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1 MODULE 4 4.00 COSTING METHODS 4.01 Learning Outcomes On successful completion of this Module, Students should be able to: i. Analyze jib/batch costing service costing and process costing methods and circumstances under which they can be applied; ii. Appraise marginal costing and absorption costing and evaluate the similarities and differences between them; and iii. Evaluate contract costing and prepare accounting for contract with computation of notional profit and work - in - progress. 4.02. Introduction Do you ever imagine how the price of goods is fixed? You will always hear people complaining that “I bought a bag of cement last week at N2000 and this week the cost has gone up to N2,500.” It is also common with the prices of many other products. It should be noted that prices of products are not fixed at random. To arrive at the price of any product, the unit cost of producing the product/item is usually determined. It is the efforts in ascertaining costs of products or services that is referred to as costing methods. Costing method is therefore the system of finding and ascertaining of cost of a product; and the method for job, batch, contract, process and marginal costing. 4.03 Job costing Some business organizations carry out individual jobs based on customer specification. A customer will demand that he wants this job done for him in a particular style. For instance, Adogo came to Johnny Best furniture company and placed an order for dining table for eight. He directed that the dining chairs should be armless and the back should be straight not curved. The dining table should be four (4) feet high and 8 feet long. This type of work given by Adogo to Jonny Best furniture falls under job order. Therefore job costing is a form of costing which applies where job are carried out to a customer's specification. These types of jobs are common in furniture, contract, printing, tailoring etc.

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Page 1: MODULE 4 4.00 COSTING METHODS - ananelearning.org€¦ · Under job costing each job is a distinct cost unit. Separation of the direct cost of the job and indirect cost of the business

1

MODULE 4

4.00 COSTING METHODS

4.01 Learning Outcomes

On successful completion of this Module, Students should be able to:

i. Analyze jib/batch costing service costing and process costing methods and circumstances

under which they can be applied;

ii. Appraise marginal costing and absorption costing and evaluate the similarities and differences

between them; and

iii. Evaluate contract costing and prepare accounting for contract with computation of notional

profit and work - in - progress.

4.02. Introduction

Do you ever imagine how the price of goods is fixed? You will always hear people complaining that “I

bought a bag of cement last week at N2000 and this week the cost has gone up to N2,500.”

It is also common with the prices of many other products. It should be noted that prices of products

are not fixed at random. To arrive at the price of any product, the unit cost of producing the

product/item is usually determined.

It is the efforts in ascertaining costs of products or services that is referred to as costing methods.

Costing method is therefore the system of finding and ascertaining of cost of a product; and the

method for job, batch, contract, process and marginal costing.

4.03 Job costing

Some business organizations carry out individual jobs based on customer specification. A customer

will demand that he wants this job done for him in a particular style.

For instance, Adogo came to Johnny Best furniture company and placed an order for dining table for

eight. He directed that the dining chairs should be armless and the back should be straight not

curved. The dining table should be four (4) feet high and 8 feet long. This type of work given by

Adogo to Jonny Best furniture falls under job order. Therefore job costing is a form of costing which

applies where job are carried out to a customer's specification. These types of jobs are common in

furniture, contract, printing, tailoring etc.

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Under job costing each job is a distinct cost unit. Separation of the direct cost of the job and indirect

cost of the business is very necessary. Where the job takes a long period of time to complete, the

costing method to apply will be the modified job costing approach known as contract costing. The

will be further treated in section 4.06 below.

Job costing is applied where jobs are not produced for stock. They are used for orders that can be

identified all through the various levels or stages of production.

Procedures followed in job performance

The following are normal procedures adopted in jobbing concern:

(i) A customer meets the supplier and tells him what he wants

(ii) An officer in charge discusses with the customer and they agree on the precise details

of what to be supplied. The areas of agreement could be; the quantity of delivery and

any other special requirements.

(iii) The department in charge of billing or estimating cost of jobs will cost the job based

on the requirements of the customer.

(iv) If the estimated cost is accepted by the customer, a deposit covering a specified

percentage of the cost has to be made and a job number is then assigned.

(v) The material necessary to commence work will be procured. The production

department will look at their production schedule and if not crowded will commence

work immediately.

Opening of job card

Each job must have a job card. It is essential that you know both the items that are contained in a

job card and the format of the job card. Although the format varies from organization to

organization but there are items that are common.

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FORMAT

Dispatch note No:

Price of the job:

Date Reference Materials Labour Overhead Other cost

Estimate Estimate Estimate Estimate

Cost Cum. Cost Cum. Cost Cum. Cost Cum.

Summary N

Materials xx

Labour xx

Overhead xx

Other charges xx

Invoice price xx

Add: VAT/WHT xx

Total invoice cost xx

Less: Actual cost of job xx

Profit

xx

Where jobs are completed the job cards are moved from the work-in-progress level to furnished

goods. When the customer takes delivery, the cost of the job becomes cost of sale.

Customer ----------------------------

Job Card

Job No. ----------------------------

Date of commencement --------------------- Description:

Delivery date:

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4

Sometimes jobs may be made to be kept as a showroom product not specifically ordered for, the

quality of items produced and their value are record on finished goods ledger cards in the store.

Rectification costs

When jobs are completed and ready for delivery the company supervisor or the customer may

observe some defects on the job which requires rectification before delivery. The rectification involves

costs to the company

Rectification costs are treated in two ways depending on the circumstances in which the costs arise:

(i) If the cost is specifically traceable to a particular job then it should be charged to that

job as a direct cost.

(ii) If the rectification is a normal work generally carried out in the department then

the cost of the rectification should be charge to production overhead.

How jobs are priced

Companies are in business to make profit. Therefore when jobs are done, the pricing of the jobs

should take cognizance of profit margin.

To achieve this cost plus price system is adopted. When a desired profit margin is added to the cost of

a job, it is known as cost plus pricing.

However, cost plus pricing ignores demand. The economic law which states that the higher the price

the lower the demand and the lower the price, the higher the demand is ignored by cost plus pricing

method. Despite this weakness, the cost plus price is still very widely applied particularly where one-

off job are carried out.

Job costing of internal services

In order to control the cost of internal services department such as maintenance, transport

department etc., job costing system should be used so that costs traceable directly to such

departments are charged directly to them other than using arbitrarily appointment rates.

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5

The merits of internal job costing system are:

(i) Realistic apportionment

Costs are identified with jobs and are subsequently charged to the department

concerned to ensure that costs are borne by those who incurred them

(ii) Control purposes: this system is capable of measuring the efficiency, standard costs

shall be set and regularly compared with actual cost incurred by the service department

concerned.

(iii) Creation of awareness and responsibility users departments will be more careful in the

use of facilities and resources since the costs of such facilities will be charged directly to

the department.

Example: 4.01

Hon. Ahaa Ikpa is a carpenter at high level Makurdi. He got an order for the construction of four sets of

upholstery chairs. On 1st June 2012 there was one set of such chairs yet to be completed the job sheet

of the work is summarized as follows:

Job sheet No. 999

N

Direct Materials 35,000

Direct Labour 30,000

Factory overhead 8,000

Factory cost 73,000

Two additional jobs were received within the month and work immediately commenced in the factory.

The cost of production was as follows:

Direct materials - Direct materials were issued to the following jobs

15,000

12,000

13,000

Job: 531

533

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Some stock valued at N12,000 were damaged and written-off accordingly. Materials transferred

from

Job: 531 to 532 - 3000

532 to 533 - 2500

Material returned to stores:

Job 531

533

532

Direct labour hours incurred on the job

N

Job: 531 - 350 hrs.

532 - 375 hrs.

533 - 360 hrs.

