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Assistant construction Fitter
Model Curriculum
1. Assistant construction Fitter
SECTOR: SUB-SECTOR: OCCUPATION:
REF ID: NSQF LEVEL:
Construction Real Estate and Infrastructure Construction Fabrication CON/Q01202, V1.0 2
Assistant construction Fitter 2
Assistant construction Fitter 3
TABLE OF CONTENTS
1. Curriculum 01
2. Trainer Prerequisites 06
3. Annexure: Assessment Criteria 07
Assistant construction Fitter 1
Assistant construction Fitter CURRICULUM / SYLLABUS
This program is aimed at training candidates for the job of a “Assistant construction Fitter”, in the “Construction” Sector/Industry and aims at building the following key competencies amongst the learner
Program Name Assistant construction Fitter
Qualification Pack Name & Reference ID. ID
CON/Q1202, v1.0
Version No. 1.0 Version Update Date 14-08-2017
Pre-requisites to Training
Preferably 10th standard and 0-2 years site experience of working in
fitup works for Non trained worker/ 0-1 year site experience as
a certified Helper – Fabrication
Training Outcomes After completing this programme, participants will be able to:
Carry out cutting operations on structural steel elements using plasma cutting: performing plasma cutting operation on various steel sections by following standard procedures and adhering to quality and safety norms
Work effectively in a team to deliver desired results at the workplace: Organised working procedure within a team at site
Work according to personal health, safety and environment protocol at construction site: Importance of Health & Safety aspects & measures to be followed while working.
Assistant construction Fitter 2
This course encompasses 5 out of 5 National Occupational Standards (NOS) of “Assistant Construction Fitter ” Qualification Pack issued by “Construction Skill Development Council of India”.
Sr. No.
Module Key Learning Outcomes Equipment Required
1 Introduction Theory Duration (hh:mm) 08:00 Practical Duration (hh:mm) 00:00
Introduction to the job roles
Major responsibilities of an assistant
construction fitter.
Major functions and tasks performed by
an assistant construction fitter
General hierarchy of fabrication
occupation
Growth path for an assistant construction
fitter
Introduction to trade terminologies like
orientation, alignment etc.
1. Classroom of 30 students capacity 2. Black/White board 3. Projector/LED Monitor 4. Computer 5. Trade specific charts and other teaching aids
2 plasma cutting Identify and mark structural steel elements to assist in fit-up of the same Theory Duration (hh:mm) 16:00 Practical Duration (hh:mm) 34:00 Corresponding NOS Code CON/N1203
Theory:-
Different types of steel sections based
upon shape and size (I, C, H, angle,
sheet, plate, tubes, pipes etc.)
Understanding hand sketches and simple
drawings to compute dimensions,
understand the position and orientation of
sections for marking etc.
Different methods of performing a
measurements and markings on
structural steels
Different instruments and tools required
for measuring and marking on structural
sections and their applications
Classification of materials based upon the
weight (light, medium and heavy
materials)
Introduction for shifting of materials and
ergonomics involved in material shifting
Methods of shifting and stacking heavy
materials
Safety hazards involved in sifting of
heavy materials
What are undulations and their effect on
the quality of overall output.
Demonstration/ Practical :-
Identify various sections on bases of
shape and differentiate between sheet
and plate based on size
Identify the sections (I, C, H, UC) from
the hand sketches or fabrication shop
drawings. Also, describe the orientation
and position of the depicted section.
Identify measuring instruments and
describe their applications
Tools:
Hand Gloves.
Apron leather
Gas welding Goggles with Colour glass
Chipping hammer
Chisel
Clamps
Gas Pressure measuring guage
Trolley for cylinder
Plasma cutting torch, nozzle with consumables (tip and cap)
Cutting cart
Head protector
Electrodes
Cutting guides
Power source and compression unit with internal cooling system
Exhaust fan
Light source
Assistant construction Fitter 3
Sr. No.
Module Key Learning Outcomes Equipment Required
Perform linear measurements (length,
width, depth and thickness) on various
sections (I, C, H and Angle)
Read and understand the hand sketches
to interpret
o The type of sections
o Orientation of sections
o Dimensions to be marked on the
sections
And perform measurement using appropriate methods and mark the same as per the sketch provided.
