MODEL L5034G4 - Stahly

MODEL L5034G4

UNIT SERIAL NUMBER _______________________

MANUAL NUMBER: 305438-G

EFFECTIVE 03/2016

1330 76TH AVE SWCEDAR RAPIDS, IA 52404-7052

PHONE (319) 363-8281 | FAX (319) 286-3350www.highwayequipment.com

Copyright 2003 Highway Equipment Company, Inc.

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TABLE OF CONTENTS

Table of Contents �� 2Warranty�� 4Preface �� 5Safety �� 6Safety Decals �� 8General Safety Rules-Operations �� 10general description �� 15Dimensions & Capacities �� 16Initial Start-up �� 17Field Testing �� 18General Operating Procedures �� 19Lubrication & Maintenance �� 20

Preventative Maintenance Pays! �� 20Hydraulic System �� 20Service Schedule �� 20

Hydraulic Hose �� 21Conveyor Chain �� 22Conveyor Gearcase �� 23Lubrication of Bearings �� 23Fasteners �� 23Clean Up �� 23

Lubricant and Hydraulic Oil Specifications �� 24Hydraulic System �� 24Gearcase Lubricant �� 24Grease Gun Lubricant �� 24Chain Oiler Mixture �� 24

Lubrication and Maintenance chart �� 25Conveyor Selection �� 26Troubleshooting �� 27Standard Torques �� 30Instructions for Ordering parts �� 31

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Spreader Parts List �� 32Mounting Angle �� 32Mud Flaps �� 33Feedgate �� 34Pintle Chain COnveyor (#1) �� 36Pintle CHain COnveyor (#2 & #3) �� 37Chain Shields �� 38Conveyor Idler �� 39Conveyor Drive �� 40Encoder �� 41Conveyor Chain Oiler �� 42Front Wiper �� 45Rear Wiper Groups �� 46Fenders - Full Floatation Tires �� 48Spinner Divider, Guard & Shields �� 50Spinner Sensor �� 51Spinner Assembly �� 52Bin Sensor �� 55Hydraulic Reservoir �� 56Hydraulic Reservoir & Cooler �� 58Hydraulics �� 60Spinner Control Valve - Style A �� 64Spinner Control Valve - Style B�� 65PWM Spinner Control Valve Controller�� 66Spinner Control Valve - Manual �� 67Pump Hydraulics �� 68Pump Hydraulics Continued�� 69Relief Valve Groups �� 70Pressure Gauge Kit �� 71Spinner Motor�� 72Gearcase & Breather Tube Kit �� 74Gearcase - Single Pinion �� 75Decals �� 76Sight Window �� 78

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WARRANTY

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L5034G4NEW LEADERHEADER

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HEADERPREFACE

PLEASE ! ALWAYS THINK SAFETY FIRST !!The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment� Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently� If for any reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support Department at 1-888-363-8006�

It has been our experience that by following these installation instructions, and by observing the operation of the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this unit.

We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments.

Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.

This Safety Section should be read thoroughly and referred to frequently.

ACCIDENTS HURT !!!

ACCIDENTS COST !!!

ACCIDENTS CAN BE AVOIDED !!!

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HEADERSAFETY

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE” are used to indicate the following:

Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded.

DANGER

Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

WARNING

Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION

NOTICE!Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury.

NOTE: Provides additional information to simplify a procedure or clarify a process.

The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation.

The following guidelines are intended to cover general usage and to assist you in avoiding accidents� There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our Product Sales & Support Department at (888) 363-8006�

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HEADERSAFETY CONTINUED

SAFETY DECAL MAINTENANCE INSTRUCTIONS

1� Keep safety decals and signs clean and legible at all times.

2� Replace safety decals and signs that are missing or have become illegible�

3� Replaced parts that displayed a safety sign should also display the current sign�

4� Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory�

SAFETY DECAL INSTALLATION INSTRUCTIONS

1� Clean SurfaceWash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap containing creams or lotion. Allow to dry.

2� Position Safety DecalDecide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil� Safety decals will not adhere to these�

3� Remove the LinerA small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove.

4� Apply Safety Decala� Tack decal in place with thumb pressure in upper corners�b� Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions

with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles.c� Pull up tack points before squeegeeing over them to avoid wrinkles�

5� Remove Pre-maskIf safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal�

6� Remove Air PocketsInspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture�

7� Re-Squeegee All Edges.

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GENERAL SAFETY RULES-OPERATIONS

1� Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual� Locate all controls and determine the use of each� Know what you are doing!

2� When leaving the unit unattended for any reason, be sure to:

a� Take power take-off out of gear.b� Shut off conveyor and spinner drives.c� Shut off vehicle engine and unit engine (if so

equipped)�d� Place transmission of the vehicle in “neutral”

or “park”.e� Set parking brake firmly.f� Lock ignition and take keys with you.

g� Lock vehicle cab�h� If on steep grade, block wheels�

These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up.

3� Do not read, eat, talk on a mobile phone or take your attention away while operating the unit. Operating is a full-time job.

4� Stay out of the spreader� If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body�

5� Guards and covers are provided to help avoid injury. Stop all machinery before removing them. Replace guards and covers before starting spreader operation.

6� Stay clear of any moving members, such as shafts, couplings and universal joints. Make adjustments in small steps, shutting down all motions for each adjustment.

7� Before starting unit, be sure everyone is clear and out of the way�

8� Do not climb on unit� Use the inspection ladder or a portable ladder to view the unit� Be careful in getting on and off the ladder, especially in wet, icy, snowy or muddy c o n d i t i o n s � Clean mud, snow or ice from steps and footwear�

9� Do not allow anyone to ride on any part of unit for any reason�

10� Keep away from spinners while they are turning:

a� Serious injury can occur if spinners touch you�

b� Rocks, scrap metal or other material can be thrown off the spinner violently. Stay out of discharge area�

c� Make sure discharge area is clear before spreading�

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GENERAL SAFETY RULES-OPERATIONS CONTINUED

11� Inspect spinner fins, spinner frame mounting and spinner fin nuts and screws every day. Look for missing fasteners, looseness, wear and cracks� Replace immediately if required� Use only new SAE grade 5 or grade 8 screws and new self-locking nuts�

12� Inspect all bolts, screws, fasteners, keys, chain drives, body mountings and other attachments periodically� Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual�

13� Shut off engine before filling fuel and oil tanks� Do not allow overflow. Wipe up all spills� Do not smoke� Stay away from open flame. FIRE HAZARD!

14� Starting fluids and sprays are extremely f l a m m a b l e � Don’t smoke� Stay away from flame or heat!

15� All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger.

16� Hydraulic system and oil can get hot enough to cause burns� DO NOT work on system that is hot. Wait until oil has cooled� If an accident occurs, seek immediate medical assistance�

17� Wear eye protection while working around or on unit�

18� Read, understand and follow instructions and precautions given by the manufacturer or supplier of materials to be spread. Improper selection, application, use or handling may be hazardous to people, animals, plants, crops or other property�

CAUTION

If spreader is used to transport chemicals, check with your chemical supplier regarding DOT (Department of Transportation) requirements.

19� Cover all loads that can spill or blow away� Do

not spread dusty materials where dust may create pollution or a traffic visibility problem�

20� Turn slowly and be careful when traveling on rough surfaces and side slopes, especially with a loaded spreader� Load may shift causing unit to tip.

21� Read and understand the precautionary decals on the spreader� Replace any that become defaced, damaged, lost or painted over� Replacement decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling (319) 363-8281�

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7� Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. Do not lift loaded spreader. NEVER LIFT EQUIPMENT OVER PEOPLE�

8� If repairs require use

of a torch or electric welder, be sure that all flammable and combustible materials are removed� Fuel or oil reservoirs must be emptied, steam cleaned and filled with water before attempting to cut or weld them. DO NOT weld or flame cut on any tank containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown�

9� Keep a fully charged fire extinguisher readily

available at all times. It should be a Type ABC or a Type BC unit.

10� Cleaning solvents should be used with care�

Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled�

GENERAL SAFETY RULES-MAINTENANCE

1� Maintenance includes all lubrication, inspection, adjustments (other than operational control adjustments such as feedgate openings, conveyor speed, etc�) part replacement, repairs and such upkeep tasks as cleaning and painting.

2� When performing any

maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head!

3� Use proper tools for the job

required� Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS.

4� Before attempting any maintenance work

(including lubrication), shut off power completely. DO NOT WORK ON RUNNING MACHINERY!

5� When guards and covers are removed for any

maintenance, be sure that such guards are reinstalled before unit is put back into operation.