Labour cost for the period was N35 per hour and production overhead is absorbed at the rate of N30

per direct labour hour. Production overhead for the period amounted to N54,000=

Jobs completed were delivered to the customers immediately and workers assigned to them were as

follows:

N

Job: 531 - 120,000

532 - 90,000

533 - 95,000

Administration and marketing overhead are charged to cost of sales at 15% of factory cost, actual cost

however, were N25000

Required:

(i) Prepare job account for each job (show production cost only)

(ii) Prepare summary job card and show profit on each completed job

(iii) The business cost control account.

N

2,000

3,500

4,000

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Solution:

Hon. Ahaa Ikpa

Job Account

Dr Job 531 Cr

N

N

Balance b/f 73,000 Job 532(material Transfer) 3,000

Direct material

(Store a/c) 15,000 Stores a/c - material returned 2,000

Direct Labour

Cost of Sales a/c 105,750

(wages a/c) (350hrs x N35) 12,250

Production (O/h a/c) (350hrs x N30) 10,500

N110,750

N11575

Dr Job 532 Cr

N N Direct material

Job 533(material Transfer) 2,500 (Store a/c) 13,000

Direct Labour

Stores a/c - material returned 4,000 (wages a/c) (375hrs x N35) 13,125

Cost of Sales a/c 33,875

Production O/h

(O/h a/c) (N30 x 375 hrs.) 11,250

Job 531 material 3000

N40375

N40375

Dr Job 533 Cr

N N

Direct material

Material returned (stores)

(Store a/c) 12,000 Accounts 3,500

Direct Labour

(wages a/c) (N35 x 360hrs) 12,600 Cost of Sales a/c 34,400

Production O/h

(O/h a/c) (N30 x 360 hrs.) 10,800

Job 532 material transfer 2,500

N37,900

N37900

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Summary of Job Cards Job 531 Job 532 Job 533

N N N

Materials (week 1) 45,000 9,500 11,000

Labour 42,250 13,125 12,600

Production O/h 18,500 11,250 10,800

Factory cost 105,750 33,875 34,400

Admin/marketing O/h

(15% of factory cost) 15,863 5081 5160

Cost of sales (89,887) (28,794) (29,240)

Invoice value 120,000 90,000 95,000

Profit 30,113 61,206 65,760

Workings:

Materials: Job 531 N50,000 - 3000 - 2000 = N45,000

Job 532 N13,000 + 3000 - 2,500 - 4000 = 9,500

Job 533 N12,000 + 2,500 - 3,500 = 11,000

Control Accounts

Dr Stores Control Account (Extract)

Cr

N N

Return to stores WIP

Job accounts (WIP alc) 40,000

(N2000 + 4000 + 3500) 9500 (15000 + 12000 + 13000)

Stock written off 12,000

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Dr Work-in-progress control account Cr

N

N

Balance b/f 73000 Stores a/c (returns) 9,500

Stores control a/c 40,000 Cost of sales a/c:

(N105, 750 + 33875 + 34400) 174,025

Wages control a/c 37975

Production O/h control a/c 32,550

N183525

N183525

Dr Wages control account Cr

N

N

(WIP alc)

(12,250 + 13125 + 12600) 37,975

Dr Production Overhead control account Cr

N

N

Cost ledger control a/c 54,000 (WIP a/c) 32,550

Under absorbed O/head a/c 21.450

N54.000

N54,000

Dr Administration and marketing overhead account Cr

N

N

Cost ledger control a/c 25.000 Cost of sales a/c 26104

Over absorbed overhead 1,104 Under absorbed O/head a/c

N26.104

N26104

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Dr Cost of sales control account Cr

N

N

Work-in-progress a/c 174,025 Profit and loss a/c 147,921

Admin. and marketing O/h 26,104

Dr Profit and loss a/c (Comp. Income Statement) Cr

N

N

Cost of sales 147,921 Sales 305,5000

Stock written off 12,000

Under absorbed O/head 20,346

Profit 124,733

N305,000

N305,000

Dr Under/Over ab sorbed overhead account Cr

N

N

Production overhead 21450 Admin. and marketing overhead 1104

Profit & Loss 20,346

N21450

N21450

4.04 Batch costing

Batch costing is a modified type of job costing

If a customer order goods which are identical at the same time, or where a job ordered by a customer

is made up of a number of units which are similar and it is on a single order, a batch costing method

would arise. For example, a customer placed an order for tables in his new hotel rooms in a single job

order number. Batch costing will be applied.

The total cost of the batch will be divided by the number of units in the job to arrive at the cost of one

unit.

A batch costing system will be identified through the following specific attributes:

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(a) Set-up costs: refer to costs of setting-up production facilities. For example in the case of a

carpenter's workshop, setting-up Benches, saw machines, consumable materials such as

plants, nails, plywood

(b) Unit costs: when the batch size increases the average cost per unit decreases since set-up

cost still remain unchanged irrespective of the increased batch size

(c) Batch of items that are not similar are sometimes brought together because the setup that

will be used in producing them is the same. In a furniture business, the same factory set-up

can produce tables, chairs and beds. So if there are orders for bed, chairs and tables, they

can be brought together.

The problem that will arise is how the associated costs will be apportioned. However,

equitable basis of appointment for common costs may be applied.

4.05 Service Costing

When one hears of costing, the mind goes straight to production (manufacturing) concern. It is the

general belief that costing is associated with goods (products) and does not concern services. People

believe that cost of services cannot be determined. However, this is just but the expression of

ignorance of what cost accounting does. Cost of services can be and are ascertained.

What are these services we are referring to here? The services are hotels, restaurants, laundries,

transport, banking, schools, hospitals, etc.

When costing principles are applied in costing a service, it is referred to as service costing. A

manufacturing concern may have a service cost centre. If a manufacturing company decides to carry-

out delivery of products to distributors, the delivery of products to distributors, the delivery unit is a

service unit and is a cost centre and is subject to costing.

There is no difference between the principles used in ascertaining costs in a manufacturing concern

and services concern. Costs are accumulated accordingly to arrive at total costs which are then divided

by total number of units of services rendered.

If the service is say conveying of cement from Gboko to Abuja, the units of services rendered might be

the number of trips or the tons of cement conveyed, or kilometers covered.

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If is health care, it may be the number of bed space or number of patients consulted, or number of in-

patient (i.e. sick people on admission in the hospital)

The manners in which costs are classified vary from one industry to the other. Where the service

provider is a hotel, the unit of service offered may be the number of rooms occupied and for a school

the number of students

Firms of professionals such as Accountants, Architects, Lawyers, Tax consultants, and Management

consultants render services which it may not be appropriate to apply the costing principles.

4.06 Contract costing

Attempts are made to believe that contract costing is similar to job costing. However, there are some

noticeable differences such as:

(i) Contract jobs take a very long time. Some may extend to more than one accounting

period.

(ii) Some contracts are carried out in locations outside the premises of the contractor. The

jobs may sometimes be on a site.

(iii) Sub-contracting may sometimes be necessary particularly where the job requires

special skilled manpower, for example, welding, plumbing, electrical installations and

so on.

(iv) A supervisor is usually engaged by the contractor. If the job is construction the

supervisor will be an architect or a civil/building engineer etc. The architect is the one

that gives the certificate of evaluation.

Accounting for contracts

Under contract accounting, an account is opened for each contract where costs are accumulated.

Complexity may arise where profits are to be computed where the contract is yet to be completed.

Contracts are of three types. These are:

o Contracts that are at the initial stage

o Contract that have reached an advanced stage, yet cost to complete the contract cannot

be estimated with certainty.

o Contracts that are nearly completed and cost of completion can be estimated.

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Accountants are advised that in all the three cases, contract accounts should first be opened and all

expenses arising therefrom should be recognized at the debit side of the account. Apportionment

should equally be treated as such. The purpose of posting all contract's account is to enable the

accountant ascertain up to date cost of the contract.