3 Identify, use various tools, tackles and handle heavy materials used in fit up of fabricated components Theory Duration (hh:mm) 20:00 Practical Duration (hh:mm) 80:00 Corresponding NOS Code CON/N1204
Theory:-
Identify the various tools and instruments
used for
o Marking
o Measuring
o Anchoring (holding and tightening)
o Cutting and striking
o Lifting and shifting
And the areas of application and correct procedure of operation of each instrument.
Major equipment manufacturers and the
models, cost and specifications of
instruments and equipment used for
fabrication
Introduction to rigging and various tools
and tackles required for rigging works
Do’s and Don’ts while performing rigging
operations
Safety parameters to be observed while
lifting and shifting heavy materials
Types of fire and different types of
firefighting equipment
Different tools and tackles used for load
lifting purposes, their arears of application
and general specifications
Different types of load lifting equipments
Safety measures to be undertaken while
shifting and stacking heavy materials
Proper procedure for load preparation
and stacking of heavy materials
What is classified as obstruction for
material shifting
Demonstration/ Practical :-
Assistant construction Fitter 4
Sr. No.
Module Key Learning Outcomes Equipment Required
Identify the various tools and instruments
used for
o Marking
o Measuring
o Anchoring (holding and tightening)
o Cutting and striking
o Lifting and shifting
Describe their methods of maintenance and perform operation of each instrument as per instructions
Describe/ demonstrate material shifting
and stacking including the following
o Preparation of load
o visual checks for good working
condition of hand tools
o anchoring the load
o checking for obstructions
o assist in controlling the position of
suspended load
o offloading of materials
4 Assist in preparatory activities, edge preparation and positioning of steel sections for fit-up Theory Duration (hh:mm) 20:00 Practical Duration (hh:mm) 78:00 Corresponding NOS Code CON/N1205
Theory:
Introduction to fitup, its role and purpose,
common trade terminologies
What is a fabrication platform, why is it
essential, what is included in its
preparation
What is housekeeping, why is it
important, what is scrap. How to dispose
scrap
Supporting the sections on fabrication
platform, what are temporary supports,
why are they used.
what are the anchoring devices, their
operation and purpose
How to install various temporary supports
Introduction to use of anchoring devices
like clamps, vices etc. their operating
procedures, areas of applications etc.
Introduction to various types of jacks
Reading and understanding the drawings/
hand sketches to obtain relevant details
like dimensions, orientation, alignment
etc. for edge preparation.
Assistant construction Fitter 5
Sr. No.
Module Key Learning Outcomes Equipment Required
Equipment and tools required for edge
preparation. Their specifications, areas of
applications
Procedure for edge preparation
how to read the hand sketches and
understanding the requirements like
position, orientation, dimensions etc. of
edge preparation
safety parameters while operating the
bevelling machine
Demonstration/ Practical :-
carry out identification and disposal of
scrap materials following appropriate
procedures related to EHS and material
shifting
prepare the fabrication platform so that
1. All temporary supports and anchors are removed by following instructed procedure and stacked appropriately 2. All clamps and jacks are placed appropriately and are in operating conditions 3. clear or remove any obstruction or outcrop etc. so that there is no hindrance in shifting of materials
carryout marking on the structural steel
sections from the hand sketches provided
demonstrate operation of bevelling
machine to obtain required edge
preparation as per the drawings and
carryout measurements of the same to
confirm its dimensional correction
demonstrate/ describe the procedure for
placing and fixing the structural steel
sections on the fabrication platform
5 Work effectively in a team to deliver desired results at the workplace Theory Duration (hh:mm) 05:00 Practical Duration (hh:mm) 09:00 Corresponding NOS Code CON/N8001
Theory: -
Concept of effective verbal
communication and reporting procedure
to be undertaken at workplace
Concept of team working and
coordination to be maintained within the
team
How to respond to the instructions at
workplace
Demonstration/ practical: - Practical to be performed by trainees during team work in activities described in CON/N1203, N1204, N1205
Assistant construction Fitter 6
Sr. No.
Module Key Learning Outcomes Equipment Required
6 Work according to personal health, safety and environment protocol at construction site Theory Duration (hh:mm) 10:00 Practical Duration (hh:mm) 38:00 Corresponding NOS Code CON/N9001
Theory:-
Types of hazards involved in Fabrication
yard
Types of hazards involved in working at
heights, lifting & shifting of heavy
materials, fitup activities, edge
preparation works etc.
