A
+5V
A_A
+5V
+5V
DG
ND
_A
+5V
D_A
FS
O_A
SC
O_A
SD
O_A
TE
ST
Fre
q_A
AU
XG
A_1
GA
_0
SC
O_A
SD
O_A
FS
O_A
CLK
IN
TE
ST
FS
O_V
SD
O_V
SC
O_V
GV
_0
GV
_1
Fre
q_V
+5V
SY
NC
+5V
0_A
+5V
A_A
AU
X_A
0_A
+5V
A_A
+5V
A_A
0_A
+5V
A_A
XR
EF
_A
XR
EF
_A
0_A
0_A
+5V
A_A
0_A
0_A
Fre
q_A
+5V
A_A
0_A
0_A
+5V
A_A
0_A
+5V
D_A
+5V
0_A
+5V
A_A
DG
ND
_A
AU
X
AU
X_A
G1_A
G0_A
GA
_1
GA
_0
+5V
D_A
DG
ND
_A
SY
NC
CLK
IN
0_A
+5V
A_A
G1_A
G0_A
+5V
A_A
+5V
A_A
0_A
DG
ND
_A0
_A
+5V
D_A
+5V
A_A
DG
ND
_A
DG
ND
_A
+5V
D_A
DG
ND
_A
0_A
+5V
D_A
+5VR
36
1.2
k
R39
1.2
k
R38
1.2
k
LP
2981A
IM5-3
.3
U37
4N
/C
5V
OU
T
2GND
3O
N/O
FF
1V
IN
C88
10uF
C45
0.1
uC
28
0.1
uC
20
0.1
uC
22
0.1
u
L1
1m
HC
24
10uF
R28 0
U19
NM
V0505S
5-V
60V
7+
V
2G
ND
1V
inC
39
0.1
u
C44
0.1
uC
40
0.1
uC
43
0.1
uC
41
0.1
uC
42
0.1
uC
47
10uF
C37
0.1
uC
38
0.1
uC
35
10uF
U18E
74H
C14
10
11
U18A
74H
C14
21
U18D
74H
C14
89
U18C
74H
C14
65
U18B
74H
C14
43
U18F
74H
C14
12
13
U11
PS
9711 345
21 U9
PS
9711 345
21U10
PS
9711 345
21
TP
7
R3
9.1
k
0.1
%
C5
4700pF
C6
0pF
C27
0pFC26
10pF
C19
22pF
C18
47pF
R7
0.1
%9.1
k
R21
12.0
k0.1
%
R20
2.4
k0.1
%
R15
1.2
k0.1
%
R14
620
0.1
%
R11
620
0.1
%
R8
4.5
3k
0.1
%
R9
620
0.1
%U
14
PS
2701-1
4 321
U16
PS
2701-1
4 321
U17
PS
2701-1
4 321
U12
PS
2701-1
4 321 U
13
HC
PL0720
568
421
U15
PS
9711
345
21
U7
RE
F192F
S
4GN
D
6V
OU
T3
SH
TD
WN
2 V+
J2 DIN
20_P
LU
G
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
J1
21
U4A
OP
262G
S
1
4V-8 V+
2-
3+
R10
25
U2A
OP
262G
S
1
4V-8 V+
2-
3+
U2B
OP
262G
S
7
4V-8 V+
6-
5+
C15
47nF
C9
22nF
R13
25
C8
0.1
u
C12
0.1
u
C7
0.1
u
C11
0.1
u
C30
0.1
u
C31
0.1
u
C23
0.1
u
C13
0.1
u
C10
0.1
u
C3
0.1
u
C2
10uF
C1
10uF
MT
G_H
OLE
MH
1 1
TP
3
R1
0.7
mΩS
HU
NT
3SE
N-
2S
EN
+
4IN
-
1IN
+
U1B
OP
262G
S7
4V-8 V+
6-
5+
D2
D1N
914
D1
D1N
914
U1A
OP
262G
S
1
4V-8 V+
2-
3+
U3
AD
G719B
RM
4
VD
D
1D
3
GN
D
6IN
8S
2
2S
1
TP
2
TP
1
TP
6
U4B
OP
262G
S
7
4V-8 V+
6-
5+
U8
AD
7722A
S
39DVDD
23AVDD214AVDD120AVDD
4C
FM
T/D
RD
Y
8P
/S
3D
GN
D/D
B0
2D
GN
D/D
B1
1D
GN
D/D
B2
44
TS
I/D
B3
43
DO
E/D
B4
42
SF
MT
/DB
5
41
FS
I/D
B6
40
SC
O/D
B7
38
SD
O/D
B8
37
FS
O/D
B9
36
DG
ND
/DB
10
35
DG
ND
/DB
11
34
DG
ND
/DB
12
33
DG
ND
/DB
13
32
DG
ND
/DB
14
31
DG
ND
/DB
15
29
CS
5D
VA
L/R
D
6DGND128DGND
26AGND725
AGND6 21AGND519AGND415AGND313AGND210AGND1 9AGND
11
CLK
IN
12
XT
AL
17
RE
SE
T
30
SY
NC
27
CA
L
7U
NI
24
RE
F2
22
RE
F1
18
VIN
(+)
16
VIN
(-)
R16
470
R12
25
C16
NP
O1nF
C21
NP
O1nF
C17
NP
O1nF
C34
0.1
u
R27
1.2
k
C29
0.1
uC
32
10uF
R35
10k
R2
1%
49.9
k
C25
10uF
10V
, N
P
R18
63.4
k1%
C4
2.2
nF
R4
150.0
k1%
R5
1%
49.9
k
R19
1%
63.4
k
R17
1%
105.0
k
C14
330pF
U6A
LM
3931
4V-8 V+
2-
3+
R23
10k R
22
1.2
k
R25
100k
C33
0.1
uR
34
1.2
k
R6
10k
R26
10k
R24
10k
R29
10
U5
AD
G704B
RM
6 VD
D
8D
3
GN
D5
EN
10
A1
1A
0
7S
4
4S
3
9S
2
2S
1
TP
5
TP
4
R32
470
R31
470
R30
470
R33
100
C36
1nF
R37
470
A.4 INPUT MODULE - CURRENT
30
Magtrol Model 5310 Single-Phase Power MeterAppendix A: Schematics
AP
PE
ND
ICE
S
A.5 INPUT MODULE - VOLTAGE
/+
RE
F_
V
Bia
s_V
Bia
s_V
+3
V
SC
O_
V
SD
O_
V
FS
O_
V
GV
_1
GV
