Model Curriculum Pick & Place Assembly Operator

SECTOR: SUB-SECTOR:

OCCUPATION: REF. ID:

NSQF LEVEL:

ELECTRONICS EMS PCB ASSEMBLY ELE/Q5102 VERSION 1.0 L4

TABLE OF CONTENTS

01

05

1. Curriculum

2. Trainer Prerequisites

3. Annexure: Assessment Criteria 06

Pick & Place Assembly Operator CURRICULUM / SYLLABUS

This program is aimed at training candidates for the job of a “Pick & Place Assembly Operator”, in the “Electronics” Sector/Industry and aims at building the following key competencies amongst the learner

Program Name Pick & Place Assembly Operator

Qualification Pack Name & Reference ID. ID

Pick & Place Assembly Operator, ELE/Q5102

Version No. 1.0 Version Update Date 08-02-2014

Pre-requisites to Training 12th Pass or ITI

Training Outcomes After completing this programme, participants will be able to: Understand the basic knowledge of PCB & Electronic Components Collect material required for PCB Assembly from Store Programming of the Pick & Place Machine Assembling of SMD Components on the Printed Circuit Boards Selection of particular program for Assembly Understand the work requirement Operation of Solder Paste Printing Machine Operation of Pick & Place Machine Operation of Hot Air Reflow Machine Checking Visually the PCB at Different stages of processing Daily maintenance of Pick & Place Assembly Line Interact with supervisor & superior Coordinate with colleagues Reporting procedure after completion of work Understand the safety standards for SMT Line Well versed with health & safety measure in terms of personnel safety and

equipment safety relevant to pick & place assembly process.

Pick & Place Assembly Operator 1

This course encompasses 3 out of 3 National Occupational Standards (NOS) of “Pick & Place Assembly Operator” Qualification Pack issued by “Electronics Sector Skill Council of India”.

Sr. No. Module Key Learning Outcomes Equipment Required 1 Basics of

Electronics & Components

Theory Duration (hh:mm) 12:00

Practical Duration (hh:mm) 20:00

Corresponding NOS CodeELE/N5102

• Knowledge of PTH & SMD Componentsand their identifications and packagetypes.

1-Various Through HoleComponents of Different Values2-Different types of SMDComponents3- White Board, Projector4-Different types of PCB’s

2 Solder Paste Printing

Theory Duration (hh:mm) 20:00

Practical Duration (hh:mm) 50:00

Corresponding NOS CodeELE/N5102

• Process flow chart of Pick & PlaceAssembly

• Knowledge about Solder Paste andprinting

• How to operate Paste printing Machine• Setting up solder paste printing

machine• Measurement of solder paste height• Daily maintenance of solder paste

printing machine

1-Solder Paste2- Solder Paste PrintingMachine3-Stencils4-Flow chart of Assembly5- Projector & White Board6- Solder paste heightmeasurement equipment

3 Pick & Place Machine Operation

Theory Duration (hh:mm) 18:00

Practical Duration (hh:mm) 72:00

Corresponding NOS CodeELE/N5102

• Setting up of Pick & Place machine• Operation Pick & Place Machine• Loading of Program Pick & Place

Machine• Loading and setting of components

feeder on pick & place machine• Daily maintenance of pick & place

machine

1-Component Feeders2-SMD Components3- Pick & Place Machine

4 Hot Air Reflow Process

• Setting up of a hot air reflow machine• Operation of Hot Air Reflow Machine• Daily Maintenance of Reflow Oven

1-Thermal Profiler2- Hot Air Reflow Machine

Pick & Place Assembly Operator 2

Sr. No. Module Key Learning Outcomes Equipment Required Theory Duration (hh:mm) 12:00 Practical Duration (hh:mm) 40:00 Corresponding NOS Code ELE/N5102

5 AOI Machine Operation Theory Duration (hh:mm) 02:00 Practical Duration (hh:mm) 15:00 Corresponding NOS Code ELE/N5102

• Operation of AOI Machine • Programming of AOI

1-Assembled PCB’s 2-AOI machine

6 Safety Precautions & Procedures Theory Duration (hh:mm) 09:00 Practical Duration (hh:mm) 12:00 Corresponding NOS Code ELE/N0020

• Awareness about ESD Safety Procedures

• Paste Printing machine safety procedures

• Safety Guidelines in Pick & Place Assembly

• Safety Guidelines for Reflow Oven • Safety gears & safety precaution to be

taken while operating & handling Pick & Place process machines and related processes.