Emergency safety control measures and
actions to be taken under emergency
situation
Identification of unsafe act and unsafe
condition
Concept of :-
1. First Aid process
2. Use of fire extinguisher
3. Classification of fires and fire
extinguisher
4. Safety drills
5. Types and use of PPEs required for
cutting, fit-up and other fabrication
works
Safety protocols and practices
Reporting procedure to the concerned
authority in emergency situations
Standard procedure of handling, storing
and stacking material
What is safe disposal of waste, type of
waste and their disposal
basic ergonomic principles as per
applicability
Demonstration/ Practical :-
The skills will be developed and practiced while carrying out following trade related activities in a predictable and familiar working condition. 1. Selection of PPEs and use them appropriately as per working need of fabrication works, handling, storing, stacking and shifting of material, tools and equipment 2. Selection of PPEs and use them appropriately as per working need 3. Identification of locations, situations/ circumstances, malpractices which can be hazardous for fabrication works 4. Selection of fire extinguisher based on classification of fire, standard practice of
Leather Hand Gloves
Jump suit
Wire brush
Hand & Leg guards leather
Safety goggles
Nose mask
Ear protection
Fire extinguishers
Sand buckets Flashback arrestors
Welding helmet
Welding glass
Assistant construction Fitter 7
Sr. No.
Module Key Learning Outcomes Equipment Required
storing & stacking fire fighting equipments/ materials at work locations 5. Disposal of waste materials as per their nature and effects on weather
Total Duration 350:00 Theory Duration 70:00 Practical Duration 280:00
Unique Equipment Required: Hand Gloves, Apron leather , Gas welding Goggles with , Colour glass , Chipping hammer, Chisel, Clamps, Gas Pressure measuring guage, Trolley for cylinder, Plasma cutting torch, nozzle with consumables (tip and cap), Cutting cart, Head protector, Electrodes, Cutting guides, Power source and compression unit with internal cooling system, Exhaust fan Light source, Leather Hand Gloves, Jump suit, Wire brush, Hand & Leg guards leather, Safety goggles, Nose mask, Ear protection, Fire extinguishers, Sand buckets, Flashback arrestors, Welding helmet, Welding glass
Grand Total Course Duration: 350 Hours, 0 Minutes (This syllabus/ curriculum has been approved by Construction Skill Development Council of India)
Assistant construction Fitter 8
Trainer Prerequisites for Job role: “Assistant construction Fitter” mapped to Qualification Pack: “CON/Q1202”, v1.0”
Sr. No.
Area Details
1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack “CON/Q1202”.
2 Personal Attributes
Aptitude for conducting training, and pre/ post work to ensure competent, employable candidates at the end of the training. Strong communication skills, interpersonal skills, ability to work as part of a team; a passion for quality and for developing others; well-organised and focused, eager to learn and keep oneself updated with the latest in the mentioned field
3 Minimum Educational Qualifications
ITI/12th
4a Domain Certification
Trainer/Assessor-80% in each NOS of Qualification Pack “MEP/Q0102” or “MEP/Q0104” and Lead trainer/Lead Assessors- 90% in each NOS of Qualification Pack “MEP/Q0101” or “MEP/Q0103”
4b Platform Certification
Trainer/Assessor-50% in each NOS of Qualification Pack “MEP/Q0101” or “MEP/Q0103”& 80% overall, Lead trainer/ Lead Assessors- 50% in each NOS of Qualification Pack “MEP/Q0101” or “MEP/Q0103”and overall 90%
5 Experience i. Technical Degree holder with minimum three years of Field experience and preferably two years of teaching experience or, ii. In case of a Diploma Holder five years of field experience and preferably two years of teaching experience or, iii. In case of ITI/12th pass minimum eight years of field experience and preferably two years of teaching Experience.
Assistant construction Fitter 9
CRITERIA FOR ASSESSMENT OF TRAINEES
Job Role Assistant Construction Fitter
Qualification Pack CON/Q1202
Sector Skill Council Construction
Guidelines for Assessment
1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance
Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of
marks for Theory and Skills Practical for each PC.