6� Check all screws, bolts and nuts for proper torques

before placing equipment back in service� Refer to torque chart in this manual�

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GENERAL SAFETY RULES-MAINTENANCE CONTINUED

11� When batteries are being charged or discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion. Connect and disconnect battery charger leads only when charger is “off”. Be very careful with “jumper” cables.

12� Batteries contain strong sulfuric acid—handle

with care. If acid gets on you, flush it off with large amounts of water� If it gets in your eyes, flush it out with plenty of water immediately and get medical help�

13� Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle� Such liquids have a poisonous effect and can cause serious wounds� To avoid hazard, relieve pressure before disconnecting hydraulic lines or performing work on system. Any fluid injected into the skin must be treated within a few hours as gangrene may result� Get medical assistance immediately if such a wound occurs� To check for such leaks, use a piece of cardboard or wood instead of your hand. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems�

14� The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT SMOKE—STAY AWAY FROM FLAME OR SPARKS.

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1� The selection of the vehicle on which a spreader body is to be mounted has important safety aspects. To avoid overloading:

a� Do not mount spreader on a chassis which, when fully loaded with material to be spread, will exceed either the Gross Axle Weight Rating (GAWR) or the Gross Vehicle Weight Rating (GVWR) for the chassis.

b� Do install the spreader only on a vehicle with cab-to-axle dimension recommended for the spreader body length shown�

2� Follow mounting instructions in the Installation

section of this manual. If mounting conditions require deviation from these instructions refer to factory�

3� When making the installation, be sure that the

lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No. 108, ASABE S279 and all applicable local and state regulations.

4� When selecting a PTO to drive hydraulic pump, do

not use a higher percent speed drive than indicated in the Installation section of this manual. Too high a percent PTO will drive pump at excessive speed, which can ruin the pump, but more importantly, will overheat the hydraulic oil system and increase the possibility of fire.

5� W h e n truck frame must be shortened, cut off only the portion that extends behind rear shackle in accordance with the truck manufacturer’s recommendations. If a torch is used to make

the cut, all necessary precautions should be taken to prevent fire. Cuts should not be made near fuel tanks and hydraulic oil reservoirs, fuel, brake, electric or hydraulic lines and such lines should be protected from flame, sparks or molten metal. Tires should be removed if there is any chance of their being struck by flame, sparks or molten metal. Have a fire extinguisher handy.

GENERAL SAFETY RULES-INSTALLATION

6� Do not weld on v e h i c l e f r a m e as such weld ing can lead to fatigue cracking and must be avoided� When drilling holes in frame member, drill only through the vertical web portions do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations.

7� Be sure that welds between mounting bars and sill or

between mounting angles and spreader cross sills are sound, full fillet welds. Center mounting angles so that good fillet welds can be made on three sides—and edge bead weld is not a satisfactory weld for this service� Use 309 rod/wire for carbon steel and 409 steel. On 304 stainless steel bodies use SAE grade 5 bolts—welding is recommended if type 308 welding rod is available�

8� I n s t a l l

controls so that they are located of convenient use� Position them so that they do not interfere with any vehicle control and that they do not interfere with driver or passenger or with access to or exit from the vehicle�

9� Check for vehicle visibility, especially toward the rear�

Reposition or add mirrors so that adequate rearward visibility is maintained�

10� Add Caution, Warning, Danger and Instruction decals

as required. Peel off any label masking which has not been removed�

11� Install all guards as required�

12� Check installation completely to be sure all fasteners are secure and that nothing has been left undone.

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GENERAL DESCRIPTION

The Model L5034G4 is a hopper type spreader intended for spreading feedlot manure, waste water sludge, industrial waste, paper mill waste, compost, marl, poultry litter and fly ash. It is intended for truck chassis or flotation vehicle mounting.

The unit is powered hydraulically and provides independent variable speed control for the spinner and full automatic ground speed control for the conveyor by means of a motorized valve with shaft sensor. Tandem gear type hydraulic pumps provide the power and are driven by means of a transmission PTO�

The 34” wide (86 cm) conveyor runs the full length of the hopper bottom to deliver material to the spinners through a hydraulically adjustable metering gate at the rear of the hopper body. A feedgate sight gauge allows monitoring of the feedgate opening from the cab� The conveyor is driven by two orbital type hydraulic motors mounted to 6-to-1 ratio spur gear cases. Three conveyor options are available: pintle type chain joined by cross bars every third link (#1), every other link (#2), or every link (#3)

The distributor spinner assembly has two 30” (76cm) diameter discs. Each disc has the option of four or six formed and heat treated fins that are adjustable to radial angle. The spinner is fully adjustable by means of a rotating handle�

This product is intended for commercial use only�

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DIMENSIONS & CAPACITIES

70.7(179.6 cm)

A

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4.00 (10 cm)

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CA/CT*

C*

118.3 (300cm)(OUTSIDE)

128 (325 cm)(FENDER WIDTH)

Unit Length Overall LenthA

Body LengthB

Frame LengthC

Cab to Axle or Cab to TandemCA/CT

13’ 196” (498 cm) 144” (366 cm) 147” (373 cm) 108” (274cm) CA14’ 208” (528 cm) 156” (396 cm) 159” (404 cm) 114” (290cm) CA

16’ 232” (589 cm) 180” (457 cm) 183” (465 cm) 138” (351cm) CA/120” (305cm) CT

18’ 256” (650 cm) 204” (518 cm) 207” (526 cm) 153” (389cm) CA/144” (366cm) CT

21’ 292” (742 cm) 240” (610 cm) 243”(617 cm) 188” (478cm) CA/162” (411cm) CT

Unit Length Struck CapacityCu Yd (Cu M) Cu Ft

Spreader WeightApprox. Pounds (kilograms)As Shipped

13’ (3�96 m) 13�4 (10�2) 361 5200 (2359)14’ (4�27 m) 14�5 (11�1) 392 5600 (2540)16’ (4�88 m) 16�8 (12�8) 453 6400 (2903)18’ (5�49 m) 19�0 (14�5) 515 7200 (3266)21’ (6�40 m) 22�5 (17�2) 608 8400 (3810)

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NOTE:

Refer to www.highwayequipment.com for installation instructions.

Once on the website:• Click Customer Support • Select: Other New Leader Manuals and Instructions • Select: New Leader Installation Instructions.

WARNING Stand clear of moving machinery�

NOTE: Do not load spreader with material�

1� Check entire unit to make sure all fasteners are in place and properly tightened per Standard Torques National Coarse (NC) Cap Screws section in this manual.

2� Make sure no other persons are in vicinity of truck or spreader.3� Make sure no loose parts are in unit or on conveyor or spinner.4� Open feedgate until it is completely clear of conveyor.5� Check oil level in hydraulic reservoir; fill as necessary. Refer to Lubricant Specification section of this manual

for proper oil� Completely open gate valve under reservoir�6� Set throttle so engine runs at about 1000 RPM. Engage PTO driving pump. Allow pump to run and circulate oil

for several minutes. Increase warm-up time in cold weather.7� PWM spinner control valve: Run at 250 RPM. Spinner should run at slow speed. Allow to run until it is operating smoothly and all air has been purged.8� PWM spinner control valve: Run at 0 RPM.9� Place controller in manual mode (see control manufacturer’s manual) and run conveyor until it’s operating

smoothly�10� PWM spinner control valve: Run at 400 RPM. Allow both spinner and conveyor to run. Shut down system.

WARNINGDo not use one manufacturer’s hose with another manufacturer’s fittings! Such will void any warranty and may cause premature burst or leak of hydraulic fluids! Severe injury and/or fire could result!

WARNING

DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems�

WARNING DO NOT check for hydraulic leaks adjacent to moving parts while system is operating as there may be danger of entanglement!

11� Check all connections in hydraulic system to make sure there are no leaks.12� Check hydraulic oil reservoir and refill to maintain level around mid-point of sight gauge. Unit is now ready for field testing.

INITIAL START-UPO

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The following procedure is a guide:

1� Field test over any suitable course which allows vehicle to be driven at speeds to be used while spreading� 2� Make sure unit has been properly serviced, that oil reservoir is full and gate valve under reservoir is fully open.

Do not load spreader�3� Manual spinner control valve: Set to position “5”. PWM spinner control valve: Run at 550 RPM.

DANGER

Take proper safety precautions when observing conveyor and spinner speed while vehicle is in motion! These may include use of suitable mirrors clamped to permit observation by a safely seated observer, following the spreader in another vehicle at a safe distance, or other suitable means� Do not stand on fenders, in body or on any part of spreader as there is danger of falling off the vehicle or into moving parts! Use great care in performing this test!

