MODULAR MECHANICAL ROOMSCompact Cost-Effective Integrated Systems for Outdoor Installation

We Deliver Solutions.

MODULARITY MAKES SENSE

The FCS Modular Mechanical Room incorporates many

of the engineered solutions for packaged heat-trans-

fer systems we have done for more than a decade into

a fully integrated and enclosed design with economic

and operational advantages for Process and HVAC

duties. It is a complete process utility solution that’s

fully enclosed and can be configured to suit your most

complex needs.

Chillers, boilers, pumps, cooling-towers, hydronic com-

ponents, heat exchangers, drives, valves and controls

are expertly assembled and wired into rugged modular

outdoor mechanical rooms.

ENGINEERED PERFORMANCE AND EFFICIENCY

• Modular designs are less costly to implement, easy to transport and install.

• Enclosures feature welded steel structures and rigid-foam steel sided panels in many colors and textures.

• Floors are continuously welded to the struc-tural steel support system. Walls and roofs are robust with all-welded structures.

• Enclosures can be designed for local wind and snow loads and codes.

• Modules are scalable to accommodate future demands and growth, or relocation.

• Enclosed mechanical rooms include an exteri-or panel for single-point power connection.

• PLC/HMI controlled with off-site monitoring and diagnostics.

• Multiple lockable access doors and hatches for maintenance.

• Enclosures include exterior and interior lighting, air conditioning and heating, conve-nience receptacles and emergency refrigerant exhaust systems.

• Track and trolley with chain fall for workers extracting equipment for maintenance.

• Protected conduit chase under main deck• Robust welded structure with optional flat

top so that cooling towers or other equip-ment may be installed to save space

• Engineered lift points at center top with lifting diagrams.

• PLC/HMI controlled, with remote laptop/tablet options. Wired/wireless connectivity. Off-site monitoring and diagnostics. Data logging: multiple points – relative humidity, pressure, temps, water and air temp, etc.

• Battery backup for controls and any power actuated valves.

• FCS has experience building to stringent industrial specs in critical processes.

• Options for materials, location, weather, footprint, welding procedures.

• Enclosed conditioned space with lighting, re-frigerant monitoring and discharge, interior/exterior convenience outlets, work tables, eye-wash stations, and more.

• Insulation options, up to 6” rigid foam in place with steel and aluminum sides.

• Anti-skid epoxy floors• Adheres to NFP code• On-site assistance for build out if desired• Ongoing maintenance options

CAPEX AND TIME REDUCTION IS ACHIEVABLE It only makes sense. Modular construction conserves capital initially and can also defer requirements until there is need to expand capacity, which is also facilitated by modular designs and pre-planning.

Bringing engineering, single-point communications, pricing, assem-bly, fabrication, quality control, component and system testing, de-livery and commissioning under one roof creates tangible efficiencies that site built systems realistically cannot match. Consistency, speed, safety, higher quality and detail. The duration of the installation is significantly reduced. Savings of 25% is not uncommon.

OBJECTIVES ARE ASSURED

Compact Modular Plants have the advantage of everything being close-coupled compared to larger facility rooms. Pipe runs are shorter with fewer bends or reductions for site realities. Fluid velocities, pressure drops and delta-t are engineered in, better controlled, and assures every sub-system like chillers, heat exchangers and boilers operate within their ideal conditions. OPEX Efficiencies Are Significant.

Variability in any of these areas can create havoc in downstream processes and control. If inadequately mitigated or re-mediated, process cooling system variability can undermine the company’s bottom-line.

FACTORY MANUFACTURING - TIME, MONEY AND RISK MITIGATION Building the critical-path integrated chiller, boiler, pumping systems, cooling towers, free-cooling systems and their control in a factory environment that is managed, quality-controlled and efficiently manned every day

enables site work to require fewer diverse disciplines interacting in the space. Parallel work compresses the time required for the entire project. Site realities which result in higher pressure-drops and pipe runs with more bends and reductions is eliminated so that owner risks around ROI are mitigated.

The coordination of diverse contractors, worker avail-ability and site schedules is eliminated in a factory built system.

The Time-Use-of-Money is Relevant.

Modules with or without

chillers, systems can include cooling towers, evaporative

condensers, dry coolers, pumping, heat exchang-

ers, boilers, drives.

ADVANTAGES TO OWNERS, ENGINEERS and CONTRACTORS

The Modular solution includes lower first cost and reduced operational costs, system expand-ability, better use of inside space to move utility systems outdoors or above the building, higher energy efficiency, better control of pressure, temperature and flow, ease of maintenance, reduction of risk, guaranteed long-term performance and value, reduced installation time and inherently higher overall quality in detail and execution. For facility owners, it may be possible to enjoy the tax benefits of amortizing the entire plant as a unit. This may not be possible with other approaches.

FCS Works With You Whether it’s a modular chiller plant or other custom HVAC or process cooling system, our engineers will work with you to provide an industrial solution that’s smart, efficient, robust and engineered to last while saving operating and maintenance costs. Our modular mechanical rooms are designed to make the installation and start-up process as easy and as rapid as possible. Simply run power to our control panel and connect your inlet and outlet pipe connections, BMS connections, and you’re ready to go.

Quality Assurance Throughout the Process Every system goes through an in-shop run-off procedure to guarantee a successful start-up of each modular system in the field. As with all of our products and solutions, each system is covered by a limited two-year warranty. We also offer maintenance and service plans with remote monitoring and a smart alerting system, so you can enjoy worry-free operation beyond our warranty period.

