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Modicon M340 Using Unity ProDiscrete Input/Output ModulesUser ManualNovember 06 eng
2 35012474 00 November 2006
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Part I Hardware Installation of the Discrete I/O Modules . . . . 13At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 1 General Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15General Description of the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Physical Description of Discrete Modules with 20-pin Terminal Block Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Physical Description of Discrete Modules with 40-Pin Connectors . . . . . . . . . . . 18Discrete Input Modules Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Discrete Output Modules Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Discrete Mixed Input/Output Modules Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . 23Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 2 General Rules for Installing the Modules . . . . . . . . . . . . . . . .27At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Fitting of the Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Fitting the 20-Pin Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Presentation for Choosing Power Supplies for Sensors and Pre-Actuators . . . . 36Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal Block Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules to TELEFAST Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Sensor/Input Compatibility and Pre-actuator/Output Compatibility . . . . . . . . . . . 55
Chapter 3 Discrete Input/Output Module Fault Processing . . . . . . . . . .59At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59General Protective Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
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Channel Status Fault Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Fault Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Checking the Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Chapter 4 BMX DDI 1602 Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . 71At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Chapter 5 BMX DAI 1604 Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . 77At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Chapter 6 BMX DDI 3202 K Input Modules . . . . . . . . . . . . . . . . . . . . . . . . 83At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Chapter 7 BMX DDI 6402 K Input Modules . . . . . . . . . . . . . . . . . . . . . . . . 89At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Chapter 8 BMX DDO 1602 Static Output Modules . . . . . . . . . . . . . . . . . . 95At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Chapter 9 BMX DRA 0805 Relay Output Modules . . . . . . . . . . . . . . . . . 101At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Chapter 10 BMX DRA 1605 Relay Output Modules . . . . . . . . . . . . . . . . . 107At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Chapter 11 BMX DDO 3202 K Static Output Modules . . . . . . . . . . . . . . . 113
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At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Chapter 12 BMX DDO 6402 K Static Output Modules . . . . . . . . . . . . . . .119At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Chapter 13 BMX DDM 16022 Mixed Static Input/Output Module . . . . . .125At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Chapter 14 BMX DDM 16025 Mixed Relay Input/Output module . . . . . .135At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Chapter 15 BMX DDM 3202 K Mixed Static Input/Output Module . . . . . .145At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147Connecting the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Chapter 16 TELEFAST 2 Connection Interface Links for the Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
16.1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O . . . . . 156At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156General Overview of TELEFAST 2 Connection Interfaces for Discrete I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157TELEFAST 2 Connection Bases Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158Combination of Discrete I/O Modules and TELEFAST 2 Connection Bases . . 165
16.2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O . . . . . . 166At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166Connecting a Discrete Input/Output Module to a TELEFAST 2 Base Interface 167Dimensions and Mounting of the TELEFAST 2 Connection Bases . . . . . . . . . 169
16.3 TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173Sensor and Pre-actuator Connections on the ABE-7H08R10/R11 and ABE-7H16R10/R11 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
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16.4 TELEFAST 2 ABE-7H12R10/12R11 Connection Bases . . . . . . . . . . . . . . . . . . 175Sensor and Pre-actuator Connections on the ABE-7H12R10/R11 Bases. . . . . 175
16.5 TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177Sensor and Pre-actuator Connections on the ABE-7H08R21 and ABE-7H16R20/R21/R23 Bases for Type 2 Inputs . . . . . . . . . . . . . . . . . . . . . . . 177
16.6 TELEFAST 2 ABE-7H12R20/12R21 Connection Bases . . . . . . . . . . . . . . . . . . 179Sensor and Pre-actuator Connections on the ABE-7H12R20/12R21 Bases. . . 179
16.7 TELEFAST 2 ABE-7H08S21/16S21 Connection Bases . . . . . . . . . . . . . . . . . . 181Sensor and Pre-actuator Connections on ABE-7H08S21/16S21 Bases with One Isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
16.8 TELEFAST 2 ABE-7H12S21 Connection Base . . . . . . . . . . . . . . . . . . . . . . . . . 183Sensor and Pre-actuator Connections on the ABE-7H12S21 Base with 1 Isolator per Channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
16.9 TELEFAST 2 ABE-7H16R30/16R31 Connection Bases . . . . . . . . . . . . . . . . . . 185Sensor and Pre-actuator Connections on the ABE-7H16R30/R31 Bases. . . . . 185
16.10 TELEFAST 2 ABE-7H12R50 Connection Base. . . . . . . . . . . . . . . . . . . . . . . . . 187Sensor and Pre-actuator Connections on the ABE-7H12R50 Bases . . . . . . . . 187
16.11 TELEFAST 2 ABE-7H16R50 Connection Base. . . . . . . . . . . . . . . . . . . . . . . . . 189Sensor and Actuator Connections on the ABE-7H16R50 Base . . . . . . . . . . . . 189
16.12 TELEFAST 2 ABE-7H16F43 Connection Base . . . . . . . . . . . . . . . . . . . . . . . . . 191Actuator Connections on ABE-7H16F43 Output Base with One Fuse and One isolator per Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
16.13 TELEFAST 2 ABE-7H16S43 Connection Base . . . . . . . . . . . . . . . . . . . . . . . . . 193Sensor Connections on ABE-7H16S43 Output Base with One Fuse and One Isolator per Channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
16.14 TELEFAST 2 Connection Base Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 195At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195TELEFAST 2 Connection Base Accessories Catalog . . . . . . . . . . . . . . . . . . . . 196Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199Characteristics of the Removable ABR-7xxx Electromechanical Output Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201Characteristics of the Removable ABS-7Exx Static input Relays . . . . . . . . . . . 202Characteristics of the Removable ABS-7Sxx Static Output Relays. . . . . . . . . . 203
Part II Discrete Input/Output Modules Software Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Chapter 17 General Introduction to the Application-Specific Discrete Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Chapter 18 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
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At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21118.1 Configuration of a Discrete Module: General Points . . . . . . . . . . . . . . . . . . . . . 212
Discrete Module Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21218.2 Discrete Input and Output Channel Parameters . . . . . . . . . . . . . . . . . . . . . . . . 215
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215Discrete Input Parameters on the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216Discrete Output Parameters for 8-Channel Modules in Rack . . . . . . . . . . . . . . 217
18.3 Configuration of Discrete Module Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 218At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218How to Modify the Task Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219How to Modify the External Power Supply Error Monitoring Parameter . . . . . . 220How to Modify the Fallback Mode Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 221How to Modify the Output Reset Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Chapter 19 Application-Specific Discrete Module Language Objects . .223At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
19.1 Language Objects and IODDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224Description of the Discrete Function Objects Languages . . . . . . . . . . . . . . . . . 224
19.2 Discrete Module IODDTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange. . . . . . . 227Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange . . . . . . . 228Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange. . . . . . . 229Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange. . . . . 231Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange . . . . . 232Details About T_DIS_OUT_STD Type IODDT Explicit Object Exchange. . . . . 233Details of the Language Objects of the IODDT of Type T_GEN_MOD. . . . . . . 235
Chapter 20 Debugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237Introduction to the Debugging Function of a Discrete Module . . . . . . . . . . . . . 238Debugging Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239How to Access the Forcing/Unforcing Function . . . . . . . . . . . . . . . . . . . . . . . . 241How to Access the SET and RESET Commands . . . . . . . . . . . . . . . . . . . . . . . 242How to Access the Reactivation of Outputs Command. . . . . . . . . . . . . . . . . . . 243Applied Outputs of a Discrete Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Chapter 21 Diagnostics of the Modules . . . . . . . . . . . . . . . . . . . . . . . . . .245At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245How to Access the Diagnostics Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246How to Access the Channel Diagnostics Function of a Discrete Module . . . . . 248
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
35012474 00 November 2006 7
8 35012474 00 November 2006
§
Safety InformationImportant Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicatesthat an electrical hazard exists, which will result in personal injury if theinstructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personalinjury hazards. Obey all safety messages that follow this symbol to avoidpossible injury or death.
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
DANGER
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.
WARNING
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
CAUTION
35012474 00 November 2006 9
Safety Information
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
© 2006 Schneider Electric. All Rights Reserved.
10 35012474 00 November 2006
About the Book
At a Glance
Document Scope This manual describes the hardware and software installation of discrete modules for Modicon M340 PLCs.
Validity Note The data and illustrations found in this documentation are not binding. We reserve the right to modify our products in line with our policy of continuous product development.
The information in this document is subject to change without notice and should not be construed as a commitment by Schneider Electric.
35012474 00 November 2006 11
About the Book
Product Related Warnings
Schneider Electric assumes no responsibility for any errors that may appear in this document. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product.
For reasons of safety and to ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When controllers are used for applications with technical safety requirements, please follow the relevant instructions.
Failure to observe this product related warning can result in injury or equipment damage.
User Comments We welcome your comments about this document. You can reach us by e-mail at [email protected]
UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems. Only persons with such expertise should be allowed to program, install, alter, and apply this product.Follow all local and national safety codes and standards.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
WARNING
12 35012474 00 November 2006
35012474 00 November 2006
I
Hardware Installation of the Discrete I/O ModulesAt a Glance
Subject of this Section
This section presents the range of discrete I/O modules on Modicon M340 PLCs.
What's in this Part?
This part contains the following chapters:
Chapter Chapter Name Page
1 General Introduction 15
2 General Rules for Installing the Modules 27
3 Discrete Input/Output Module Fault Processing 59
4 BMX DDI 1602 Input Modules 71
5 BMX DAI 1604 Input Modules 77
6 BMX DDI 3202 K Input Modules 83
7 BMX DDI 6402 K Input Modules 89
8 BMX DDO 1602 Static Output Modules 95
9 BMX DRA 0805 Relay Output Modules 101
10 BMX DRA 1605 Relay Output Modules 107
11 BMX DDO 3202 K Static Output Modules 113
12 BMX DDO 6402 K Static Output Modules 119
13 BMX DDM 16022 Mixed Static Input/Output Module 125
14 BMX DDM 16025 Mixed Relay Input/Output module 135
15 BMX DDM 3202 K Mixed Static Input/Output Module 145
16 TELEFAST 2 Connection Interface Links for the Discrete I/O Modules
155
13
Application-Specific Discrete Modules
14 35012474 00 November 2006
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1
General IntroductionAt a Glance
Subject of this Section
This chapter provides a general introduction to discrete input/output modules.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
General Description of the Modules 16
Physical Description of Discrete Modules with 20-pin Terminal Block Connection
17
Physical Description of Discrete Modules with 40-Pin Connectors 18
Discrete Input Modules Catalog 19
Discrete Output Modules Catalog 21
Discrete Mixed Input/Output Modules Catalog 23
Temperature Derating 25
15
General Introduction
General Description of the Modules
At a Glance The discrete input/output modules of the Modicon M340 range are standard format modules (occupying one single position), fitted with either:
one 20-pin terminal block orone or two 40-pin connectors
For modules fitted with 40-pin connector outputs, a series of products known as TELEFAST 2 (see TELEFAST 2 Connection Interface Links for the Discrete I/O Modules, p. 155) is available that enables discrete input/output modules to be quickly connected to operational parts.
A wide range of discrete inputs and outputs make it possible to meet the following requirements:
functional: direct or alternating inputs/outputs, with positive or negative logicmodularity: 8, 16, 32, or 64 channels per module
Inputs Inputs receive signals from the sensors and carry out the following functions:
acquisitionadaptationgalvanic insulationfilteringprotection against interference
Outputs Outputs store the orders given by the processor, in order to control pre-actuators via decoupling and amplification circuits.
16 35012474 00 November 2006
General Introduction
Physical Description of Discrete Modules with 20-pin Terminal Block Connection
At a Glance The I/O modules are housed in plastic cases which provide IP20 protection for all the electronic parts.
Illustration The diagram below shows a 20-pin discrete module and a 20-pin terminal block.
Elements The following table describes the different elements of the discrete input/output modules with 20-pin terminal block connections.
1
23
4
5
Number Description
1 Rigid structure which supports and protects the electronic card
2 Module reference labelNote: A label is also visible on the right-hand side of the module.
3 Channel status display panel
4 Connector housing the 20-pin terminal block
5 20-pin terminal block, used to connect sensors or pre-actuators
Note: Terminal blocks are supplied separately.
35012474 00 November 2006 17
General Introduction
Physical Description of Discrete Modules with 40-Pin Connectors
At a Glance The input/output modules are housed in plastic cases which provide IP20 protection for all the electronic parts.
Illustration The diagram below shows a 40-pin discrete module.
Elements The following table describes the different elements of the discrete input/output modules by 40-pin connectors.
1
23
4
Number Description
1 Rigid structure which supports and protects the electronic card
2 Module reference labelsNote: A label is also visible on the right-hand side of the module.
3 Channel status display panel
4 40-pin connector, used to connect sensors or pre-actuators
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General Introduction
Discrete Input Modules Catalog
At a Glance The tables below present the two catalogs of discrete input modules:with 20-pin terminal blockwith 40-pin connectors
Catalog of Terminal Block Modules
Catalog of discrete input modules with 20-pin terminal block connection.
Type of module Inputs with 20-pin terminal block connection
Illustration Discrete input module
Number of channels 16 inputs 16 inputs
Range 24 VDC 100...120 VAC
Insulation Insulated inputs Insulated inputs
IEC 61131-2 compliance
Type 3 Type 3
Logic Positive N/A
Proximity sensor compatibility
2-wire DC and 3-wire PNP proximity sensor (IEC 947-5-2 standard compliant)
Filter 4 ms fixed -
Type of Interface 20-pin terminal block 20-pin terminal block
Reference BMX DDI 1602 BMX DAI 1604
35012474 00 November 2006 19
General Introduction
Catalog of 40-pin Connector Modules
Catalog of discrete input modules with 40-pin connectors.
Type of module Inputs with connection via 40-pin connectors
Illustration Discrete input module Discrete input module
Number of channels 32 inputs 64 inputs
Range 24 VDC 24 VDC
Insulation Inputs insulated per group of 16 channels
IEC 61131-2 compliance Type 3 Not IEC
Logic Positive Positive
Proximity sensor compatibility (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Sensor/Input Compatibility and Pre-Actuator/Output Compatibility)
2-wire proximity sensor3-wire PNP proximity sensor
3-wire PNP proximity sensor
Filter 4 ms fixed 4 ms fixed
Type of Interface 1 x 40-pin connector 2 x 40-pin connectors
Reference BMX DDI 3202 K BMX DDI 6402 K
20 35012474 00 November 2006
General Introduction
Discrete Output Modules Catalog
At a Glance The tables below show the catalogs of static and relay output modules.
Catalog of Output Modules
Catalog of discrete static output modules with connection via 20-pin terminal blocks and 40-pin connectors.
Type of module Static outputs with 20-pin terminal block connections
Static outputs with 40-pin connectors
Illustration Discrete output module
Discrete output module
Discrete output module
Number of channels
16 outputs 32 outputs 64 outputs
Range 24 VDC 24 VDC 24 VDC
Insulation Insulated outputs Outputs insulated per group of 16 channels
Current 0.5 A 0.1 A 0.1 A
Protection Outputs protected against short-circuits and overloads with automatic or controlled reactivation and fast electromagnet demagnetization circuit.
Logic Positive Positive Positive
Response time 1.2 ms 1.2 ms 1.2 ms
Type of Interface 20-pin terminal block 1 x 40-pin connector 2 x 40-pin connectors
Reference BMX DDO 1602 BMX DDO 3202 K BMX DDO 6402 K
35012474 00 November 2006 21
General Introduction
Catalog of Relay Output Modules
Catalog of discrete relay output modules with 20-pin terminal block connection.
Type of module Relay outputs with 20-pin terminal block connections
Illustration Discrete output module Discrete output module
Number of channels
8 outputs 16 outputs
Range 24 VDC or 24 ... 240 VAC 24 VDC or 24 ... 240 VAC
Insulation Outputs insulated between contact and earth
Outputs insulated between contact and earth
Type of contact Direct 1 common per group of 8 channels
Current 3 A 3 A
Protection No protection No protection
Logic Positive/negative Positive/negative
Type of Interface 20-pin terminal block 20-pin terminal block
Reference BMX DRA 0805 BMX DRA 1605
22 35012474 00 November 2006
General Introduction
Discrete Mixed Input/Output Modules Catalog
At a Glance The table below presents the catalog of discrete mixed input/output modules with connections by 20-pin terminal block and by 40-pin connectors.
35012474 00 November 2006 23
General Introduction
Catalog Catalog of discrete mixed input/output modules with connection via 20-pin terminal blocks and 40-pin connectors.
Type of module Mixed inputs/outputs with 20-pin terminal block connections
Mixed inputs/outputs with 40-pin terminal block connections
Illustration Discrete mixed input/output modules Discrete mixed input/output modules
Number of channels
8 inputs8 outputs
8 inputs8 outputs
16 inputs16 outputs
Inputs Range 24 VDC 24 VDC 24 VDC
Insulation Insulated inputs Insulated inputs Insulated inputs
IEC 61131-2 compliant
Type 3 Type 3 Type 3
Logic Positive Positive Positive
Filter 4 ms fixed 4 ms fixed 4 ms fixed
Outputs Range Static outputs24 VDC
Relay outputs24 VDC or24...240 VAC
Static outputs24 VDC
Insulation Insulated outputs Insulated outputs Insulated outputs
Current 0.5 A 3 A 0.1 A
IEC 61131-2 compliant
Yes Yes Yes
Protection Outputs are protected against overloads and short-circuits.
N/A Outputs are protected against overloads and short-circuits.
Logic Positive N/A Positive
Response time 1.2 ms N/A 1.2 ms
Connections 20-pin terminal block 1 x 40-pin connector
Reference BMX DDM 16022 BMX DDM 16025 BMX DDM 3202 K
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General Introduction
Temperature Derating
At a Glance The characteristics are specified for a load rate of 60% of the channels at 1 at the same time.
If the rate is greater than 60%, the following downgrade curve must be taken into consideration.
Note: There is no temperature derating for relay modules. Users must therefore check that the overall consumption of the 24 VDC power supply is sufficient.
Note: For static outputs, temperature derating is carried out on the basis of the maximum current produced by the active outputs.
OVERHEATING HAZARDTake into account the temperature derating of the discrete I/O modules at the installation to prevent the device from overheating and/or deteriorating.
Failure to follow this instruction can result in injury or equipment damage.
Temperature (°C)
Total current per module
0 10 20 30 40 50 60
100%
80%
60%
40%
20%
0%
CAUTION
35012474 00 November 2006 25
General Introduction
Examples Example 1: Suppose the BMX DDO 1602 module with sixteen 24 VDC/0.5 A outputs produces 0.5 A per channel. For an ambient temperature reading of between 0°C and 40°C, the maximum admissible current in the module is equal to 16 x 0.5 = 8 A. Above 40°C, the downgrading curve must be applied. At 60°C, the maximum current in 24 VDC must not exceed 8 x 60% = 4.8 A. This value corresponds to 10 outputs at 0.5 A or 16 outputs at 0.3 A or other combinations.
Example 2: Suppose the BMX DDO 6402 K module with sixty-four 24 VDC/0.1 A outputs produces 0.1 A per channel. For an ambient temperature reading of between 0°C and 40°C, the maximum admissible current in the module is equal to 64 x 0.1 = 6.4 A. Above 40°C, the downgrading curve must be applied. At 60°C, the maximum current in 24 VDC must not exceed 6.4 x 60% = 3.8 A. This value corresponds to 38 outputs at 0.1 A or 64 outputs at 0.05 A or other combinations.
26 35012474 00 November 2006
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2
General Rules for Installingthe ModulesAt a Glance
Subject of this Section
This chapter presents the general rules for installing discrete input/output modules.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Fitting of the Modules 28
Fitting the 20-Pin Terminal Block 31
Presentation for Choosing Power Supplies for Sensors and Pre-Actuators 36
Wiring Precautions 38
How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal Block Modules
42
How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules
46
How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules to TELEFAST Interfaces
51
Sensor/Input Compatibility and Pre-actuator/Output Compatibility 55
27
General Rules for Installation
Fitting of the Modules
At a Glance The discrete input/output modules are powered by the bus of the rack. The modules may be handled without turning off power supply to the rack, without causing any danger and without there being any risk of damage or disturbance to the PLC.
Fitting operations (installation, assembly and disassembly) are described below.
Installation Precautions
The discrete modules may be installed in any of the positions in the rack except for the first two (marked PS and 00) which are reserved for the rack’s power supply module (BMX CPS ••••) and the processor (BMX P34 ••••) respectively. Power is supplied by the bus at the bottom of the rack (3.3 V and 24 V).
Before installing a module, you must take off the protective cap from the module connector located on the rack.
HAZARD OF ELECTRIC SHOCKCutoff the power of the sensors and pre-actuators and disconnect the terminal block to carry out assembly and disassembly of the modules.
Failure to follow this instruction will result in death or serious injury.
DANGER
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General Rules for Installation
Installation The diagram below shows discrete input/output modules mounted on the rack.
The following table describes the different elements which make up the assembly below.
Number Description
1 20-pin terminal block module
2 40-pin connector module
3 2 x 40-pin connector module
4 Standard rack
21 3 4
35012474 00 November 2006 29
General Rules for Installation
Installing the Module on the Rack
The following table shows the procedure for mounting the discrete input/output modules in the rack.