The next stage is now considered whether profit can be taken on the contract at the level of that

contract.

The procedure for ascertainment of the profit to be taken depends on the type of contract, whether it

is a contract where the job is at an advanced stage but it is not feasible to determine the cost of

completion with certainty, or a contract nearing completion and the cost of completion can be easily

ascertained.

(i) Contract at the early stage

Profit cannot be taken on a contract that is at this stage. The accountant will debit all

expenses incurred on the contract into the contract account and only carry forward as

cost of executing contract so far, or as the value of work-inprogress. This procedure is

similar to job costing.

(ii) Advanced stage of contract execution but the cost of completion not easily estimated.

Recognizing (taken) profit at this stage of the contract will depend on the value certified by the

architect over the contractor's cost to date.

A contract account is opened, all expenses to date are debited into it, and the architect's value of work

certified over the contractor's cost to date is adjusted for the cash actually received in compliance with

the prudence concept.

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The format for recognizing profit at this stage of the contract is:

(a) Calculation of notional profit

N

Value of work certified xxxx

Plus cost of work yet to be to be certified xxx

xxxx

Less: cost of work to date xxx

Notional profit xxx

Some times the cost of work certified may differ from cost of work to date as posted in the contract

account. If the contractor spent money (incur costs on a work which is yet to be certified by the

Architect supervising the work, then total cost of work to date will be different from cost work

certified.

(b) Calculate profit taken -

2/Q of notional profit x ' -J value of work certified

Example 4.02

Tile contractors Ltd have been awarded the contract by Doo state government to construct the road from Adikpo through Vandeikya Benue state to Obudu in Cross-River State at the cost of N2B (Two billion Naira) only. The company makes her accounts to 31st December annually. The contract which is number 211 was completed on 2nd July 2013. The following are the information extracted from the records of the contractor:

N Direct materials issued from store 18,000,000

Materials returned to store 400,000

Direct labour 15,500,000

Plant issue at book value 2/7/13 32,000,000

Net book value of plant 31/12/13 24,000,000

Materials on site 31/12/13 1,600,000

Overheads costs 2,000,000

cash received

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As at 31/12/13 certificates had been issued for work value of N50,000,000 and the Contractee had

made progress payment amounting to N45,000,000. The contractor calculated that more work has

been done which were yet to be certified amounting to N8,000,000.

Required: Prepare contract account, compute notional profit and profit taken.

Solution: (a)

Contract 211 Account

N N N

Materials 18,000,000

Value of plant c/d 24,000,000

Less: returns 400,000

Materials on site c/d 1,600,000

17,600,000 Cost of work done c/d 41,500,000

Labour

15,000,000

Plant issued at :

Book value

32,000,000

Overhead

2,000,000

67,100,000

67,100,000

Cost of work done b/d

41,500,000 Work certified to date 50,000,000

Notional profit

16, 500,000 Work done not cert. 8,000,000

58,000,000

58,000,000

Material on site b/d

1,600,000

Work-in-progress b/d

Workings

(a) Computation of notional profit

N

Work certified to date

Add: Work not yet certified

Less: Cost of work done to date

Notional profit

50,000,000

8,000,000

58,000,000

41,500,000

16,500,000

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(b) Profit taken

2 / cash received Profit taken = of notional profit x ------------------------------------------

' 3 value of work certified

45,000,000 x 16,500,000 x

50,000,000

N11,000,000 x 0.90

= N9,900,000

Where the contract is nearing stage of completion and estimated cost of completion made - In this

case profit is taken in line with the estimated total profit of the contract over the contracts life, while

adjusting whatever profit that was taken previously.

Example 4.03

Thus from our example let us assume that the contract 211 was nearing completion and the estimate

cost of completion is N64,000,000 and estimated profit on the contract is N40,000,000. Compute

profit taken

Solution:

Profit taken on contract nearing completion

(i) Computation of notional profit

Profit taken would be: N

Work certified to date 50,000,000

Add: Work not yet certified 8,000,000

58,000,000

Less: Cost of work done to date 41,500,000

Notional profit 16,500,000

First Method:

cost of worktodate Profit taken = x Estimated profit on the contract

estimated total cost of contract

50,000,000 + 8,000,000 = x 40,000,000

64,000,000

58,000,000 = x 40,000,000

64,000,000

= 0.91 x 40,000,0 = N36,400,000

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= 0.03 x 40,000,000 = N1,200,000

Third Method:

= 0.02 x 40,000,000 = N800,000

It should be noted again that the profit taken on an incomplete contract is based on:

- The degree of completion

- The choice of formula

Profit taken and profit carried forward

Another problem the cost Accountant has with contract accounts is how the cost accounting system

differentiates between profit taken and profit carried forward.

Let us consider this example as an illustration to give us a clear understanding:

Example 4.04

Adamu company is in contract business on 1st April 2013 and was awarded a contract to construct a

local government secretariat at the cost of five hundred and fifty million Naira.

As at 31/12/2012 the accounting year end of the company, the sum of one hundred and fifty million

(N150m) Naira had already been expended on the contract which is number 351.

However, the cost of work certified to date stands at N142,000,000 and the value of work certified is

N172,000,000. The contractee retains 10% of the value of work certified and has made progress

payment of N157,500,000 by the end of the year,

Second Method:

Profit taken = Value of work certified todate

Contract Price x Estimated total profit

50,000,000

2,000,000,000 x 40,000,000

Profit taken = Cash received todate

Contract Price x Estimated total profit

45,000,000

2,000,000,000 x 40,000,000

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The contract is about 60% complete, and it has been decided that the formula to calculate the profit

on the contract attributable to the year ended 31st December

2012 should be:

x national profit x ------------------------------------ Value of work Certified

Required

(i) Compute national profit

(ii) Compute value of uncertified work

(iii) Compute profit taken, and

(iv) Prepare contract account.

Solution:

(i) Notional profit

N

Value of work certified 175,000,000

Add: work not certified (N150,000,000 - N142,000,0000) 8,000,000 183,000,000

Less cost of work to date

Notional profit

ii) Value of work uncertified

Cost of work to date Less: work certified Value of

work uncertified

iii) Profit taken = x notional profit x Cash received Value of M.C

= 2 x N33,000,000 ■< N157,500,000 175,000,000

= N22,000,000 x 0.90

= N19,800,000

iv) Contract Account

Contract 351

N N

Cost to date 150,000,000 Value of work Certified 175,000,000

Profit taken

Work to be certified c/f 8000,000

Cash received

53,000,000

33,000,000

N

154,000,000

142,000,000

8,000,000

Profit taken

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(P & L a/c) 19800,000

Profit not taken c/f 13,200,000

183,000,000

18,300,000

Cost of work not Certified b/f 8,000,000 Profit not taken b/f 13,200,000

The values of closing work-in-progress

When contracts are ongoing, at the end of accounting year of the contracting company (contractors),

there is the need to have work-in-progress. In a construction company this might be a complex

problem.

If we take the case of road construction for instance, there could be a portion of the road that has

been graded, laterite covered on the surface but coal tar is yet to be applied or clearing of the road by

removing debris and trees, while another portion of the same road is cleared, laterite applied and coal

tar also poured and the road shoulders completely covered up.

Under this contract, part of the road is fully completed while part of same road is yet to be fully

completed. It is the valuation of the uncompleted portion which though, work is ongoing but yet to be

completed that constitute work-in-progress. The problem is how work-in-progress will be valued.

Computation of work-in-progress will be done by adding profit taken to cost to date and subtracting

cash received from contractee.