4� Start truck engine. Turn control to ‘’on’’ position. Engage PTO and allow to run at fast idle long enough to bring hydraulic oil up to operating temperature. Spinners should revolve at moderate speed and the conveyor should not move�

5� Set program in control console to operational mode and begin forward travel. Move conveyor switch on console to ‘’on’’ position. Conveyor should start immediately when vehicle moves and should continue to run at speeds which vary directly with the vehicles field speed; the conveyor should speed up as truck speed increases and slow down as truck speed reduces� Spinner speed should remain constant when engine speed is above minimum operating range.

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1� Make sure unit has been properly serviced and is in good operating condition. Field test unit prior to first use, prior to each spreading season’s use, and following overhaul or repair work, to verify that all components and systems are functioning properly. See Field Testing section.

2� Fill body with material to be spread�3� Drive to location where spreading is to be done. 4� Adjust spinner control valve for material being applied to give spread width desired. See G4 Spread Pattern

section.5� Adjust spinner to give spread pattern desired. See G4 Spread Pattern section.6� Set feedgate opening to obtain the yield desired. Measure actual material depth.7� Make sure shut-off valve on hydraulic reservoir is fully opened.8� Turn on power to controller and set program to desired values�9� Engage pump drive PTO�

CAUTION Drive only at speeds which permit good control of vehicle!

10. Drive at speeds that allow engine to run at proper RPM.

Higher transmission gears may be used with speeds to 30 MPH (48 KMPH). If lower speeds must be used, shift transmission into lower gears so engine speed can be maintained to allow adequate hydraulic oil delivery from pump�

NOTICE! CHANGE THE HYDRAULIC OIL FILTER AFTER THE FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT.

GENERAL OPERATING PROCEDURESO

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PREVENTATIVE MAINTENANCE PAYS!

The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment�

WARNING Shut off all power and allow all moving parts to come to rest before performing any maintenance operation.

HYDRAULIC SYSTEM

Proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough� Keep hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels.

Refer to Lubricant and Hydraulic Oil Specifications section for selection of the proper hydraulic fluid for use in the hydraulic system�

SERVICE SCHEDULE

WARNING

DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems�

1� Check hydraulic oil daily by means of sight gauge on reservoir. Add oil as necessary to maintain level around

mid-point of sight gauge. Periodically inspect hoses and fittings for leaks.

NOTICE! Change hydraulic oil filter after first week (or not more than 50 hours) of operation on a unit.

2� After first filter change, replace filter when indicator reaches Red Zone.3� Drain reservoir through drain plug (not through suction outlet), flush, and refill and change filter element

annually. Oil and filter should also be changed whenever oil shows any signs of breaking down under continued high-pressure operation. Discoloration of oil is one sign of breakdown.

LUBRICATION & MAINTENANCEO

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HYDRAULIC HOSE

Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage� Worn or damaged hose assemblies should be replaced immediately�

WARNING Testing should be conducted in approved test stands with adequate guards to protect the operator�

CleanClean assembly by blowing out with clean compressed air� Assemblies may be rinsed out with mineral spirits if the tube stock is compatible with oil, otherwise hot water at 150°F (66° C) maximum may be used�

InspectExamine hose assembly internally for cut or bulged tube, obstructions, and cleanliness. For segment style fittings, be sure that the hose butts up against the nipple shoulder; band and retaining ring are properly set and tight, and segments are properly spaced. Check for proper gap between nut and socket or hex and socket. Nuts should swivel freely� Check the layline of the hose to be sure the assembly is not twisted. Cap the ends of the hose with plastic covers to keep clean�

TestThe hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose�Test pressure should be held for not more than one minute and not less than 30 seconds� When test pressure is reached, visually inspect hose assembly for: 1. Any leaks or signs of weakness. 2. Any movement of the hose fitting in relation to the hose. Any of these defects are cause for rejection.

Storage and Handling

Hose should be stored in a dark, dry atmosphere away from electrical equipment, and the temperature should not exceed 90° F (32° C)

LUBRICATION AND MAINTENANCE CONTINUEDO

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CONVEYOR CHAIN

WARNING

Stay out of the spreader� If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body�

Hose down unit and remove any material build-up on sprockets and under chain�

NOTICE!

The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets� The more material that accumulates, the closer the chain will come to the chain shields� If the conveyor should catch a chain shield, it could permanently damage the conveyor, the chain shields or the unit. Do not remove material while conveyor or spinner is running!

Lubrication

Make sure unit is clean and completely dry. Lubricate conveyor chain at the end of each day of usage using a mixture of 75% fuel oil and 25% SAE 10 oil. Shut down spinner and run conveyor at 20 RPM for two full revolutions to lubricate chain. After each unit washing, allow to dry, then lubricate.

Before filling the unit with spreading material, activate the controller or power switch to run the pump oiler� Bleed all air from the lines and adjust the two spray nozzles (Figure 1) so that the oil mixture sprays vertical onto the sprockets and chain�

Figure 1 - Spray Nozzle

Tension

Proper chain tension is also a factor in chain and sprocket life (Figure 2). Measure from rear of unit forward to achieve proper chain tension. Make sure chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings�

Chain Tension to be Measured from Rear of Sill�

Proper Tension:

L5034G4 conveyor36” to 40”

(91cm - 102cm)

REAR OF UNIT

36” - 40” (91cm - 102cm)

Figure 2 - Adjusting Chain Tension


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Conveyor chains that are too tight will tend to stretch, causing excess sprocket wear and eventually breakage. Excess slack presents the possibility of chain catching on sub-frame parts. Bent or distorted chain bars will cause damage as well. Straighten or replace bent or distorted chain bars immediately. It also causes fertilizer leakage with chain conveyors�

CONVEYOR GEARCASE

Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to Lubricant and Hydraulic Oil Specifications section for proper grade oil. Refill gear case with 1-1/2 pints (.70 liters) of recommended lubricant. After initial change, oil should be changed every 2,000 hours of operation or annually, whichever occurs first.

Check gear case oil level monthly�

LUBRICATION OF BEARINGS

Grease in a bearing acts to prevent excessive wear of parts, protects ball races, and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintain its proper consistency during operation. It must not be fluid and it must not channel.

Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of a grease gun have standard grease fittings.

Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt.

FASTENERS

Tighten all screws fasteners to recommended torque’s after first week of operation and annually thereafter. If loose fasteners are found at anytime, tighten to recommended torque. Replace any lost or damaged fasteners or other parts immediately. Check body mounting hardware every week.

CLEAN UP

NOTICE! High pressure wash can inject water and/or fertilizer into control components, causing damage. Use caution when cleaning these areas.

Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance operation. Hose unit down under pressure to free all sticky and frozen material.

It is important the unit be thoroughly cleaned at the end of each operating season. All lubrication and maintenance instructions should be closely followed. Repaint worn spots to prevent formation of rust.

NOTICE!

The lubricant distributor and/or supplier is to be held responsible for results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific brands of oil are recommended. Use only products qualified under the following oil viscosity specifications and classification recommended by reputable oil companies.


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HYDRAULIC SYSTEM

Use premium quality lubricants with 100-200 SUS or 20-43 cSt viscosity at operating temperatures. The hydraulic fluid’s specifications in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions.

Ideal Oil Operating Temperature 115-158°F (46.11-70° C)

Recommended Premium Lubricant Multi-Purpose Agriculture Hydraulic & Transmission Oil

Lubricant SpecificationsViscosity IndexViscosity at 40°C, cstViscosity at 100°C, cst

Greater than 130 Less than 68

Greater than 9Acceptable Fluid Sample John Deere Hy-Gard® J20C

GEARCASE LUBRICANT

Lubricate these assemblies with non-corrosive type SAE 90 E.P. (extreme pressure) gear oil conforming to MIL-L2105 B multi-purpose gear lubricating oil requirements (API Service GL 4) with ambient temperatures from 40° to 100° F (4.5 to 38° C). Ambient temperatures below 40° F (4.5° C). require SAE 80 E.P. lubricant; above 100° F (38° C) use SAE 140 E.P. grade oil.

GREASE GUN LUBRICANT

Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300°F (149° C). This lubricant should have a viscosity which assures easy handling in the pressure gun at prevailing atmospheric temperatures� The grease should conform to NLGI No� 2 consistency�

CHAIN OILER MIXTURE

Use a mixture of 75% No. 1 or No. 2 diesel fuel or kerosene mixed with 25% SAE 10 engine oil.

LUBRICANT AND HYDRAULIC OIL SPECIFICATIONSO

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WARNING Shut off all power and allow all moving parts to come to rest before performing any maintenance operation.