Step Action Illustration
1 Position the locating pins situated at the rear of the module (on the bottom part) in the corresponding slots in the rack.Remark: Before positioning the pins, make sure you have removed the protective cover (See Modicon M340 Using Unity Pro, Processors, Racks, and Power Supply Modules, BMX XEM 010 Protective Cover for an Unoccupied Position).
Steps 1 and 2
2 Swivel the module towards the top of the rack so that the module sits flush with the back of the rack. It is now set in position.
3 Tighten the safety screw to ensure that the module is held in place on the rack.Tightening torque: Max. 1.5 N.m
Step 3
1
2
3
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General Rules for Installation
Fitting the 20-Pin Terminal Block
At a Glance All the discrete input/output modules with 20-pin terminal block connections require the terminal block to be connected to the module. These fitting operations (assembly and disassembly) are described below.
EQUIPMENT DAMAGEDo not plug an AC terminal block into a DC module. This will cause damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
35012474 00 November 2006 31
General Rules for Installation
Installing the 20-Pin Terminal Block
The following table shows the procedure for assembling the 20-pin terminal block onto a discrete input/output module.
Assembly Procedure
Step Action
1 Once the module is in place on the rack, install the terminal block by inserting the terminal block encoder (the rear lower part of the terminal) into the module's encoder (the front lower part of the module), as shown above.
2 Fix the terminal block to the module by tightening the 2 mounting screws located on the lower and upper parts of the terminal block.Tightening torque: 0.4 N.m.
Note: If the screws are not tightened, there is a risk that the terminal block will not be properly fixed to the module.
1
2
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General Rules for Installation
Coding the 20-Pin Terminal Block
When a 20-pin terminal block is installed on a module dedicated to this type of terminal block, you can code the terminal block and the module using studs. The purpose of the studs is to prevent the terminal block from being mounted on another module. Handling errors can then be avoided when replacing a module.
Coding is done by the user with the STB XMP 7800 guidance wheel’s studs. You can only fill the 6 slots in the middle of the left side (as seen from the wiring side) of the terminal block, and can fill the module’s 6 guidance slots on the left side.
To fit the terminal block to the module, a module slot with a stud must correspond to an empty slot in the terminal block, or a terminal block with a stud must correspond to an empty slot in the module. You can fill up to and including either of the 6 available slots as desired.
The diagram below shows a guidance wheel as well as the slots on the module used for coding the 20-pin terminal blocks.
Guidance wheel
Detachable stud
Guidance slots
Module slots
35012474 00 November 2006 33
General Rules for Installation
The diagram below shows an example of a coding configuration that makes it possible to fit the terminal block to the module.
The diagram below shows an example of coding configuration with which it is not possible to fit the terminal block to the module.
ELECTRICAL SHOCKTerminal blocks must be connected or disconnected with sensor and pre-actuator voltage switched off.
Failure to follow this instruction will result in death or serious injury.
ModuleTerminal block
Slots filled with studs
Empty slotsSlots filled with studs
Empty slots
ModuleTerminal block
Slots filled with studs
Empty slotsSlots filled with studs
Empty slot
DANGER
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General Rules for Installation
DESTRUCTION OF THE MODULECode the terminal block as described above to prevent the terminal block from being mounted on another module.Plugging the wrong connector could cause the module to be destroyed.
Failure to follow this instruction can result in injury or equipment damage.
UNEXPECTED BEHAVIOUR OF APPLICATIONCode the terminal block as described above to prevent the terminal block from being mounted on another module.Plugging the wrong connector could cause unexpected behaviour of the application.
Failure to follow this instruction can result in injury or equipment damage.
Note: The module connector have indicators which show the proper direction to use for terminal block installation.
CAUTION
CAUTION
35012474 00 November 2006 35
General Rules for Installation
Presentation for Choosing Power Supplies for Sensors and Pre-Actuators
At a Glance The different choices of power supply for sensors and pre-actuators linked to discrete input/output modules require certain usage precautions to be observed.
External Direct Current Power Supplies
UNEXPECTED EQUIPMENT OPERATIONWhen using an external 24 VDC direct current power supply, use either:
regulated power supplies ornon-regulated power supplies with:
filtering of 1000 μF/A with full-wave single phase rectification and 500 μF/A with tri-phase rectificationa 5% maximum peak to peak ripple ratea maximum voltage variation of: -20% to +25% of the nominal voltage (including ripple)
Rectified power supplies with no filtering are prohibited.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
WARNING
36 35012474 00 November 2006
General Rules for Installation
Ni-Cad Battery Power Supplies
Ni-Cad battery power supplies can be used to power sensors and pre-actuators and all associated inputs/outputs that have a normal operating voltage of 30 VDC maximum.
While being charged, this type of battery can reach, for a duration of one hour, a voltage of 34 VDC. For this reason, all input/output modules with an operating voltage of 24 VDC can withstand this voltage (34 VDC) for up to one hour every 24 hours. This type of operation entails the following restrictions:
at 34 VDC, the maximum current withstood by the outputs must under no circumstances exceed the maximum current defined for a voltage of 30 VDCtemperature downgrading imposes the following restrictions:
80% of inputs/outputs at 1°C to 30°C50% of inputs/outputs at 1°C to 60°C
OVERHEATING HAZARDTake into account the temperature derating of the discrete I/O modules at the installation to prevent the device from overheating and/or deteriorating.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
35012474 00 November 2006 37
General Rules for Installation
Wiring Precautions
At a Glance Discrete inputs/outputs feature protective measures which ensure a high resistance to industrial environmental conditions. Nevertheless, the rules described below must be followed.
External Power Supplies for Sensors and Pre-Actuators
Use quick-blow fuses to protect external sensor and pre-actuator power supplies associated with discrete input/output modules against short-circuits and overloads.
For 40-pin connector discrete input/output modules, link the sensor/pre-actuator power supply to each connector, except in the event where the corresponding channels are not in use and are not assigned to any task.
IMPROPER GROUNDING HAZARDInstall the 24V supply according to applicable codes. The 0V terminals of the 24V power supplies must be connected to metallic ground and safety ground as close as possible to the supply. This is to ensure personnel safety in the event of a power phase coming into contact with the 24V supply.
Failure to follow this instruction will result in death or serious injury.
Note: If an input/ouput module is present on the PLC, connect the sensor and pre-actuator power supply to the power supply of the module otherwise, an external power supply error occurs causing the input/output LED to flash.
DANGER
38 35012474 00 November 2006
General Rules for Installation
Inputs For the inputs of discrete I/O modules, follow the recommendations described here.
for 24 VDC inputs and line coupling with an alternating current network:
This case (too large coupling) is illustrated in the following circuit diagram.
When the input contact is open, an alternating current exceeding the cable’s interference capacities may generate a current in the input which might cause it to be set to 1.For a 240 VCA/50 Hz line coupling, do not exceed the line capacity values given in the summary table at the end of this section. For a coupling with a different voltage, use the following formula.
UNEXPECTED EQUIPMENT OPERATIONDo not use a too large coupling between AC cables and cables relaying signals intended for direct current inputs. Follow the cable routing rules (see Cable Routing, p. 41).
Failure to follow this instruction can result in death, serious injury, or equipment damage.
WARNING
F
L N
+-
Output %Q
Input %I
The alternating current neutral connection is directly or indirectly linked to the ground.
Module
+ 24 VDC
0 VDC
Capaci ce tolerated = (Capacity at 240VCA x 240) / (Line voltage)tan
35012474 00 November 2006 39
General Rules for Installation
for 24 to 120 VAC inputs and line coupling:When the line that controls the input is open, the current passes according to the coupling capacity of the cable (see circuit diagram below).
Do not exceed the line capacity values given in the summary table below.
The following summary table shows the acceptable line capacity values:
(1) max. admissible coupling capacity with a 240 VAC / 50 Hz line
Example: A standard cable of 1 m in length has a coupling capacity that falls within 100 and 150 pF.
Module Maximum coupling capacity
24 VDC inputs
BMX DDI 1602BMX DDM 16022BMX DDM 16025
45 nF (1)
BMX DDI 3202 KBMX DDI 6402 KBMX DDM 3202 K
25 nF (1)
24 to 120 VAC inputs
BMX DAI 1604 70 nF
F
LN
L
N
Input %I
Module
40 35012474 00 November 2006
General Rules for Installation
Outputs For the outputs of discrete I/O modules, follow the recommendations described here.
Cable Routing
Precautions for use to be taken concerning the wiring system are as follows:
in order to reduce the number of alternating couplings, separate the power circuit cables (power supplies, power switches, etc.) from input cables (sensors) and output cables (pre-actuators) both inside and outside the equipmentoutside the equipment, place the cables leading to inputs/outputs in covers that make them easily distinguishable from those containing wires relaying high energy levels. Place them in separate metal cableways which are grounded. Route these various cables at least 100 mm apart
UNEXPECTED EQUIPMENT OPERATIONUse wires of a sufficient diameter to avoid drops in voltage, overheating, and unexpected equipment operation.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
DETERIORATION OF THE MODULESegment starts, protecting each one with a quick-blow fuse, if currents are high.
Failure to follow this instruction can result in injury or equipment damage.
WARNING
CAUTION
UNEXPECTED EQUIPEMENT OPERATIONObserve the precautions below for the wiring system.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
WARNING
35012474 00 November 2006 41
General Rules for Installation
How to Connect Discrete I/O Modules: Connecting 20-Pin Terminal Block Modules
At a Glance There are three types of 20-pin terminal blocks:BMX FTB 2010 screw clamp terminal blocksBMX FTB 2000 caged terminal blocksBMX FTB 2020 spring terminal blocks
Cable Ends and Contacts
Each terminal block can accommodate:bare wires
wires with DZ5-CE type cable ends:
42 35012474 00 November 2006
General Rules for Installation
Description of the 20-Pin Terminal Blocks
The table below shows the description of the three types of 20-pin terminal blocks.
Screw clamp terminal blocks
Caged terminal blocks Spring terminal blocks
Illustration
Number of wires 2 1 1
Wire gauge
min AWG 24 (0.34 mm2) AWG 24 (0.34 mm2) AWG 24 (0.34 mm2)
max AWG 16 (1.5 mm2) AWG 16 (1.5 mm2) AWG 16 (1.5 mm2)
Wiring constraints Screw clamps have slots that accept:
flat-tipped screwdrivers with a diameter of 5 mm,posidriv n°1 cross-tipped screwdrivers.
Screw clamp terminal blocks have captive screws. On the supplied blocks, these screws are not tightened.
Caged terminal blocks have slots that accept:
flat-tipped screwdrivers with a diameter of 3 mm,posidriv n°1 cross-tipped screwdrivers.
Caged terminal blocks have captive screws. On the supplied blocks, these screws are not tightened.
The wires are connected by pressing on the button located next to each pin.To press on the button, you have to use a flat-tipped screwdriver with a maximum diameter of 3 mm.
Max screw tightening torque
0.5 N.m. 0.5 N.m. N/A
35012474 00 November 2006 43
General Rules for Installation
Connection of 20-Pin Terminal Blocks
The following diagram shows the method for opening the 20-pin terminal block door so that it can be wired.
The connection cables for 20-pin terminal blocks come in three different lengths:3 meters: BMX FTW 3015 meters: BMX FTW 50110 meters: BMX FTW 1001
RISK OF ELECTRIC SHOCKTerminal block must be connected or disconnected with sensor and pre-actuator voltage switched off.
Failure to follow this instruction will result in death or serious injury.
DANGER
Note: The connection cable is installed and held in place by a cable clamp positioned below the 20-pin terminal block.
44 35012474 00 November 2006
General Rules for Installation
Labeling of 20-Pin Terminal Blocks
The labels for the 20-pin terminal blocks are supplied with the module. They are to be inserted in the terminal block cover by the customer.
Each label has two sides:One side that is visible from the outside when the cover is closed. This side features the commercial product references, an abbreviated description of the module, as well as a blank section for customer labeling.One side that is visible from the inside when the cover is open. This side shows the terminal block connection diagram.
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General Rules for Installation
How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules
Introduction 40-pin connector modules are connected to sensors, pre-actuators, or terminals using a cable designed to enable trouble-free direct wire to wire transition of the module’s inputs/outputs.
The following diagram shows the connection of the cable to the module.
HAZARD OF ELECTRIC SHOCK40-pin connectors must be connected or disconnected with sensor and pre-actuator voltage switched off.
Failure to follow this instruction will result in death or serious injury.
WRONG CONNECTOR HAZARDDuring the installation process, ensure that the connectors are identified with the corresponding modules so that incorrect connection cannot occur. Plugging the wrong connector into a module will result in unexpected equipment operation.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
DANGER
Module
Cable
WARNING
46 35012474 00 November 2006
General Rules for Installation
BMX FCW • Connection Cables
They are made up of:
at one end, a compound-filled 40-pin connector from which extend 1 or 2 cable
sheaths, each containing 20 wires with a cross-sectional area of 0.34 mm2 (AWG 24)
at the other end, free wire ends color coded in accordance with standard DIN 47100
The cables with 1 cable sheath containing 20 wires designed to connect the 40-pin connectors to the sensors or pre-actuators come in 3 different lengths:
3 meters: BMX FCW 3015 meters: BMX FCW 50110 meters: BMX FCW 1001
The figure below shows the BMX FCW ••1 cables.
BMX FCW ••1 BMX FCW ••3
BMX FCW ••1
65 ± 5 mm
Non-stripped conductors
Stripping thread
Pre-stripping of the external cablesheath
Connectionon module to40-pinconnector
35012474 00 November 2006 47
General Rules for Installation
The cables with 2 cable sheaths containing 20 wires designed to connect the 40-pin connectors to the sensors or pre-actuators come in 3 different lengths:
3 meters: BMX FCW 3035 meters: BMX FCW 50310 meters: BMX FCW 1003
The figure below shows the BMX FCW ••3 cables.
Note: A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease.
Note: The maximum torque for tightening BMX FCW •••• cable connection screws is 0.8 N.m.
BMX FCW ••3
65 ± 5 mm
On
B
On
B
Non-stripped conductors
Stripping thread
Pre-stripping of the external cable sheath
Connectionon module to40-pinconnector
48 35012474 00 November 2006
General Rules for Installation
Connection of BMX FCW • Cables
The diagram below shows the connection of BMX FCW ••1 cables in accordance with standard DIN 47100.
BMX FCW ••1
21222324
1920
1718
1516
1314
1112
910
78
56
34
12
25262728293031323334353637383940
C connectorWhiteBrownGreenYellowGrayPinkBlueRedBlackPurpleGray - PinkRed - BlueWhite - GreenBrown - White - Yellow - White - GrayGray - BrownWhite - PinkPink - Brown
NCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNC
Color-coded according to DIN47100
Cabling view
C
Not wired
Wired:
Cable Output
1 23 45 67 89 10
11 1213 1415 1617 1819 2021 2223 2425 2627 2829 3031 3233 34
35 3637 3839 40
Connector view
35012474 00 November 2006 49
General Rules for Installation
The diagram below shows the connection of BMX FCW ••3 cables in accordance with standard DIN 47100.
BMX FCW ••321222324
1920
1718
1516
1314
1112
910
78
56
34
12
25262728293031323334353637383940
C connectorWhiteBrownGreenYellowGrayPinkBlueRedBlackPurpleGray - PinkRed - BlueWhite - GreenBrown - White - Yellow - White - GrayGray - BrownWhite - PinkPink - Brown
Color-coded according to DIN47100
Wired:
WhiteBrownGreenYellowGrayPinkBlueRedBlackPurpleGray - PinkRed - BlueWhite - GreenBrown - White - Yellow - White - GrayGray - BrownWhite - PinkPink - Brown
Cable
13579
1113
1921232527293133353739
1517
246810121416182022242628303234363840
Cabling view
Connector view
50 35012474 00 November 2006
General Rules for Installation
How to Connect Discrete Input/Output Modules: Connecting 40-Pin Connector Modules to TELEFAST Interfaces
At a Glance The inputs/outputs of discrete 40-pin connector modules are connected to TELEFAST quick-wiring connection and adaptation interfaces using specific cables for 40-pin to HE10 connectors.
Illustration The drawing below shows the connection of a discrete 40-pin connector module to a TELEFAST interface.
TELEFAST 2 ABE-7H•••••
BMX FCC • cable
40-pin connector module
35012474 00 November 2006 51
General Rules for Installation
BMX FCC • Connection Cables
The cables designed for connecting 40-pin connectors to 1xHE10 come in 6 different lengths:
0.5 meters, 20 wires: BMX FCC 0511 meter, 20 wires: BMX FCC 1012 meters, 20 wires: BMX FCC 2013 meters, 20 wires: BMX FCC 3015 meters, 20 wires: BMX FCC 50110 meters, 20 wires: BMX FCC 1001
The cables designed for connecting 40-pin connectors to 2xHE10 come in 6 different lengths:
0.5 meters, 20 wires: BMX FCC 0531 meter, 20 wires: BMX FCC 1032 meters, 20 wires: BMX FCC 2033 meters, 20 wires: BMX FCC 3035 meters, 20 wires: BMX FCC 50310 meters, 20 wires: BMX FCC 1003
Connectionon module to connector40-pin
Connectionon interfaceTELEFAST
BMX FCC ••1
On
B
Connectionon module to connector40-pin Connection
on interfaceTELEFAST
BMX FCC ••3
52 35012474 00 November 2006
General Rules for Installation
Connection of BMX FCC • Cables
The diagram below shows the connection of BMX FCC ••1 cables.
OnB
21222324
1920
1718
1516
1314
1112
910
78
56
34
12
25262728293031323334353637383940
1234567891011121314151617181920
C connector Connector 3WhiteBrownGreenYellowGrayPinkBlueRedBlackPurpleGray - PinkRed - BlueWhite - GreenBrown - White - Yellow - White - GrayGray - BrownWhite - PinkPink - Brown
NCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNCNC
135791113151719
2468
101214161820
3
Cabling view
Cable Output
Color-coded according to: DIN47100
Cablingview
C
Not wired
Wired:
Cable Output
Connector view
13579
111315171921232527293133353739
246810121416182022242628303234363840
35012474 00 November 2006 53
General Rules for Installation
The diagram below shows the connection of BMX FCC ••3 cables.
Note: The maximum torque for tightening BMX FCC • cable connection screws is 0.5 N.m.
OnB
21222324
1920
1718
1516
1314
1112
910
78
56
34
12
25262728293031323334353637383940
1234567891011121314151617181920
C connector Connector 3 A – 3 BWhiteBrownGreenYellowGrayPinkBlueRedBlackPurpleGray - PinkRed - BlueWhite - GreenBrown - White - Yellow - White - GrayGray - BrownWhite - PinkPink - Brown
135791113151719
2468
101214161820
3A
Cabling view
Cable Output
Color-coded according to: DIN47100
Cabling view
C
Wired
1234567891011121314151617181920
WhiteBrownGreenYellowGrayPinkBlueRedBlackPurpleGray - PinkRed - BlueWhite - GreenBrown - White - Yellow - White - GrayGray - BrownWhite - PinkPink - Brown
135791113151719
2468
101214161820
3B
Cabling view
Cable Output
Cable Output
Connector view
13579
111315171921
25
293133353739
246810121416182022242628
3234
3840
23
27
30
36
54 35012474 00 November 2006
General Rules for Installation
Sensor/Input Compatibility and Pre-actuator/Output Compatibility
At a Glance The compatibility between sensors and discrete module inputs depends on the type of sensor used.
Similarly, the compatibility between pre-actuators and discrete module outputs depends on the type of pre-actuator used.
35012474 00 November 2006 55
General Rules for Installation
Sensor/Input Compatibility
The following table presents the compatibility between 3-wire sensors and 24 VDC and 48 VDC inputs.
The following table presents the compatibility between 2-wire sensors and 24 VDC and 48 VDC inputs.
3-wire sensors and IEC 61131-2 compliant type 3 positive logic (sink) inputs: all 3-wire PNP inductive or capacitive proximity sensors and photo-electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all positive logic inputs.
3-wire sensors and negative logic (source) inputs: all 3-wire NPN inductive or capacitive proximity sensors and photo-electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all negative logic inputs.
2-wire sensors and IEC 61131-2 compliant type 1 positive logic (sink) inputs: all proximity sensors or other 2-wire sensors with an operating voltage of 24 VDC and 48 VDC and with the characteristics described in the next table are compatible with all positive logic 24 VDC inputs.
2-wire sensors and negative logic (source) inputs: all proximity sensors or other 2-wire sensors with an operating voltage of 24 VDC are compatible with all negative logic 24 VDC inputs.
(Input)
Module
(Input)
Module
(Input)
Module
(Input)
Module
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General Rules for Installation
Compatibility between 2-wire sensors and 24/48 VDC and 120 VAC inputs:
All IEC 947-5-2 compliant 2-wire AC proximity sensors able to withstand 100...120 VAC are compatible with all type 2 IEC 1131-2 type 1 and type 3 compliant 110..120 VAC inputs.
The following table provides a summary of compatibility between sensors and discrete input/output module inputs.
X compatible
- not compatible
AC AC voltage operation
DC DC voltage operation
AC/DC AC or DC voltage operation
Types of proximity sensor Types of input
24 VDCPositive logic
48 VDCType 1Positive logic
24 VDCType 3Positive logic
24/48 VDCNegative logic
All PNP-type 3-wire (DC) proximity sensors X X X -
All NPN-type 3-wire (DC) proximity sensors - - - X
Telemecanique or other brand 2-wire (DC) proximity sensors with the following characteristics:
Voltage drop in closed state ≤ 7 VMinimum switched current ≤ 2.5 mAResidual current in open state ≤ 1.5 mA.