That is;

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computation of Work-in-progress

Cost-to-date

Add: profit taken on contract

Less: Cash received from contractee

Work-in-progress

Example 4.05

Rochas Uche ltd is a firm of contractors making their accounts to 31st December annually. The

company was awarded a 12 months contract valued at N140,000,000. Contract PK60 started on

February 5th 2011, the following costs were incurred:

N

Materials issued to site 35,000,000

Materials returned 6,000,000

Overheads 40,000,000

Labour 44,000,000

Plant transferred to site (10/2/11) 15,000,000

Net book value 31/12/11 7,000,000

Materials on site 5,000,000

The agreed contract price was N110,000,000

The value of work certified as at 31/12/11 was N94,000,000, while progress payment amounted to

N60,000,000.

Required:

a) Contract Account

b) Contractee Account

c) Calculate value of work-in-progress for statement of financial position purposes.

N

XX

XX

XX

XX

X

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Solution

Contract Account (contract pk 60) as at 31/12/2011)

N N N

Materials to site 35,000,000

Plant c/d 7,000,000

Materials c/d 500,000

Less returns 6,000,000 29,000,000 Cost of work to date c/d 116,000,000

Overheads

40,000,000

Labour

44,000,000

Plant to site

15,000,000

N128,000,000

128,000,000

Cost of work to date b/d

116,000,000 Contract loss(WK1) 30,000,000

Work-in-progress 86,000,000

116,000,000

116,000,000

Workings (WK1);

Calculation of profit /(loss): N N

Contract price

110,000,000

Less: estimated cost of contract:

Cost of work to date 116,000,000

Add: Cost of completion (N140,000,000-116,000,000) 3,000,000 140,000,000

Profit /(loss)

(30,000,000)

Estimated total loss 30,000,000 The prudence principles requires that a provision be made

immediately for estimated total loss on a contract.

N N N

Value of work certified 94,000,000 Payment received 60,000,000

Balance c/d

34,000,000

94,000,000 94,000,000

b) Contractee Account

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c) Work in-progress for statement of financial position purposes.

N

Work-in-progress as per contract a/c 86,000,000

Less: cash received 60,000,000

Work-In-Progress N26,000,000

4.07 Process Costing

Process costing is a costing technique used where series of separate stages are required to

manufacture a finished product, the output of one process becoming the input to the next

until a final output is made.

Features of Process Costing

i. Because of the contributory nature of products in many processes, there will always

be WIP which must be valued;

ii. There is often a loss in process due to spoilage, wastage, evaporation etc.;

iii. Output from production may be a single product, but there may also be a byproduct

or by-products and or joint products.

Purpose of process Costing

The aim of this costing is to derive a cost, or valuation for output and closing stock. This can be

complication in practice by: -

i. Deciding on a method of valuation for closing stock.

ii. Establishing a system of accounting for loss, scrap value of loss which will give a

realistic and fair value of units of output

iii. Establishing a cost for joint products.

WIP and Equivalent Units

In any accounting period, there may be opening and closing stocks as WIP. There is always the

problem of dividing cost incurred amongst finished products and those in progress. The answer is to

apportion the costs between finished output and closing stock on a fair basis.

Example 4.06

Ayakuku Ltd manufactures goods. There is no opening stock. However, 5000 units were introduced at

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the cost of:

N

Direct material 16,560

Direct labour 7,360

Production overhead 5,520

N29,440 Out of the 5000 units introduced, 4000 were completed, while 1000 units were only 60% complete with respect to material and conversion costs.

Prepare a process costing.

Solution

First step Statement of equivalent units

Total units Completion level Equivalent

unit Fully worked units 4,000 100% 4,000

Closing stock 1,000 60% 600

5,000

4,600

Second step Statement of cost per equivalent units

Total cost = N29,440 Total equivalent units 4,600

Cost per equivalent unit = N6.40

Third step Statement of effective production

Equivalent Units

Unit Cost of Equivalent units

Effective production cost N

Fully worked units 4,000 6.40 25,600 Closing stock 600 6.40 3,840

equivalent units 4,600 6.40 29,440

Fourth step Process Account

Units N Units N

(Stock a/c) direct material 5000 16,560 Output to next process 4,000 25,600

(Wages a/c) direct labour - 7,360 Closing stock c/f 1,000 3,840

(Overhead a/c) production a/c - 5,520

5,000 29,440 5,000 29,440

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Example 4.07

Aondongu Ltd is a manufacturer of goods which passes through many processes. The results in process

2 for the month of August, 20XY were as follows:-

Opening stock nil

Material input from process 1 4,000units

Costs of input: N

Material from process 1 6,000

Added material in process 2 1,080

Conversion costs (direct labour/overhead) 1,720

Output is transferred into the next process, process 3.

Closing work in process amounted to 800 units, complete as to:

Process 1 material 100%

Added materials

Conversion costs 30%

Prepare the account for process 2 for August, 20XY

50%

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Solution a). statement of equivalent units

Completed production 3200 3200 100 3200 100 3200 100

Closing stock 800 800 100 400 50 240 30

4000

3,600

3,440

b). statement of cost per equivalent unit

Cost Equivalent Cost per unit

N production unit N

Process 1 material 6000 4000 1.50

Added materials 1,080 3,600 0.30

Labour and overhead 1,720 3,440 0.50

8,800

2.30

c). Statement of effective production (of finished work and closing stock)

Production Cost element Number of Cost per Total lent N

Cost N Equivalent

unit M

equiva units

Completed Process N

1 3200 2.30

7,360 production material 800 1.50 1,200

Closing stock Process 1 400 0.30 120

material 240 0.50 120 1,440

Added material

8,800

Labour&

overhead

Process Account 2

Units N

Units N

Process 1 a/c 4000 6,000 Process 3 a/c 3,200 7,360

(stock) added material - 1,080 Closing stock 800 1,440

(wages & overhead a/c)conversion 5,520

4,000 8,800

4,000 8,800

Opening WIP

The closing WIP of process II will become the opening WIP of process III. It follows therefore that if the

closing work in process for process II was 60% complete of 100 units (i.e. 60% x 100 = 60units) the

Total Equivalent Added process1

units % age

material mat. unit

units

Labour and % age % age overhead

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opening WIP for process III will have an equivalent unit of 40% of 100 units i.e. 40 units

First-in-First-out (FIFO) Method in computing the value of work in-process/progress

This method assumes that production of WIP at the beginning of the period is completed first before

any other units.

Example 4.08 Adoo Ltd as a manufacturer of bread provided the following information relating to process 1 of the

bread production for the month of August, 20XY: -

Opening stock 500units 60% complete Cost to date N2,800

Cost incurred in Aug, 20XY N Direct material (2,500 units introduced) 13,200 Direct labour 6,600 Production overhead 6,600

26,400 Closing stock 300 units Degree of completion 80% There was no loss in process. Required: Compute the value of Work-in-Progress using FIFO method

Solution First step Statement of equivalent units

Total units equivalent unit of prod. in Aug, 20XY

Units Opening 500 40% 200

Add; fully worked units 2,200 100% 2,200

Output to process 2 2,700

2,400

Add: closing stock 300 80% 240

Actual units work 3,000

2,640

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Adaa Maagbe Ltd processes Soya Oil at Tsar City, the following information relates to process 4 of a six (6) production process for the month of March, 20XY.