MODULAR CENTRAL PLANT - MODEL KEY

Fluid Cooling Systems, LLC • 6100 Birch Drive • Flint, MI 48507 • Phone: 888-315-5631 • www.fl uidcoolingstystems.com

MCP24 - 2JCIYK - AC - 2200 - CT4AS - CHER - 5 - CH375V - CW2100C - B2500 - FCA - SPF - W5P - SC5

Modular Central PlantMCP2 - Industrial StandardMCP1 - Value EngineeringMCP3 - Customer ComponentsMCP4 - Specialty Engineered

Chillers Quantity, Brand, Type2JCIYK - Two JCI Type YK2DTC - Two DTC Oil Free 2C130 - One Carrier Type 30HX2C23XRV - Two Carrier Type XRV2DTCEC - Two DTC with Evap Condenser

Heat RejectionType, Quantity, LocationCT1A - One Tower Above PlantCT4B - Four Towers Beside PlantEC2A - Two evaporative Condensers AboveFC4A - Fluid Cooler above the plantEAC - Evaporative Adiabatic CondensersECS2B - Two Evaporative CondensersS - Stainless basin | SS - All Stainless steel

Chilled Water PumpsQuantity-HP-DriveCH3100V - Three 100HP Variable SpeedCH450F - Quadaplex 50HP Fixed SpeedCH275V - Duplex 75HP Variable-speedC is Constant Speed | V is Variable Speed

Condenser Water PumpsQuantity-HP-DriveCW3100F - Three 100HP Variable SpeedCW450F - Quadaplex 50HP Fixed SpeedCW2125V - Duplex 125HP Variable-speed

Boiler and Hot WaterQuantity-MBH-TypeB2500 - Two 500MBH BoilersB21000NC - Two 1000MBH Non-condensingBX - No Boiler System

Free-Cooling SystemFCA - Free Cooling with Automatic valvesFCM - Free Cooling with Manual ValvesFCX - No Free-Cooling System

WarrantyW1PO - One Year Parts OnlyW1PL - One Year Parts and LaborW5PO - Five Years, Parts OnlyW5PL - Five Years Parts and Labor

Start Up and CommissioningSCT5 - Start, Commission and Train for 5 daysSC3 - Start and Commissioning Only for 3 daysASC - Authorized Contractor Startup

Control SystemCSC - Standard PLC Plant Control SystemCHE - High-Effi ciency PLC Control SystemR - Remote Access | M - Includes Monitoring

Plant Type& Voltage Chillers

NomTons

Heat Rejection

ControlSystem

Chilled WaterPumping

Condenser WaterPumping

BoilersHot-Water

FreeCooling Warranty Startup

Building ArchitectureA2 - Industrial StandardCC - Custom ColorCH - Custom HeightRR - High R-Value

BuildingOption

Voltage2 - 208/3/603 - 230/3/604 - 480/3/606 - 400/3/50

Water Flow Design1 - Parallel Chilled and Condenser Water2 - Series Chilled and Condenser Water3 - Series Counter-Flow4 - Constant Primary - Variable Secondary ChW5 - Variable-Primary and Constant Condenser

Filtration and Water TreatmentA - FCS Standard Filtration SystemNC - Non-chemical water treatmentSG - Sand and Gravel FilterSP - Spirex™ Centrifugal SeparatorF - Chemical-Feed Option

FiltersSep

FlowPath

Space Cooling and HeatingS - Split SystemF - Fan Coil System

FCS Standard Modular Mechanical Room Model Key Standards are a starting point to developing a full and detailed understanding of a customers requirements. Our on-line configuration system is a design-assist tool, and can help quickly define solutions and access docu-mentation. Ultimately, we design and build to specific needs using any major brand of components.

Fluid Cooling Systems, LLC. • Flint, Michigan • (888) 315-5631 • www.fluidcoolingsystems.com

FLUID COOLING SYSTEMS, LLC6100 Birch Drive • Flint, MI 48507

Phone: 888-315-5631Fax: 888-423-1914

We Deliver Solutions.Fluid Cooling Systems is a team of Process and HVAC professionals engaged in a common purpose. We engi-neer and deliver integrated technology solutions for liquid cooling and heating, fluid handling, heat recovery, cleaning and pumping. We deliver exacting solutions engineered and built to customer requirements.

Brochures and Resources are available at www.fluidcoolingsystems.com

PUMPING STATIONS

• Multiple pumps• Up to 150HP per pump• Chilled or Condenser• Variable or Constant

Flow Drives• Variable-primary and

primary/secondary• Filtration Systems, • Plate Heat Exchanger

integration. Manual or automatic valves.

• Specialty pumps for industrial fluids and high flow rates or head pressure requirements.

BOILERS and HOT WATER SYSTEMS

• Integrated Boiler and Hot-Water Packages

• Includes Pumps, Hydronics and PLC Controls

• Condensing or Non-Condensing Boilers

• Indoor Skids or Outdoor Enclosed Modules

• Compact designs save floor-space.

• Factory Manufactured, Tested and Ready to Install.

HEAT TRANSFER

• Engineered heat transfer and recovery systems.

• VSD or constant-speed pumping, tower fans

• PLC controls, BMS capable.• Cleanable plate and frame,

semi-welded and brazed plate heat exchangers.

• Vertical-inline, end-suc-tion, split-case and spe-cialty pumps are available.

• Skid mounted or enclosed for outdoors

• Welded, grooved steel piping. Stainless-steel

• Pipe sizes to 24”

SPIREX CENTRIFUGAL SEPARATORS

• Patent-pending design using Computational Fluid Dynamics to op-timize separation and maximize efficiency.

• Fluids have greater rotation time so partic-ulates can separate out.

• 15 models from 1” to 20” accommodate up to 6,700 GPM.

• Can be equipped with optional bag-filter.

• Full-flow. No moving parts to maintain

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