2. The assessment for the knowledge part will be based on knowledge bank of questions created by Assessment
Bodies subject to approval by SSC
3. Individual assessment agencies will create unique question papers for knowledge/theory part for assessment of
candidates as per assessment criteria given below
4. Individual assessment agencies will create unique evaluations for skill practical for every student at each
examination/training center based on assessment criteria.
5. The passing percentage for each QP will be 50%. To pass the Qualification Pack, every trainee should score a
minimum of 50% individually in each NOS.
6. The Assessor shall check the final outcome of the practices while evaluating the steps performed to achieve the
final outcome.
7. The trainee shall be provided with a chance to repeat the test to correct his procedures in case of improper
performance, with a deduction of marks for each iteration.
8. After the certain number of iteration as decided by SSC the trainee is marked as fail, scoring zero marks for the
procedure for the practical activity.
9. In case of successfully passing only certain number of NOS's, the trainee is eligible to take subsequent assessment
on the balance NOS's to pass the Qualification Pack within the specified timeframe set by SSC.
10. Minimum duration of Assessment of each QP shall be of 4hrs/trainee.
Assistant construction Fitter 10
Marks Allocation
Assessment outcomes
Assessment Criteria for outcomes Total Mark
Out Of Theory Skills Practical
CON/1203: Identify and mark structural steel elements to assist in fit-up of the same
PC1. identify and distinguish the materials based on their shape, size and thickness
100
10 2 8
PC2. select materials as per requirements and instructions
10 2 8
PC3. conduct liner measurements like length, width, diameter, using proper measuring tools like tapers, rulers, calipers etc.
25 5 20
PC4. read and understand hand sketches/ drawings to interpret fit up requirements
10 2 8
PC5. place the sections, plates, pipes or tubes in position as per instructions
10 2 8
PC6. mark on the surface of sections the position of bolts, plates or sections for fit-up as per instruction
20 4 16
PC7. recheck the markings w.r.t hand sketches/ drawings to confirm its correctness
10 2 8
PC8. report any undulations or bends encountered during measurements to superiors
5 1 4
Total 100 20 80
CON/N1204: Identify, use various tools, tackles and handle heavy materials used in fit-up of fabricated components
PC1. identify any potential hazard in the work area related to own work and report the same to appropriate authority
100
5 2 3
PC2. avoid any unsafe act by self particularly while working at site
PC3. wear the yard jumpsuit or any other uniform issued at site and not wear any loose clothing
3 1 2
PC4. select and correctly use personnel protective equipment as per work requirement
8 1 7
PC5. dispose of any unwanted material from the work area as per instructions
5 1 4
PC6. participate in safety drills organized at site
5 1 4 PC7. participate in perp talks and tool box talks organized at site
PC8. identify and use correct tools and tackles required for Marking like scribers, dividers, punches etc.
9 2 7
PC9. identify and use correct tool and tackle for liner and angular measurements like steel rule, tapes, angle gauges etc.
9 2 7
PC10. identify and use correct tool and tackle for holding and tightening the metal pieces such as wrenches, vices, different types of clamps etc.
9 2 7
PC11. identify and use correct tool for cutting and striking metal such as file, chisels, hammers etc.
9 2 7
Assistant construction Fitter 11
PC12. identify and use different types of lifting and shifting arrangements such as chain pulley blocks, trolleys etc.
9 2 7
PC13. carry out basic upkeep of all hand tools and tackles
5 1 4
PC14. identify the material to be shifted
4 1 3 PC15. check the access if any obstructions and report to concerned authority
PC16. perform visual checks for good working condition of hand tools like sling, rope, clamp hook etc.
5 1 4
PC17. anchor the structural member in its right position during lifting to avoid accidents, overturning of lifting machines.
5 1 4
PC18. control position of suspended objects when being shifted by means of mobile hydraulic lifting equipment’s.
5 1 4
PC19. stack heavy objects appropriately as per standard practice
5 1 4
Total 100 20 80
CON/N1205: Assist in preparatory activities, edge preparation and positioning of steel sections for fit-up
PC1. clean the platform to remove any scrap metal
100
3 1 2
PC2. dispose the scrap at instructed location 3 1 2
PC3. remove any temporary anchors, supports etc. installed previously for other fit-up
3 1 2
PC4. check all the tools and tackles for holding, tightening, striking etc.