- X X -
Telemecanique or other brand 2-wire (DC) proximity sensors with the following characteristics:
Voltage drop in closed state ≤ 4 VMinimum switched current ≤ 1 mAResidual current in open state ≤ 0.5 mA
X X X -
Types of proximity sensor Types of input
24 VACType 1
48 VACType 3
100-120 VACType 3
2-wire (AC/DC) proximity sensor (see note) X X X
2-wire (AC) proximity sensor X X X
Note: 24 VDC inputs can be used in positive (sink) or negative (source) logic but are not IEC compliant.
35012474 00 November 2006 57
General Rules for Installation
Compatibility of Pre-Actuators with Outputs
Compatibility of DC Pre-actuators with Outputs:
Comply with the output’s maximum current and maximum switching frequency as specified in the module characteristics.
Compatibility of Tungsten Filament Lamps and Static Outputs (Static Current):
For outputs with protection against short circuits, the maximum power of the tungsten filament lamps specified in the module characteristics must comply. If not, the lamp’s pick-up current might cause a tripped output at the time of power-up.
Compatibility of AC Pre-actuators and Relay Outputs:
Inductive AC pre-actuators have a pick-up current of up to 10 times their holding current for a duration of 2/F seconds (F = alternating current frequency). Relay outputs are therefore set to withstand these conditions (AC14 and AC15). The table of characteristics for relay outputs gives the maximum authorized running power (in AV) according to the number of operations.
Note: Where low consumption pre-actuators are used, special attention must be paid to the leakage current of the idle output, to ensure that the following inequality is satisfied:given that:I nominal = current consumed by the pre-actuatorI leakage = leakage current in idle output state
MODULE DAMAGEEnsure that currents switched by the relay outputs do not exceed the relay ratings. Excessive currents will shorten relay life.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
58 35012474 00 November 2006
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3
Discrete Input/Output Module Fault ProcessingAt a Glance
Subject of this Section
This section explains the processing of hardware faults related to discrete input/output modules.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
General Protective Measures 60
Channel Status Fault Display 61
Fault Diagnostics 65
Checking the Connection 68
59
Discrete Modules: Fault Processing
General Protective Measures
At a Glance Some general protective measures are integrated into the channels of discrete input/ouput direct current modules.
DC Outputs Every static output (except where specifically labeled "Non-Protected"), features a protective device which allows the following to be detected when an output is active:
An overload or short circuit. Failures such as these cause the output to be deactivated (tripped) and the failure to be indicated on the display on the front panel of the module (the LED corresponding to the channel flashes, the I/O error LED comes on).
Reversal of polarity. A failure such as this causes the power supply to short circuit without damaging the module. In order to obtain optimal protection, a quick-blow fuse must be installed on the power supply and upstream from the pre-actuators.
Inductive overvoltage. Each output is individually protected against inductive overvoltage and has a fast electro-magnet demagnetization circuit using a zener diode which allows the mechanical cycle of certain fast machines to be reduced.
DC Inputs 24 VDC and 48 VDC inputs are of constant current type. The input current is constant for a voltage greater than:
15 V for 24 VDC inputs25 V for the 48 VDC inputs
This characteristic has the following advantages:
guaranteed minimum current in active state in accordance with IEC standardslimited consumed current when input voltage increases, to avoid the module overheating unnecessarilyreduced consumed current to the power supply sensor supplied by the PLC power supply or a process power supply
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Discrete Modules: Fault Processing
Channel Status Fault Display
At a Glance The discrete I/O modules are equipped with a display block featuring LEDs that displays the module’s channels status and any failures.
Illustration The figure below shows the position of the channel status display LEDs as well as the 3 (or 4) fault display LEDs, on the front panel of the discrete I/O modules.
LEDs: RUN - ERR - I/O - (+32) Channel status LEDs.
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Discrete Modules: Fault Processing
Description The following table explains how the LEDs located on the discrete I/O display block operate.
LEDs Continually lit
Flashing Off
RUN(green)
module operating normally N/A module faulty or off
ERR(red)
internal fault: Module failure
Communication error between the discrete module and the CPU
no internal error
I/O(red)
external fault: overload, short circuit, sensor/pre-actuator voltage error
Terminal block error no external error
+32Green
selection of channels 32 to 63
N/A selection of channels 0 to 31
Channel status
channel at 1 channel error, overload or short circuit
channel at 0
Note: The +32 LED is only present on the 64-channel modules. It is enabled/disabled with a push-button located on the top of the module. By default, the first 32 channels are displayed.
Note: For a mixed input/output module, the first line of channel status LEDs represents the inputs (for example, for a mixed 16 input/16 output module, LEDs 0 to 15 represent the inputs and LEDs 16 to 31 represent the outputs).
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Discrete Modules: Fault Processing
Display Panels When a voltage is present on an input or output, the corresponding LED is lit.
Display of faults is only effective once the module has been configured. After powering-up or a cold start, all the LEDs flash twice (for 2 seconds) to show that the module is operational. When a fault is detected, the channel status is recorded until the fault disappears.
There are several display blocks depending on the type of discrete I/O module.
(1) The BMX DRA 0805 is a 8-channel module (channel 0 to 7).
(2) The BMX DDM 16022 and BMX DDM 16025 mixed input/output modules have 2 groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23.
Modules Display Panel Illustration Description
BMX DDI 1602BMX DAI 1604BMX DDO 1602BMX DRA 0805 (1)BMX DRA 1605
These modules have:3 module status LEDs: RUN - ERR - I/O16 channel status LEDs
BMX DDI 3202 KBMX DDO 3202 KBMX DDM 3202 KBMX DDM 16022 (2)BMX DDM 16025 (2)
These modules have:3 module status LEDs: RUN - ERR - I/O32 channel status LEDs
BMX DDI 6402 KBMX DDO 6402 K
These modules have:3 module status LEDs: RUN - ERR - I/Oa +32 LED to display channels 32 to 6332 channel status LEDsa switch to display channels 32 to 63
0 1 2 6 73 54
Run Err I/O
8 9 10 14 1511 1312
0 1 2 6 73 54
Run Err I/O
8 9 10 14 1511 1312
16 17 18 22 2319 2120
24 25 26 30 3127 2928
0 1 2 6 73 54
Run Err I/O +32
8 9 10 14 1511 1312
16 17 18 22 2319 2120
24 25 26 30 3127 2928
35012474 00 November 2006 63
Discrete Modules: Fault Processing
Note: On a loss of power to the sensors, for DDI1602, DDI3202K, DDI6402K, DDM16022, DDM3202K et DDM16025 24VDC input modules, when the red I/O error light is on, the status of the input lights (green) is meaningless and can be different from the current status of the module inputs.In general, the lights' status corresponds to the last valid status seen by the module before loss of power to the sensors.
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Discrete Modules: Fault Processing
Fault Diagnostics
At a Glance The diagnostics function detects any errors that may be in progress. Three error groups can be identified:
internal errorsexternal errorsother errors
Internal Errors Internal errors concern all internal module errors and all communication errors that prevent a discrete input/output module from operating correctly.
A communication error can be caused by:
a hardware fault at rack bus levela processor fault power cable fault
35012474 00 November 2006 65
Discrete Modules: Fault Processing
External Errors External errors are:
Overload and Short-Circuit: Static output modules contain a device for checking the load status. In the event of an overload or short-circuit of one or more outputs, they are tripped. The errors will be shown on the front panel of the module - the LEDs corresponding to the faulty outputs will flash and the red I/O LED will light up.Sensor Voltage Error: All input modules contain a device for checking sensor voltage for all module channels. This device checks that sensor and module power supply voltages are of a sufficiently high level to guarantee the correct operation of the module’s input channels. When sensor voltage is less than or equal to the defined threshold, the error is shown by the I/O LED lighting up on front panel of the module.Pre-actuator Voltage Error: All 24 VDC and 48 VDC transistor output modules contain a device for checking the pre-actuator voltage of all module channels. This device checks that pre-actuator and module power supply voltages are of a sufficiently high level to guarantee the correct operation of the module’s output channels. This voltage must be greater than 18 V (24 VDC supply) or 36 V (48 VDC supply) for modules with direct current static outputs. In the event of pre-actuator voltage being less than or equal to this threshold, the error is shown by the I/O LED lighting up on the front panel of the module.
Other Errors The other errors category includes switched-off modules.
Note: The sensor/pre-actuator voltage check is unique to terminal block modules. In 32 or 64-channel connector modules, there is one checking device per connector (equivalent to one per group of 16 channels).A sensor or pre-actuator voltage error leads to all the inputs and outputs of the group affected by the error (i.e. groups of 8 or 16 channels for a terminal block module and the group of 16 channels for a 32 or 64-channel connector module) to be set to faulty.
Note: Relay output modules do not contain pre-actuator voltage checking devices.
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Discrete Modules: Fault Processing
Description The following table can be used to determine the module’s status on the basis of the LEDs located on the discrete input/output modules’ display panel.
State of module LEDs
RUN (green) ERR (red) I/O (red)
Normal operation
Internal errors
Module failure
CPU communication fault
External errors
Overload, short circuit, sensor/pre-actuator voltage error
Configu-ration
Self-test of the module at start-up
Not configured module
Other errors
Module switched off
Key:
LED on
LED flashing
LED off
35012474 00 November 2006 67
Discrete Modules: Fault Processing
Checking the Connection
At a Glance In order to check the discrete I/O connection, ensure that:
sensor data is registered by the corresponding inputs and by the processorcontrol orders from the processor are registered by the outputs and transmitted to the corresponding pre-actuators
Description After this, it is possible to check the connection of the Discrete I/O modules:
without a terminal: activate each sensor and check whether the corresponding input LED changes. If it remains unchanged, check the wiring and correct operation of the sensor.with a terminal (more in-depth check on the connection of the inputs/outputs). An application with configured I/Os in the PLC is required, even if it is empty (in that case, do not declare any module in the ‘FAST task’).
This check can be carried out with the PLC in RUN mode, from a PC equipped with Unity Pro software giving access to debug functions.This check can also be carried out with an entire application loaded in the memory. In this case, stop the processing of the program by de-activating the MAST, FAST and event (See Premium and Atrium using Unity Pro, Discrete I/O Modules, How to Modify the Task Parameter of a Discrete Module)tasks by setting system bits %S30, %S31, and %S38 to 0.
UNEXPECTED EQUIPMENT OPERATIONActive outputs can activate machine movements.All power must be turned off before this check is carried out:1. remove power fuses from the motor controls2. turn off the power of hydraulic and pneumatic units3. power up the PLC fitted with its Discrete I/O modules
Failure to follow this instruction can result in death, serious injury, or equipment damage.
WARNING
68 35012474 00 November 2006
Discrete Modules: Fault Processing
Input Check The following table shows the procedure for checking input connections.
Output Check The following table shows the procedure for checking output connections.
Step Action
1 Activate each sensor and check that the corresponding input LED changes status.
2 Check on the terminal screen that the corresponding input bit (%I•) also changes status.
Step Action
1 From the terminal, set each bit (%Q•) that corresponds to an output to 1 then 0.
2 Check that the corresponding output LED turns on then off and that the corresponding pre-actuator activates then de-activates.
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Discrete Modules: Fault Processing
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4
BMX DDI 1602 Input ModulesAt a Glance
Subject of this Section
This section presents the BMX DDI 1602 module, its characteristics, and explains how it is connected to the various sensors.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 72
Characteristics 73
Connecting the Module 75
71
BMX DDI 1602
Introduction
Function The BMX DDI 1602 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or sink) module: its 16 input channels receive current from the sensors.
Illustration
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BMX DDI 1602
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DDI 1602 module.
(1) this characteristic is used to connect several inputs to the same module in parallel, or to different modules for input redundancy
BMX DDI 1602 Module 24 VDC positive logic inputs
Nominal input values Voltage 24 VDC
Current 3,5 mA
Threshold input values at 1 Voltage ≥ 11 V
Current > 2 mA (for U ≥ 11 V)
at 0 Voltage 5 V
Current < 1.5 mA
Sensor supply (including ripple)
19...30 V (possible up to 34 V, limited to 1 hour/day)
Input impedance at nominal U 6.8 kΩResponse time typical 4 ms
maximum 7 ms
Reliability MTBF in hours at
ambient T = 30°C.798 237
Reverse polarity Protected
IEC 1131-2 compliance Type 3
2-wire / 3-wire proximity sensor compatibility (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Sensor/Input Compatibility and Pre-Actuator/Output Compatibility)
IEC 947-5-2
Dielectric strength 1500 V actual, 50 / 60 Hz for 1 min
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs (1) Yes
Sensor voltage monitoring threshold OK > 18 VDC
Error < 14 VDC
Monitoring response time at 24 V (-15% ... +20%)
on appearance 1 ms < T < 3 ms
on disappearance 8 ms < T < 30 ms
Power consumption 3.3 V typical 76 mA
maximum 107 mA
Sensor supply consumption typical 46 mA
maximum 73 mA
Power dissipation 2.5 W max.
Temperature derating None
35012474 00 November 2006 73
BMX DDI 1602
Fuses
Internal None
External Fast blow fuse of 0.5 A
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
74 35012474 00 November 2006
BMX DDI 1602
Connecting the Module
At a Glance The BMX DDI 1602 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels.
Input Circuit Diagram
The following diagram shows the circuit of a direct current input (positive logic).
Fuse
Sensor
EntryModule
Input % I(0..n)
Sensor supply and voltage monitoring
35012474 00 November 2006 75
BMX DDI 1602
Module Connection
The following diagram shows the connection of the module to the sensors.
power supply: 24 VDCfuse: fast blow fuse of 0.5A
I0I1I2I3I4I5I6I7I8I9I10I11I12I13I14I15
Fuse
+24 VDC
+24 VDC
0 VDC
0 VDC
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 15
- +
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
76 35012474 00 November 2006
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5
BMX DAI 1604 Input ModulesAt a Glance
Subject of this Section
This section presents the BMX DAI 1604 module, its characteristics, and explains how it is connected to the various sensors.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 78
Characteristics 79
Connecting the Module 81
77
BMX DAI 1604
Introduction
Function The BMX DAI 1604 module is a 100...120 VAC discrete module connected via a 20-pin terminal block. This module has 16 input channels that operate on alternating current.
Illustration
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BMX DAI 1604
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DAI 1604 module.
BMX DAI 1604 Module 100...120 VAC inputs
Nominal input values Voltage 100...120 VAC
Current 5 mA
Frequency 50/60Hz
Threshold input values at 1 Voltage ≥ 74 V
Current ≥ 2.5 mA
at 0 Voltage ≤ 20 V
Current ≤ 1 mA
Frequency 47 Hz to 63 Hz
Sensor supply (including ripple)
85...132 V
Peak of current on enabling (at nominal U)
240 mA
Input impedance at nominal U and f = 55 Hz 13 kΩType of input Capacitive
Response time Activation 10 ms
Deactivation 20 ms
IEC 1131-2 compliance Type 3
Reliability MTBF in hours at ambient T
= 30°C.
1 504 958
2-wire / 3-wire proximity sensor compatibility (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Sensor/Input Compatibility and Pre-Actuator/Output Compatibility)
IEC 947-5-2
Dielectric strength 1500 V actual, 50 / 60 Hz for 1 min
Resistance of insulation >10 MΩ (below 500 VDC)
Sensor voltage monitoring threshold OK > 82 V
Error < 40 V
Monitoring response time at 24 V (-15% ... +20%)
on appearance 20 ms < T < 50 ms
on disappearance 5 ms < T < 15 ms
Power consumption 3.3 V typical 76 mA
maximum 107 mA
Sensor supply consumption typical 228 mA
maximum 510 mA
Power dissipation 3.8 W max.
Temperature derating None
35012474 00 November 2006 79
BMX DAI 1604
Fuses
Internal None
External Fast blow fuse of 0.5 A
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
80 35012474 00 November 2006
BMX DAI 1604
Connecting the Module
At a Glance The BMX DAI 1604 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels.
Input Circuit Diagram
The following diagram shows the circuit of an alternating current input.
Pow
er S
uppl
y
sensor power supply monitoring
Process Module
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BMX DAI 1604
Module Connection
The following diagram shows the connection of the module to the sensors.
power supply: 100...120 VACfuse: fast blow fuse of 0.5A
I0I1I2I3I4I5I6I7I8I9I10I11I12I13I14I15
Fuse
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 15
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
82 35012474 00 November 2006
35012474 00 November 2006
6
BMX DDI 3202 K Input ModulesAt a Glance
Subject of this Section
This section presents the BMX DDI 3202 K module, its characteristics and explains how it is connected to the various sensors.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 84
Characteristics 85
Connecting the Module 87
83
BMX DDI 3202 K
Introduction
Function The BMX DDI 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It is a positive logic (or sink) module: its 32 input channels receive current from the sensors.
Illustration
84 35012474 00 November 2006
BMX DDI 3202 K
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DDI 3202 K module.
BMX DDI 3202 K Module 24 VDC positive logic inputs
Nominal input values Voltage 24 VDC
Current 2.5 mA
Threshold input values at 1 Voltage ≥ 11 V
Current > 2 mA (for U ≥ 11 V)
at 0 Voltage 5 V
Current < 1.5 mA
Sensor supply (including ripple)
19..30 V (possible up to 34 V, limited to 1 hour/day)
Input impedance at nominal U 9.6 kΩResponse time typical 4 ms
maximum 7 ms
Reverse polarity Protected
IEC 1131-2 compliance Type 3
2-wire / 3-wire proximity sensor compatibility (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Sensor/Input Compatibility and Pre-Actuator/Output Compatibility)
IEC 947-5-2
Dielectric strength Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min
Between channel groups
500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Reliability MTBF in hours at
ambient T = 30°C.696 320
Sensor voltage monitoring threshold OK > 18 VDC
Error < 14 VDC
Monitoring response time at 24 V (-15% ... +20%)
on appearance 1 ms < T < 3 ms
on disappearance 8 ms < T < 30 ms
Power consumption 3.3 V typical 121 mA
maximum 160 mA
Sensor supply consumption typical 92 mA
maximum 145 mA
Power dissipation 3.9 W max.
Temperature derating None
35012474 00 November 2006 85
BMX DDI 3202 K
Fuses
Internal None
External 1 fast blow fuse of 0.5 A for each 16-channel group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
86 35012474 00 November 2006
BMX DDI 3202 K
Connecting the Module
At a Glance The BMX DDI 3202 K module is fitted with a 40-pin connector for the connection of thirty-two input channels.
Input Circuit Diagram
The following diagram shows the circuit of a direct current input (positive logic).
Fuse
Sensor
EntryModule
Input % I(0..n)
Sensor supply and voltage monitoring
35012474 00 November 2006 87
BMX DDI 3202 K
Module Connection
The following diagram shows the connection of the module to the sensors.
power supply: 24 VDCfuse: fast blow fuse of 0.5 A for each 16-channel groupSPS: sensor power supply
I0
I2
I4
I6
I8
I10
I12
I14
I16
I18
SPS1+
I20
I24
I26
I28
I22
I30
I1
I3
I5
I7
I9
I11
I13
I15
I17
I19
SPS1
I21
I25
I27
I29
I23
I31
SPS1+SPS1
SPS2+SPS2
SPS2
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
SPS2+
SPS1+ SPS1-
SPS2+ SPS2-
FUSE
FUSE
A
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 1516 17 18 19 20 21 22 2324 25 26 27 28 29 30 31
88 35012474 00 November 2006
35012474 00 November 2006
7
BMX DDI 6402 K Input ModulesAt a Glance
Subject of this Section
This section presents the BMX DDI 6402 K module, its characteristics, and explains how it is connected to the various sensors.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 90
Characteristics 91
Connecting the Module 93
89
BMX DDI 6402 K
Introduction
Function The BMX DDI 6402 K module is a 24 VDC discrete module connected via two 40-pin connectors. It is a positive logic (or sink) module: its 64 input channels receive current from the sensors.
Illustration
90 35012474 00 November 2006
BMX DDI 6402 K
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DDI 6402 K module.
BMX DDI 6402 K Module 24 VDC positive logic inputs
Nominal input values Voltage 24 VDC
Current 1 mA
Threshold input values at 1 Voltage ≥ 15 V
Current > 1 mA (for U ≥ 15 V)
at 0 Voltage 5 V
Current < 0.5 mA
Sensor supply (including ripple)
19...30 V (possible up to 34 V, limited to 1 hour/day)
Input impedance at nominal U 24 kΩResponse time typical 4 ms
maximum 7 ms
Reverse polarity Protected
IEC 1131-2 compliance Not IEC
2-wire / 3-wire proximity sensor compatibility (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Sensor/Input Compatibility and Pre-Actuator/Output Compatibility)
No compatibility (only 1 contact per sensor allowed)
Dielectric strength Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min
Between channel groups
500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Reliability MTBF in hours at
ambient T = 30°C.362 681
Sensor voltage monitoring threshold OK > 18 V
Error < 14 V
Monitoring response time at 24 V (-15% ... +20%)
on appearance 1 ms < T < 3 ms
on disappearance 8 ms < T < 30 ms
Power consumption 3.3 V typical 160 mA
maximum 226 mA
Sensor supply consumption typical 96 mA
maximum 125 mA
Power dissipation 4.3 W max.