_0
+5
V
+5
VA
_V
0_
V
+5
VA
_V
0_
V
+5
VA
_V
+5
V
0_
V
+5
VA
_V
XR
EF
_V
XR
EF
_V
0_
V
0_
V
Fre
q_
V
0_
V
+5
VA
_V
G1
_V
G0
_V +
5V
A_
V
0_
V
+5
VA
_V
+5
VD
_V
+5
V
0_
V
0_
V
+5
VA
_V
+5
VA
_V
0_
V
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Service Information
RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION
Before returning equipment to Magtrol for repair and/or calibration, please visit Magtrol’s Web site at http://www.magtrol.com/support/rma.htm to begin the Return Material Authorization (RMA) process. Depending on where the equipment is located and which unit(s) will be returned, you will be directed to either ship your equipment back to Magtrol, Inc. in the United States or Magtrol SA in Switzerland.
Returning Equipment to Magtrol, Inc. (United States)
When returning equipment to Magtrol, Inc.’s factory in the United States for repair and/or calibration, a completed Return Material Authorization (RMA) form is required.
1. Visit Magtrol’s Web site at http://www.magtrol.com/support/rma.htm to begin the RMA process.
2. Complete the RMA form online and submit.
3. An RMA number will be issued to you via e-mail. Include this number on all return documentation.
4. Ship your equipment to: MAGTROL, INC. 70 Gardenville Parkway Buffalo, NY 14224 Attn: Repair Department
5. After Magtrol’s Repair Department receives and analyzes your equipment, a quotation listing all the necessary parts and labor costs, if any, will be faxed or e-mailed to you.
6. After receiving your repair estimate, provide Magtrol with a P.O. number as soon as possible. A purchase order confirming the cost quoted is required before your equipment can be returned.
Returning Equipment to Magtrol SA (Switzerland)
If you are directed to ship your equipment to Switzerland, no RMA form/number is required. Just send your equipment directly to Magtrol SA in Switzerland and follow these shipment instructions:
1. Ship your equipment to: MAGTROL SA After Sales Service Route de Montena 77 1728 Rossens / Fribourg Switzerland
VAT No: 485 572
2. Pleaseuseourforwarder:TNT•1-800-558-5555•AccountNo154033 Only ship ECONOMIC way (3 days max. within Europe)
3. Include the following documents with your equipment:
• DeliverynotewithMagtrolSA’saddress(aslistedabove)
• Threeproformainvoiceswith:
• YourVATnumber • Value-forcustomspurposesonly • Descriptionofreturnedgoods • Originofthegoods(ingeneral,Switzerland) • Noticedfailures
4. A cost estimate for repair will be sent to you as soon as the goods have been analyzed. If the repair charges do not exceed 25% the price of a new unit, the repair or calibration will be completed without requiring prior customer authorization.
www.magtrol.comTesting, Measurement and Control of Torque-Speed-Power • Load-Force-Weight • Tension • Displacement
MAGTROL INC70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]
MAGTROL SARoute de Montena 771728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]
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