The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart:

Location Places Method FequencyHydraulic System

Reservoir 1 Oil Check Daily. Change AnnuallyFilter 1 Check daily; Change when indicated (Red)

ConveyorDragshaft Bearings 2 Grease Gun WeeklyIdler Shaft Bearings 2 Grease Gun WeeklyTake-Up Screws 2 Hand Grease WeeklyChain Oiler 1 Oil Mixture Daily, After UseGear Case 1 Gear Oil Check Monthly; Change Annually

Jack AssemblyGears 1 Grease Gun AnnuallyTube 1 Grease Gun Weekly

SpinnerGrease Zerks - Shaft 2 Grease Gun WeeklyGrease Zerks - Jack 2 Grease Gun Weekly

NOTE: Unusual conditions, such as excessive dust, temperature extremes or excessive moisture may require more frequent lubrication of specific parts.

*See Lubricant and Hydraulic Oil Specifications for types of lubricants and oil to be used�

LUBRICATION AND MAINTENANCE CHARTO

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This chart is to help determine which conveyor is best for specific applications. Find the closest description of the type of material to be spread�

• X indicates the preferred conveyor�• O indicates a suitable alternative conveyor.• NR indicates the conveyor and/or spreader is not recommended for the specified application.

The density provided was used to make the conveyor recommendation. If the density of the material to be spread is outside of those in the table, contact your New Leader dealer for the best conveyor for your application.

Product Densitylbs/ft³ (kg/m³) #1 Chain #2 Chain #3 Chain*

Poultry Litter 16 - 54 (256 - 865) X O OWaste Sludge 40 - 65 (641 - 1041) X O OPaper Pulp approx. 42 (673) X O OCompost Cattle Manure 36 - 65 (577 - 1041) X O OGin Trash 35 - 50 (561 - 801) NR O XFly Ash** 38 - 45 (609 - 769) NR X OGypsum** 65 - 80 (1041 - 1281) NR NR NRLime** 80 - 100 (1281 - 1602) NR NR NRSulfur** 80 - 100 (1281 - 1602) NR NR NRFertilizer Not Recommended NR NR NR

* - A #3 conveyor is not recommended for use with material that is greater than 25% moisture content. Wet material can slip on a #3 conveyor and may not flow to the feed gate.

** - Trial and error is necessary to determine the spreader’s maximum capacity for each material so as not to exceed the system pressures of the hydraulic system and stall the conveyor�

NOTE: Field experience has shown that payload capacity can be increased with the use of chain shields in some applications.

CONVEYOR SELECTIONO

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TROUBLESHOOTING

HYDRAULICS SCHEMATIC

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• Symptom: Spinner motors do not turn when spinner control valve is in running position or conveyor does not run when placed in “On” position. See reasons 1, 2, 3, 4, 6, 7, 8 & 9.

• Symptom: Spinners turn but conveyor does not run in manual mode� See reasons 5, 7, 9 & 10�

• Symptom: Console in operation mode, but the conveyor does not move when the machine moves. See reasons 5, 7, 9 & 10�

• Symptom: Spinner speed does not stay constant� See reasons 4, 8, 11, 12 & 13�

• Symptom: Spinners run with cab control in “Off” position. See reason 14.

• Symptom: Hydraulic oil overheats (200° F (93.33° C) or hotter). See reasons 1, 5, 8, 15, 16, 17 & 18.

• Symptom: Light flashes and buzzer sounds intermittently. Conveyor runs in jerks. See reasons 19 & 23.

• Symptom: Conveyor does not run with cab control “On”, PTO engaged and vehicle driving forward. See reasons 20�

• Symptom: Conveyor runs when control switch in cab is in “Off” position. See reasons 15 & 21.

• Symptom: Conveyor starts to run when PTO is engaged� See reasons 15, 20, 21 & 22�

• Symptom: Controller application or programming. Refer to the control manual’s Troubleshooting section.

Reason: Correction:1� Hydraulic oil level low� Add hydraulic oil to reservoir to maintain level around mid-

point of sight gauge�2� Shut Off valve on oil reservoir not open. Open valve fully by turning counter clockwise until it stops.3� Hydraulic Pump is not rotating. 1� PTO is disengaged. Shift into engagement.

2� Drive line has failed� Repair or replace�3� Key in pump shaft has failed. Replace key.4� U-joint pin or key has failed. Replace pin or key.

4� Worn pump� With flow meter arranged to check relief valve setting above, open load valve fully. Read flow rate with truck engine running at max RPM. Close load valve until pressure reads 1000 PSI (69 bar). Flow rate should not decrease more than three (3) GPM. If flow loss is greater, replace pump.

5� Conveyor relief valve open to return line� Using relief valve testing adapter and flow meter, test valve for opening pressure� If not 3100 PSI (214 bar), replace relief valve�

6� Jammed or frozen spinner motors. Free up� If not possible, replace as required�7� Jammed or frozen conveyor. Free up conveyor�

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Reason: Correction:8� In line relief valve set too low� In line relief valve pressure should be 3100 PSI (214 bar)� Set

spinner control valve to “0”. Disconnect pressure line, coming from rear port on spinner control valve, at control� Reconnect this line to flow meter inlet port. Disconnect return line from control where it joins the return tube running to the reservoir. Connect flow meter load valve to return tube. Open load valve fully, run truck engine at max RPM. Slowly close load valve until pressure reaches 3100 PSI (214 bar). If this pressure cannot be reached, set up relief valve adjustment until gauge reads 3100 PSI (214 bar)�CAUTION: Do not set pressure above 3100 PSI (214 bar)�

9� Jammed or frozen conveyor hydraulic motor. Replace motor�10� Conveyor hydraulic motor shaft key sheared. Replace key�11� Pump speed is not adequate to provide suf-

ficient flow to maintain spinner speed.Increase engine speed or resize hydraulic pump to meet system requirements�

12� Insufficient hydraulic oil flow at normal driv-ing speeds�

Check PTO-Pump matching. If insufficient flow results, install higher percent PTO or use larger pump (Special)�

13� Defective spinner control valve. Replace valve metering spool spring� If no improvement, replace spinner control valve�

14� Cab control is for conveyor only—spinners run anytime vehicle engine is running, PTO is engaged and spinner control valve is in a running position.

None required. This is a normal condition. To stop spinners, set spinner control valve at “O” position, disconnect PTO, or shut off vehicle engine.

15� Excessive oil is being pumped. 1� PTO percentage too high� Change PTO to smaller percentage or use smaller pump�

2� Pump is too large. Do not exceed 40 GPM (151 LPM) pumping rate� Change to smaller pump or use smaller percentage PTO�

3� Pressure drop in control valve is sufficient to run lightly loaded conveyor motor. Shut off pump drive by disengaging PTO shaft.

16� Worn motor (spinner or conveyor)� Motor heats up at an excessive rate (check for this heating when system is cold)� Replace motor�

17� Improper or deteriorated hydraulic oil� Replace hydraulic oil with proper specification oil and replace filter.

18� Pinched or obstructed hose, hydraulic line or fitting.

Clear obstruction or replace part. Straighten kinked hoses.

19� Driving too fast for application rate. Shift truck transmission to a lower gear. Will not normally occur if within maximum application rates.

20� Defective radar. Check speed on console� Repair or replace radar as required�21� Control processor’s power is in “Off” position. Turn on control processor�22� Involves the controller� Refer to control manual�

TROUBLESHOOTING CONTINUEDO

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CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD

SAE GRADE 2

NO MARKINGS

SAE GRADE 5

THREE MARKS - 120 DEGREES APART

SAE GRADE 8

SIX MARKS - 60 DEGREES APART

USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.

TORQUE - FOOT-POUNDS

CAP SCREW SIZE

GRADE 2 GRADE 5 GRADE 8DRY LUBE DRY LUBE DRY LUBE

1/4” 5 4 8 6 12 95/16” 11 8 17 13 25 183/8” 20 15 30 23 45 35

7/16” 30 24 50 35 70 551/2” 50 35 75 55 110 80

9/16” 65 50 110 80 150 1105/8” 90 70 150 110 220 1703/4” 100 120 260 200 380 2807/8” 140 110 400 300 600 4601” 220 160 580 440 900 650

STANDARD TORQUESNATIONAL COARSE (NC) CAP SCREWS

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Order from the AUTHORIZED DEALER in your area�

1� Always give the pertinent model and serial number.

2� Give part name, part number and the quantity required.

3� Give the correct address to where the parts are to be shipped, and the carrier if there is a preference�

Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased�

When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company.