3 1 2
PC5. rearrange all jacks, clamps as per requirement
3 1 2
PC6. clean the surface of the structural sections or components before starting the welding works
6 1 5
PC7. clear the fabrication platform area so that there is no obstruction for shifting of components
3 1 2
PC8. mark the positions of the edge’s to be prepared as per hand sketches and instructions
3 1 2
PC9. read and understand hand sketches to interpret edge preparation requirements and confirm the same from superiors if required
6 1 5
PC10. confirm the orientation of bevel and scallop from superiors
3 1 2
PC11. operate the bevelling machine if required for scalloping and bevelling as per instructions
10 2 8
PC12. follow all safety guidelines while operating bevelling machine
6 1 5
PC13. confirm that profile of bevel and scallop is as per instructions or work requirements
3 1 2
PC14. identify any undulations or other faults in the section if any and report the same to superiors
3 1 2
Assistant construction Fitter 12
PC15. carryout jacking or striking operations as per instructions for removal off minor defects under close supervision
3 1 2
PC16. place the structural component on the fabrication platform as per instructions
3 1 2
PC17. ensure that position and orientation of the component is as per instruction
3 1 2
PC18. check if the markings on the section are clearly visible prior to fixing the section
3 1 2
PC19. check that material has been scalloped as per instructions or hand sketches
3 1 2
PC20. check that edge preparation has been done as per instructions or hand sketches
3 1 2
PC21. place and tighten the clamps at required positions to restrict the movement of section
6 1 5
PC22. place other components post dimensional checking upon the fixed section as per requirements and tighten the required clamps
3 1 2
PC23. adjust the fit-up precisely using striking, jacking or other methods as per instruction
6 1 5
PC24. mark the locations for tack welds as per instructions
3 1 2 PC25. recheck the dimensions of the assembly post tack welding
PC26. loosen the clamps or vices etc. to facilitate the removal of fitted section/ assembly
3 1 2
PC27. attach proper ropes, belts etc. for lifting and shifting of material as per requirement
3 1 2
Total 100 20 80
CON/N8001: Work effectively in a team to deliver desired results at the workplace
PC1. pass on work related information/ requirement clearly to the team members
100
10 2 8
PC2. inform co-workers and superiors about any kind of deviations from work
5 1 4
PC3. address the problems effectively and report if required to immediate supervisor appropriately
5 1 4
PC4. receive instructions clearly from superiors and respond effectively on same
5 1 4
PC5. communicate to team members / subordinates for appropriate work technique and method
5 1 4
PC6. seek clarification and advice as per requirement and applicability
10 2 8
PC7. hand over the required material, tools tackles, equipment and work fronts timely to interfacing teams
30 6 24
PC8. work together with co-workers in a synchronized manner
30 6 24
Total 100 20 80
CON/N9001: Work according to
PC1. identify and report any hazards, risks or breaches in site safety to the appropriate authority 100 5 1 4
Assistant construction Fitter 13
personal health, safety and environment protocol at construction site
PC2. follow emergency and evacuation procedures in case of accidents, fires, natural calamities 5 1 4
PC3. follow recommended safe practices in handling construction materials, including chemical and hazardous material whenever applicable
10 2 8
PC4. participate in safety awareness programs like Tool Box Talks, safety demonstrations, mock drills, conducted at site
5 1 4
PC5. identify near miss , unsafe condition and unsafe act
5 1 4
PC6. use appropriate Personal Protective Equipment (PPE) as per work requirements including: • Head Protection (Helmets) • Ear protection • Fall Protection • Foot Protection • Face and Eye Protection, • Hand and Body Protection • Respiratory Protection (if required)
10 2 8
PC7. handle all required tools, tackles , materials & equipment safely
5 1 4
PC8. follow safe disposal of waste, harmful and hazardous materials as per EHS guidelines 5 1 4
PC9. install and apply properly all safety equipment as instructed
15 3 12
PC10. follow safety protocol and practices as laid down by site EHS department
15 3 12
PC11. collect and deposit construction waste into identified containers before disposal, separate containers that may be needed for disposal of toxic or hazardous wastes
10 2 8
PC12. apply ergonomic principles wherever required
10 2 8
Total 100 20 80