Model Curriculum - National Skill Development Corporation · Specialized Sewing Machine Operator 1 Specialized Sewing Machine Operator CURRICULUM / SYLLABUS This program is aimed

Specialized Sewing Machine Operator

Model Curriculum


SECTOR: SUB-SECTOR: OCCUPATION:

REF ID: NSQF LEVEL:

APPAREL, MADE-UPS AND HOME FURNISHING Apparel Specialized Sewing AMH/Q2301, V1.0 4


Certificate

CURRICULUM COMPLIANCE TO

QUALIFICATION PACK – NATIONAL OCCUPATIONAL

STANDARDS

is hereby issued by the

APPAREL MADE-UPS AND HOME FURNISHING SECTOR SKILL COUNCIL

for the

Complying to National Occupational Standards of Job Role/ Qualification Pack: “Specialized Sewing Machine Operator” QP No. AMH/Q2301 NSQF Level4

* Valid up to the next review date of the Qualification Pack

( Authorized Signatory)

(Apparel Made-ups And Home Furnishing Sector Skill Council)

Date of Issuance: Feb 11, 2019

Valid up to: Feb 11, 2023


TABLE OF CONTENTS

1. Curriculum 01

2. Trainer Prerequisites 07

3. Annexure : Assessment Criteria 08


Specialized Sewing Machine Operator CURRICULUM / SYLLABUS This program is aimed at training candidates for the job of a “Specialized Sewing Machine Operator”, in the “Apparel, Made Ups and Home Furnishing” Sector/Industry and aims at building the following key competencies amongst the learner

Program Name


Qualification Pack Name

& Reference ID.

AMH/Q2301, V1.0

Version No. 1.0 Version Update Date

Pre-requisites to Training

Preferably Class V

Training Outcomes

After completing this program , participants will be able to:

Prepare for the stitching operation

Stitch the product using specialized sewing machine

Identify methods to contribute to achieve quality in sewing work

Maintain the work area, tools and machines

Maintain health, safety and security at work place

1

JDPro

Typewritten text

11/02/2019


This course encompasses 4 out of 4 National Occupational Standards (NOS) of “Specialized Sewing Machine Operator” Qualification Pack issued by “APPAREL, MADE-UPS AND HOME FURNISHING SECTOR SKILL COUNCIL”.

Sr. No

Module

Key Learning Outcomes

Equipment Required

1 Introduction and Orientation Theory Duration (hh:mm) 02:00 Practical Duration (hh:mm) 00:00 Corresponding NOS Code Bridge Module

Identify the scenario of apparel sector.

Identify roles and responsibilities of a Specialized Sewing Machine Operator.

White/Black Board, Marker And Duster, Computer And Computer Peripherals Projector (Optional)

2 Prepare for the stitching operation Theory Duration (hh:mm) 15:00 Practical Duration (hh:mm) 20:00 Corresponding NOS Code AMH/N2301

Identify different types of raw material like fabrics, trims , accessories used for garment construction.

Identify the various types of garments and their components.

Identify the different types of tools , equipment and sewing machines used for garment construction.

Explain the garment construction process.

Analyse the specifications given in the tech-pack.

Select the fabric as per the specs in the tech-pack.

Select the sewing machine , tools and equipment as per the requirement of the garment construction.

Identify the types of stich classes in garment construction.

Identify the types of seam classes in the garment construction.

Check that the raw material like fabric , thread os free from defect.

Demonstrate the measurement techniques for a garment.

Check that the garment components free from defects and marked properly.

Industrial Single Needle Lock Stitch Machine (SNLS) set With Needle Guard ,Specialized Industrial Sewing Machines sets(eg: over lock machine, feed of arm, chain stitch machine, flat lock machine, bar tack , button hole machine, button tack machine etc.), Sewing Machine Accessories And Attachments, Computer And Computer Peripherals, Printer, Projector, Design Patterns template, Shears , fabric cutting, Paper scissors, Trimmers, Seam Ripper, Tracing Wheel, Thimble, Pins And Safety Pins, Dress Maker's Pin, Pin Cushion, Scale , Measuring Tape, Bobbin And Bobbin Case(as per req), Different Type Of sewing machine , Needles, Needle Threader , Cleaning Cloth, Dress Form(size medium, preferably woman), Threads for sewing(bulk , qnt may vary), Personal Protective Equipment ( Nose Mask & Goggles etc.), Thread Clipper, Fabric Yardages, knitted and cotton (surplus fabric, the quantity and variety may vary as per requirement), Required Trims/Accessory and fusing, Machine Folders with ,Attachments, Garment, Made Ups And Home Furnishing Sample, Student's