No responsibility is assumed for delay or damage to merchandise while in transit� Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company�

If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance.

In the parts list the following symbols and abbreviations stand for:

* - Not ShownAR – As RequiredCS – Carbon SteelSS – Stainless Steel

The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel�

INSTRUCTIONS FOR ORDERING PARTSO

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MOUNTING ANGLE

1

46, 7, 8

6, 7, 8 6, 7, 8

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ITEM PART NO. DESCRIPTION QTY

1 31856 Angle - Mounting 22 81847 Angle - Tie Down 23 81848 Mounting - Bar 24 310424 Mounting - Bar 4” x 9” 25 81000 Spring 4

305579-AB Hardware Kit - Includes 6-116 20131 Cap Screw - 1/2-13NC x 2 127 20695 Washer – Flat 1/2 128 20680 Nut - Lock 1/2-13NC 129 41762 Nut – Lock 5/8-11NC 4

10 20195 Cap Screw - 5/8-11NC x 6-1/2 411 20697 Washer – Flat 5/8 4

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46474 Hardware – Kit, Includes 3-61 21770 Mudflap – Plain 2

* 304245 Mudflap – Midguard 22 36844 Rod – Mudflap 23 20067 Cap Screw – 3/8-16 x 1 84 20693 Washer – Flat 3/8 85 20712 Washer – Lock 3/8 86 20644 Nut – Hex 3/8-16 8

* - Not Shown

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CS SS1 70287 70287-X1 Slide – Wldmt Feedgate RH w/ chain shields 1

70286 70286-X1 Slide – Wldmt Feedgate RH w/o chain shields 12 70289 70289-X1 Slide – Wldmt Feedgate LH w/ chain shields 1

70288 70288-X1 Slide – Wldmt Feedgate LH w/o chain shields 13 55377 55377 Cylinder – Hydraulic 14 305488 305486 Feedgate – Wldmt 34” w/ chain shields 1

305473 303298 Feedgate – Wldmt 34” w/o chain shields 15 303379 303325 Bracket – Indicator 16 *55395 55395 Decal – Indicator 17 303324 303323 Indicator – Feedgate 18 20068 36399 Cap Screw – 3/8-16 x 1-1/4 39 20693 36425 Washer – Flat 3/8 6

10 20712 36420 Washer – Lock 3/8 211 20644 36414 Nut – Hex 3/8-16 312 20678 72054 Nut – Lock 3/8-16 113 20003 36393 Cap Screw – 1/4-20 x 3/4 414 20710 36418 Washer – Lock 1/4 415 20642 36412 Nut – Hex 1/4-20 416 *71829 *71829 Screw - Truss Head 3/8-16 x 1 SS AR17 *36420 *36420 Washer - Lock 3/8 SS AR18 *36414 *36414 Nut - Hex 3/8-16 SS AR19 *304452 *304451 Retainer - Belt 34” w/ chain shields NC

*305474 *303302 Retainer - Belt 34” w/o chain shields NC20 *303318 *303318 Sealer - Feedgate 34” w/ chain shields NC

*303303 *303303 Sealer - Feedgate 34” w/o chain shields NC

* - Not Shown AR - As Required NC - Non-Current

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#1 – Cross bars every 3rd link


1 305774-AB #1 Pintle Chain – 13’ Unit 1305774-AC #1 Pintle Chain – 14’ Unit 1305774-AD #1 Pintle Chain – 16’ Unit 1305774-AE #1 Pintle Chain – 18’ Unit 1305774-AF #1 Pintle Chain – 21’ Unit 1

2 36699 Link – Pintle AR3 36697 Pin – Chain AR4 20817 Pin – Cotter AR5 95850-X1 Cross Bar Wldmt AR

AR – As required

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#2 – Cross bars every other link #3 – Cross bars every link


#2 #3 Chain – Assy1 304465-AB 304466-AB 13’ Unit 1

304465-AC 304466-AC 14’ Unit 1304465-AD 304466-AD 16’ Unit 1304465-AE 304466-AE 18’ Unit 1304465-AF 304466-AF 21’ Unit 1

2 95850 95850 Crossbar Wldmt AR3 36699 36699 Link – Pintle Chain AR4 36697 36697 Pin – Pintle Chain AR5 20817 20817 Pin – Cotter AR

AR - As Required

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1 Chain Shield – Chain305450-AB 13’ Unit 2305450-AC 14’ Unit 2305450-AD 16’ Unit 2305450-AE 18’ Unit 2305450-AF 21’ Unit 2

2 71829 Bolt – Carriage 3/8 x 1 AR3 36420 Washer – Lock 3/8 AR4 36414 Nut – Hex 3/8 AR

AR – As Required

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CS SS303320 303320 Idler - Shaft Assy, Includes 6-10

1 36508 36508 Tightener – Chain Wldmt 22 7895 7895 Take-up Wldmt 23 39110 39110 Nut Wldmt 24 20925 20925 Pin – Roll 1/4 x 1 1/2 25 30725 30725 Collar – Set 1” 26 22511 22511 Bearing – Take-up 2

6070 6070 Zerk – Grease .125 45° 27 97051 97051 Sprocket – Idler 28 303305 303305 Shaft – Idler 19 2135 2135 Key – Square 5/16 x 2 1/2 2

10 20735 20735 Screw – Set 1/4-20 x 1/4 111 36509 36509 Nut – Hex 1-8NC SS 212 20319 36409 Bolt – Carriage 3/8-16NC x 1-1/4 1213 20712 36420 Washer – Lock 3/8 1214 20644 36414 Nut – Hex 3/8 12

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CS SS303319 303319 Shaft - Drive Assy, Includes 1-5

1 303304 303304 Shaft – Drive 12 6465 6465 Bearing 23 88276 88276 Sprocket 24 20748 20748 Screw – Set 3/8-16 x 3/8 45 6131 6131 Key – Square 3/8 x 1 1/2 26 82882 82855 Guide – Bearing 47 20068 36399 Cap Screw - 3/8 x 1 1/4 88 20712 36420 Washer – Lock 3/8 89 20644 36414 Nut – Hex 3/8 8

10 82550 82552 Mount – Torque Arm LH 111 20833 20833 Pin – Cotter 1/4 x 1 1/2 112 2716 2716 Washer – Flat 3/4 213 20128 20128 Cap Screw - 1/2 x 1 1/4 214 20680 20680 Nut – Lock 1/2 215 20644 20644 Nut – Hex 3/8 1216 *82549 *82551 Mount – Torque Arm RH 117 33671 33671 Gearcase – 6:1, see Gear Case parts list 118 303838 303838 Motor – Hydraulic 2000 Series 8.0 CID 2

56270 56270 Motor – Hydraulic 2000 Series 9.6 CID 219 *311172 *311172 V-Ring Seal 2

* - Not Shown

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2

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1

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4

2 3

5

ENCODER REMOVED


1 303994 Encoder – 180 with Hardware 12 310601 Coupler - Rate Sensor SS 13 310603 Screw - Set 1/4-20NC x 1/4 SS 14 81949 Bracket - Sensor, Idler Mount 15 2696 Collar - Set 1” 1

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4

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7,8,9

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12

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23

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A A24

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27

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306066 Tank - Assy Chain Oiler, Includes 1-13306659 Nozzle & Hose Assy, Includes 14,19-29

1 305754 Tank – Wldmt 12 306657 Elbow 33 304409 Mount - Pump 14 304390 Pump - Assy with Connector 1

304834 Pump - Diagram 1.1 GPM 30 PSI 1303730-AB Connector - FEM Socket Sealed 1303730-CC Terminal - FEM Sealed (Sleeve) 2303730-EB Seal - Cable Lt Gray 2

5 36393 Cap Screw - 1/4 x 3/4 SS 56 36418 Washer - Lock 1/4 SS 57 44454 Screw - Socket Head #10-24 x 1 SS 48 171052 Washer - Flat #10 SS 89 56355 Nut - Lock #10-24 SS 4

10 301337 Fitting - 90 Male 1/8 NPT 211 306437 Tubing - Clear 2.063 ft12 26544 Hose - Low Pressure 1/4 ID x 8 AR13 *306670 Tape - Thread Seal w/PTFE Yellow Gas Line AR14 36414 Nut - Hex 3/8 SS 215 304391 Panel – Assy Oiler Control 1

99676 Fuse – 10AMP Fast Acting 116 36412 Nut - Hex 1/4 SS 417 36399 Cap Screw - 3/8 x 1-1/4 SS 218 21653 Grommet - Rubber 1

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CONVEYOR CHAIN OILER CONTINUED