Temperature derating None
35012474 00 November 2006 91
BMX DDI 6402 K
Fuses
Internal None
External 1 fast blow fuse of 0.5 A for each 16-channel group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
92 35012474 00 November 2006
BMX DDI 6402 K
Connecting the Module
At a Glance The BMX DDI 6402 K module is fitted with two 40-pin connectors for the connection of sixty-four input channels.
Input Circuit Diagram
The following diagram shows the circuit of a direct current input (positive logic).
Fuse
Sensor
EntryModule
Input % I(0..n)
Sensor supply and voltage monitoring
35012474 00 November 2006 93
BMX DDI 6402 K
Module Connection
The following diagram shows the connection of the module to the sensors.
power supply: 24 VDCfuse: fast blow fuse of 0.5 A for each 16-channel groupSPS: sensor power supply
I0
I2
I4
I6
I8
I10
I12
I14
I16
I18
SPS1
I20
I24
I26
I28
I22
I30
I1
I3
I5
I7
I9
I11
I13
I15
I17
I19
SPS1
I21
I25
I27
I29
I23
I31
SPS1 SPS1
SPS2 SPS2
SPS2
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
SPS2
SPS1+ SPS1-
SPS2+ SPS2-
FUSE
FUSE
B A
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 1516 17 18 19 20 21 22 2324 25 26 27 28 29 30 31
SPS3-
SPS4-SPS4+FUSE
SPS3+
I32
I34
I36
I38
I40
I42
I44
I46
I48
I50
SPS3
I52
I56
I58
I60
I54
I62
I33
I35
I37
I39
I41
I43
I45
I47
I49
I51
SPS3
I53
I57
I59
I61
I55
I63
SPS3 SPS3
SPS4 SPS4
SPS4SPS4
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
FUSE
+32
94 35012474 00 November 2006
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8
BMX DDO 1602 Static Output ModulesAt a Glance
Subject of this Section
This section presents the BMX DDO 1602 module, its characteristics, and explains how it is connected to the pre-actuators.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 96
Characteristics 97
Connecting the Module 99
95
BMX DDO 1602
Introduction
Function The BMX DDO 1602 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or source) module: its 16 output channels provide current to the pre-actuators.
Illustration
96 35012474 00 November 2006
BMX DDO 1602
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DDO 1602 module.
(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R.
(2) provide a fuse to the +24 V pre-actuator supply
BMX DDO 1602 Module 24 VDC positive logic static outputs
Nominal values Voltage 24 VDC
Current 0.5 A
Threshold values Voltage (including ripple) 19...30 V (34 V possible for 1 hour/day)
Current/channel 0.625 A
Current/module 10 A
Power of tungsten filament lamp Maximum 6 W
Leakage current at 0 < 0.5 mA
Voltage drop at 1 < 1.2 V
Load impedance minimum 48 ΩResponse time (1) 1.2 ms
Reliability MTBF in hours at ambient T = 30°C 409 413
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 2)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC)
Built-in protection against overvoltage Yes, by Transil diode
against inversions Yes, by inverted diode (2)
against short-circuits and overloads Yes, by current limiter and electric circuit-breaker 1.5 In < Id < 2 In
Pre-actuator voltage monitoring threshold
OK > 18 V
Error < 14 V
Monitoring response time on appearance 8 ms < T < 30 ms
on disappearance 1 ms < T < 3 ms
Power consumption 3.3 V typical 79 mA
maximum 111 mA
24 V pre-actuator consumption(excluding load current)
typical 23 mA
maximum 32 mA
Power dissipation 4 W max.
Dielectric strength Output / ground or output / internal logic
1500 V actual, 50 / 60 Hz for 1 min
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
None
35012474 00 November 2006 97
BMX DDO 1602
Fuses
Internal None
External 1 fast blow fuse of 6.3 A
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
98 35012474 00 November 2006
BMX DDO 1602
Connecting the Module
At a Glance The BMX DDO 1602 module is fitted with a removable 20-pin terminal block for the connection of sixteen output channels.
Output Circuit Diagram
The following diagram shows the circuit of a direct current output (positive logic).
24 V
0 V
OutputCommand
Error
35012474 00 November 2006 99
BMX DDO 1602
Module Connection
The following diagram shows the connection of the module to the pre-actuators.
power supply: 24 VDCfuse: fast blow fuse of 6.3 A pre-act: pre-actuator
Q9
Q8
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q10
Q11
Q12
Q13
Q14
Q15
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 15
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
Q7
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
Fuse
-+
100 35012474 00 November 2006
35012474 00 November 2006
9
BMX DRA 0805 Relay Output ModulesAt a Glance
Subject of this Section
This section presents the BMX DRA 0805 module, its characteristics, and explains how it is connected to the pre-actuators.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 102
Characteristics 103
Connecting the Module 105
101
BMX DRA 0805
Introduction
Function The BMX DRA 0805 module is a 24 VDC or 24...240 VAC discrete module connected via a 20-pin terminal block. Its 8 relay output channels operate either on alternating current or direct current.
Illustration
102 35012474 00 November 2006
BMX DRA 0805
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DRA 0805 module.
BMX DRA 0805 Module Relay outputs for alternating and direct current
Threshold service voltage Direct 10 to 34 VDC
Alternating 10 to 264 VAC
Thermal current 3 A
Minimum switching load 5 VDC / 1 mA
Alternating current load in resistive mode (AC12)
Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC
Power 50 VA(5) 50 VA(6) 110 VA(6) 220 VA(6) 110 VA(4) 220 VA(4)
Alternating current load in inductive mode (AC15)
Voltage 24 VAC 48 VAC 100...120 VAC 200...240 VAC
Power 24 VA(4) 10 VA(10) 10 VA(11) 10 VA(11) 24 VA(8) 50 VA(7) 50 VA(9) 110 VA(2) 110 VA(6) 220 VA(1)
Direct current load in resistive mode (DC12)
Voltage 24 VDC
Power 24 W (6)40 W (3)
Direct current load in inductive mode (DC13) (L:R=60 ms)
Voltage 24 VDC
Power 10 W (8)24 W (6)
Response time Activation < 10 ms
Deactivation < 8 ms
Built-in protection Against inductive overvoltage in AC modes
None. Fit an RC circuit or a ZNO type overvoltage limiter in parallel on each output appropriate to the voltage in use.
Against inductive overvoltage in DC modes
None. Fit a discharge diode on each output.
against short-circuits and overloads
None. Fit a fast-blow fuse on each channel or channel group.
Reliability MTBF in hours at ambient T
= 30°C.
1 573 341
Power dissipation 2.7 W max.
Dielectric strength 2000 V actual, 50 / 60 Hz for 1 min
Resistance of insulation >10 MΩ below 500 VDC
35012474 00 November 2006 103
BMX DRA 0805
(1) 0.1 x 106 cycles
(2) 0.15 x 106 cycles
(3) 0.3 x 106 cycles
(4) 0.5 x 106 cycles
(5) 0.7 x 106 cycles
(6) 1 x 106 cycles
(7) 1.5 x 106 cycles
(8) 2 x 106 cycles
(9) 3 x 106 cycles
(10) 5 x 106 cycles
(11) 10 x 106 cycles
(12) per channel at 1
Fuses
Power supply consumption 3.3 V Typical 79 mA
Maximum 111 mA
24 V relay (12)
Typical 51 mA
Maximum 56 mA
Temperature derating None
Internal None
External 1 fast blow fuse of 3 A for each relay
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
104 35012474 00 November 2006
BMX DRA 0805
Connecting the Module
At a Glance The BMX DRA 0805 module is fitted with a removable 20-pin terminal block for the connection of eight relay output channels.
Output Circuit Diagram
The following diagram shows the circuit of a relay output.
%Q (0..n)
Pre-actuator
Common
OutputModule
Command
35012474 00 November 2006 105
BMX DRA 0805
Module Connection
The following diagram shows the connection of the module to the pre-actuators.
power supply: 24 VDC or 24...240 VACfuse: 1 fast blow fuse of 3 A for each relayNC: not connected
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
Q0
C0
Q1
C1
Q2
C2
Q3
C3
Q4
C4
Q5
C5
Q6
C6
Q7
C7
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
NC
NC
NC
NC
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 15
1
2
3
4
5
6
78
9
10
11
12
13
14
15
16
1718
19
20
1
2
3
4
5
6
78
9
10
11
12
13
14
15
16
1718
19
20
Powersupply
Powersupply
Powersupply
Powersupply
Powersupply
Powersupply
Powersupply
Powersupply
Pre-act.
MOV
Pre-act.
Pre-act.
24...240 VAC
- 24 VDC +
We recommend installing this type of protection on the terminals of each pre-actuator.
106 35012474 00 November 2006
35012474 00 November 2006
10
BMX DRA 1605 Relay Output ModulesAt a Glance
Subject of this Section
This section presents the BMX DRA 1605 module, its characteristics, and explains how it is connected to the pre-actuators.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 108
Characteristics 109
Connecting the Module 111
107
BMX DRA 1605
Introduction
Function The BMX DRA 1605 module is a 24 VDC or 24...240 VAC discrete module connected via a 20-pin terminal block. Its 16 non-isolated relay output channels operate either on alternating current or direct current.
Illustration
108 35012474 00 November 2006
BMX DRA 1605
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DRA 1605 module.
BMX DRA 1605 Module Relay outputs for alternating and direct current
Threshold service voltage Direct 24 VDC / 2 A (resistive load)
Alternating 240 VAC / 2 A, Cos Φ = 1
Minimum switching load 5 VDC / 1 mA.
Maximum switching load 264 VAC / 125 VDC
Mechanical service life Number of switching 20 million or more
Electrical service life Switching voltage / current
200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7 (1)
200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7 (2)
200 VAC / 1 A, 240 VAC / 0.5 A, Cos Φ = 0.35 (1)
200 VAC / 0.3 A, 240 VAC / 0.15 A, Cos Φ = 0.35 (2)
24 VDC / 1 A, 100 VDC / 0.1 A, (L/R = 7 ms) (1)
24 VDC / 0.3 A, 100 VDC / 0.03 A, (L/R = 7 ms) (2)
Response time Activation < 10 ms
Deactivation < 12 ms
On-line module change Possible
Built-in protection Against alternating current inductive overvoltage
None. Fit an RC circuit or a ZNO type overvoltage limiter in parallel on each output appropriate to the voltage in use.
Against direct current inductive overvoltage
None. Fit a discharge diode on each output.
against short-circuits and overloads
None. Fit a fast-blow fuse on each channel or channel group.
Maximum switching frequency 3 600 cycles per hour
Power dissipation 3 W max
Dielectric strength 2000 V actual, 50 / 60 Hz for 1 min
Resistance of insulation > 10 MΩ (below 500 VDC)
Noise immunity In noise simulation below 1500 V actual, noise width of 1s and frequency of 25 to 60 Hz
Reliability MTBF in hours at ambient T
= 30°C.
2 463 296
35012474 00 November 2006 109
BMX DRA 1605
(1) 1 x 105 cycles
(2) 3 x 105 cycles
(3) per channel at 1
Fuses
Power supply consumption 3.3 V Typical 79 mA
Maximum 111 mA
24 V relay (3)
Typical 89 mA
Maximum 100 mA
Temperature derating None
Internal None
External 1 fast blow fuse of 12 A for each 8-channel group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
110 35012474 00 November 2006
BMX DRA 1605
Connecting the Module
At a Glance The BMX DRA 1605 module is fitted with a removable 20-pin terminal block for the connection of sixteen non-isolated relay output channels.
Output Circuit Diagram
The following diagram shows the circuit of a relay output.
%Q (0..n)
Pre-actuator
Common
OutputModule
Command
35012474 00 November 2006 111
BMX DRA 1605
Module Connection
The following diagram shows the connection of the module to the pre-actuators.
power supply: 24 VDC or 24...240 VACfuse: 1 fast blow fuse of 12 A for each 8-channel group
Fuse
Fuse
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
C 0-7
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Pre-act.
Pre-act.
Pre-act.
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 15
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
Powersupply
Pre-act.
MOV
Pre-act.
Pre-act.
24...240 VAC
- 24 VDC +
We recommend installing this type of protection on the terminals of each pre-actuator.
Pre-act.
Pre-act.
Pre-act.
Q15
C 8-15
Pre-act.
Pre-act.
Pre-act.
Powersupply
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
112 35012474 00 November 2006
35012474 00 November 2006
11
BMX DDO 3202 K Static Output ModulesAt a Glance
Subject of this Section
This section presents the BMX DDO 3202 K module, its characteristics, and explains how it is connected to the pre-actuators.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 114
Characteristics 115
Connecting the Module 117
113
BMX DDO 3202 K
Introduction
Function The BMX DDO 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It is a positive logic (or source) module: its 32 output channels provide current to the pre-actuators.
Illustration
114 35012474 00 November 2006
BMX DDO 3202 K
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DDO 3202 K.
BMX DDO 3202 K Module 24 VDC positive logic static outputs
Nominal values Voltage 24 VDC
Current 0.1 A
Threshold values Voltage (including ripple)
19...30 V (34 V possible for 1 hour/day)
Current/channel 0.125 A
Current/module 3.2 A
Power of tungsten filament lamp Maximum 1.2 W
Leakage current at 0 100 μA for U = 30 V
Voltage drop at 1 < 1.5 V for I = 0.1 A
Load impedance minimum 220 Ω
Response time (1) 1.2 ms
Max. overload time before failure 15 ms
Reliability MTBF in hours at ambient
T = 30°C.
360 412
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 3)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 or not IEC)
Built-in protection against overvoltage Yes, by Transil diode
against inversions Yes, by inverted diode (2)
against short-circuits and overloads
Yes, by current limiter and electric circuit-breaker 0.125 A < Id < 0.185 A
Pre-actuator voltage monitoring threshold OK > 18 V
Error < 14 V
Monitoring response time on appearance 1 ms < T < 3 ms
on disappearance 8 ms < T < 30 ms
Power consumption 3.3 V typical 125 mA
maximum 166 mA
24 V pre-actuator consumption(excluding load current)
typical 46 mA
maximum 64 mA
Power dissipation 3.6 W max.
35012474 00 November 2006 115
BMX DDO 3202 K
(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R.
(2) provide a fuse to the +24 V pre-actuator supply
Fuses
Dielectric strength Output / ground or output / internal logic
1500 V actual, 50 / 60 Hz for 1 min
Between channel groups
500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
None
Internal None
External 1 fast blow fuse of 2 A for each 16-channel group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
116 35012474 00 November 2006
BMX DDO 3202 K
Connecting the Module
At a Glance The BMX DDO 3202 K module is fitted with a 40-pin connector for the connection of thirty-two output channels.
Output Circuit Diagram
The following diagram shows the circuit of a direct current output (positive logic).
24 V
0 V
OutputCommand
Error
35012474 00 November 2006 117
BMX DDO 3202 K
Module Connection
The diagram below shows the connection of the module to the pre-actuators.
power supply: 24 VDCfuse: fast blow fuse of 2 A for each 16-channel grouppre-act: pre-actuatorPPS: pre-actuator power supply
PPS2 PPS2
PPS2 PPS
Q0
Q2
Q4
Q6
Q8
Q10
Q12
Q14
Q16
Q18
PPS1
Q20
Q24
Q26
Q28
Q22
Q30
Q1
Q3
Q5
Q7
Q9
Q11
Q13
Q15
Q17
Q19
PPS
Q21
Q25
Q27
Q29
Q23
Q31
PPS1 PPS
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
PPS2+ PPS2-
PPS1+ PPS1-
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.FUSE
FUSE
A
Run0 1 2 3 4 5 6 78 9 10 11 12 13 14 1516 17 18 19 20 21 22 2324 25 26 27 28 29 30 31
Err I/O
118 35012474 00 November 2006
35012474 00 November 2006
12
BMX DDO 6402 K Static Output ModulesAt a Glance
Subject of this Section
This section presents the BMX DDO 6402 K module, its characteristics, and explains how it is connected to the pre-actuators.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 120
Characteristics 121
Connecting the Module 123
119
BMX DDO 6402 K
Introduction
Function The BMX DDO 6402 K module is a 24 VDC discrete module connected via two 40-pin connectors. It is a positive logic (or source) module: its 64 output channels provide current to the pre-actuators.
Illustration
120 35012474 00 November 2006
BMX DDO 6402 K
Characteristics
General Characteristics
This table presents the general characteristics for the BMX DDO 6402 K module.
BMX DDO 6402 K module. 24 VDC positive logic static outputs
Nominal values Voltage 24 VDC
Current 0.1 A
Threshold values Voltage (including ripple) 19..30 V (34 V possible for 1 hour/day)
Current/channel 0.125 A
Current/module 6.4 A
Power of tungsten filament lamp Maximum 1.2 W
Leakage current at 0 100 μA for U = 30 V
Voltage drop at 1 < 1.5 V for I = 0.1 A
Load impedance minimum 220 Ω
Response time (1) 1.2 ms
Max. overload time before failure 15 ms
Reliability MTBF in hours at ambient T = 30°C 173 792
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 3)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC)
Built-in protection against overvoltage Yes, by Transil diode
against inversions Yes, by inverted diode (2)
against short-circuits and overloads Yes, by current limiter and electric circuit-breaker 0.125 A < Id < 0.185 A
Pre-actuator voltage monitoring threshold
OK > 18 V
Error < 14 V
Monitoring response time on appearance 8 ms < T < 30 ms
on disappearance 1 ms < T < 3 ms
Power consumption 3.3 V typical 160 mA
maximum 226 mA
24 V pre-actuator consumption(excluding load current)
typical 92 mA
maximum 127 mA
Power dissipation 6.85 W max.
35012474 00 November 2006 121
BMX DDO 6402 K
(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R.
(2) provide a 2A fuse to the +24 V pre-actuator supply
Fuses
Dielectric strength Output / ground or output / internal logic
1500 V actual, 50 / 60 Hz for 1 min
Between channel groups 500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
Apply the temperature derating curve (see Temperature Derating, p. 25)
Internal None
External 1 fast blow fuse of 2 A for each 16-channel group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
122 35012474 00 November 2006
BMX DDO 6402 K
Connecting the Module
At a Glance The BMX DDO 6402 K module is fitted with two 40-pin connectors for the connection of sixty-four output channels.
Output Circuit Diagram
The following diagram shows the circuit of a direct current output (positive logic).
24 V
0 V
OutputCommand
Error
35012474 00 November 2006 123
BMX DDO 6402 K
Module Connection
The diagram below shows the connection of the module to the pre-actuators.
power supply: 24 VDCfuse: fast blow fuse of 2 A for each 16-channel grouppre-act: pre-actuatorPPS: pre-actuator power supply
PPS2 PPS2
PPS2 PPS
Q0
Q2
Q4
Q6
Q8
Q10
Q12
Q14
Q16
Q18
PPS1
Q20
Q24
Q26
Q28
Q22
Q30
Q1
Q3
Q5
Q7
Q9
Q11
Q13
Q15
Q17
Q19
PPS
Q21
Q25
Q27
Q29
Q23
Q31
PPS1 PPS
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
PPS2+ PPS2-
PPS1+ PPS1-
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.FUSE
FUSE
Q33
Q35
Q37
Q39
Q41
Q43
Q45
Q47
Q49
Q51
PPS3-
Q53
Q57
Q59
Q61
Q55
Q63
Q32
Q34
Q36
Q38
Q40
Q42
Q44
Q46
Q48
Q50
PPS3
Q52
Q56
Q58
Q60
Q54
Q62
PPS3-PPS3
PPS4-PPS4
PPS4PPS4-PPS4+PPS4-
PPS3+PPS3-
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.FUSE
FUSE
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
18
19 20
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37
39 40
17
38
B A
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 1516 17 18 19 20 21 22 2324 25 26 27 28 29 30 31
+32
124 35012474 00 November 2006
35012474 00 November 2006
13
BMX DDM 16022 Mixed Static Input/Output ModuleAt a Glance
Subject of this Section
This section presents the BMX DDM 16022 module, its characteristics, and explains how it is connected to the sensors and pre-actuators.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 126
Characteristics 127
Connecting the Module 131
125
BMX DDM 16022
Introduction
Function The BMX DDM 16022 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic module: its 8 input channels receive current from the sensors (sink) and its 8 output channels provide current to the pre-actuators (source).
Illustration
126 35012474 00 November 2006
BMX DDM 16022
Characteristics
General Input Characteristics
The following table shows the general characteristics of the BMX DDM 16022 module inputs.
BMX DDM 16022 Module 24 VDC positive logic inputs
Nominal input values Voltage 24 VDC
Current 3.5 mA
Threshold input values at 1 Voltage ≥ 11 V
Current > 3 mA for U ≥ 11 V
at 0 Voltage 5 V
Current ≤ 1.5 mA
Sensor supply (including ripple)
19...30 V (possibly up to 34 V, limited to 1 hour/day)
Input impedance at nominal U 6.8 kΩ
Response time typical 4ms
maximum 7ms
IEC 1131-2 compliance Type 3
Reverse polarity Protected
2-wire / 3-wire proximity sensor compatibility (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Sensor/Input Compatibility and Pre-Actuator/Output Compatibility)
IEC 947-5-2
Reliability MTBF in hours at ambient T
= 30°C.