2


Sewing Stools, Cutting Table, First Aid Box And Dustbin, Boxes And Pouches For Storing Items, Machine Oil, Stationary Items, Labels And Stickers, Carbon Paper , Documents set Tech pack, buyer's comment sheet, Style, Confirmation sheet, Fabric Requirement sheet (FRS),Trims Requirement sheet etc., Fabric /Seam Samples swatch file, Size Chart, Trim Card, Operation Bulletin, Fabric Worksheet, Dexterity Test Kit, Students Manual/notes, Dustbin, Screws and screw drivers, Hangers ,"White/Black Board, Marker/Chalk And Duster"

3 Stitch the product using specialized sewing machine Theory Duration (hh:mm) 10:00 Practical Duration (hh:mm) 80:00 Corresponding NOS Code AMH/N2301

Demonstrate threading of the sewing machine.

Set the controls of the sewing machine as per the requirement of garment construction.

Carry out the test sews.

Construct different types of seams using different stitch classes.

Identify the different types of stitching defects.

Identify the methods to rectify those stitching defects.

Choose the attachment to be fixed in sewing machine as per the stitching operation.

Demonstrate the fixing of the attachment to the sewing machine whenever required.

Match the notches of the components before stitching.

Assemble the garment components like sleeves, pockets, collar as per the sequence of the garment construction using sewing machine.

Check that the stitching is done on the seam line.

Check regularly that the required seam allowance is maintained throughout the garment.

Inspect the component regularly during stitching.

Check the needle and the thread regularly.

Adjust the thread tension wherever required.

Replace the broken needle during stitching.

Replace the worn out part during

Industrial Single Needle Lock Stitch Machine (SNLS) set With Needle Guard ,Specialized Industrial Sewing Machines sets(eg: over lock machine, feed of arm, chain stitch machine, flat lock machine, bar tack , button hole machine, button tack machine etc.), Sewing Machine Accessories And Attachments, Computer And Computer Peripherals, Printer, Projector, Design Patterns template, Shears , fabric cutting, Paper scissors, Trimmers, Seam Ripper, Tracing Wheel, Thimble, Pins And Safety Pins, Dress Maker's Pin, Pin Cushion, Scale , Measuring Tape, Bobbin And Bobbin Case(as per req), Different Type Of sewing machine , Needles, Needle Threader , Cleaning Cloth, Dress Form(size medium, preferably woman), Threads for sewing(bulk , qnt may vary), Personal Protective Equipment ( Nose Mask & Goggles etc.), Thread Clipper, Fabric Yardages, knitted and cotton (surplus fabric, the quantity and variety may vary as per requirement), Required Trims/Accessory and fusing, Machine Folders with ,Attachments, Garment, Made Ups And Home

3


stitching.

Apply the trims using machine or hand.

Inspect the finally stitched garment/component for any stitching defect.

Check that the type of stitching defects.

Check that the stitched product conforms to the specifications given in the tech-pack.

Carryout alteration in the garment incase of any stitching defect.

Dispose the waste material in the desired manner.

Shut off the machine in a proper manner after completing the stitching operation.

Furnishing Sample, Student's Sewing Stools, Cutting Table, First Aid Box And Dustbin, Boxes And Pouches For Storing Items, Machine Oil, Stationary Items, Labels And Stickers, Carbon Paper , Documents set Tech pack, buyer's comment sheet, Style, Confirmation sheet, Fabric Requirement sheet (FRS),Trims Requirement sheet etc., Fabric /Seam Samples swatch file, Size Chart, Trim Card, Operation Bulletin, Fabric Worksheet, Dexterity Test Kit, Students Manual/notes, Dustbin, Screws and screw drivers, Hangers ,"White/Black Board, Marker/Chalk And Duster"

4 Identify methods to contribute to achieve quality in sewing work Theory Duration

(hh:mm)

20:00 Practical Duration

(hh:mm)

55:00

Corresponding NOS

Code

AMH/N2302

Identify types of stitches (over lock ,flat lock etc.) hems/finishes and their uses.