19 306649 Nozzle - Mount Assy 2304839 Angle - Wldmt Nozzle Mount 1306650 Body - Male Nozzle Brass 1

20 306651 Strainer - Check Valve 221 306652 Plate - Orifice SS 222 306654 Nozzle - Even Flat Spray SS 223 306653 Cap - Nozzle 224 306655 Tee - Black 125 306656 Elbow - Black 326 306678 Coupling - Polypropylene 127 306804 Bracket - Coupling 128 36293 Cap Screw - 3/8 x 3/4 SS 129 36420 Washer - Lock 3/8 SS 130 36423 Washer - Flat 1/4 SS 4

* - Not Shown AR - As Required

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L5034G4



w/o Chain Shields w/ Chain Shields Chain – Assy1 36393 36393 Screw – Machine 1/4 x 3/4 72 303314 303317 Wiper – Belt 13 303315 303316 Retainer – Belt 14 36418 36418 Washer – Lock 1/4 75 36412 36412 Nut – Hex 1/4 7

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REAR WIPER GROUPSP

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L5034G4



CS SS304440 305330 Lip - Rear Assy, Includes 5-8304441 304442 Wiper – Assy Rear, Includes 1-4

1 304444 304445 Mount - 34” Internal Wiper 12 304443 304443 Rubber - 34” Internal Wiper 13 56258 56258 Screw - Truss Head 1/4-20 x 1/2 SS 94 88931 88931 Nut - Tee 1/4 x 1/4 95 303306 303306 Wiper - 34” Rear Lip 16 303312 305329 Lip - Wldmt Rear 34” 17 20617 56400 Screw - Flathead 1/4-20 x 1/2 138 88931 88931 Nut - Tee 1/4 x 1/4 139 20068 36399 Cap Screw - 3/8-16 x 1-1/4 5

10 20712 36420 Washer - Lock 3/8 511 20644 36414 Nut - Hex 3/8-16 512 32446 32446 Screw - Truss Head 1/4-20 x 3/4 SS 213 36412 36412 Nut - Hex 1/4-20 SS 214 36418 36418 Washer - Lock 1/4 SS 215 304447 304447 Plate - Wiper Belt Spnr/Conv. 34” 116 304446 304446 Belt - Rear Wiper 34” 117 88931 88931 Nut - Tee 1/4 x 1/4 918 56258 56258 Screw - Truss Head 1/4-20 x 1/2 SS 9

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FENDERS - FULL FLOATATION TIRES P

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L5034G4


FENDERS - FULL FLOATATION TIRES CONTINUED


CS 409 SS 304 SS1 83027 83043 83059 Fender – RH 13’ Unit 1

83072 83078 83084 Fender – RH 14’ Unit 183074 83080 83086 Fender – RH 16’ Unit 1

303375 83080-X2 303377 Fender – RH 18’ Unit 1304476 306256 304478 Fender – RH 21’ Unit 1

2 83035 83051 83067 Fender – LH 13’ Unit 183075 83081 83087 Fender – LH 14’ Unit 183077 83083 83089 Fender – LH 16’ Unit 1

303376 83083-X2 303378 Fender – LH 18’ Unit 1304477 306258 304479 Fender – LH 21’ Unit 1

3 83021 96969 96969 Angle – Mounting AR4 83017 96965 96965 Formed Angle – RH 15 83018 96966 96966 Formed Angle – LH 16 83019 96967 96967 Formed Angle – RH Rear AR7 83020 96968 96968 Formed Angle – LH Rear AR8 21699 21699 21699 Material – Non-Skid, 8” Wide Length AR(2)9 21699 21699 21699 Material – Non-Skid, 8” Wide Length AR

10 20693 36425 36425 Washer – Flat 3/8 AR11 20712 36420 36420 Washer – Lock 3/8 AR12 20644 36414 36414 Nut – Hex 3/8 AR13 20318 36408 36408 Bolt – Carriage 3/8 x 1 AR

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WARNING Guards are intended to reduce hazard of entanglement with machinery and injury. All guards must be installed per this drawing before spreader is put into operation.


1 305309 Divider – Wldmt w/Guard 34” 12 304913 Guard – Wldmt 30” Spinner 304 13 305320 Shield – Wldmt RH 304 14 305321 Shield – Wldmt LH 304 15 87068 Bracket – Shield 304 26 305040 Bar – Stiffener Lower 304 27 36398 Cap Screw – 3/8 x 1 SS 228 36425 Washer – Flat 3/8 SS 209 36420 Washer – Lock 3/8 SS 22

10 36414 Nut – Hex 3/8 SS 2011 *39640 Bolt – Carriage 1/2-13NC x 2 SS 412 *36426 Washer – Flat 1/2 SS 413 *36422 Washer – Lock 1/2 SS 414 *36416 Nut – Hex 1/2-13NC SS 4

* - Not Shown - used to mount spinner

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L5034G4



97310 Sensor – Kit Spinner, Includes 1–81 89011 Sensor – Assy 12 89009 Cable – Sensor Extension 13 86672 Bracket 14 42448 Cap Screw – 1/4 x 1-1/2 SS 25 36393 Cap Screw – 1/4 x 3/4 SS 26 36423 Washer – Flat 1/4 SS 27 36418 Washer – Lock 1/4 SS 48 36412 Nut – Hex 1/4 SS 49 * 88260 Control – Box Spinner 1

* - Not Shown

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SPINNER ASSEMBLYP

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L5034G4



304895 34” Fan Assy, Includes 1-59 1304899 30” Disc – LH Assy, Includes Items 8, 49-54 1304900 30” Disc – RH Assy, Includes Items 8, 50-55 1

1 304911 Plate – Wldmt Back 12 305757 Motor – LH Style II Assy, Includes 42-46 13 307576 Motor - RH Style II Assy, Includes 42,45-48 14 304897 Mount – Wldmt 30” Disc 15 304898 Shaft – Wldmt 30” Disc 304 16 87023 Plate – Mounting Shaft 17 85002 U-Joint 18 304894 Disc – LH & RH Spinner 30” 29 56103-X1 Hose - Assy 1

10 14382 Handle – Jack Feedgate 111 87025 Angle – Mounting Valve 112 6072 Zerk – Grease 213 76825 Hinge - Pipe 114 305571 Washer – Rubber 215 71781 Valve – 50/50 Flow Divider 116 20918 Pin – Roll 217 87170 Jack – Coated Assy 118 39016 Nut – Lock 1/2 519 36426 Washer – Flat 1/2 420 36402 Cap Screw 1/2-13 NC x 1-1/4 1421 36422 Washer – Lock 1/2 1022 56397 Washer – Flat 223 304907 Hose - Assy 124 80798 Cap Screw – 1/2-13 x 3-3/4 125 36429 Pin – Hair 126 6547 Pin – Clevis 127 36412 Nut – Hex 1/4-20 NC x 1 228 36418 Washer – Lock 1/4 SS 229 36423 Washer – Flat 1/4 SS 130 36395 Cap Screw – 1/4-20 NC x 1 SS 131 41669 Cap Screw – 1/4-20 NC 1-3/4 132 34810 Adapter 133 34750 Fitting – 16-16-16 070429 134 29840 Adapter – Elbow 135 304905 Hose - Assy 1

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36 304906 Hose - Assy 137 87110 Decal - Scale 138 302449 Fitting - 16-16 S1040-38 Non Standard 139 302160-AB Valve – Check 1” 140 29807 Fitting – 16-16 070221 141 29806 Fitting – 16-16 070321 142 305945 Motor - Spinner 243 29836 Adapter - Tee Branch 144 29825 Tee - Swivel Nut Branch 145 29803 Adapter 346 34763 Adapter - Pipe 247 34816 Elbow – Hydraulic Fitting 148 305758 Fitting – 16-16-16 070428 149 307265 Fin - LH Wldmt 450 10877 Hub - Wldmt 251 20005 Cap Screw – 1/4-20 x 1 1252 20676 Nut – Lock 1/4-20 1253 20036-X1 Cap Screw – 5/16-18NC x 1 2454 20677 Nut – Lock 5/16-18 2455 307266 Fin – RH Wldmt 456 *36940 4 Bolt – Carriage 1/2-13NC x 2 SS 457 *36426 4 Washer – Flat 1/2 SS 458 *36422 4 Washer – Lock 1/2 SS 459 *36416 Nut – Hex 1/2-13NC SS 4

* - Not Shown - Used to attach spinner to sills.