447 581
Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min
Between input/output groups
500 VCC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Sensor voltage monitoring threshold
OK > 18 V
Error < 14 V
Monitoring response time at 24 V (-15% ... +20%)
on appearance 8 ms < T < 30 ms
on disappearance 1 ms < T < 3 ms
Power consumption 3.3 V typical 79 mA
maximum 111 mA
35012474 00 November 2006 127
BMX DDM 16022
Input Fuses
24 V pre-actuator consumption(excluding load current)
typical 59 mA
maximum 67 mA
Power dissipation 3.7 W max.
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
None
Internal None
External 1 fast blow fuse of 0.5 A for the input group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
128 35012474 00 November 2006
BMX DDM 16022
General Output Characteristics
The following table shows the general characteristics of the BMX DDM 16022 module outputs.
BMX DDM 16022 Module 24 VDC positive logic static outputs
Nominal values Voltage 24 VDC
Current 0.5 A
Threshold values Voltage (including ripple)
19...30 V (34 V possible for 1 hour/day)
Current/channel 0.625 A
Current/module 5 A
Power of tungsten filament lamp Maximum 6 W
Leakage current at 0 < 0.5 mA
Voltage drop at 1 < 1.2 V
Load impedance minimum 48 Ω
Response time (1) 1.2 ms
Max. overload time before failure 15 ms
Reliability MTBF in hours at
ambient T = 30°C.447 581
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 2)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC)
Built-in protection against overvoltage Yes, by Transil diode
against inversions Yes, by inverted diode (2)
against short-circuits and overloads
Yes, by current limiter and electric circuit-breaker 1.5 In < Id < 2 In
Pre-actuator voltage monitoring threshold OK > 18 V
Error < 14 V
Monitoring response time at 24 V (-15% ... +20%)
on appearance 8 ms < T < 30 ms
on disappearance 1 ms < T < 3 ms
Power consumption 3.3 V typical 79 mA
maximum 111 mA
24 V pre-actuator consumption(excluding load current)
typical 59 mA
maximum 67 mA
Power dissipation 3.7 W max.
Dielectric strength Output / ground or output / internal logic
1500 V actual, 50 / 60 Hz for 1 min
Resistance of insulation >10 MΩ (below 500 VDC)
35012474 00 November 2006 129
BMX DDM 16022
(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R.
(2) provide a 2A fuse to the +24 V pre-actuator supply
Output Fuses
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
None
Internal None
External 1 fast blow fuse of 6.3 A for the output group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
130 35012474 00 November 2006
BMX DDM 16022
Connecting the Module
At a Glance The BMX DDM 16022 module is fitted with a removable 20-pin terminal block for the connection of eight input channels and eight output channels.
Input Circuit Diagram
The following diagram shows the circuit of a direct current input (positive logic).
Fuse
Sensor
EntryModule
Input % I(0..n)
Sensor supply and voltage monitoring
35012474 00 November 2006 131
BMX DDM 16022
Output Circuit Diagram
The following diagram shows the circuit of a direct current output (positive logic).
24 V
0 V
OutputCommand
Error
132 35012474 00 November 2006
BMX DDM 16022
Module Connection
The following diagram shows the connection of the module to the sensors and pre-actuators.
power supply: 24 VDCinput fuse: fast blow fuse of 0.5 A output fuse: fast blow fuse of 6.3 A pre-act: pre-actuator
Q7
Q6
I0
I1
I2
I3
I4
I5
I6
Q0
Q1
Q2
Q3
Q4
Q5
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 15
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
- +Fuse
-+
I7
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
pre-act.
Fuse
35012474 00 November 2006 133
BMX DDM 16022
134 35012474 00 November 2006
35012474 00 November 2006
14
BMX DDM 16025 Mixed Relay Input/Output moduleAt a Glance
Subject of this Section
This section presents the BMX DDM 16025 module, its characteristics, and explains how it is connected to the sensors and pre-actuators.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 136
Characteristics 137
Connecting the Module 141
135
BMX DDM 16025
Introduction
Function The BMX DDM 16025 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic module: its 8 input channels receive current from the sensors (sink). The 8 isolated relay outputs operate either on direct current (24 VDC) or alternating current (24...240 VAC).
Illustration
136 35012474 00 November 2006
BMX DDM 16025
Characteristics
General Input Characteristics
The following table shows the general characteristics of the BMX DDM 16025 module inputs.
BMX DDM 16025 Module eight 24 VDC positive logic inputs
Nominal input values Voltage 24 VDC
Current 3.5 mA
Threshold input values at 1 Voltage ≥ 11 V
Current ≥ 2 mA for U ≥ 11 V
at 0 Voltage 5 V
Current < 1.5 mA
Sensor supply (including ripple)
19...30 V (possibly up to 34 V, limited to 1 hour/day)
Input impedance at nominal U 6.8 kΩ
Response time typical 4 ms
maximum 7 ms
IEC 1131-2 compliance Type 3
Reverse polarity Protected
2-wire / 3-wire proximity sensor compatibility (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Sensor/Input Compatibility and Pre-Actuator/Output Compatibility)
IEC 947-5-2
Reliability MTBF in hours at ambient T =
30°C.
912 167
Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min
Between input/output groups 500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Sensor voltage monitoring threshold
OK > 18 V
Error < 14 V
Monitoring response time at 24V (-15% ... +20%)
on appearance 8 ms < T < 30 ms
on disappearance 1 ms < T < 3 ms
Power consumption 3.3 V typical 35 mA
maximum 50 mA
35012474 00 November 2006 137
BMX DDM 16025
Input Fuses
24 V pre-actuator consumption(excluding load current)
typical 79 mA
maximum 111 mA
Power dissipation 3.1 W max.
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
None
Internal None
External 1 fast blow fuse of 0.5 A for the input group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
138 35012474 00 November 2006
BMX DDM 16025
2)
to
General Output Characteristics
The following table shows the general characteristics of the BMX DDM 16025 module outputs.
(1) 1 x 105 cycles
(2) 3 x 105 cycles
BMX DDM 16025 Module eight 24 VDC/24-240 VAC relay outputs
Nominal values Switching direct voltage 24 VDC resistive load
Switching direct current 2 A resistive load
Switching alternating voltage 220 VAC, Cos Φ = 1
Switching alternating current 2 A, Cos Φ = 1
Minimum switching load Voltage / Current 5 VDC / 1 mA.
Maximum switching load Voltage 264 VAC / 125 VDC
On-line module change Possibility
Type of contact Deactivation ≤ 10 ms
Activation ≤ 12 ms
Mechanical service life Number of switching 20 million or more
Reliability MTBF in hours at ambient T = 30°C 912 167
Max. switching frequency. Cycles per hour 3 600
Electrical service life Switching voltage / current
200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7 (1)
200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7 (2)
200 VAC / 1 A, 240 VAC / 0.5 A, Cos Φ = 0.35 (1)
200 VAC / 0.3 A, 240 VAC / 0.15 A, Cos Φ = 0.35 (
200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7 (1)
200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7 (2)
Noise immunity In noise simulation, 1500 V actual, width 1s and 25 60 Hz
Power consumption 3.3 V typical 79 mA
maximum 111 mA
24 V pre-actuator consumption
typical 36 mA
maximum 58 mA
Power dissipation 3.1 W max.
Dielectric strength Max. voltage 2830 VAC rms / cycles
Resistance of insulation 10 MΩ
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
None
35012474 00 November 2006 139
BMX DDM 16025
Output Fuses
Internal None
External 1 fast blow fuse of 12 A for the output group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
140 35012474 00 November 2006
BMX DDM 16025
Connecting the Module
At a Glance The BMX DDM 16025 module is fitted with a removable 20-pin terminal block for the connection of eight input channels and eight isolated relay output channels.
Input Circuit Diagram
The following diagram shows the circuit of a direct current input (positive logic).
Fuse
Sensor
EntryModule
Input % I(0..n)
Sensor supply and voltage monitoring
35012474 00 November 2006 141
BMX DDM 16025
Output Circuit Diagram
The following diagram shows the circuit of a relay output.
%Q (0..n)
Pre-actuator
Common
OutputModule
Command
142 35012474 00 November 2006
BMX DDM 16025
Module Connection
The diagram below shows the connection of the module to the sensors and pre-actuators.
input power supply: 24 VDCoutput power supply: 24 VDC or 24...240 VACinput fuse: 1 fast blow fuse of 0.5 Aoutput fuse: 1 fast blow fuse of 12 Apre-act supply: pre-actuator
Fuse
Fuse
I0
I1
I2
I3
I4
I5
I6
I7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Pre-act.
Pre-act.
Pre-act.
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 15
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
1
2
3
4
5
6
78
9
10
11
12
1314
15
16
1718
19
20
Powersupply
Pre-act.
MOV
Pre-act.
Pre-act.
24...240 VAC
- 24 VDC +
We recommend installing this type of protection on the terminals of each pre-actuator.
Pre-act.
Pre-act.
Pre-act.
Q7Pre-act.
+ -
35012474 00 November 2006 143
BMX DDM 16025
144 35012474 00 November 2006
35012474 00 November 2006
15
BMX DDM 3202 K Mixed Static Input/Output ModuleAt a Glance
Subject of this Section
This section presents the BMX DDM 3202 K module, its characteristics, and explains how it is connected to the sensors and pre-actuators.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction 146
Characteristics 147
Connecting the Module 151
145
BMX DDM 3202 K
Introduction
Function The BMX DDM 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It is a positive logic module: its 16 input channels receive current from the sensors (sink) and its 16 output channels provide current to the pre-actuators (source).
Illustration
146 35012474 00 November 2006
BMX DDM 3202 K
Characteristics
General Input Characteristics
The following table shows the general characteristics of the BMX DDM 3202 K module inputs.
BMX DDM 3202 K module. 24 VDC positive logic inputs
Nominal input values Voltage 24 VDC
Current 2.5 mA
Threshold input values at 1 Voltage ≥ 11 V
Current ≥ 2 mA for U ≥ 11 V
at 0 Voltage 5 V
Current ≤ 1.5 mA
Sensor supply (including ripple) 19...30 V (possibly up to 34 V, limited to 1 hour/day)
Input impedance at nominal U 9.6 kΩ
Response time typical 4ms
maximum 7ms
IEC 1131-2 compliance Type 3
Reverse polarity Protected
2-wire / 3-wire proximity sensor compatibility (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Sensor/Input Compatibility and Pre-Actuator/Output Compatibility)
IEC 947-5-2
Reliability MTBF in hours at ambient T =
30°C.
432 904
Dielectric strength Primary/secondary 1500 V actual, 50 / 60 Hz for 1 min
Between input/output groups 500 VDC
Resistance of insulation >10 MΩ (below 500 VDC)
Type of input Current sink
Paralleling of inputs No
Sensor voltage monitoring threshold
OK > 18 V
Error < 14 V
Monitoring response time at 24 V (-15% ... +20%)
on appearance 8 ms < T < 30 ms
on disappearance 1 ms < T < 3 ms
Power consumption 3.3 V typical 125 mA
maximum 166 mA
24 V pre-actuator consumption(excluding load current)
typical 69 mA
maximum 104 mA
35012474 00 November 2006 147
BMX DDM 3202 K
Input Fuses
Power dissipation 4 W max.
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
None
Internal None
External 1 fast blow fuse of 0.5 A for the input group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
148 35012474 00 November 2006
BMX DDM 3202 K
General Output Characteristics
The following table shows the general characteristics of the BMX DDM 3202 K module outputs.
BMX DDM 3202 K module. 24 VDC positive logic static outputs
Nominal values Voltage 24 VDC
Current 0.1 A
Threshold values Voltage (including ripple) 19..30 V (34 V possible for 1 hour/day)
Current/channel 0.125 A
Current/module 3.2 A
Power of tungsten filament lamp Maximum 1.2 W
Leakage current at 0 100 μA for U = 30 V
Voltage drop at 1 < 1.5 V for I = 0.1 A
Load impedance minimum 220 Ω
Response time (1) 1.2 ms
Max. overload time before failure 15 ms
Reliability MTBF in hours at ambient T
= 30°C.
432 904
Frequency of switching to inductive load 0.5 / LI2 Hz
Paralleling of outputs Yes (maximum of 3)
Compatibility with IEC 1131-2 DC direct inputs Yes (type 3 and not IEC)
Built-in protection against overvoltage Yes, by Transil diode
against inversions Yes, by inverted diode (2)
against short-circuits and overloads
Yes, by current limiter and electric circuit-breaker 0.125 A < Id < 0.185 A
Pre-actuator voltage monitoring threshold OK > 18 V
Error < 14 V
Monitoring response time at 24 V (-15% ... +20%)
on appearance 8 ms < T < 30 ms
on disappearance 1 ms < T < 3 ms
Power consumption 3.3 V typical 125 mA
maximum 166 mA
24 V pre-actuator consumption(excluding load current)
typical 69 mA
maximum 104 mA
Power dissipation 4 W max.
Dielectric strength Output / ground or output / internal logic
1500 V actual, 50 / 60 Hz for 1 min
Resistance of insulation >10 MΩ (below 500 VDC)
35012474 00 November 2006 149
BMX DDM 3202 K
(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R.
(2) provide a 2A fuse to the +24 V pre-actuator supply
Output Fuses
Temperature derating (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Temperature downgrading for the Discrete I/O modules)
None
Internal None
External 1 fast blow fuse of 2 A for the output group
IMPROPER FUSE SELECTIONThe correct rating and type of fuse must be installed. Using no fuse or an improper rating can result in damage to the module.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
150 35012474 00 November 2006
BMX DDM 3202 K
Connecting the Module
At a Glance The BMX DDM 3202 K module is fitted with a 40-pin connector for the connection of sixteen input channels and sixteen output channels.
Input Circuit Diagram
The following diagram shows the circuit of a direct current input (positive logic).
Fuse
Sensor
EntryModule
Input % I(0..n)
Sensor supply and voltage monitoring
35012474 00 November 2006 151
BMX DDM 3202 K
Output Circuit Diagram
The following diagram shows the circuit of a direct current output (positive logic).
24 V
0 V
OutputCommand
Error
152 35012474 00 November 2006
BMX DDM 3202 K
Module Connection
The following diagram shows the connection of the module to the sensors and pre-actuators.
power supply: 24 VDCinput fuse: fast blow fuse of 0.5 Aoutput fuse: fast blow fuse of 2 Apre-act: pre-actuatorSPS: sensor power supplyPPS: pre-actuator power supply
I0
I2
I4
I6
I8
I10
I12
I14
Q0
Q2
SPS+
Q4
Q8
Q10
Q12
Q6
Q14
I1
I3
I5
I7
I9
I11
I13
I15
Q1
Q3
SPS-
Q5
Q9
Q11
Q13
Q7
Q15
SPS+ SPS-
PPS+ PPS-
PPS-
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
PPS+
SPS+ SPS-FUSE
A
Run Err I/O0 1 2 3 4 5 6 78 9 10 11 12 13 14 1516 17 18 19 20 21 22 2324 25 26 27 28 29 30 31
PPS+ PPS-
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.
Pre-act.FUSE
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BMX DDM 3202 K
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16
TELEFAST 2 Connection Interface Links for the Discrete I/O ModulesAt a Glance
Aim of this Chapter
This chapter describes the TELEFAST 2 interface links for the discrete input/output modules.
What's in this Chapter?
This chapter contains the following sections:
Section Topic Page
16.1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O
156
16.2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O
166
16.3 TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection Bases
173
16.4 TELEFAST 2 ABE-7H12R10/12R11 Connection Bases 175
16.5 TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection Bases
177
16.6 TELEFAST 2 ABE-7H12R20/12R21 Connection Bases 179
16.7 TELEFAST 2 ABE-7H08S21/16S21 Connection Bases 181
16.8 TELEFAST 2 ABE-7H12S21 Connection Base 183
16.9 TELEFAST 2 ABE-7H16R30/16R31 Connection Bases 185
16.10 TELEFAST 2 ABE-7H12R50 Connection Base 187
16.11 TELEFAST 2 ABE-7H16R50 Connection Base 189
16.12 TELEFAST 2 ABE-7H16F43 Connection Base 191
16.13 TELEFAST 2 ABE-7H16S43 Connection Base 193
16.14 TELEFAST 2 Connection Base Accessories 195
155
TELEFAST 2 for Discrete I/Os
16.1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/O
At a Glance
Aim of this section
This section describes the range of TELEFAST 2 products which allow the discrete input and output modules to be connected quickly to the operating pieces.
What's in this Section?
This section contains the following topics:
Topic Page
General Overview of TELEFAST 2 Connection Interfaces for Discrete I/O Modules
157
TELEFAST 2 Connection Bases Catalog 158
Combination of Discrete I/O Modules and TELEFAST 2 Connection Bases 165
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General Overview of TELEFAST 2 Connection Interfaces for Discrete I/O Modules
At a Glance The TELEFAST 2 system is a group of products which enableS discrete input and output modules to be quickly connected to operational components. It replaces 20-pin terminal blocks, thus doing away with single wire connections.
The TELEFAST 2 system, which consists of connection bases for interfaces and connection cables, can only be connected to modules which are fitted with 40-pin connectors.
Several base types can be identified:
connection interface bases for 8/12/16-channel discrete inputs/outputsbases for connection and adaptation interfaces for inputs with 16 isolated channelsbases for connection and adaptation interfaces for static outputs with 8 and 16 channelsbases for connection and adaptation interfaces relating to relay outputs with 8 and 16 channelsbases for adapter splitting 16 channels into 2 x 8 channelsbases for connection and adaptation interfaces relating to outputs, with or without removable electromechanical or static relays, with 16 channelsinput bases for 12.5-mm wide static relays
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TELEFAST 2 Connection Bases Catalog
At a Glance The catalog of TELEFAST 2 bases for discrete input/output modules is shown here.
Catalog The table below shows the catalog of connection interface bases for 8/12/16-channel discrete I/Os.
(1) for inputs
(2) for outputs
Reference ABE-7H••
08R1008R1108R21
08S21 12R5016R50
12R1012R2012R21
16R1016R1116R2016R2116R2316R3016R31
12S2116S21
16S43 (1)16F43 (2)
Base types Connection interface bases for 8/12/16-channel discrete I/Os.
Sub groups 8-channel bases Compact 12 and 16-channel bases
12 and 16-channel bases
Illustration TELEFAST 2 base TELEFAST 2 base
Description - with 1 isolator/channel
- - with 1 isolator/channel
with 1 fuse + 1 isolator/channel
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Illustration The principle for identifying the connection interface bases for 8/12/16-channel discrete I/Os is as follows.
Description The table below describes the different elements which make it possible to identify the connection interface bases for 8/12/16-channel discrete I/Os.
ABE-7H •• • • •
(1)
(2)
(3)
(4)
Number Description
(1) 08 = 8-channel base12 = 12-channel base16 = 16-channel base
(2) Primary function:R = simple connectionS = isolator/channelF = fuse/channel
(3) 1 = with 1 screw terminal per channel on 1 level2 = with 2 screw terminals per channel on 2 levels3 = with 3 screw terminals per channel on 3 levels4 = with 2 screw terminals per channel on 1 level5 = with 1 screw terminal per channel on 2 levels
(4) 0 or even number = without LED display per channelodd number = with LED display per channel
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Catalog The table below shows the catalog of bases for connection and adaptation interfaces for inputs with 16 isolated channels.
The table below shows the catalog of bases for connection and adaptation interfaces for static outputs with 8 and 16 channels.
ABE-7S•• reference
16E2B1 16E2E1 16E2E0 16E2F0 16E2M0
Base types Bases for connection and adaptation interfaces for inputs with 16 isolated channels.
Illustration TELEFAST 2 base
Description 16 x 24 VDC inputs
16 x 48 VDC inputs
16 x 48 VAC inputs
16 x 110...120 VAC inputs
16 x 220...240 VAC inputs
ABE-7S•• reference
08S2B0 08S2B1 16S2B0 16S2B2
Base types Bases for connection and adaptation interfaces for static outputs with 8 and 16 channels.
Sub groups 8-channel bases 16-channel bases
Illustration TELEFAST 2 base TELEFAST 2 base
Description 8 static 24 VDC / 0.5A outputs, with error detection transfer to PLC.
8 static 24 VDC / 2A outputs, with error detection transfer to PLC.
16 static 24 VDC / 0.5A outputs, with error detection transfer to PLC.
16 static 24 VDC / 0.5A outputs, without error detection transfer to PLC.
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The table below shows the catalog of bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels.
The table below displays the catalog entry showing the connection base for the adapter splitting 16 channels into 2 x 8 channels.
ABE-7R•• reference
08S111 08S210 16S111 16S210 16S212
Base types Bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels.
Sub groups 8-channel bases 16-channel bases
Illustration TELEFAST 2 base TELEFAST 2 base TELEFAST 2 base
Description 8 relay outputs, 1 F with + or alternating polarity distribution.
8 relay outputs, 1 F, potential free contact.
16 relay outputs, 1 F, 2 x 8 shared + or alternating.
16 relay outputs, 1 F, potential free contact.
16 relay outputs, 1 F with distribution of the 2 polarities by 8-channel group.
ABE-7A•• reference CC02
Base types Bases for adapter splitting 16 channels into 2 x 8 channels.
Illustration TELEFAST 2 base
Description Allows splitting of:16 channels into two x 8 channels12 channels into 8 channels + 4 channels
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The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels.