Opening stock Level of completion Cost Cost 300 units complete as to:

N N

Materials from process 3 100% cost 4,400 Added materials 90% cost 1,150 Labour 80% cost 540 Production overhead 80% cost 810

N6,900

Second Step Cost per Equivalent unit

Cost incurred Equivalent units

Third Step Statement of Effective production

Opening stock work done in Aug. Fully worked unit Closing stock

N26,400 = N10

2,640

Equivalent unit Effective production Unit cost N

200 N10 2,000 2,200 N10 22,000

240 N10 2,400

2,640

26,400

Computation of Fully worked (Effective) units:

Opening stock Add: units introduced

Less: Closing stock Actual units worked Less: opening stock Fully worked (Effective) units Step IV

500 2,500 3,000

300

2,700 500

2,200

Process I Account

Units N

Opening stock 500 2,800 Materials 2,500 13,200 Labour - 6,600 Overhead - 6,600

3000 29,200

Units N

Opening 500 4800

Fully worked 2,200 22,000

Closing 300 2,400

3000 29,200

Workings

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In March 20XY, a further 1,800 units were transferred from process 3 at a valuation of N27,000. Added materials amounted to N6,000 and direct labour to N3,270. Production overhead is absorbed at the rate of 150% of direct labour cost. Closing stock at 31 March, 20XY amounted to 450 units, complete as to:

Process 3 materials Added materials Labour and overhead

100% 60% 50%

Required Prepare the process 4 account for March, 20XY using FIFO valuation principles.

Solution First step

Statement of equivalent units

Opening stock

Total Units 300

material process 1 30

added material 30

conversion cost

60

Fully worked units 1350 1350 1350 1350

Closing stock 450 450 270 225

1800 1650 1635

Step II Statement of cost per equivalent units

Equivalent unit cost units cost

Direct material 1800 27,000 15.00

Added materials 1650 6600 4.00

Direct labour 1635 3270 2.00

Production o/head 1635 4905 3.00

24.00 Step III Statement of Effective Production

Process material

2 Added materials

Direct labour

Production overhead

Total N

Opening stock b/f 4400 1150 540 819 6900 Added cost in Jan.

120 120 180 420

4400 1270 660 999 7320 Fully worked units 20250 5400 2700 4050 32400 Closing stock 6750 1080 450 675 8955

48675 Process IV Account

Units N Units N

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Opening stock 300 6900 Opening stock 300 7320 Direct mat. 1800 27000 Process- finished good 1350 32,400 Added mat - 6,600

Direct labour - 3270 Closing 450 8955

Prod. Overhead - 4905

2100 48,675

2100 48,675

Workings

Computation of fully worked units using FIFO Method 1st find the fully worked units

i.e. Opening stock 300

add: material introduced 1800

2100

less closing stock 450

total output to process 3 1650

less opening stock 300 fully worked within the period 1350

Process III Account

Units N Units N

39720 Output to process 4 1650

Closing 450 8955

1,700 48,675

Weighted Average Method

This measures the weighted average cost of units produced from both opening stock and units

introduced in the current period.

Weighted average method does not show any distinction between opening stock and units introduced

to the process during the accounting period. In this method, opening stock units counts as a full

equivalent unit of production.

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Example 4.09

Igyungu M Ltd manufacturers of fruit Juice called ‘Dooman' provided to the management accountant

the following information relating to process 3 during the month of June, 20XY

Opening stock 800units Degree of completion N

process 1 material 100% 4700

Added material 40% 600

Conversion cost 30% 1000

6,300

During June, 20XY 3000 units were transferred from process 2, valued at N18,100 Added materials

cost N9,600 and conversion cost N11,800

Closing stock 1000 units, degree of completion: 100% complete with respect to process 1 material;

60% complete with respect to added materials and conversion cost 40% complete Igyungu M. ltd uses

weighted average method. Prepare process 3 account for June, 20XY

Solution (a). Statement of equivalent unit

Total LOC(Level of Process 2 Added Conversion

Units completion) material LOC Material LOC cost Opening stock 800 100% 800 800 800 Fully worked units* 2000 100% 2000 2000 2000

Output to process 2 2800

2800 2800 2800 Closing stock 1000 100% 1000 60% 600 40% 400

3,800

3800 3400 3200

* To arrive at fully worked units 3,000 units from process 2 minus closing stock of 1,000 units

(b) . Statement of cost per equivalent unit

Process 2 Added Conversion

materials materials costs

N N N Opening stock 4700 600 1000 Added in Sept 18,100 9600 11800 Total cost (a) 22800 10200 12800 Equivalent units (b) 3800 3400 3200 Cost per equivalent

units © = (a) -:- (b)

N3 N4

N6

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(c). Statement of effective production Output to finished goods (2800 units) 16800 8,400 11200 36400 Closing stock

6000 1,800 1600 9400

45,800 (d)

Process 2 Account

Units N

Units N

Opening stock b/f 800 6,300 finished goods a/c 2,800 36,400

Process 2 a/c/ 3,000 18,100 closing stock b/f 1,000 9,400

Added material

9,600

Conversion costs

11,800

3,800 45,800

3,800 45,800

Accounting for waste and loss - normal and abnormal loss

Loss that occur during processing may be either expected or unexpected or both. Expected loss

process is normal and the costs are spread over the total cost of output. Waste occurs when a material

is left in the production process or a residence without value results from it.

Example 4.10

Opening stock nil expected loss = 100 Units introduced 1000units actual loss = 140 Cost 4500 abnormal loss = 40 Output 900units units introduced 1000

Closing stock nil less. Exp. Loss 100

Loss 100units expected units 900

cost/unit = 4500

900 =5

Process Account

Units N Units N

Unit introduced 1000 4500 Normal loss 100 0

Abnormal loss 40 200

Output 860 4300

1000 4500

Where the loss of 100 units was expected, the cost per unit will be : N4500

900 = N5 and process A/c will be as follows: -

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Process Account

Units N Units N

Materials 1000 4500 Normal loss 100 0

Output 900 4500

1000 4500 1000 4500

However, if loss is unexpected, the position/(cost per unit) shall be thus: N4500

1000 = N4.50

Process Account

Units N Units N

Materials 1000 4500 Abnormal loss 100 4.50 450

Output 900 4.50 4050

1000 4500 1,000

4500

Abnormal loss and Gain

It is almost inevitable that when there is an expected loss in a process, the actual loss which occurs will

not exactly be the same amount as the average or normal loss. If the actual loss is higher than normal

(expected) loss the difference is abnormal loss, and if the actual loss is less than expected (normal)

loss, the difference is abnormal gain.

Example 4.11 Expected loss = 100 units

Actual loss = : 80 units

Abnormal gain = 20

Units introduced = 1000

Expected loss = 100

Expected output = 900

Actual output = 920

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Process Account

Units N Units unit cost N

Units intro. 1000 29070 Normal loss 100

0

Abnormal loss 50 32.3 1615

Output 850 32.3 27455

1000 29070

1000

29070

Period 4 workings

Normal loss 100 units

Actual loss 50 units

Abnormal gain 50 units

Units introduced 1000

Expected loss (10/100x1000) 100

Expected units 900

Therefore, cost per units = total cost N29070

900 = N32.3

Process Account

Units N

Units N

Units intro. 1000 29070 Abnormal loss 100 0

Abnormal gain 50 32.3 1615 Output 950 32.3 30685

1050 30685

1050 30685

20 Abnormal gain=

Total cost = N4500

Expected output = 900

Workings period 3 Expected loss (10/100 x1000)

Actual loss

Abnormal loss

Calculation of the cost per units

Units introduced

Expected loss Expected output

= N5

100 units

150 units

50 units

1000

100 900 that is cost 29070

900 = N32.3

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Abnormal loss and gain

Units Costs units Costs

Process 50 1,615 process A/c 50 1,615

Scrap Value

Rules involved in treating scrap value in process account include: -

i. Revenue scrap value is treated not as an addition to sales revenue but reduction in cost

ii. The scrap value of normal loss is therefore used in reducing the material cost of process

iii. The scrap value of abnormal loss is used in reducing the cost of abnormal loss, that is,