Identify and use materials based on the specifications.

Identify different techniques and methods used to detect faults/consequences of incorrect setting in specialized sewing machines.

Report and replace faulty materials and component parts which do not meet the specifications.

Identify modifiable defects and work on them.

Carry out work safely and at a rate which maintains the work flow.

Test, sort, track feed and examine work in progress.

Carry out quality checks at specified intervals according to instructions.

Apply tolerances appropriately.

Identify faults in materials and components for creased, stained, damaged and incorrect component parts.

Rectify the mendable defects using machine or hand.

Maintain the required productivity and quality levels.

Complete documentation.

Maintain the documents in desired format.

Industrial Single Needle Lock Stitch Machine (SNLS) set With Needle Guard ,Specialized Industrial Sewing Machines sets(eg: over lock machine, feed of arm, chain stitch machine, flat lock machine, bar tack , button hole machine, button tack machine etc.), Sewing Machine Accessories And Attachments, Computer And Computer Peripherals, Printer, Projector, Design Patterns template, Shears , fabric cutting, Paper scissors, Trimmers, Seam Ripper, Tracing Wheel, Thimble, Pins And Safety Pins, Dress Maker's Pin, Pin Cushion, Scale , Measuring Tape, Bobbin And Bobbin Case(as per req), Different Type Of sewing machine , Needles, Needle Threader , Cleaning Cloth, Dress Form(size medium, preferably woman), Threads for sewing(bulk , qnt may vary), Personal Protective Equipment ( Nose Mask & Goggles etc.), Thread Clipper, Fabric Yardages, knitted and cotton (surplus fabric, the quantity and variety may vary as per requirement), Required Trims/Accessory and fusing, Machine Folders with ,Attachments, Garment,

4


Made Ups And Home Furnishing Sample, Student's Sewing Stools, Cutting Table, First Aid Box And Dustbin, Boxes And Pouches For Storing Items, Machine Oil, Stationary Items, Labels And Stickers, Carbon Paper , Documents set Tech pack, buyer's comment sheet, Style, Confirmation sheet, Fabric Requirement sheet (FRS),Trims Requirement sheet etc., Fabric /Seam Samples swatch file, Size Chart, Trim Card, Operation Bulletin, Fabric Worksheet, Dexterity Test Kit, Students Manual/notes, Dustbin, Screws and screw drivers, Hangers ,"White/Black Board, Marker/Chalk And Duster"

5 Maintain the work area, tools and machines Theory Duration (hh:mm) 10:00 Practical Duration (hh:mm) 05:00 Corresponding NOS Code AMH/N0102

Demonstrate the correct procedure of handling equipment safely.

Identify the best use of materials to minimize waste.

Carryout running maintenance within agreed schedules.

Carry out maintenance and cleaning of tools and equipment within ones responsibility.

Make sure that the correct machine guards are in place.

Choose the correct posture of working in a comfortable position.

Select cleaning equipment and methods appropriate for the work.

Dispose waste safely in the designated location.

Store cleaning equipment safely after use.

Sewing Machines and related equipment

6 Maintain health, safety and security at work place

Theory Duration

(hh:mm) 10:00

Practical Duration

(hh:mm)

08:00

Corresponding NOS Code AMH/N0103

Identify methods to be vigilant for potential risks and threats associated with the workplace and equipment such as physical injuries from scissors, shears, etc.

Handle tools and equipment such as cutters, scissors, etc. safely and securely.

Check the workplace and work processes for potential risks and threats such as fire, electric shocks, etc.

Demonstrate the use of personal protective equipment.

Identify the malfunction in machinery and equipment.

Correct the possible malfunction in

First Aid kit, Fire Extinguisher , machinery and equipment

5


machinery and equipment.