ABE-7•• reference
R16T210 P16T210 P16T214 R16T212 P16T212 P16T215 P16T318
Base types Output adaptation interface bases with or without removable electromechanical or static relays with 16 channels
Sub groups Output bases, 1 F, potential free contact.
Output bases, 1 F, distribution of the 2 polarities by 8-channel group.
Output base, 1 F, distribution of the 2 polarities by 4-channel group.
Illustration TELEFAST 2 base
Description with 10 mm-wide electro-mechanical relay
10-mm wide relay not provided
10-mm wide relay not provided, 1 fuse/channel
with 10-mm wide electro-mechanical relay
10-mm wide relay not provided
10-mm wide relay not provided, 1 fuse/channel
12.5-mm wide relay, not provided, 1 fuse + 1 isolator/channel
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The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels (continued).
ABE-7•• reference
R16T230 R16T330 P16T330 P16T334 R16T231 R16T332 P16T332 R16T370
Base types Output adaptation interface bases with or without removable electromechanical or static relay with 16 channels (continued).
Sub groups Output bases, 1 OF, potential free contact. Output bases, 1 OF, shared by 8-channel group.
Output bases, 1 OF, distribution of the 2 polarities by 8-channel group.
Output bases, 2 OF, potential free contact.
Illustration TELEFAST 2 base
Description with 10-mm wide electro-mechanical relay
with 12.5-mm wide electro-mechanical relay
12.5-mm wide relay, not provided
12.5-mm wide relay, not provided, 1 fuse/channel
with 10-mm wide electro-mechanical relay
with 12.5-mm wide electro-mechanical relay
12.5-mm wide relay, not provided
with 12.5-mm wide electro-mechanical relay
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TELEFAST 2 for Discrete I/Os
The table below shows the catalog of input bases for 12.5-mm wide static relays.
ABE-7P•• reference 16F310 16F312
Base types Input bases for 12.5-mm wide static relays
Illustration TELEFAST 2 base
Description potential free distribution of the 2 polarities by 8-channel group
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Combination of Discrete I/O Modules and TELEFAST 2 Connection Bases
Compatibility Table
The following table summarizes compatibility between Discrete I/O modules and TELEFAST 2 connection bases.
X compatible
- non-compatible
BMX DDI 3202 KBMX DDM 3202 K
BMX DDI 6402 K BMX DDO 3202 KBMX DDM 3202 K
BMX DDO 6402 K
1 connector 2 connectors 1 connector 2 connectors
Connection bases
8 channels
ABE-7H08R•• X (1) X (1) X (1) X (1)
ABE-7H08S21 X (1) X (1) X (1) X (1)
12 channels
ABE-7H12R•• - - - -
ABE-7H12S21 - - - -
16 channels
ABE-7H16R•• X X X X
ABE-7H16S21 X X X X
ABE-7H16R23 X X - -
ABE-7H16F43 - - X X
ABE-7H16S43 X X - -
Input adapter connection bases
16 channels
ABE-7S16E2•• X X - -
ABE-7P16F3•• X X - -
Output adapter connection bases
8 channels
ABE-7S08S2•• - - X (1) X (1)
ABE-7R08S••• - - X (1) X (1)
16 channels
ABE-7R16S••• - - X X
ABE-7R16T••• - - X X
ABE-7P16T••• - - X X
(1) with 16 to 2 x 8 channel adapter ABE-7ACC02
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16.2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O
At a Glance
Aim of this section
This section describes the connection principles for the TELEFAST 2 products for discrete input/output modules.
What's in this Section?
This section contains the following topics:
Topic Page
Connecting a Discrete Input/Output Module to a TELEFAST 2 Base Interface 167
Dimensions and Mounting of the TELEFAST 2 Connection Bases 169
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Connecting a Discrete Input/Output Module to a TELEFAST 2 Base Interface
At a Glance A discrete input/output module with a 40-pin connector can be connected to the TELEFAST 2 connection base with a connection cable (See Premium and Atrium using Unity Pro, Discrete I/O Modules, Connecting Discrete I/O modules: Connecting Modules to TELEFAST Interfaces using an HE10 Connector).
Illustration The following diagram shows the connection of a discrete input/output module with a 40-pin connector to a TELEFAST 2 connection base.
Module with 40-pin connector
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TELEFAST 2 for Discrete I/Os
Illustration The following diagram shows an example specific to the connection of 16 channels in 2 x 8-channel groups via the ABE-7ACC02 adapter base.
Module with 40-pin connector
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Dimensions and Mounting of the TELEFAST 2 Connection Bases
At a Glance Here is an overview of the dimensions of different TELEFAST 2 connection products and their mounting methods.
Illustration The illustration below shows the dimensions (in mm) of the products: ABE-7H••R1•, ABE-7H••R5•, ABE-7H••R2•, ABE-7H••S21, ABE-7H16R3•, ABE-7S08S2B0, ABE-7R••S1••, ABE-7R08S210.
(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.
The illustration below shows the dimensions (in mm) of the products: ABE-7H16S43, ABE-7S16E2••, ABE-7S08S2B1, ABE-7S16S2B•, ABE-7H16F43•, ABE-7R16S21.
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TELEFAST 2 for Discrete I/Os
The illustration below shows the dimensions (in mm) of the product ABE-7ACC02.
The illustration below shows the dimensions (in mm) of the products: ABE-7R16T2•• and ABE-7P16T2••.
(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.
Reference measuring 211 x 88 mm (product shown has removable relays and non-mounted screws).
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The illustration below shows the dimensions (in mm) of the products: ABE-7R16T3•• and ABE-7P16T3••.
(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.
Reference measuring 272 x 88 mm (product shown has removable relays and non-mounted screws).
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TELEFAST 2 for Discrete I/Os
Mounting The TELEFAST 2 bases are mounted on 35-mm wide DIN mounting rails.
WARNINGUNEXPECTED EQUIPMENT OPERATIONInstall the input adaptation bases ABE-7S16E2E1 and static output adaptation bases ABE-7S••S2B• lengthways and horizontally to prevent the device from overheating and unexpected operation.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
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16.3 TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection Bases
Sensor and Pre-actuator Connections on the ABE-7H08R10/R11 and ABE-7H16R10/R11 Bases
At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
Illustration Description of the connection terminal blocks.
Note: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5 A quick-blowoutput functions:
2 A quick-blow on the ABE-7H16R•• base6.3 A quick-blow on the ABE-7H08R•• base
+ -
+24VDC
Fuse
I=2
Am
ax.
ABE-7H08R11
Fuse
I=
6.3A
max
. 8 Digital I/O
PLC
+24VDC
-+
0VDC
0 1 2 3 4 5 6 7
1 2 3 410 10
110
210
310
410
510
610
7
OVDC ABE-7H16R11 16 Digital Inputs/ Outputs0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 410 10 10 10 10 10 10 10 10 10 11 11 11 11 11 11
PLC
+ -+ -
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TELEFAST 2 for Discrete I/Os
Illustration Connections for input and output functions.
Connecting the common for sensors:
onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)
Connecting the common for pre-actuators:
onto terminals 3 or 4: pre-actuators to the ‘-’ of the supply (positive logic outputs)
Module and sensor supply Module and pre-actuator supply
sensorspre-actuators
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
15
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
15
+ +- -
+24 -0VDC
ABE-
+24 -0VDC VDCVDC
ABE- ABE- ABE-7H08R10/11 7H08R10/117H16R10/11 7H16R10/11
1 2 3 4 10 101
107
1 2 3 4 10 101
107
115
115
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16.4 TELEFAST 2 ABE-7H12R10/12R11 Connection Bases
Sensor and Pre-actuator Connections on the ABE-7H12R10/R11 Bases
At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
Illustration Description of the connection terminal blocks.
Note: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5 A quick-blowoutput functions: 6.3 A quick-blow on the ABE-7H12R ••base
+ -
+24VDC
Fuse
I=
6.3A
max
.
OVDC ABE-7H12R11 12 Digital Inputs/ Outputs
0 1 2 3 4 5 6 7 8 9 10
1 2 3 4
100
101
103
200
201
104
105
106
107
202
203
108
109
110
111
PLC
+ -
102
11
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Illustration Connections for input and output functions.
Connecting the common for sensors:
onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)
Connecting the common for pre-actuators:
several terminals linked to the ‘-‘ polarity (3, 4, 200, 201, 202, and 203) allowing sharing in groups of 4 or 2 channels (positive logic outputs)
Module and sensor supply Module and pre-actuator supply
sensors actuatorsC
hann
el 0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
15
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
15
Cha
nnel
4
+ +- -
+ 24 - 0VDC
+ 24 - 0VDC VDCVDC
ABE- ABE-7H12R10/11 7H12R10/11
1 2 3 4 10 10 10 1 2 3 4 10 10 2011
-
200
201
-
200
201
10 10 1120
-
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16.5 TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection Bases
Sensor and Pre-actuator Connections on the ABE-7H08R21 and ABE-7H16R20/R21/R23 Bases for Type 2 Inputs
At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
Illustration Description of the connection terminal blocks.
Note: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5 A quick-blowoutput functions:
2 A quick-blow on the ABE-7H16R•• base6.3 A quick-blow on the ABE-7H08R•• base
+ -
+24VDC
Fuse
I=
2Am
ax.
ABE-7H08R21
Fuse
I=
6.3A
max
. 8 Digital I/O
PLC
+24VDC
-+
0VDC
0 1 2 3 4 5 6 7
1 2 3 410
010
110
210
310
410
510
610
720
720
620
520
420
320
220
120
0
OVDC ABE-7H16R21 16 Digital Inputs/ Outputs0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
PLC
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Illustration Connections for input and output functions.
Connecting the common for sensors:
In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs).
Connecting the common for pre-actuators:
In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs).
Module and sensor supply Module and pre-actuator supply
sensors pre-actuators
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
15
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
15
+ +- -(1) (2)
+ 24 - 0VDC
ABE-
+ 24 - 0VDC VDCVDC
ABE- ABE- ABE-7H08R21 7H08R217H16R20/ 7H16R20/21
1 2 3 4 10 10 10 11 1 2 3 4 10 10 10 11
20 20 20 21 20 20 20 21
7H16R23
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16.6 TELEFAST 2 ABE-7H12R20/12R21 Connection Bases
Sensor and Pre-actuator Connections on the ABE-7H12R20/12R21 Bases
At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
Illustration Description of the connection terminal blocks.
Note: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5 A quick-blowoutput functions: 6.3 A quick-blow on the ABE-7H12R•• base
+ -
+24VDC
Fuse
I=
6.3A
max
.
OVDC ABE-7H12R21 12 Digital Inputs/ Outputs
0 1 2 3 4 5 6 7 8 9 10 11
1 2 3 4
100
101
102
103
216
217
104
105
106
107
218
219
108
109
110
111
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
PLC
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TELEFAST 2 for Discrete I/Os
Illustration Connections for input and output functions.
Connecting the common for sensors:
In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs).Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.
Connecting the common for pre-actuators:
In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs).Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity
Module and sensor supply Module and pre-actuator supply
sensorspre-actuators
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
11
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
11
+ +- -(1) (2)
+ 24 - 0VDC
+ 24 - 0VDC VDCVDC
ABE- ABE-7H12R20/21 7H12R20/21
1 2 3 4 10 10 10 11 1 2 3 4 10 10 10 11
20 20 20 21 20 20 20 21
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16.7 TELEFAST 2 ABE-7H08S21/16S21 Connection Bases
Sensor and Pre-actuator Connections on ABE-7H08S21/16S21 Bases with One Isolator per Channel
At a Glance This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.
Illustration Description of the connection terminal blocks.
Note: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5 A quick-blowoutput functions:
2 A quick-blow on the ABE-7H16S21 base6.3 A quick blow on the ABE-7H08S21 base
+ -
+24VDC
Fuse
I=
2Am
ax.
ABE-7H08S21
Fuse
I=
6.3A
max
. 8 Digital I/O
PLC
+24VDC
-+
0VDC
0 1 2 3 4 5 6 7
1 2 3 410
010
110
210
310
410
510
610
720
720
620
520
420
320
220
120
0
OVDC ABE-7H16S21 16 Digital Inputs/ Outputs0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
PLC
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Illustration Connections for input and output functions.
Connecting the common for sensors:
In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs).
Connecting the common for actuators:
In order to create the shared supply for the actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs).
Module and sensor supply Module and pre-actuator supply
sensorspre-actuators
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
15
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
15
+ +- -(1) (2)
+24 -0VDC
ABE-
+24 -0VDC VDCVDC
ABE- ABE- ABE-7H08S21 7H08S217H16S21 7H16S21
1 2 3 4 10 10 10 11 1 2 3 4 10 10 10 11
20 20 20 21 20 20 20 21
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16.8 TELEFAST 2 ABE-7H12S21 Connection Base
Sensor and Pre-actuator Connections on the ABE-7H12S21 Base with 1 Isolator per Channel
At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base.
Illustration Description of the connection terminal blocks.
Note: The base is manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5 A quick-blowoutput functions: 6.3A quick-blow on the ABE-7H12S21 base
+ -
+24VDC
Fuse
I=
6.3A
max
.
OVDC ABE-7H12S21 12 Digital Inputs/ Outputs
0 1 2 3 4 5 6 7 8 9 10 11
1 2 3 4
100
101
102
103
216
217
104
105
106
107
218
219
108
109
110
111
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
PLC
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Illustration Connections for input and output functions.
Connecting the common for sensors:
In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply (positive logic inputs).Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.
Connecting the common for pre-actuators:
In order to create the shared supply for the pre-actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply (positive logic outputs).Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.
Module and sensor supply Module and pre-actuator supply
sensorspre-actuators
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
11
Cha
nnel
0
Cha
nnel
1
Cha
nnel
7
Cha
nnel
11
+ +- -(1) (2)
+ 24 - 0VDC
+ 24 - 0VDC VDCVDC
ABE- ABE-7H12S21 7H12S21
1 2 3 4 10 10 10 11 1 2 3 4 10 10 10 11
20 20 20 21 20 20 20 21
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16.9 TELEFAST 2 ABE-7H16R30/16R31 Connection Bases
Sensor and Pre-actuator Connections on the ABE-7H16R30/R31 Bases
At a Glance This is an overview of the sensor connections on TELEFAST 2 bases.
Illustration Description of the connection terminal blocks.
Note: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To guarantee optimum protection, this fuse should be rated according to the application and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5A quick-blow
+ -
+24VDC
Fuse
I=
2Am
ax.
OVDC ABE-7H16R31 16 Digital Inputs/ Outputs
0 1 2 3 6 7 8 9 12 13 14 15
1 2 3 4
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
PLC 4 5 10 11
F F F F
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
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Illustration Input function connections.
Connecting the common for sensors:
to create the shared sensor supply:position the jumper wire (1) on terminals 1 and 2: terminal blocks 200 to 215 will be at the "+" of the supplylink terminal 4 to one of the C terminals of the 3rd level (2): terminal blocks 300 to 315 will be at the "-" of the supply
Note: The ABE-7H16R30/R31 base can also be used for connecting actuators.
Module and sensor supply
Cha
nnel
0
Cha
nnel
7
Cha
nnel
15
+ -(1)
+ 24 - 0VDC VDC
ABE-7H16R30/31
1 2 3 4 100
101
115
200
300
215
C C C C
201
315
301
(2)
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16.10 TELEFAST 2 ABE-7H12R50 Connection Base
Sensor and Pre-actuator Connections on the ABE-7H12R50 Bases
At a Glance This is an overview of the sensor and pre-actuator connections on the TELEFAST 2 base.
Illustration Description of the connection terminal blocks.
Note: The base is manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5 A quick-blowoutput functions: 6.3 A quick-blow on the ABE-7H12R50 base
+ -
+24VDC
Fuse
I=
6.3A
max
.
OVDC ABE-7H12R5012 Digital I/O
01
1 2 3 4
101
103
201
105
107
203
109
111
100
102
200
104
106
202
108
110
PLC
+ -
3 5 7 9 112 4 6 8 10
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Illustration Connections for input and output functions.
Connecting the common for sensors:
onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs).Terminals 200, 201, 202 and 203 are linked to the ‘-‘ polarity
Connecting the common for pre-actuators:
several terminals linked to the ‘-‘ polarity (3, 4, 200, 202, and 203) allow sharing in groups of 4 or 2 channels (positive logic outputs)
Module and sensor supply Module and pre-actuator supply
Cha
nnel
0C
hann
el 1
Cha
nnel
7
Cha
nnel
11
Cha
nnel
3
Cha
nnel
4
Cha
nnel
8C
hann
el 9
Cha
nnel
5
Cha
nnel
0C
hann
el 1
Cha
nnel
7
Cha
nnel
11
Cha
nnel
3
Cha
nnel
4
Cha
nnel
8C
hann
el 9
Cha
nnel
5
+ +- -
+ 24 - 0VDC
+ 24 - 0VDC VDCVDC
ABE- ABE-7H12R50 7H12R50
1 2 3 4 10 10 10 11 1 2 3 4 10 10 10 11
10 10 10 10 20 10
20 10 20 10
2020
20 10 20 10
20 10
pre-actuatorssensors
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16.11 TELEFAST 2 ABE-7H16R50 Connection Base
Sensor and Actuator Connections on the ABE-7H16R50 Base
At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base.
Illustration Description of the connection terminal blocks.
Note: The base is manufactured with a general-purpose, fast-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.Type and rating of fuse to be fitted to the base:
input functions: 0.5A fast blowoutput functions: 2A fast blow on the ABE-7H16R50 base
+ -
+24VDC
Fuse
I=
2Am
ax.
OVDC ABE7-H16R5016 Digital I/O
01
1 2 3 4
101
103
105
107
109
111
113
115
100
102
104
106
108
110
112
114
PLC
+ -
3 7 9 13 152 6 8 12 144 10
5 11
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Illustration Connections for input and output functions.
Connecting the common for sensors:
onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)
Connecting the common for actuators:
onto terminals 3 or 4: actuators to the ‘-’ of the supply (positive logic outputs)
Module and sensor supply Module and actuator supply
actuators
Cha
nnel
0C
hann
el 1
Cha
nnel
7
Cha
nnel
15
Cha
nnel
3C
hann
el 4
Cha
nnel
8
Cha
nnel
0C
hann
el 1
Cha
nnel
7
Cha
nnel
15
Cha
nnel
3
Cha
nnel
4
Cha
nnel
8
+ +- -
+ 24 - 0VDC
+ 24 - 0VDC VDCVDC
ABE- ABE-7H16R50 7H16R50
1 2 3 4 101
103
115
1 2 3 4 101
103
115
100
104
108
100
104
107
107
108
sensors
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16.12 TELEFAST 2 ABE-7H16F43 Connection Base
Actuator Connections on ABE-7H16F43 Output Base with One Fuse and One isolator per Channel
At a Glance This is an overview of the actuator connections on TELEFAST 2 bases.
Illustration Description of the connection terminal blocks.
+24VDC
Fuse I=2Amax.
0VDC ABE7-H16F43 16 Digital Outputs0
16xfuseI=0.125A
PLC
1 2 3 4
200
100
201
101
202
102
203
103
204
104
205
105
206
106
207
107
208
108
209
109
210
110
211
111
212
112
213
113
214
114
215
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
NCNCNCNC
PLC
115
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Illustration Output connection functions.
Functionality per channel:
original fitted 0.125 A fuseisolator cuts the ‘-’ and the channel signal simultaneously
Module and actuator supply
actuators
Cha
nnel
0
Cha
nnel
1
Cha
nnel
2
Cha
nnel
14
Cha
nnel
15
ABE-7H16 F43
- 0VDC VDC
+
115114215214
102101202201
1002003
0 VDC
41 2
-
+
Type and rating of fuse originally fitted to the base: 2A fast blow
Note: Terminals 200..215 are connected to the ‘-’ polarity of the supply.
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16.13 TELEFAST 2 ABE-7H16S43 Connection Base
Sensor Connections on ABE-7H16S43 Output Base with One Fuse and One Isolator per Channel
At a Glance This is an overview of the sensor connections on TELEFAST 2 bases.
Illustration Description of the connection terminal blocks.
+24VDC
Fuse I=2Amax.
0VDC ABE-7H16S43 16 Digital Inputs
0
16 x fuseI=0.125 A
PL
1 2 3 420
010
020
110
120
210
220
310
320
410
420
510
520
610
620
710
720
810
820
910
921
011
021
111
121
211
221
311
321
411
421
511
5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
NC
NC
NC
NC
PLC
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TELEFAST 2 for Discrete I/Os
Illustration Input function connections.
Functionality per channel:
0.125 A fuse fitted during manufactureisolator cuts the ‘+’ and the channel signal simultaneously
Module and sensor supply
sensors
Cha
nnel
0
Cha
nnel
1
Cha
nnel
2
Cha
nnel
14
Cha
nnel
15
ABE-7H16 S43
- 0VDC VDC
+
115114215214
102101202201
1002003
+24 VDC
41 2
-
+
Type and rating of fuse fitted during manufacture to the base: 2 A quick-blow
Note: Terminals 200...215 are connected to the ‘+’ polarity of the supply.
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16.14 TELEFAST 2 Connection Base Accessories
At a Glance
Aim of this Section
This section introduces the TELEFAST 2 connection bases’ range of accessories.
What's in this Section?