Scrap A/c Dr Abnormal loss A/c; Cr

iv. Scrap value of abnormal gain

Dr Abnormal gain A/c; Cr Scrap A/c;

v. The scrap A/c is completed recording the cash received from the sale of scrap -

Cr Scrap A/c

Dr Cash;

Units

cost Unit introduced 100

1370 Normal loss 10 N2

20

Expected units/cost 90

1350 Cost per units = Expected cost = 1350

Expected units 90 = 15.00

Process A/c

Units cost

Units Unit Cost Costs Material 100 1,370 Normal loss 10 2 0

Output 90 15 135

100 1,370

100

1,370

Process 20 Cash 20

Example 4.12 Units introduced 100, normal loss 10% = 10 units normal loss scrap value is N2 per unit

Scrap A/c

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Abnormal A/c

Process 10 20

Workings: process 1

Units

cost

Units introduced

2000

18100

Normal loss (10/100x2000)

200 50 100

Expected output/cost

1800

18000

Expected units cost = 18,000 = N10 per unit

1800

Normal loss = 200

Actual loss = 250

Abnormal loss = 50

Workings: process 2

Units

cost Units introduced

3000

41400

Normal loss (10/100x3000)

300 3 100

Expected output/cost

2700

40500

Expected unit cost = 40,500 = N15 per unit

2700

Normal loss = 300

Actual loss = 200

Abnormal loss = 100

Workings: process 1

Units

cost Units introduced

3000

1320 Normal loss (20%x3000)

600 20 120

Expected output/cost

2400

1200 = 1200 = N0.50 per unit Units cost 2400 Expected loss 600 Actual loss (3000-2300) 700 Abnormal loss = 100

Process I Account

Units N Units N

Material 3000 750 Normal loss 600 120

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Labour - 120 Output 2,300 1150 Machine hour - 240 Abnormal loss 100 50

Overhead - 210

3000 1320

3,000 1,20

Workings: process 2

Total Units Normal loss (10/100x4300) Expected output/cost Expected Units cost (3870/2322) = Expected loss Actual loss (4300-4000) Abnormal gain=

Units N Units unit cost N

Process 1 2300 1150 Normal loss 430 30 129 Added material 2000 800 Output 4000 60 2400 Labour - 84

Machine hr.

270

Overhead - 147

4430

2529

4300 2451

Abnormal gain 130 78

4430 2529

4430

2529

Abnormal Gain/Loss Account

Process 1 a/c (100x50k) 50 Process 2(130x60k) 78

Scrap value of abnormal gain 39 Scrap value of abnormal loss 20 Bal to P&L 9

98 98

Scrap Account

Units N Units N

Process 1 600 20k 120 Scrap value abnormal gain 130 39 Process 1 430 129 Cash 1000 230 Abnormal loss 100 20

1130 269

1130 269

Normal loss (5/100x4000) = 200

Actual loss (4700-4300+300) 100

Abnormal gain 100

Units cost 4300 2451

430 30k 190

3870 2322 N0.60

430 300 130

Process 2 Account

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37

Total units Opening stock 700 Fully worked units 3600 Output to next process 4300 Normal loss 200 Closing stock 300

4800 Abnormal gain (100)

4700 How to calculate output in FIFO Opening stock 700 Add input 4000

4700 Less closing stock 300 Abnormal gain (100) 400

400 4300 Less opening stock 700 Fully worked units 3600

Example of losses in a process having opening and closing WIP

1. Calculate fully worked units within the period (i.e. output - opening WIP)

That is 4300-700 = 3600

2. Statement of equivalent unit

Total units Direct Conversion

material cost Opening stock 700 0 490

Fully worked units 3600 3600 3600 Output 4300 3600 4090 Closing stock 300 300 120 Normal loss 200 0 0

4800 3900 4210 Abnormal gain (100) (100) (100)

4700 3800 4110

3. Statement of cost per units of equivalent Production

Material Equivalent units Total cost Cost per unit

3800

30400 N8

conversion 4110 16440

N4

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4. Statement of effective Production

Material Conversion Total Opening stock b/f

6400 Add. during period - 1960 1960

8360 Fully worked units 2880 14400 43200 Normal loss 0 0 0 Closing stock 2400 480 2880

312200 16840 54440 Abnormal gain (500) (400) 1200

Where normal losses have scrap values and equivalent units are a different percent (%) to materials,

labour and o/head, the scrap value if the normal loss is deducted from the cost of materials before a

cost per unit is calculated.

Calculation of fully worked units (effective Production)

Units Opening WIP

600 Input materials

5000 5600

Less: opening stock completed 600

Normal loss 500

Abnormal loss (800-500) 300

Abnormal gain (0)

Closing stock 1000 2,400

Started and completed within period= 3,200 Calculation of out to next process or finished goods

Units Opening stock completed 600 Fully worked within the period 3200 Output 3800

Statement of equivalent units

Total units Process 1 materials

Added material

Labour Overhead

Opening stock 600 0 240 420 420 Fully worked units 3200 3200 3200 3200 3200

Output 3800 3200 3440 3620 3620 Normal loss 500 0 0 0 0 Abnormal loss 300 300 300 300 300 Closing stock 1000 1000 750 400 200

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39

Statement of cost per equivalent unit

Equivalent units

Total cost

Cost/units

Material process 1 4500 9000 2.00 Added material 4490 2245 0.50 Labour 4320 4320 1.00 Overhead 4120 3090 0.75

4.25 Statement of effective Production

Total units Process1 materials

Added material

Labour Overhead Total

Opening stock b/f

945 180 405 135 1665 Opening stock 600 0 120 420 315 855

2520 Fully worked units 3200 6400 1600 3200 2400 13600

Output 3800 0 0 0 0 16120 Normal loss 0 0 0 0 0 p

Abnormal loss 300 600 150 300 225 1275

Closing stock 1000 2000 375 400 150 2925

Process 2 Account

Units N Units N

Opening stock 600 1665 Normal loss 500 50% 250 Material p1 5000 9250 Abnormal loss 300 1275 Added mat. - 2245 Opening stock fini . 600 2520

labour - 4320 Output (fully worked) 3200 13600 Overhead - 3090 Closing c/d 1000 2925

5,600 20,570

5,600 20,570

4500 4490 4320 4120

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40

Abnormal loss Account

Unit N

Process 2 500 250

Abnormal loss 300 150 800 400

Using weighted average Statement of equivalent units

Total Process 1 Added Labour Overhead

units materials material

Opening stock

600 600 600 600 600 Fully worked

3200 3200 3200 3200 3200

3800 3800 3800 3800 3800 Normal loss

500 0 0 0 0 Abnormal loss

300 300 300 300 300 Closing stock

1000 1000 750 400 200

5100 4850 4500 4300 Cost per equivalent unit

Period 8 9000 2245 4320 3090 Value of stock 945

180 405 135

9945 2425 4225 3225 Equivalent units 5100 4850 4500 4300

Cost per eq, units 1.95 0.50 1.05 0.75

Where rejected items less were than 100% complete

In this case units of abnormal (loss) gain should count as a proportion of an equivalent unit

according to the volume of work done and materials adding up to the point of inspection.