1-ESD Safety Equipment’s such as ESD safe Apron, slippers, wrist band 2- Personnel protective equipment’s (PPE) such as cotton glove.

7 Soft Skills Theory Duration (hh:mm) 12:00 Practical Duration (hh:mm) 06:00

• Interaction with colleagues and superiors

Pick & Place Assembly Operator 3

Sr. No. Module Key Learning Outcomes Equipment Required Corresponding NOS CodeELE/N0019 Total Duration

Theory Duration 85:00

Practical Duration 215:00

Unique Equipment Required: • Diode, transformer, LED, photo transistor, Capacitor, Resistor,

Inductor, Thermisters• PCB boards• Pick and Place System• Respirator, mask, skull caps, gloves, goggles, jacket• Ear plugs, caps, ESD pins, covers• Reflow system

Grand Total Course Duration: 300 Hours 0 Minutes

(This syllabus/ curriculum has been approved by Electronics Sector Skill Council of India

Pick & Place Assembly Operator 4

Trainer Prerequisites for Job role: “Pick & Place Assembly Operator” mapped to Qualification Pack: “ ELE/Q5102 version 1.0”

Sr. No. Area Details 1 Job Description • To deliver Course content developed by TSP based upon the QP

ELE/Q5102 version 1.0 for Job Role Pick & Place Assembly• Training Delivery will included Theory, Practical & Hands on Experience

to the students inside the Industry• Follow the Quality Frame work & Trainer Guide developed by TSP to

deliver whole course Content Appropriately2 Personal Attributes • Able to understand the requirement of Training Program

• Able to Understand Job Role• Able to communicate and to solve the problem raised by Students• Eager to learn• Well equipped with Knowledge in related field• Interpersonal skills, Ability to work as a part of Team• Able to understand Industry related Safety Procedures & Regulations

3 Minimum Educational Qualifications

Diploma ( Electronics ) Or B.Tech ( Electronics )

4a Domain Certification Certified for Job Role: “Pick & Place Assembly Operator” mapped to QP: “ ELE/Q5102 Version 1.0”. Minimum accepted score =70%

4b Platform Certification Recommended that the Trainer is certified for the Job Role: “Trainer”, mapped to the Qualification Pack: “SSC/Q1402”. Minimum accepted score =70%

5 Experience • Minimum one Year EMS Industry Experience or• Minimum one Year in Teaching & one Year Experience from Electronics

Industry

Pick & Place Assembly Operator 5

Annexure: Assessment Criteria Assessment Criteria for Pick & Place Assembly Operator

Job Role Pick & Place Assembly Operator Qualification Pack ELE/Q5102 Version 1.0 Sector Skill Council Electronics Sector Skill Council

Sr. No. Guidelines for Assessment

1 Assessment criteria defined by Electronics Sector Skill Council based on NOS and PC defined in QP. Each performance criteria has been assigned marks proportional to its importance within NOS and weightages have also been given among the NOSs accordingly. ESSCI has laid down the proportion of mark for skills, theory/Knowledge and behaviour for each PC.

2 The Assessment of the Theory will be based on written test/viva voce. Behaviour and attitude will be assessed while performing the task

3 The assessment shall be done as per the assessment sheets devised by ESSCI and accordingly the assessment agencies in consultation with ESSCI will create unique question papers for theory/knowledge and attitude for each candidate at each ESSCI accredited testing centres

4 The assessment agencies will conduct the assessment as per guidelines given by ESSCI having unique evaluations for skill practical’s for every student at each ESSCI accredited testing centre based on this Criteria.

5 To pass the qualification Pack, every trainee should score a minimum of 70% in skill, 30% in knowledge and 30% in behaviour separately in each attributes.

Pick & Place Assembly Operator 6

Sr. No.

NOS No. NOS Name Total Marks

Marks Allocation:

Skills

Marks Allocation: Knowledge

Marks Allocation: Behaviour

1 ELE/ N5102 Version 1.0

Operate pick and place machine 100 60 40

2 ELE/N0019 Version 1.0

Work with superiors and colleagues 100 60 40

3 ELE/N0020 Version 1.0

Follow safety procedures 100 60 40

Total: 300 180 120 Percentage Weightage: 60% 40% Minimum Pass% to qualify: 70% 70%

Pick & Place Assembly Operator 7