This section contains the following topics:
Topic Page
TELEFAST 2 Connection Base Accessories Catalog 196
Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx Bases
199
Characteristics of the Removable ABR-7xxx Electromechanical Output Relays 201
Characteristics of the Removable ABS-7Exx Static input Relays 202
Characteristics of the Removable ABS-7Sxx Static Output Relays 203
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TELEFAST 2 for Discrete I/Os
TELEFAST 2 Connection Base Accessories Catalog
At a Glance This is an overview of the TELEFAST 2 connection base accessories catalog for discrete I/O modules.
Catalog The table below shows the TELEFAST 2 connection base accessories catalog.
Product reference
Illustration Description
Additional shunt terminal block
ABE-7BV10 Terminal block fitted with 10 screw terminal blocks
ABE-7BV20 Terminal block fitted with 20 screw terminal blocks
Adapter base
ABE-7ACC02 Enables the connection of 16 channels in 2 x 8-channel groups
Mounting kit
ABE-7ACC01 Enables the bases to be mounted on monoblock mounting plates
Sealed cable lead-through
ABE-7ACC84 Allows transit through cabinets without cutting the cables
Transit through cabinet
ABE-7ACC83 40-pin connectors for 8/12 channels -> M23 cylindrical connector
ABE-7ACC82 40-pin connectors for 16 channels -> M23 cylindrical connector
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ABE-7ACC80 40-pin connectors for 32 channels -> HARTING type connector
ABE-7ACC81 Plug-in connector for ABE-7ACC80
Removable continuity module
ABE-7ACC20 Width 10 mm
ABE-7ACC21 Width 12,5 mm
Customer identification label marking software
ABE-7LOGV10 - -
5 x 20 quick-blow glass fuse
ABE-7FU012 0.125 A
ABE-7FU050 0.5 A
ABE-7FU100 1 A
ABE-7FU200 2 A
ABE-7FU630 6.3 A
Adhesive marker holder
AR1-SB3 For AB1-R. / AB1-G type markers
Relays for ABE-7R16T•••, ABE-7P16T••• and ABE-7P16F••• bases
ABR-7S••• (1) ABE-7S3•• and ABE-7S2•• Output electromechanical relay (4)
ABS-7S••• (2) Output static relay (4)
ABS-7E••• (3) Input static relay (4)
Product reference
Illustration Description
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(1) For electrical characteristics, see Characteristics of the Removable ABR-7xxx Electromechanical Output Relays, p. 201.
(2) For electrical characteristics, see Characteristics of the Removable ABS-7Sxx Static Output Relays, p. 203.
(3) For electrical characteristics, see Characteristics of the Removable ABS-7Exx Static input Relays, p. 202.
(4) Contingency table of relays for bases, see Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx Bases, p. 199.
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Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx Bases
At a Glance The table for comparison between the TELEFAST 2 ABE-7R16T•••, ABE-7P16T••• and ABE-7P16F••• link bases and the electromagnetic or static relays is described here.
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TELEFAST 2 for Discrete I/Os
Compatibility Table
The table below shows the association possibilities for the electromagnetic or static relays on the TELEFAST 2 bases.
X compatible
- not compatible
Bases ABE-7•• equipped with electromagnetic relays not equipped with relays
R16T21• R16T23• R16T33• R16T370 P16T21• P16T33• P16T318 P16F31•
Electromagnetic relays from ABR-7••• output
10 mm S21 1F X - - - X - - -
S23 1OF X (1) X - - - - - -
12.5 mm S33 1OF - - X - - X X -
S37 2OF - - - X - - - -
Static relays from ABS-S•• output
10 mm C2E X (1) - - - X - - -
A2M X (1) - - - X - - -
12.5 mm C3BA - - X (1) - - X (2) X -
C3E - - X (1) - - X X -
A3M - - X (1) - - X X -
Static relays from ABS-7E•• input
12.5 mm C3AL - - - - - - - X
C3B2 - - - - - - - X
C3E2 - - - - - - - X
A3E5 - - - - - - - X
A3F5 - - - - - - - X
A3F6 - - - - - - - X
A3M5 - - - - - - - X
A3M6 - - - - - - - X
ABE-7••• continuity block
10 mm ACC20 X - - - X - - -
12.5 mm ACC21 - - X - - X X -
(1) relays can be inline(2) except on ABE-7P16T334
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Characteristics of the Removable ABR-7xxx Electromechanical Output Relays
At a Glance The general characteristics of the removable ABR-7••• electromechanical output relays for TELEFAST 2 bases are described in this section.
General Characteristics
This table shows the general characteristics of the ABR-7••• relays.
(1) for 0.5 x 106 maneuvers
ABR-7••• reference S21 S23 S33 S37
Relay width 10 mm 12.5 mm
Characteristics of the contacts
Composition of the contacts 1 F 1 OF 2 OF
Max. operating voltage according to IEC 947-5-1 Alternating 250 V 264 V
Direct 125 V
Thermal current 4 A 5 A
Frequency of current used 50/60 Hz
Alternating current load Resistive, load AC12 Voltage 230 VAC
Current 1.5 A 1.2 A 3 A 2.5 A
Inductive load AC15 Voltage 230 VAC
Current 0.9 A 0.7 A 1.7 A 1.3 A
Direct current load Resistive, load DC12 Voltage 24 VDC
Current 1.5 A 1.2 A 3 A 2.5 A
Inductive load DC13, L/R = 10 ms
Voltage 24 VDC
Current 0.6 A 0.45 A 1.4 A 1 A
Minimum switching Current 10 mA 100 mA
Voltage 5 V
Response time State 0 to 1 10 ms 13 ms 15 ms
State 1 to 0 5 ms 13 ms 20 ms
Maximum speed of function loading 0.5 Hz
Voltage assigned insulation Coil/contact 300 V
Voltage assigned shock resistance (1.2/50) Coil/contact 2.5 kV
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TELEFAST 2 for Discrete I/Os
Characteristics of the Removable ABS-7Exx Static input Relays
At a Glance The general characteristics of the removable ABS-7E•• static input relays for TELEFAST 2 bases are described in this section.
General Characteristics
This table shows the general characteristics of the ABS-7E•• relays.
ABS-7E•• reference C3AL C3B2 C3E2 A3E5 A3F5 A3M5
Relay width 12.5 mm
Command characteristics
Assigned operating voltage (Us)
Direct 5 V 24 V 48 V -
Alternating - 48 V 110..130 V 230..240 V
Max. operating voltage (including ripple) 6 V 30 V 60 V 53 V 143 V 264 V
Max. current at Us 13.6 mA 15 mA 12 mA 8.3 mA 8 mA
State 1 guaranteed Voltage 3.75 V 11 V 30 V 32 V 79 V 164 V
Current 4.5 mA 6 mA 5 mA 4.5 mA
State 0 guaranteed Voltage 2 V 5 V 10 V 30 V 40 V
Current 0.09 mA 2 mA 1.5 mA 2 mA
Maximum switching frequency (cyclic report 50%)
1000 Hz 25 Hz
Complies with IEC1131-2 - Type 2 Type 1
Response time State 0 to 1 0.05 ms 20 ms
State 1 to 0 0.4 ms 20 ms
Voltage assigned to insulation
Input/output 300 V
Voltage assigned to shock resistance (1.2/50)
Input/output 2.5 kV
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Characteristics of the Removable ABS-7Sxx Static Output Relays
At a Glance The general characteristics of the removable ABS-7S•• static output relays for TELEFAST 2 bases are described in this section.
General characteristics
This table shows the general characteristics of the ABS-7S•• relays.
ABS-7S•• reference C2E A2M C3BA C3E A3M
Relay width 10 mm 12.5 mm
Output circuit characteristics
Voltage assigned to job Direct 5..48 V - 24 V 5..48 V -
Alternating - 24..240 V - 24..240 V
Max. voltage 57.6 VDC 264 VAC 30 VDC 60 VDC 264 VAC
Alternating current load
Resistive, load AC12
Current - 0.5 A - 2 A
Direct current load
Resistive, load DC12
Current 0.5 A - 2 A 1.5 A -
Inductive load DC13
Current - - 0.3 A -
Filament lamp load DC6 - 10 W -
Leakage current at state 0 <= 0.5 mA <= 2 mA <= 0.3 mA <= 2 mA
Breakdown voltage at state 1 <= 1 V <= 1.1 V <= 0.3 V <= 1.3 V
Minimum current through channel 1 mA 10 mA 1 mA 10 mA
Response time State 0 to 1 0.1 ms 10 ms 0.1 ms 10 ms
State 1 to 0 0.6 ms 10 ms 0.02 ms 0.6 ms 10 ms
Switching frequency on inductive load - < 0.5 LI2 -
Voltage assigned to insulation
Input/output 300 V
Voltage assigned to shock resistance (1.2/50)
Input/output 2.5 kV
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II
Discrete Input/Output Modules Software ImplementationAt a Glance
Subject of this Section
This section describes the application-specific discrete functions for Modicon M340 PLCs and describes their implementation with the Unity Pro software.
What's in this Part?
This part contains the following chapters:
Chapter Chapter Name Page
17 General Introduction to the Application-Specific Discrete Function 207
18 Configuration 211
19 Application-Specific Discrete Module Language Objects 223
20 Debugging 237
21 Diagnostics of the Modules 245
205
Application Specific Discrete Modules
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17
General Introduction to the Application-Specific Discrete FunctionOverview
Introduction The software installation of the application-specific modules is carried out from various Unity Pro editors in both online and offline modes.
If you do not have a processor to connect to, Unity Pro allows you to carry out an initial test using the simulator. In this case there are differences in the installation (see Implementation Phases with Simulator, p. 209).
The following order of installation phases is recommended but it is possible to change the order of certain phases (for example, starting with the configuration phase).
207
General Introduction
Installation Phases with Processor
The following table shows the various phases of installation with the processor.
Phase Description Mode
Declaration of variables
Declaration of IODDT-type variables for the application-specific modules and variables of the project
Offline / Online
Programming Project programming Offline / Online
Configuration Declaration of modules Offline
Module channel configuration
Entry of configuration parameters
Association Association of IODDTs with the channels configured (variable editor)
Offline / Online
Generation Project generation (analysis and editing of links) Offline
Transfer Transfer project to PLC Online
AdjustmentDebugging
Project debugging from debug screens, animation tables Online
Modifying the program and adjustment parameters
Documentation Building documentation file and printing miscellaneous information relating to the project
Offline / Online
Operation/Diagnostic
Displaying miscellaneous information necessary for supervisory control of the project
Online
Diagnostic of project and modules
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Implementation Phases with Simulator
The following table shows the various phases of installation with the simulator.
Note: The simulator is only used for the discrete or analog modules.
Phase Description Mode
Declaration of variables
Declaration of IODDT-type variables for the application-specific modules and variables of the project
Offline / Online
Programming Project programming Offline / Online
Configuration Declaration of modules Offline
Module channel configuration
Entry of configuration parameters
Association Association of IODDTs with the modules configured (variable editor)
Offline / Online
Generation Project generation (analysis and editing of links) Offline
Transfer Transfer project to simulator Online
Simulation Program simulation without inputs/outputs Online
AdjustmentDebugging
Project debugging from debug screens, animation tables Online
Modifying the program and adjustment parameters
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18
ConfigurationAt a Glance
Subject of this Section
This section describes the configuration of application-specific discrete modules for implementation.
What's in this Chapter?
This chapter contains the following sections:
Section Topic Page
18.1 Configuration of a Discrete Module: General Points 212
18.2 Discrete Input and Output Channel Parameters 215
18.3 Configuration of Discrete Module Parameters 218
211
Configuration
18.1 Configuration of a Discrete Module: General Points
Discrete Module Configuration Screen
At a Glance The configuration screen is a graphic tool designed for configuring (See Unity Pro, Operating Modes, Access to the Modicon, Premium or Atrium I/O Module Configuration Editor) a module selected in a rack. It displays the parameters defined for this module’s channels, and enables their modification in offline mode and on-line mode (function available for Unity Pro versions greater than 3.0).
It also provides access to the debug screen (in on-line mode only).
Note: It is not possible to configure a module by programming using direct language objects %KW; these words are accessible in read only format.
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Illustration This screen enables the display and modification of parameters in offline mode, as well as debug in online mode.
Debugging
0.1 : BMX DDO 1602
Dig 16 Out Trans SourceRun Err IO
Channel 0Channel 8
BMX DDO 1602
Function:
Task:
Supply Monitoring
ReactivateProgrammed
Fallback modeFallback
Configuration
0123456789
101112131415
Symbol Fallback value0000000000000000
2
3
4
1
5
MAST
Discrete outputs
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Configuration
Description The next table shows the various elements of the configuration screen and their functions.
Address Element Function
1 Tabs The tab in the foreground indicates the mode in progress (Configuration in this example). Every mode can be selected using the respective tab.The Debug mode is only accessible in online mode.
2 Module area Specifies the abbreviated heading of the module.In online mode, this area also includes the three LEDs: Run, Err and IO.
3 Channel area Allows you:by clicking on the reference number, to display the tabs:
Description which gives the characteristics of the deviceI/O Objects, (See Unity Pro, Operating Modes, I/O Objects Tab for a Module) which is used to pre-symbolize the input/output objectsFault which shows the device faults (in on-line mode)
to select a channelto display the Symbol, name of the channel defined by the user (using the variable editor)
4 General parameters area
Allows you to select the associated function and task in groups of 8 channels:Function: defines the configuration/de-configuration of the channel group selected (other than groups 0 to 7)Task: defines the task (MAST, FAST) in which channel default exchange objects will be exchanged
The check box Supply monitoring defines the active or inactive state of the external power supply fault monitoring (available only on some discrete modules).The Reset and Fallback mode drop-down menus enable you to configure the output reset and output fallback mode (available only on some discrete modules).
5 Configuration zone
Enables the configuration of parameters for the various channels. This field includes various items, displayed according to the selected discrete module. The Symbol column displays the symbol associated with the channel when it has been defined by the user (using the variable editor).
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18.2 Discrete Input and Output Channel Parameters
At a glance
Subject of this Section
This section presents the various parameters of input and output channels for discrete modules.
What's in this Section?
This section contains the following topics:
Topic Page
Discrete Input Parameters on the Rack 216
Discrete Output Parameters for 8-Channel Modules in Rack 217
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Configuration
Discrete Input Parameters on the Rack
At a Glance The discrete input module includes different parameters per channel. The channels are divided into blocks of 8 or 16 consecutive channels.
Parameters The following table displays the parameters available for each in-rack discrete input module.
Reference Module Number of inputs Associated task(8-channel group)
Function(8-channel group)
Supply fault monitoring(16-channel group)
BMX DDI 1602 16 Mast / Fast Discrete inputs / None
Active / Inactive
BMX DAI 1604 16 Mast / Fast Discrete inputs / None
Active / Inactive
BMX DDI 3202 K 32 Mast / Fast Discrete inputs / None
Active / Inactive
BMX DDI 6402 K 64 Mast / Fast Discrete inputs / None
Active / Inactive
BMX DDM 16022 8 (inputs) Mast / Fast Discrete inputs Active / Inactive
BMX DDM 16025 8 (inputs) Mast / Fast Discrete inputs Active / Inactive
BMX DDM 3202 K 16 (inputs) Mast / Fast Discrete inputs / None
Active / Inactive
Note: Parameters indicated in bold characters are part of the default configuration.
Note: The BMX DDM 16022 and BMX DDM 16025 discrete mixed input/output modules have 2 groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23.
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Discrete Output Parameters for 8-Channel Modules in Rack
At a Glance The discrete output modules include several parameters per channel. The channels are divided into blocks of 8 or 16 consecutive channels.
Parameters The following table displays the parameters available for each of the discrete output module with more than 8 channels in the rack.
8-channel group 16-channel group
Channel by channel
Reference Module
Number of outputs
Reset Associated task
Fallback mode
Function Supply fault monitoring
Fallback value
BMX DDO 1602 16 Programmed / Automatic
Mast / Fast Fallback / Maintenance
Discrete outputs / None
Active / Inactive
0 / 1
BMX DDO 3202 K 32 Programmed / Automatic
Mast / Fast Fallback / Maintenance
Discrete outputs / None
Active / Inactive
0 / 1
BMX DDO 6402 K 64 Programmed / Automatic
Mast / Fast Fallback / Maintenance
Discrete outputs / None
Active / Inactive
0 / 1
BMX DRA 0805 8 - Mast / Fast Fallback / Maintenance
Discrete outputs
- 0 / 1
BMX DRA 1605 16 - Mast / Fast Fallback / Maintenance
Discrete outputs / None
- 0 / 1
BMX DDM 16022 8 (outputs)
Programmed / Automatic
Mast / Fast Fallback / Maintenance
Discrete outputs / None
Active / Inactive
0 / 1
BMX DDM 16025 8 (outputs)
- Mast / Fast Fallback / Maintenance
Discrete outputs / None
Active / Inactive
0 / 1
BMX DDM 3202 K 16 (outputs)
Programmed / Automatic
Mast / Fast Fallback / Maintenance
Discrete outputs / None
Active / Inactive
0 / 1
Note: The parameters in bold correspond to the parameters configured by default.
Note: The BMX DDM 16022 and BMX DDM 16025 discrete mixed input/output modules have 2 groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23.
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18.3 Configuration of Discrete Module Parameters
At a Glance
Subject of this Section
This section presents general rules for implementing various configuration parameters for discrete input/output channels.
What's in this Section?
This section contains the following topics:
Topic Page
How to Modify the Task Parameter 219
How to Modify the External Power Supply Error Monitoring Parameter 220
How to Modify the Fallback Mode Parameter 221
How to Modify the Output Reset Parameter 222
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How to Modify the Task Parameter
At a Glance This parameter defines the processor task where input acquisitions and output updates are performed.
The task is defined for 8 consecutive channels in the case of on-rack discrete modules.
The possible choices are as follows:
MAST taskFAST task
Procedure The following table shows how to define the type of task assigned to module channels.
Note: Modifying the Task is parameter is only possible in off-line mode.
Step Action
1 Open the desired module configuration screen.
2 Click on the Task button of the drop-down menu to assign a task to the group you wish.Result: The following list appears.
3 Choose the desired task.
4 Confirm the modification with the Edit → Validate menu command.
FASTMAST
MAST
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Configuration
How to Modify the External Power Supply Error Monitoring Parameter
At a Glance This parameter defines the status (activation or deactivation) of external power supply error monitoring.
It runs in groups of 16 consecutive channels.
Monitoring is active by default (box checked).
Procedure The following table shows how to disable or enable the external power supply fault monitoring function.
Step Action
1 Open the desired module configuration screen.
2 Check the Supply monitor box in the General Parameters area.Result : The I/O editor window appears. Click OK.
3 Validate the change by clicking Edit → Validate.
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How to Modify the Fallback Mode Parameter
At a Glance This parameter defines the fallback mode adopted by outputs when the PLC switches to STOP due to:
a processor errora rack faultan inter-rack cable fault
The modes are as follows:
Procedure The following table shows the procedure for defining the fallback mode to be assigned to a channel group.
Mode Meaning
Fallback Channels are set to 0 or 1 according to the defined fallback value for the corresponding 8-channel group.
Maintenance The outputs remain in the status they were in before switching to Stop.
Step Action
1 Open the desired module configuration screen.
2 For the desired channel group, click on the arrow of the Fallback mode drop-down menu.Result : The following list appears.
3 Select the desired fallback mode.
4 For Fallback mode, configure each channel of the selected group.To do this, click on the drop-down menu arrow of the channel to be configured, located in the Fall Back Value column.
5 Click on the desired value (0 or 1).
6 Confirm the modification with the Edit → Validate menu command.
Fallback
Fallback mode
Maintenance
Fallback
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How to Modify the Output Reset Parameter
At a Glance This parameter defines the reactivation mode of disconnected outputs.
The modes are as follows.
The reactivation mode is defined for 8-channel groups.
Procedure The following table shows the procedure for defining the module output channel reset mode.
Mode Meaning
Programmed Reactivation is executed with a command from the PLC application or through the appropriate debug screen.Remark: In order to avoid repeated reactivations, the module ensures an automatic 10s delay between two resets.
Automatic The reactivation is executed automatically every 10s until the error disappears.
Step Action
1 Open the desired module configuration screen.
2 For the desired channel group, click on the arrow of the Reactivate drop-down menu.Result : The following list appears.
3 Select the required reactivation mode.
4 Validate the modification by clicking Edit → Confirm.
Programm
Automatic
Reactivate
Programmed
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19
Application-Specific Discrete Module Language ObjectsAt a Glance
Subject of this Section
This chapter describes the language objects associated with application-specific discrete modules from various IODDT.
What's in this Chapter?
This chapter contains the following sections:
Section Topic Page
19.1 Language Objects and IODDT 224
19.2 Discrete Module IODDTs 225
223
Language Objects
19.1 Language Objects and IODDT
Description of the Discrete Function Objects Languages
General Points Discrete modules have different associated IODDTs.
The IODDTs are predefined by the manufacturer. They contain input/output languages objects belonging to a channel of a specific application module.
There are 4 IODDT types for the discrete modules:
T_DIS_IN_GENT_DIS_IN_STDT_DIS_OUT_GENT_DIS_OUT_STD
Language Object Types
Each IODDT contains a group of language objects which are used to control them and check their operation.
There are two types of language objects:
Implicit Exchange Objects, which are automatically exchanged at each cycle pass of the task associated to the moduleExplicit Exchange Objects, which are exchanged upon demand from the application, while using explicit exchange instructions
Implicit exchanges concern the module inputs/outputs: measurement, information, and operation results.