Unit

Process 2 300

N

1,275 Scrap a/c

P & L

300 1,275

Unit N

300 50% 150

1,125

300 1,275

Scrap A/c Unit

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41

Solution

Step 1 Calculation of fully worked units

Opening stock Material introduced

units 300

2000

2300 Less: opening stock completed

Abnormal loss Closing stock Fully worked within the period Add opening stock complete Output to next process

300 200 400 900

1400 300

1700

Opening stock 300 - 120 Fully worked 1400 1400 1400

1700 1400 1520 Abnormal loss 200 200 100

Closing stock 400 400 240

2300 2000 1860

210 1400 1610

60 120

1790

Equivalent units Total cost

Cost/units

Material process 1 2000 10000 5.00 Added material 1860 4650 2.50 Conversion cost 1790 3580 2.00

Total units

Process 1 material

s

Added material

Conversion Total cost

Opening stock b/f 300 0 0 0 2000 Process this period 0 0 300 420 720

2720 Fully worked units 1400 7000 3500 2800 13300

Abnormal loss 200 1000 250 120 1370

Step 2 Statement of equivalent units

Total units Process 1 Added Labour materials material

Step 3 Statement of cost per equivalent unit

9.50

Step 4 Evaluation of equivalent units

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Closing stock 480 2000 600 240 2840

Process 2 Account

Units N

Units N

Opening stock 300 2000 Abnormal loss 200 1370 Material p1 2000 10000 Opening stock 300 2720 Added mat. - 2245 Fully worked 1400 13300 Conversion - 4370 Closing stock 400 2840

4.08 Marginal Costing

Introduction:

Marginal cost has to do with cost of additional unit of output. It is cost related to activity level.

To understand this topic very well, we have to look at certain terms used under cost behaviour.

Cost behaviour is the way in which costs per unit of output are affected by fluctuations in the level

of activity. Level of activity refers to the amount of work done, number of events that have

occurred. It may be the volume of production, sales, number of invoices issued/received, number of

units of electricity consumed or the labour turnover, etc.

It means therefore that such costs which are affected by level of activity would be variable; that is

varying with level of activity. However, those cost which do not change as activities change; those

cost which are not affected by fluctuation in activity level are fixed costs.

The problem accountants are faced with is how to determine for each item of cost:

(a) In what way do costs change (rise or fall)? and

(b) By how much, as the level of activities increase? or

(c) Decrease in activity level?

Definition of marginal cost and marginal costing

Marginal cost is the variable cost of one unit of a product or service. It is a cost which would be

avoided if the unit was not produced or provided. From the definition you can possibly identify the

marginal cost of an operation, process, or even the marginal cost of a batch of output.

Marginal costing is a principle whereby variable costs are charged to cost units and fixed cost

attributable to the relevant periods is written off in full against the contribution for the period.

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Contribution is the difference between sales value and the marginal cost of sales. Contribution

means “contribution towards covering fixed overheads and making a profit”. CIMA, however, gave a

more comprehensive definition of contribution thus “the difference between sales value and the

variable cost of those sales, expressed either in absolute terms or as a contribution per unit".

Principles of marginal costing:

These are:

(a) Since period fixed costs are the same, no matter what the volume of sales and

production, it follows that by selling an extra item of product or service:

- Revenue will increase by the sales value of the item sold;

- Only variable cost per unit will increase;

- Increase in profit will equal the sales value minus variable costs;

(b) If the volume of sales falls by one item, the profit will fall by the amount of

contribution earned from the item;

(c) Profit measurement should therefore be based on analysis of total contribution;

(d) When a unit of product is made, the extra costs incurred in its manufacture are the

variable production costs.

Marginal costing is an alternative method of costing to absorption costing. In marginal costing, it is

the task of the accountant to identify the marginal cost of production and sales,

i. e.

(a) The variable cost of production, consisting of direct material cost, direct labour cost,

and variable production overhead;

(b) The variable cost of administration, sales and distribution.

The marginal cost per unit of production of an item usually consists of:

(a) Direct materials;

(b) Direct labour;

(c) Variable production overhead.

There might also be some variable direct expenses, although these are not common. Direct labour

costs might be excluded from marginal costs when the work force is a given number of employees

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on a fixed wage or salary. Even so, it is not uncommon for direct labour to be treated as a variable

cost, even when employees are paid a basic wage for a fixed working week. If in doubt, you should

treat labour as a variable cost unless given clear indications to the contrary. Direct labour is often a

step cost, with sufficiently short steps to make labour costs act in a variable fashion, at least where

the workforce is quite large

The marginal cost of sales usually consists of the marginal cost of production plus the variable cost

of sales, which would include item such as sales commission, and possibly also some variable

distribution costs.

As the definition of marginal cost indicates, it is also possible to identify the marginal cost of an

operation or process, or even the marginal cost of a batch of output. It is useful exercise to study the

following example, taken from a past examination paper of the Chartered Association of Certified

Accountants (ACCA).

Example 4.13

Marginal Costs

Suggest how the following items should be treated, in order to determine appropriate product costs

in a company employing a marginal historic batch costing system and outline the reasons for each of

your recommended treatments:

(a) Cost of products scrapped at final inspection;

(b) The salary of a foreman in a production department;

(c) Carriage inwards;

(d) Cost of setting up time;

(e) The cost of the power generating plant providing heat, light and power throughout the

factory;

(f) Salesmen's salaries and travelling expenses.

Solution:

(a) If scrapped items are a normal feature of production work the variable cost of products

scrapped, or at least the variable cost of normal wastage, should be treated as a marginal

cost (i.e. as a variable expense of producing a batch).

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If scrapped items are not normally expected, or if wastage is exceptionally high, the

excessive variable cost of scrapped items should be excluded from the marginal cost of a

batch, and written off as exceptional expense.

Example 4.14

Sesugh Nyam Ltd makes a product called Anget. The information relating to the product for

April 20X9 is as follows:

Opening Stock NIL

Production (units) 30,000

Sales (Units) 20,000

Sales price Per unit N40

Unit cost from direct material N16

Direct labour N8

Variable production overhead N4

Variable sales O/h N4 Fixed costs:

Production costs N20,000

Administration costs N30,000

Sales and distribution overhead be charged as a percentage of direct labour cost given that

production overhead budget is required. Using marginal costing approach, calculate the profit for

the month of April 20X9.

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Solution:

Sesugh Nyam Ltd

(Makers of Anget Product)

Profit and Loss Account for the month of April 20X9.

N N

Sales (20,000 x N40)

800,000

Less Cost of sales

Direct materials (30, 000 x N16) 480,000

Direct labour (30,000 x N8) 240,000

Variable overhead (30,000 x N8) 120,000

Total production cost 840,000

Less closing stock (Wk1 ) 280,000

Production cost of sales 560,000

Varying sales volume (20,000 x N4) 80,000

Variable cost of sales

640,000

Contribution

160,000

Less fixed costs:

Production overhead 20,000

Administration o/h 30,000

Sales distribution o/h (N240000 x 0.833) 199,920 249,920

Profit/(Loss)

(89,920)

Workings

(i) Valuation of closing Stock = Production cost x units of closing stock Production in units = N840,000 x 10,000 units

30,000

= N28 x 10,000

= N280,000

(ii) Sales and distribution overhead = VSO + VPO x 10 DLC

= N80,000 + N120,000 x 100 N240,000

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= 8.33%

Where:

VSO = Variable sales overhead = 20000 x N4 = N80,000

VPO = Variable Production overhead 30000 x 4 = N120,000

DLC= Direct labour cost = 30000 x 8 = N240,000

4.09 Marginal And Absorption Costing Compared

Most management accounting theories agree that marginal costing is more useful in decision-

making, where a choice has to be made between alternatives. Marginal costing would provide

information about differential costs, which would be most relevant to the situation.

However, a choice has to be made between marginal and absorption costing in the routine internal

cost accounting system. There is no straightforward answer as to which system should be used. The

system designer must consider all the advantages and disadvantages and what is required from the

system, before making a decision.

Remember these point if you are given a scenario in the examination or more importantly faced

with a real life situation and need to decide on the best option.

Arguments in favour of Absorption (Full) Costing

(a) When production is constant but sales fluctuate, absorption costing will cause fewer profit

fluctuations than marginal costing in periods when stocks are being built up to match future

increased sales demand.