Perform emergency procedures such as first-aid and Cardio Pulmonary Resuscitation (CPR).

7 Soft Skills Theory Duration (hh:mm) 03:00 Practical Duration (hh:mm) 02:00

Corresponding NOS Code Bridge Module

Illustrate the steps followed for personal grooming and hygiene.

Apply organization procedures and maintain personal health and hygiene and avoid habits like gutkha, tobacco etc.

Demonstrate effective interaction with the group.

Demonstrate time management in the work.

Write your resume.

Demonstrate the preparation for the interviews.

Computer, whiteboard, marker

Total Duration 240:00 Theory Duration 70:00 Practical Duration 170:00

Unique Equipment Required: Industrial Single Needle Lock Stitch Machine (SNLS) set With Needle Guard ,Specialised Industrial Sewing Machines sets(eg: over lock machine, feed of arm, chain stitch machine, flat lock machine, bar tack , button hole machine, button tack machine etc.), Sewing Machine Accessories And Attachments, Computer And Computer Peripherals, Printer, Projector, Design Patterns template, Shears , fabric cutting, Paper scissors, Trimmers, Seam Ripper, Tracing Wheel, Thimble, Pins And Safety Pins, Dress Maker's Pin, Pin Cushion, Scale , Measuring Tape, Bobbin And Bobbin Case(as per req), Different Type Of sewing machine , Needles, Needle Threader , Cleaning Cloth, Dress Form(size medium, preferably woman), Threads for sewing(bulk , qnt may vary), Personal Protective Equipment ( Nose Mask & Goggles etc.), Thread Clipper, Fabric Yardages, knitted and cotton (surplus fabric, the quantity and variety may vary as per requirement), Required Trims/Accessory and fusing, Machine Folders with ,Attachments, Garment, Made Ups And Home Furnishing Sample, Student's Sewing, Stools, Cutting Table, First Aid Box And Dustbin, Boxes And Pouches For Storing Items, Machine Oil, Stationary Items, Labels And Stickers, Carbon Paper , Documents set Tech pack, buyer's comment sheet, Style, Confirmation sheet, Fabric Requirement sheet (FRS),Trims Requirement sheet etc., Fabric /Seam Samples swatch file, Size Chart, Trim Card, Operation Bulletin, Fabric Worksheet, Dexterity Test Kit, Students Manual/notes, Dustbin, Screws and screw drivers, Hangers ,"White/Black Board, Marker/Chalk And Duster"

Grand Total Course Duration: 240 Hours

(This syllabus/ curriculum has been approved by APPAREL, MADE-UPS AND HOME FURNISHING

SECTOR SKILL COUNCIL)

6


Trainer Prerequisites for Job role: “Specialized Sewing Machine Operator” mapped to Qualification Pack: “AMH/Q2301, version 1.0”

Sr. No.

Area

Details

1 Job Description To deliver accredited training service, mapping to the curriculum

detailed above, in accordance with Qualification Pack “AMH/Q2301”

2 Personal Attributes The candidate should have aptitude for conducting training, pre /post

work to ensure competent, employable candidates at the end of

training. Strong communication skills, interpersonal skills, ability to

work as team; diligent and is passionate for maintaining the quality in

content and training delivery methodology. Candidate should have

basic understanding of English language; however this should not be

a restrictive criterion as long as the candidate is willing and open to

learn. He/she must be able to speak, read and write in the local

language.

3 Minimum Educational Qualifications

The candidate should be 10th pass with minimum six years supervisory experience in relevant trade

Certificate in relevant trade of minimum 6 months duration

Diploma in the relevant trade of minimum 1 year duration

ITI in relevant trade

Graduation in relevant trade

4a Domain Certification Certified for Job Role: “Specialized Sewing Machine Operator” mapped to QP: “AMH/Q2301”, version 1.0. Minimum accepted score as per SSC guidelines is 80%.

4b Platform Certification Recommended that the Trainer is certified for the Job Role: “Trainer”, mapped to the Qualification Pack: “MEP/Q0102”. Minimum accepted % as per respective SSC guidelines is 80%.