Explicit exchanges enable module configuration and diagnosis.
Note: IODDT variables may be created in two ways:using the I/O objects (See Unity Pro, Operating Modes, I/O Objects Tab for a Module) tabusing the Data Editor (See Unity Pro, Operating Modes, Create a type IODDT data instance)
Note: In order to avoid several simultaneous explicit exchanges for the same channel, it is necessary to test the value of the word EXCH_STS of the IODDT associated to the channel before to call EF using this channel.
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19.2 Discrete Module IODDTs
At a Glance
Subject of this Section
This section presents the different IODDT languages and objects related to discrete input/output modules.
IODDTs Linked to the Discrete Modules
The table below shows the IODDT linked to each discrete input/output module:
X Linked
- Not linked
Module Reference
IODDTs linked to the discrete modules
T_DIS_IN_GEN T_DIS_IN_STD T_DIS_OUT_GEN T_DIS_OUT_STD
BMX DDI 1602 X X - -
BMX DDI 3202 K X X - -
BMX DDI 6402 K X X - -
BMX DAI 1604 X X - -
BMX DDO 1602 - - X X
BMX DDO 3202 K - - X X
BMX DDO 6402 K - - X X
BMX DRA 0805 - - X X
BMX DRA 1605 - - X X
BMX DDM 16022 X X X X
BMX DDM 16025 X X X X
BMX DDM 3202 K X X X X
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What's in this Section?
This section contains the following topics:
Topic Page
Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange 227
Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange 228
Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange 229
Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange 231
Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange 232
Details About T_DIS_OUT_STD Type IODDT Explicit Object Exchange 233
Details of the Language Objects of the IODDT of Type T_GEN_MOD 235
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Language Objects
Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange
At a glance This section describes T_DIS_IN_GEN type IODDT Implicit Object Exchange that applies to all discrete input modules.
Input Flag The following table presents the VALUE (%Ir.m.c) bit meaning.
Error Bit The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.
Standard symbol Type Access Meaning Address
VALUE EBOOL R Indicates that the status of the sensor controlling the input channel c.
%Ir.m.c
Standard symbol Type Access Meaning Address
CH_ERROR BOOL R Indicates that c input channel is at fault. %Ir.m.c.ERR
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Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange
At a Glance This section presents IODDT implicit exchange objects of the T_DIS_IN_STD-type applicable to discrete input modules.
Input Flag The following table shows the VALUE (%Ir.m.c) bit meaning.
Error Bit The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.
Standard symbol Type Access Meaning Address
VALUE EBOOL R Indicates that the status of the sensor controlling the input channel c.
%Ir.m.c
Standard symbol Type Access Meaning Address
CH_ERROR BOOL R Indicates that c input channel is at fault. %Ir.m.c.ERR
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Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange
At a Glance This section presents IODDT explicit exchange objects of the T_DIS_IN_STD type applicable to discrete input modules. This section includes the word type objects whose bits have a specific meaning. These objects are explained in detail below.
Example of a declaration of a variable:
IODDT_VAR1 of type T_DIS_INT_STD
Execution Indicators for an Explicit Exchange: EXCH_STS
The following table shows exchange control bit meanings for channel EXCH_STS (%MWr.m.c.0).
Explicit Exchange Report: EXCH_RPT
The table below presents the meaning of the EXCH_RPT exchange report bits (%MWr.m.c.1).
Note: In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit.
Note: Not all bits are used.
Standard symbol Type Access Meaning Address
STS_IN_PROGR BOOL R Read channel status words in progress %MWr.m.c.0.0
CMD_IN_PROGR BOOL R Command parameter exchange in progress %MWr.m.c.0.1
Standard symbol Type Access Meaning Address
STS_ERR BOOL R Error in reading status words of the channel (1 = failure)
%MWr.m.c.1.0
CMD_ERR BOOL R Error during a command parameter exchange (1 = failure)
%MWr.m.c.1.1
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Language Objects
Standard Channel Faults: CH_FLT
The table below shows the meaning of the bits of the status word CH_FLT (%MWr.m.c.2). Reading is performed by a READ_STS (IODDT_VAR1).
Status Word: CH_CMD
The table below shows the CH_CMD (%MWr.m.c.3) status word bit meanings. The command is made by a WRITE_CMD (IODDT_VAR1).
Standard symbol Type Access Meaning Number
TRIP BOOL R External fault: Tripped %MWr.m.c.2.0
FUSE BOOL R External fault: Fuse %MWr.m.c.2.1
BLK BOOL R Terminal block error %MWr.m.c.2.2
EXT_PS_FLT BOOL R External supply fault %MWr.m.c.2.3
INTERNAL_FLT BOOL R Internal fault: H.S. module %MWr.m.c.2.4
CONF_FLT BOOL R Hardware or software configuration error %MWr.m.c.2.5
COM_FLT BOOL R Communicating with automaton fault %MWr.m.c.2.6
SHORT_CIRCUIT BOOL R External fault: Short-circuit on a channel %MWr.m.c.2.8
LINE_FLT BOOL R External fault: Line fault %MWr.m.c.2.9
Standard symbol Type Access Meaning Number
PS_CTRL_DIS BOOL R/W Inhibit control of external supply %MWr.m.c.3.1
PS_CTRL_EN BOOL R/W Validation of the external supply control %MWr.m.c.3.2
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Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange
At a Glance This section presents T_DIS_OUT_GEN type IODDT Implicit Object Exchange that applies to discrete output modules.
Output Flag The following table presents the VALUE (%Qr.m.c) bit meaning.
Error Bit The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.
Standard symbol Type Access Meaning Number
VALUE EBOOL R/W Indicates the status of the c output channel %Qr.m.c
Standard symbol Type Access Meaning Number
CH_ERROR BOOL R Indicates that c output channel is at fault %Ir.m.c.ERR
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Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange
At a Glance This section presents T_DIS_OUT_STD type IODDT Implicit Object Exchange that applies to discrete output modules.
Output Flag The following table presents the VALUE (%Qr.m.c) bit meanings.
Error Bit The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.
Standard symbol Type Access Meaning Number
VALUE EBOOL R/W Indicates the status of the c output channel %Qr.m.c
Standard symbol Type Access Meaning Number
CH_ERROR BOOL R Indicates that c input channel is at fault %Ir.m.c.ERR
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Details About T_DIS_OUT_STD Type IODDT Explicit Object Exchange
At a Glance This section presents T_DIS_OUT_STD type IODDT Explicit Object Exchange that applies to discrete output modules. It includes the word type objects whose bits have a specific meaning. These objects are explained in detail below.
Example of a declaration of a variable:
IODDT_VAR1 of the T_DIS_OUT_STD type
Execution Indicators for an Explicit Exchange: EXCH_STS
The table below shows the meanings of channel exchange control bits from channel EXCH_STS (%MWr.m.c.0).
Explicit Exchange Report: EXCH_RPT
The table below presents the meaning of the EXCH_RPT exchange report bits (%MWr.m.c.1).
Note: In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit.
Note: Not all bits are used.
Standard symbol Type Access Meaning Address
STS_IN_PROGR BOOL R Read channel status words in progress %MWr.m.c.0.0
CMD_IN_PROGR BOOL R Command parameter exchange in progress %MWr.m.c.0.1
Standard symbol Type Access Meaning Address
STS_ERR BOOL R Error in reading status words of the channel (1 = failure) %MWr.m.c.1.0
CMD_ERR BOOL R Error during a command parameter exchange (1 = failure)
%MWr.m.c.1.1
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Standard Channel Faults: CH_FLT
The table below shows the meaning of the bits of the status word CH_FLT (%MWr.m.c.2). Reading is performed by a READ_STS (IODDT_VAR1).
Status word: CH_CMD
The table below shows the CH_CMD (%MWr.m.c.3) status word bit meanings. The command is made by a WRITE_CMD (IODDT_VAR1).
Standard symbol Type Access Meaning Number
TRIP BOOL R External fault: Tripped %MWr.m.c.2.0
FUSE BOOL R External fault: Fuse %MWr.m.c.2.1
BLK BOOL R Terminal block error %MWr.m.c.2.2
EXT_PS_FLT BOOL R External supply fault %MWr.m.c.2.3
INTERNAL_FLT BOOL R Internal fault: H.S. module %MWr.m.c.2.4
CONF_FLT BOOL R Hardware or software configuration error %MWr.m.c.2.5
COM_FLT BOOL R Communicating with automation fault %MWr.m.c.2.6
SHORT_CIRCUIT BOOL R External fault: Short-circuit on a channel %MWr.m.c.2.8
LINE_FLT BOOL R External fault: Line fault %MWr.m.c.2.9
Standard symbol Type Access Meaning Address
REAC_OUT BOOL R/W Reactivation of tripped outputs (protected outputs) %MWr.m.c.3.0
PS_CTRL_DIS BOOL R/W Inhibit control of external supply %MWr.m.c.3.1
PS_CTRL_EN BOOL R/W Validation of the external supply control %MWr.m.c.3.2
Note: This object is specific to output modules with reactivation.
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Details of the Language Objects of the IODDT of Type T_GEN_MOD
At a Glance All the modules of Modicon M340 PLCs have an associated IODDT of type T_GEN_MOD.
Observations In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit.
Some bits are not used.
List of Objects The table below presents the objects of the IODDT.
Standard symbol Type Access Meaning Address
MOD_ERROR BOOL R Module error bit %Ir.m.MOD.ERR
EXCH_STS INT R Module exchange control word %MWr.m.MOD.0
STS_IN_PROGR BOOL R Reading of status words of the module in progress
%MWr.m.MOD.0.0
EXCH_RPT INT R Exchange report word %MWr.m.MOD.1
STS_ERR BOOL R Fault when reading module status words %MWr.m.MOD.1.0
MOD_FLT INT R Internal error word of the module %MWr.m.MOD.2
MOD_FAIL BOOL R Internal error, module failure %MWr.m.MOD.2.0
CH_FLT BOOL R Faulty channel(s) %MWr.m.MOD.2.1
BLK BOOL R Terminal block fault %MWr.m.MOD.2.2
CONF_FLT BOOL R Hardware or software configuration fault %MWr.m.MOD.2.5
NO_MOD BOOL R Module missing or inoperative %MWr.m.MOD.2.6
EXT_MOD_FLT BOOL R Internal error word of the module (Fipio extension only)
%MWr.m.MOD.2.7
MOD_FAIL_EXT BOOL R Internal fault, module unserviceable (Fipio extension only)
%MWr.m.MOD.2.8
CH_FLT_EXT BOOL R Faulty channel(s) (Fipio extension only) %MWr.m.MOD.2.9
BLK_EXT BOOL R Terminal block fault (Fipio extension only) %MWr.m.MOD.2.10
CONF_FLT_EXT BOOL R Hardware or software configuration fault (Fipio extension only)
%MWr.m.MOD.2.13
NO_MOD_EXT BOOL R Module missing or inoperative (Fipio extension only)
%MWr.m.MOD.2.14
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20
DebuggingAt a Glance
Subject of this Section
This section describes the debugging aspect of the application-specific discrete module for implementation.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Introduction to the Debugging Function of a Discrete Module 238
Debugging Screen 239
How to Access the Forcing/Unforcing Function 241
How to Access the SET and RESET Commands 242
How to Access the Reactivation of Outputs Command 243
Applied Outputs of a Discrete Module 244
237
Debugging
Introduction to the Debugging Function of a Discrete Module
Introduction For each discrete input/output module, the Debug function enables:
display of the parameters of each of its channels (channel state, filtering value, etc.)access to the diagnostics and adjustment functions for the selected channel (channel forcing, channel masking, etc.)
The function also gives access to module diagnostics in the event of a fault.
Note: This function is only available in on-line mode.
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Debugging Screen
At a Glance The debugging screen (See Unity Pro, Operating Modes, Access to the Modicon, Premium or Atrium I/O Module Configuration Editor) shows, in real time, the value and state of each channel of the selected module. It also allows access to the channel commands (forcing of the input or output value, reactivation of outputs, etc.).
Illustration The figure below shows a sample debugging screen.
Dig 8 In 24 VDC 8 Out Relays Version 2.00Run Err IO
Configuration Debugging
Task:
BMX DDM 16025
Channel 8
Global Unforcing
0.4 : BMX DDM 16025
MAST
Channel 0 (st_ddi_out)
st_ddi_out VALUE 00000000
01234567
Symbol Value Error
1
2
3
4
5
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Debugging
Description The following table shows the various parts of the debugging screen and their functions.
Number Element Function
1 Tabs The tab in the foreground indicates the mode in progress (Debug in this example). Every mode can be selected using the respective tab.
Debug which can be accessed only in online modeConfiguration
2 Module area Contains the abbreviated title of the module.In the same area there are 3 LEDs which indicate the module’s operating mode:
RUN indicates the operating status of the moduleERR indicates an internal fault in the moduleI/O indicates a fault from outside the module or an application fault
3 Channel area Allows you:by clicking on the reference number, to display the tabs:
Description which gives the characteristics of the deviceI/O Objects, (See Unity Pro, Operating Modes, I/O Objects Tab for a Module) which is used to pre-symbolize the input/output objectsFault which shows the device faults (in on-line mode)
to select a channelto display the Symbol, name of the channel defined by the user (using the variable editor)
4 General parameters area
Specifies the parameters of the channel:Function: specifies the function configured. This heading is frozen. The Global unforcing button provides direct access to the global unforcing of channels function.Task: specifies the MAST or FAST task configured. This heading is frozen.
5 Parameters in progress field
This field displays the state of inputs and outputs and the various current parameters.For each channel, four items of information are available:
Symbol displays the symbol associated with the channel when it has been defined by the user (using the variable editor)Value displays the state of each channel of the moduleError provides direct access to channel by channel diagnostics when these are faulty (indicated by the LED built into the diagnostics access, which turns red)
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How to Access the Forcing/Unforcing Function
At a Glance This function allows you to modify the state of all or part of the channels of a module.
The various commands available are:
for one or more channels:force to 1force to 0unforcing (when the channel or channels selected are forced)
for all the channels on the module (when at least one channel is forced):global unforcing of channels.
Procedure The following table shows the procedure for forcing or unforcing all or part of the channels of a module.
Note: The state of a forced output is frozen and can only be modified by the application after unforcing. However, in the event of a fault leading to output fallback, the state of these outputs -assumes the value defined when configuring the Fallback mode (See Premium and Atrium using Unity Pro, Discrete I/O Modules, How to Modify the Fallback Mode Parameter of a Discrete Output Module) parameter.
Step Action for one channel Action for all channels
1 Access the module's debugging screen.
2 In the Value column, right-click the cell of the required channel.
Click on the Global unforcing button found in the general parameters field.
3 Select the required function:forcing to 0forcing to 1
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Debugging
How to Access the SET and RESET Commands
At a Glance These commands are used to change the state of a module's outputs to 0 (RESET) or 1 (SET).
Procedure The table below shows the procedure for assigning the value 0 or 1 to all or part of the channels of a module.
Note: The state of the output affected by one of these commands is temporary and can be modified at any time by the application when the PLC is in RUN.
Step Action for one channel
1 Access the module's debugging screen.
2 In the Value column, right-click the cell of the required channel.
3 Select the desired function.SetReset
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How to Access the Reactivation of Outputs Command
At a Glance When a fault has caused a tripped output, this command is used to reactivate the output if no fault remains at its terminals.
Reset is defined by a group of 8 channels. It has no effect on an inactive channel or channel without a fault.
Procedure The following table shows the procedure for reactivating tripped outputs.
Step Action
1 Access the module's debugging screen.
2 For the chosen group of channels, click on the Reset button situated in the General parameters field.
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Debugging
Applied Outputs of a Discrete Module
At a Glance This check (red Stop LED lit) informs the user that a given group of output channels is not correctly applied by the PLC (fallback status).
The possible causes are:
processor faultrack faultinter-rack link fault
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21
Diagnostics of the ModulesAt a Glance
Subject of this Section
This section describes the diagnostic aspect in the implementation of the application-specific discrete modules.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
How to Access the Diagnostics Function 246
How to Access the Channel Diagnostics Function of a Discrete Module 248
245
Diagnostics
How to Access the Diagnostics Function
At a Glance The Module diagnostics function displays current errors and where they exist. Errors are classified according to their category.
Internal faults:module failuresself-tests running
External faultsOther faults:
configuration faultmodule missing or offfaulty channel(s) (See Premium and Atrium using Unity Pro, Discrete I/O Modules, How to Access the Channel Diagnostics Function of a Discrete Module)
A module fault is indicated when certain LEDS change to red, such as:
in the configuration editor at rack level:the LED of the rack numberthe LED of the slot number of the module on the rack
in the configuration editor at module level:the I/O LED according to the type of faultthe Channel LED in the Channel fieldthe Fault tab
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Procedure The following table shows the procedure for accessing the Module fault screen.
Step Action
1 Access the module's debugging screen.
2 Click on the module reference in the channel zone and select the Fault command.Result: The list of module errors appears.
Remark: It is not possible to access the module diagnostics screen if a configuration error, major breakdown error, or module missing error occurs. The following message then appears on the screen: The module is not present or is different from the one configured in this position.
Dig 8 In 24 VDC 8 Out Relays Version 2.00 Run Err IODescription ErrorBMX DDM 16025
Channel 8
0.4 : BMX DDM 16025
Channel 0 (st_ddi_out)
I/O objects
Internal errors External errors Other errors- Faulty channel(s)
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Diagnostics
How to Access the Channel Diagnostics Function of a Discrete Module
At a Glance The Channel diagnostics function displays current errors and where they exist. Errors are classified according to their category:
Internal faults:faulty channel
External faults:link or sensor supply fault
Other faults:terminal block faultconfiguration faultcommunication fault
A channel error appears in the Debug tab when the LED, located in the Error column, turns red.
Procedure The following table shows the procedure for accessing the Channel fault screen.
Step Action
1 Access the module's debugging screen.
2Click on the button situated in the Error column of the faulty channel.Result: The list of channel errors appears.
Note: Channel diagnostics information can also be accessed by program using the READ_STS instruction.
Dialog box
Internal errors External errors Other errors- External supply
OK
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Glossary
Channel group Channels of the same type with common parameters. This notion concerns certain application-specific modules such as discrete modules.
CPU Central Processing Unit: generic name used for Schneider Electric processors.
Discrete Module Discrete inputs/outputs,
IODDT Type of data derived from inputs/outputs (Input/Output Derived Data Type).
IP20 This index is present on all device labels. It specifies the device’s level of protection:against an intrusion of solids and dust, against contact with parts that are powered up (in our case, IP2•: protection against solids larger than 12 mm);against permeation of liquids (in our case, IP•0: Negligeable presence of water).
C
D
I
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Glossary
PLC Type of computer dedicated to controlling industrial processes (Programmable Logic Controller).
TELEFAST 2 A group of products which enable discrete input and output modules to be quickly connected to operational components. This system, which consists of connection bases for interfaces and linking cables, can only be connected to modules which are fitted with 40-pin connectors.
Unity Pro Schneider Electric PLC programming software.
P
T
U
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CBAIndex
AABE-7H08R10, 173ABE-7H08R11, 173ABE-7H08R21, 177ABE-7H08S21, 181ABE-7H12R10, 175ABE-7H12R11, 175ABE-7H12R20, 179ABE-7H12R21, 179ABE-7H12R50, 187ABE-7H12S21, 183ABE-7H16F43, 191ABE-7H16R10, 173ABE-7H16R11, 173ABE-7H16R20, 177ABE-7H16R21, 177ABE-7H16R23, 177ABE-7H16R30, 185ABE-7H16R31, 185ABE-7H16R50, 189ABE-7H16S21, 181ABE-7H16S43, 193ABR-7xxx relays, 201ABS-7Exx relays, 202applied outputs, 244
BBMXDAI1604, 78BMXDDI1602, 72BMXDDI3202K, 84BMXDDI6402K, 90
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BMXDDM16022, 126BMXDDM16025, 136BMXDDM3202K, 146BMXDDO1602, 96BMXDDO3202K, 114BMXDDO6402K, 120BMXDRA0805, 102BMXDRA1605, 108BMXFTB2000, 42BMXFTB2010, 42BMXFTB2020, 42
Cchannel data structure for all modules
T_DIS_IN_GEN, 227T_DIS_IN_STD, 228, 229T_DIS_OUT_GEN, 231T_DIS_OUT_STD, 232, 233T_GEN_MOD, 235
connection bases, 155connection cables
BMXFCCxxx, 51BMXFCWxxx, 46
Ddebugging, 237diagnostics, 245, 248
251
Index
Ffallback mode, 221forcing, 241
Iinput parameters, 216
Ooutput parameters, 217output reset, 222
Pparameter settings, 223, 224
Rreactivation of outputs, 243relays, 195, 203RESET, 242
SSET, 242simulator, 207
TT_DIS_IN_GEN, 227T_DIS_IN_STD, 228, 229T_DIS_OUT_GEN, 231T_DIS_OUT_STD, 232, 233T_GEN_MOD, 235task parameter, 219TELEFAST 2, 155temperature derating, 25terminal blocks
BMXFTB2000, 42BMXFTB2010, 42BMXFTB2020, 42installing, 27, 28, 42, 46, 51
252
Wwiring precautions, 38
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