SPINNER ASSEMBLY CONTINUEDP

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L5034G4



1 98787-AB Lead - 18” Bin Level Sensor AR2 *98787-AD Cable - 27’ Bin Level Sensor AR3 *307130 Cable - Jumper 102” AR4 *307124 Mount - Sensor 304 AR5 *36393 Cap Screw - 1/4-20NC x 3/4 SS AR

* - Not Shown

BIN SENSORP

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HYDRAULIC RESERVOIRP

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305054 Hydraulic Tank Assy 1 305050 Tank – Hydraulic Wldmt 12 88838 Filter – Return, Includes 3-6 13 306772 O-Ring - Cover Filter 14 306773 O - Ring - Housing Filter 15 306789 Seal - Filter Assy 16 305066 Element - Filter 17 305063 Strainer – 2 NPT 18 305058 Pipe – 1.5 SCH40 10 19 305057 Diffuser – Tank 1

10 305062 Strainer – 1-1/4 NPT 111 29768 Fitting – 20-20 070102 112 305061 Plug – Magnetic 1 NPT 113 6028 Nipple - Close 1-1/4 NPT 114 6011 Elbow 90° 2 NPT 115 20068 Cap Screw – 3/8-16 x 1-1/4 416 20712 Washer – Lock 3/8 417 22324 Nipple - Close 2 NPT STD 118 306186 Gasket Maker - Silicone 119 23703 Adapter - Elbow 90° 2 NPT 120 6035 Plug - Pipe 1-1/4 NPT 118 306301 Plug - Tapered 2 NPT 1

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HYDRAULIC RESERVOIR & COOLERP

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1 305054 Hydraulic Tank Assy, see Reservoir Tank parts list 12 43534 Indicator – Service 13 38575 Gauge – Sight & Temperature 14 36398 Cap Screw – 3/8-16NC x 1 SS 55 72054 Nut – Lock 3/8 SS 56 36424 Washer – Flat 5/16 87 34580 Cap Screw – 5/16 x 1 88 36413 Nut – Hex 1/3-18NC SS 89 98568 Fitting – 20-20 070221 1

10 96750-X1 Relay – 12VDC 40A 111 305074 Switch – Temperature 114° 112 *98662 Hose – 1-1/4 2CB x 48 113 36419 Washer – Lock 5/16 SS 814 56258 Screw – Truss Head 1/4-20 x 1/2 SS 115 42034 Nut – Lock 1/4-20 SS 116 305767 Cooler – Assy 1

305767-AA Core - Cooler 1305767-AB Fan - Assy Cooler 1305767-AC Housing - Cooler 1

17 305761 Bracket – Cooler LH 118 96916 Fitting – 20-20 070220 119 56267 Fitting – 20-20 070433 220 34819 Fitting – 20-16 070123 121 305760 Bracket – Cooler RH 122 39159 Belt – Spacer 623 39158 Belt – Flex Mount 224 36403 Cap Screw – 1/2-13 x 2 SS 425 36426 Washer – Flat 1/2 SS 426 39016 Nut – Lock 1/2-13NC SS 427 306447 Bracket – Cooler Mount 228 *306186 Gasket Maker – Silicone RTV 1

* - Not Shown

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HYDRAULICSP

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1 305504-AB Tube – Assy 13’ 1305504-AC Tube – Assy 14’ 1305504-AD Tube – Assy 16’ 1305504-AE Tube – Assy 18’ 1305504-AF Tube – Assy 21’ 1

2 98113 Tube – Assy 13’ 198115 Tube – Assy 14’ 198119 Tube – Assy 16’ 1

98121-X3 Tube – Assy 18’ 198121-X5 Tube – Assy 21’ 1

3 305502-AB Tube – Assy 13’ 1305502-AC Tube – Assy 14’ 1305502-AD Tube – Assy 16’ 1305502-AE Tube – Assy 18’ 1305502-AF Tube – Assy 21’ 1

4 96925 Plate – Top 1-1/4 Tube AR5 96926 Clamp – Pair 1-1/4 Tube AR6 98649 Clamp - Pair 3/4 Tube AR7 86557 Clamp – Pair 1 Tube AR8 86556 Plate – Top 1 Tube AR9 34865 Cap Screw – 1/4 x 2-1/4 AR

10 36412 Nut – Hex 1/4-20NC x 2-1/4 AR11 36418 Washer – Lock 1/4 SS AR12 36396 Cap Screw – 1/4 x 3 SS AR

306278 Valve - Assy Control 25 GPM SFP, Includes 13 & 1413 306279 Valve – 25 GPM Raven II 114 38576-X4 Valve – PWM 1

*38576-AH Valve - Kit Seal 115 302097 Washer – Step 216 302098 Washer – Step 217 56396 Cap Screw – 1/4-20 x 3-1/4 218 36423 Washer – Flat 1/4 SS 419 29785 Fitting – 12-12 070201 120 305521 Hose – Assy 3/8 x 48-3/4” 100R1 121 305522 Hose - Assy 3/4 x 36” 100R12 122 305523 Hose - Assy 3/4 x 72” 123 304907-X1 Hose - Assy 3/8 x 30” 100R1 124 305752 Hose – Assy 3/4 x 71-1/2 100R12 1

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25 305526 Hose – Assy 13’ 1305527 Hose – Assy 14’ 1305528 Hose – Assy 16’ 1305529 Hose – Assy 18’ 1305530 Hose – Assy 21’ 1

26 305531 Hose – Assy 3/8 x 24 100R1 127 98710-X2 Hose – Assy 3/4 x 33-1/2 100R12 128 30744 Valve – Flow Control 129 29764 Fitting – 12 070202 130 34779 Fitting – 6-6 070202 131 29752 Fitting – 12-12 070102 132 34816 Fitting – 6-6 070221 233 29781 Fitting – 12-12-12 070432 234 29809 Fitting – 12-12-12 070433 135 34709 Fitting – 12-12 070221 236 29782 Fitting – 12-12 070321 237 56407 Fitting 12-6 070123 138 305532 Valve – Directional/Relief 139 305520 Fitting – 6-6 S1040-58 Non Standard 240 29824 Fitting – 6-6 070120 341 84246 Fitting – 6-8 070120 242 305514 Fitting - 6-8 070120 143 98724 Fitting – 6-6-6 070432 244 34761 Fitting – Socketless 445 34757 Fitting – 6-4 070120 246 98662-X1 Hose – 1-1/4 2CB x 73 147 82377-X2 Hose – 1 x 48-5/8 2CB Return 148 34501 Cap Screw – 1/4-20NC x 2-1/2 SS 249 29766 Fitting – 6-6 070102 150 36414 Nut – Hex 3/8 251 98568 Fitting – 20-20 070221 152 29803 Fitting – 16-16 070120 253 96909 Tee – Run 154 34810 Fitting – 16-16 S1040-30 Non Standard 155 96912 Tee – Union 256 29847 Fitting – 12-12 070220 157 29789 Fitting – 12-12 07120 258 29825 Fitting – 6-6-6 070433 1

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59 34719 Fitting – 16-16 070101 160 42794 Cap Screw – 5/16 x 3-3/4 SS 161 36413 Nut – Hex 5/16-18 462 36419 Washer – Lock 5/16 4

305503 Valve – Assy Relief 34100 PSI, Includes 63-66 463 98705 Valve – Relief Soft Start 164 34810 Fitting – 16-16 S1040-30 Non Standard 165 29835 Fitting 12-16 070120 166 29840 Fitting – 16-16 070220 167 98710 Hose – 3/4 100R12 x 28 Assy 168 98665 Hose – 1 2CB x 29 Return 169 34712 Fitting – 12-16 070123 170 56441 Hose Assy 1 x 86 100R12 171 95958 Hose Assy 1 x 72.7 100R2 172 98669-X2 Hose Assy 3/4 x 24 2CB Return 173 305524 Hose Assy 1x 50 100R12 174 *96906 Sleeve – Abrasive 475 96338-X1 Hose – Assy 3/8 x 62” 100R1 176 306274 Manifold - 5-25 GPM SFP 177 34195 Hose - Drain Line AR78 34757 Fitting - 6-4 070120 179 29806 Fitting – 16-16 070321 180 97315 Hose - Assy 3/8 x 84” 100R1 181 305531 Hose - Assy 3/8 x 24” 100R1 182 *307399 Pigtail - 3-pin MetriPack to Flying Lead (optional) 1

AR - As Required

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SPINNER CONTROL VALVE - STYLE A

10

11

12

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611

5 4


38576-X4 Valve - Flow Control Electric Actuated 11 53960 Spring 12 90696 Shim 23 90697 Spool 14 90698 O-Ring 15 90699 Plug 26 38576-AA Cartridge 17 38576-AC O-Ring 18 38576-AD Screw - Set 19 38576-AE Nut - Jam 1

10 38576-BC Cartridge Valve Body 111 38576-BD Screw - SHCS 8-32 x .5 212 38576-AI Cable Assy 113 *38576-AH Valve - Kit Seal 1

* - Not Shown

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SPINNER CONTROL VALVE - STYLE B

12

710

9

23

45

1

4

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8

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11


38576-X4 Valve - Flow Control Electric Actuated 11 53960 Spring 12 90696 Shim 23 90697 Spool 14 90698 O-Ring 15 90699 Plug 26 38576-AA Cartridge 17 38576-AG Nut - Cartridge 18 38576-AC O-Ring 19 38576-AD Screw - Set 1

10 38576-AE Nut - Jam 111 38576-AF Cartridge Valve Body 112 38576-AI Cable Assy 113 *38576-AH Valve - Kit Seal 114 **38576-BA Kit - Pilot Conversion AR

* - Not Shown AR - As Required** - Use kit to convert existing Style B valve to Style A.