5 Experience The candidate should be 10th pass with six years supervisory experience in relevant trade

Certificate of minimum six months duration in relevant trade with minimum 4 years of work experience in relevant trade

Diploma of minimum 1 year duration in the relevant trade with Minimum 2 years of work experience in relevant trade

ITI in relevant trade with minimum 2 years of work experience in relevant trade

Graduation in relevant trade with minimum 2 years of work experience in relevant trade,

He should be able to communicate in English and local Language. He should have knowledge of equipment, tools, Material, Safety, Health & Hygiene.

7


Annexure: Assessment Criteria

Job Role Specialized Sewing Machine Operator

Qualification Pack AMH/Q2301, V1.0

Sector Skill Council AMHSSC

Guidelines for Assessment 1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of marks for Theory and Skills Practical for each PC

2. The assessment for the theory part will be based on knowledge bank of questions approved by the SSC 3. Assessment will be conducted for all compulsory NOS, and where applicable, on the selected

elective/option NOS/set of NOS. 4. Individual assessment agencies will create unique question papers for theory part for each candidate at each examination/training center (as per assessment criteria below) 5. Individual assessment agencies will create unique evaluations for skill practical for every student at each examination / training center based on this criteria 6. To pass the Qualification Pack, every trainee should score a minimum of 70% aggregate in a QP 7. In case of unsuccessful completion, the trainee may seek reassessment on the Qualification Pack

Marks Allocation

Total Marks

Out Of

Theory

Skills

Practical

Viva

1.AMH/N2301 Carryout different types of stitches using an specialized sewing machine

PC1. Make sure the work area is free from hazards

8 2 3 3

PC2. Follow the instructions & specifications given in The Tech pack to stitch the sample

7 2 4 1

PC3. Ask questions to obtain more information on tasks when the instructions you have are unclear

5 2 1 2

PC4. Agree and review your agreed upon work targets With your supervisor and check for special instructions, if any

5 1 3 1

PC5. Use the correct tools and equipment’s

4 1 2 1

PC6. Check that equipment is safe and set up in readiness for use

4 1 2 1

PC7. Select the correct component parts for the style being worked upon Being worked on

5 1 3 1

PC8. Check that the materials to be use dare free from faults Faults 6 1 3 2

8


PC9. Ensure the materials used meet the specification matching a) Within a product b) Between a pair of products where applicable

5 1 3 1

PC10. Carry out test sews

5 1 3 1

PC11.Check needles and threads regularly 5 1 3 1

PC12. Check if fabric / Component is correctly marked And pieces cut as required

4 1 2 1

PC13. Fabric pieces and linings are pinned or sewn Together as required, and appropriately hung in readiness for assembly.

5 1 3 1

PC14. Report faults in the materials 5 1 2 2

PC15. Conform to company quality standards

6 3 1 2

PC16. Report any damaged work to the responsible person 4 1 2 1

PC17. Follow company reporting procedures about defective tools and machines which affect work and report risks/ problems likely to affect services to the relevant person promptly and accurately

140

5 2 2 1

PC18. Operate machines safely and in accordance with Guidelines

6 1 4 1

PC19. Optimize the positioning and layout of materials to ensure smooth and rapid throughput

5 2 2 1

PC20. Check the equipment prior to making the stitching, including correct controls, correct attachments, correct needle & thread

6 1 4 1

PC21. Stitch the correct materials in the right sequence as required by the product specification as per the specified stitch type (stitch classes), hems & seams

5 1 3 1

PC22. Ensure stitched product conforms to shape and Size requirement

4 1 2 1

PC23. Ensure stitched products meets specification in Terms of labels and trimmings

4 1 2 1

PC24. Inspect stitched products against specifications

4 1 2 1

PC25. Carryout alterations to meet customer Requirements

5 1 3 1

PC26. Minimise and dispose the waste materials in the Approved manner

5 1 2 2

9


PC27. Sew and apply trims by hand and machine 4 1 2 1

PC28. Perform complex stitching operations with precision & accuracy 4 1 2 1

Total 140 35 70 35

2. AMH/N2302 Contribute to Achieve quality In sewing work

PC1. Identify and use materials required based on the specifications

100

7 2 3 2

PC2. Take the necessary action when materials do not Conform to quality standards

7 2 3 2

PC3. Report and replace identified faulty materials and Component parts which do not meet specification

7 2 4 1

PC4. Identify modify abled effects and rework on them

7 2 4 1

PC5. Carry out work safely and at a rate which maintains Workflow 7 1 5 1

PC6. Report to the responsible person when the work flow of other production areas disrupts work

6 1 3 2

PC7. Test, sort, track feed and examine work in progress

7 1 5 1

PC8. Carry out quality checks at specified intervals according To instructions

7 1 5 1

PC9. Apply the allowed tolerances

6 1 4 1

PC10. Identify faults and take appropriate action for Rectification

7 1 5 1

PC11. Make adjustments promptly to ensure the stitching Work matches the specification

7 1 5 1

PC12. Fault-find materials and components for creased, stained, damage and incorrectly madeup component parts

7 2 3 2

PC13. Report faults in other processes to the appropriate Person

6 1 4 1

PC14. Maintain the required productivity and quality levels

6 1 4 1

PC15. Complete and maintain documentation

6 1 3 2

Total 100 20 60 20

3AMH/N0102 Maintain work area, tools and machine

PC1.Handle materials, machinery, equipment and tools safely and correctly

4 1 2 1

PC2.Use correct lifting and handling procedures

4 1 2 1

PC3.Use materials to minimize waste

3 1 1 1

PC4.Maintain a clean and hazard free working area

3 1 1 1

10


PC5.Maintain tools, equipment and machines

50

3 1 1 1

PC6.Carry out running maintenance within agreed schedules 4 1 2 1

PC7.Carry out maintenance and/or cleaning within one’s responsibility

4 1 2 1

PC8.Report unsafe equipment and other dangerous occurrences

4 1 2 1

PC9.Ensure that the correct machine guards are in place 4 1 2 1

PC10. Work in a comfortable position with the correct posture

4 1 1 2

PC11.Use cleaning equipment and methods appropriate for the work to be carried out

4 2 1 1

PC12. Dispose of waste safely in the designated location 3 1 1 1

PC13.Store cleaning equipment safely after use 3 1 1 1

PC14.Carry out cleaning according to schedules and limits of responsibility

3 1 1 1

Total 50 15 20 15

4. AMH/N0103 Maintain health, safety and security at work place

PC1. Comply with health and safety related instructions applicable to the workplace

3 1 1 1

PC2. Use and maintain personal protective equipment as per protocol

3 2 1 1

PC3. Carry out own activities in line with approved guidelines and procedures

4 2 1 1

PC4. Maintain a healthy lifestyle and guard against dependency on intoxicants

4 2 1 1

PC5. Follow environment management system related procedures

3 1 1 1

PC6. Identify and correct (if possible) malfunctions in machinery and equipment

4 1 2 1

PC7. Report any service malfunctions that cannot be rectified 3 1 1 1

PC8. Store materials and equipment in line with manufacturer’s and organizational requirements

3 1 1.5 0.5

PC9. Safely handle and move waste and debris

4 1 1 1

PC10. Monitor the workplace and work processes for potential risks and threats

3 1 1 1

11


PC11. Carry out periodic walk-through to keep work area free from hazards and obstructions, if assigned

60

4 1 2 1

PC12. Report hazards and potential risks/ threats to supervisors or other authorized personnel

3 1 1 1

PC13. Minimize health and safety risks to self and others due to own actions

3 1 1.5 0.5

PC14. Seek clarifications, from supervisors or other authorized personnel in case of perceived risks

3 1 1 1

PC15. Participate in mock drills/ evacuation procedures organized at the workplace

3 0.5 2 0.5

PC16. Undertake first aid, fire-fighting and emergency response training, if asked to do so

4 1 2.5 0.5

PC17. Take action based on instructions in the event of fire, emergencies or accidents

3 0.5 2 0.5

PC18. Follow organization procedures for shutdown and evacuation when required

3 1 1.5 0.5

Total 60 20 25 15

Grand Total 350 90 175 85

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