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PWM SPINNER CONTROL VALVE CONTROLLER

13


13 88260 Control Box - w/ 25’ Cable 1* - Not Shown

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SPINNER CONTROL VALVE - MANUAL

45

3

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109

8

2


38576 Valve - Flow Control 11 53960 Spring 12 43116 Scale3 90697 Spool 14 90698 O-Ring 15 90699 Plug 26 53961 Handle - Spool 1

45950 Knob - Handle 17 53962 Spool - Rotary 18 29887 O-Ring 29 90696 Shim 2

10 53963 Ring - Snap 2

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PUMP HYDRAULICS

Tandem Pump Assembly Shown

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PUMP HYDRAULICS CONTINUED


1 304428 Pump - 3�19 CID 12 29840 Fitting- Elbow 90° 13 34806 Fitting- 32-32 12151-3-E90S-L 14 6335 Clamp - Hose 45 41015 Kit - Flange Split 16 22324 Nipple - 2” NPT 17 32401-108 Hose - Suction 2” 100R4 x 108” 18 22380 Clamp - Hose 49 305059 Valve – Ball 2” NPT 1

10 29811 Fitting - Hose End 2NPT x 2 Hose 211 300669 O-Ring - 4” ID 112 305060 Valve - Ball 2” NPT 113 6028 Nipple - 1.25” NPT 114 29789 Fitting - 12-12 070120 115 304426 Pump - 2�17 CID 116 304427 Fitting - 20-20 430260 117 16582 Fitting - Hose Barb 118 23184-108 Hose - Suction 1-1/4 100R4 x 108 1

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305763 Valve - Assy Relief, Includes 1,3-6305764 Valve - Assy Relief/Unloader, Includes 2,3,5-7

1 98109 Valve - Relief Soft Start 12 56291 Valve - Relief/Unloader 3100 PSI 13 *29803 Fitting - 16-16 070120 24 34810 Fitting - 16-16 S1040-30 Non Standard 15 34750 Fitting - 16-16-16 070429 26 29807 Fitting - 16-16 070221 27 302449 Fitting - Union 18 34747 Fitting - 16-16 070601 29 305035 Bracket - Unloader Valve 1

10 84599 Cap Screw - 5/16-18 x 5 SS 211 36424 Washer - Flat 5/16 412 42221 Nut - Lock 5/16-18 SS 213 42639 Bolt - Carriage 5/16 x 1 SS 214 36413 Nut - Hex 5/16-18 SS 215 36419 Washer - Lock 5/16 SS 2

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1 304948 Bracket - Wldmt Gauge 12 76044 Gauge - Hyd� 5000 PSI 23 29765 Fitting - 4-4 070102 24 29795 Fitting - 4-4- 070220 25 34129 Grommet 16 89051 Clamp 17 306796 Hose - 1/4” dia 100$2 x 120” 28 34580 Cap Screw - 5/16-18 x 1 SS 29 36424 Washer - Flat 5/16 SS 2

10 36419 Washer - Lock 5/16 SS 211 36413 Nut - Hex 5/16-18 SS 212 26562 Clamp - Tubing 113 36393 Cap Screw - 1/4-20 x 3/4 SS 114 36418 Washer - Lock 1/4 SS 115 36412 Nut - Hex 1/4-20 SS 1

PRESSURE GAUGE KITP

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SPINNER MOTORP

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305945 Motor - Hydraulic306093 Shaft – Assy Output, Includes: 1-8,20,21

72548 Kit - Seal, Includes 3,4 & 20305824 Retainer – Assy w/Seals, Includes 1,3-5

1 306088 Shaft – Output 12 306091 Ring – Retainer 13 71980 Seal 14 28494 O-Ring 15 28491 Bearing – Tapered Roller Assy 26 28454 Spacer 17 306092 Washer – Lock 18 306089 Nut – Lock 19 58797 Plug 1

10 23806 Bearing 411 23819 Seals - Pocket (Makes 12 Seals) 112 23818 Plate 213 23820 Gasket 214 34665 Housing 115 23826 Gear Set 116 23812 Cover - Port End 117 NA Washer 418 20192 Cap Screw 419 306087 Cover - Shaft End 120 33809 Seal - Excluder 121 24458 Key 122 *306090 Sleeve – Speedi 1

* 30723 Tool – Wrench, Spinner * 24536 Tool – Seal Driver* 23940 Tool – Seal Sleeve

* - Not Shown

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305578 Gearcase Assy - 9.6 CID 2000 Series 2303837 Gearcase Assy – 8.0 CID 2000 Series 2

1 36671 Gearcase 6�1 12 303838 Motor – Hydraulic 2000 Series 8.0 CID 1

56270 Motor – Hydraulic 2000 Series 9.6 CID 13 305098 Cap Screw – 1/2-13 x 1-3/4 24 30227 Washer – Lock Socket HD 1/2 25 34650 Spacer – Gearcase Motor 16 29753 Fitting – 12-10 07120 27 74524 Gasket 28 306891 Fitting - 4-2 630202K 19 9005-0-7761 Tubing - 1/4 OD Air Brake Black 1.5 ft.

GEARCASE & BREATHER TUBE KITP

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36671 Gearcase – Assembly Single Pinion304269-AB Parts – Service, Includes 1–17

1 304559 Housing – Outboard 12 304560 Housing – Inboard 13 304561 Gear – Pinion 11 Tooth 24 304562 Gear – Driven 67 Tooth 15 37007 Bearing 26 37008 Bearing 47 37006 Seal – Oil 18 38979 Washer – Flat 2-1/2 x 11/32 29 6031 Plug – Pipe 1

10 304563 Gasket – Housing 111 20040 Cap Screw – 5/16NC x 2 1012 20711 Washer – Lock 5/16 1013 2564 Cap – Breather 114 27465 Bushing – Pipe 1/8 x 3/8 115 21490 Plug – Pipe Magnetic 116 38980 Screw – Allen Head 5/16-18 x 1 117 37010 Key – 1/2 x 1/2 x1-1/2 2

GEARCASE - SINGLE PINIONP

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13 12

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L5034G4NEW LEADER

DECALSP

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L5034G4



1 150034 Caution - Operation & Maintenance 12 364 Danger - Moving Part 23 39138 Warning - High Pressure Fluid 24 55630 Warning - Falling Hazard 25 55631 Warning - Moving Part Hazard 26 321 Caution - Hazardous Material 17 368 Danger - Flying Material 18 71526 Notice - Spread Pattern 19 304264 Notice - Cooler Hyd Oil 1

10 39378 Notice - Change Filter Element 111 8664 Notice - Keep Valve Open 112 87123 G4 White/Red 3

87122 G4 - Black/Red 387129 G4 - Black/White 3

13 87165 New Leader White 387164 New Leader Black 3

14 304471 L5034G4 White 1304470 L5034G4 Black 1

15 87163 3/4 Striping White 987162 3/4 Striping Black 9

16 21699 Skid Fabric AR17 39200 Warning - Slipping 118 21476 Important - Conveyor Chain Life 119 *87110 Decal - Scale 1

* - Not Shown

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1

3

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3,4

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Type I Type II

Type I


1 80831 Window - Sight 8 x 10 12 80832-X1 Bar - Retainer Side 8 x 10 304 23 80833-X1 Bar - Retainer Top & Bottom 8 x 10 24 42033 Screw - Truss Head 1/4 x 1 SS 145 42034 Nut - Lock 1/4 SS 14

Type II


1 302686 Window - Sight 5 x 12 12 305687 Window - Frame 5 x 12 23 42033 Screw - Truss Head 1/4 x 1 SS 84 42034 Nut - Lock 1/4 SS 8

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MODEL L5034G4 - Stahly