(b) No output could be achieved without incurring fixed production costs, and it is therefore

logical to include them in stock valuations.

(c) If managers continually use marginal cost pricing, there is a danger that they may lose sight

of the need to cover fixed costs. Absorption costing values all production at full cost, so that

managers are always aware of fixed costs.

(d) SSAP 9 Stock and long-term contracts states that in order to match costs and revenues, the

cost of stock should include all costs incurred in bringing the stock to its present condition.

These costs should include all related production overheads, even if they accrue on a time

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basis (i.e. do not fluctuate with the level of activity-fixed overheads)

Argument in Favour of Marginal costing

(a) When sales are constant but production fluctuates, marginal costing will give a more logical,

constant profit picture

(b) Since fixed costs accrue on a time basis, it is logical to charge them against sales in the period

in which they are incurred. The recommendations of SSAP 9 are for external profit reporting

purposes, but the internal costing system simply has to meet the information needs of

managers. The marginal costing system will also give a better indication of the actual cash

flow of the business.

(c) Under-or over-absorption of overheads is not a problem with marginal costing, and

managers are never working under a false impression of profit being made, which could be

totally altered by an adjustment for under-or over-absorbed overheads in absorption

costing.

Further Points

It is important to remember that the difference between absorption and marginal costing arises

from the treatment of the fixed costs of production. As direct material cost and direct labour cost

will always vary with production, it is the overhead cost which creates the difficulties.

In absorption costing all the overheads are absorbed using various logical bases. It is essential to

prepare an overhead summary prior to a period, dividing anticipated overheads into production and

service departments. The overheads allocated or apportioned to service departments are then

apportioned to production using the most logical basis; an absorption rate is calculated on the basis

of whether the production departments are labour, machines or material intensive.

In marginal costing, direct cost of production is calculated by adding direct material cost, direct

labour cost and overheads which can be related to one unit of production. By deducting this

marginal cost of production (cost to produce one extra unit) from the sales revenue, a contribution

towards fixed overheads from each unit of production is calculated. Total fixed overheads divided by

contribution per unit establishes the break-even point. This is the point where all fixed overheads

are recovered and the business starts making contribution towards profit.

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Limitations of absorption costing

a. In absorption costing the main difficulty arises in dividing overhead expenses between

production and service departments. If they relate to one department they can be easily

allocated; but if they need to be apportioned between departments then the most logical

basis of apportionment has to be established.

b. The cost of production is calculated after the production has taken place. The profit or loss is

therefore calculated after the event, reducing any opportunity for the management to be

taken action to control the cost in order to improve profitability.

c. Because the absorption rate is calculated on the basis of anticipated production, and the

overheads themselves are estimated, at the end of the period there will always be over- or

under-absorption of overheads as actual production or actual overheads will be more or less

than the estimate.

d. Absorption costing does not assist management by giving accurate information that helps in

preparing quotations for future contracts or in establishing a correct selling price. This is

because the overheads in the following period may be different and they may change in

their variability.

Limitations of marginal costing

a. The main difficulty in marginal or direct costing is to establish variability of overhead

expenses. In reality most overheads are semi-variable. They are neither strictly variable with

production nor strictly fixed for any level of production. Their variability can be calculated

by techniques such as scatter-graphs, etc. therefore the basic argument in favour of

marginal costing is flawed.

b. In the case of a business producing more than one product, it is difficult to calculate break-

even points for each product. The best we can achieve is usually to calculate an overall

breakeven point based on the level of activity or total sales revenue. This again reduces the

usefulness of marginal costing.

Absorption costing is useful to management because it is easy to operate. Once the basis of

apportionment and rates of absorption are agreed, adjustments can be made annually to bring them

in line with the current situation. Marginal costing is very useful to management in making

decisions, e.g. on make or buy, levels of production, pricing of products.

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In conclusion, both methods can and should be used by management - absorption costing for the

benefits it gives in cost accumulation and cost control, and marginal costing to assist in managerial

decisions.

Example 4.15

The following information relates to product J for quarter three, which has just ended:

Production

(Units)

Sales

(Units)

Fixed overhead

N'000

Variable cost

N'000

Budget 40,000 38,000 300 1,800

Actual 46,000 42,000 318 2070

The selling price of product J was N72 per unit.

The fixed overheads were absorbed at a predetermined rate per unit.

At the beginning of quarter three there was an opening stock of product J of 2,000 units valued at

N25 per unit variable costs and N5 per unit fixed overheads.

Required:

(a) (i) Calculate the fixed overhead absorption rate per unit for the last quarter, and present profit

statements using FIFO (first in, first out); and using:

(ii) Absorption costing, and

(iii) Marginal costing and

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51

(iv) Reconcile and explain the difference between the profits or losses.

(b) Using the same data, present similar statements to those required in part (a), using the AVECO

(average cost) method of valuation, reconcile the profit or loss figures, and comment briefly on

the variations between the profits or losses in (a) and (b).

Solution

(a) (i) Fixed overhead absorption rate per unit

(iii) Absorption Costing (FIFO) Profit Statement

52.5

budget fixed overheadds

budget production

/V300,000

40,000

N'000 N'000

Sales (42000 x N72) 3,024

Less Cost of sales:

Opening stock (2,000 x N30)

Add Production (46,000 x N52.5) (W1)

Less closing stock (6,000 x N52.5)

60

2,415

2,475

315

Add Over-absorption (W2)

Profit

2160 864

27

891

Workings:

(1) Variable cost

Fixed overhead

Per unit N

45

7.5

(2) Fixed overhead absorbed: 46,000 x N7.5 345,000

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Less actual overhead

Over-absorption

318,000

N27000

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(iii) Marginal Costing (FIFO) Profit Statement

N'000 N000

Sales

3,024

Less Cost of sales:

Opening stock (2000 x N25) 50

Add Production (46,000 x N45) (W1) 2,070

2,120

Less Closing stock (6,000 x N45) 270 1850

Contribution

1,174 Less fixed overheads (actual)

318

Profit

856

(iv) Reconciliation profit

Absorption

891

Marginal

856

35

Fixed overheads in closing stock (6,000 x N7.50)

45

Less opening stock (2,000 x N7.50)

10

35

The difference is due to fixed overheads being carried forward in stock valuation. The figure

under absorption give a higher profit because more of the fixed overheads are carried forward

into the next accounting period than were brought forward from the previous one. The fixed

overhead absorption rate depends on estimates of both production units and fixed overheads,

and actual figure may vary. The over-absorption of fixed overheads is adjusted for at the end of

the period.

Under marginal costing, fixed overheads are treated as period costs and not carried forward in

stock valuations; under-or over-absorption does not arise. Marginal costing, by taking only the

variable costs, shows how much contribution is being made, and is regarded as giving more

useful figures for decision-making.

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(b) Absorption costing (AVECO) Profit Statement

N'000 N'000

Sales

3,024

Less cost of sales:

Opening stock plus production (48,000 x N51.56) 2,475

Less closing stock (6,000 x N51.56) 309 2,166

858

Plus over-absorption

27

Profit

885

Marginal Costing (AVECO) Profit Statement

N'000 N'000

Sales

3,024

Less cost of sales:

Opening stock plus production (48,000 at N44.14) 2,120

Less closing stock (6,000 x N44.17) 265 1,855

Contribution

1,169

Less Fixed overhead

318

Profit

851

Reconciliation:

Difference in profit (885-851)

34

Absorption closing stock 309

Less marginal closing stock 265 44

Less fixed costs in absorption opening stock

10

34

The variations in the profits in (a) and (b) of N6,000 and N5,000 respectively are caused by using

different methods of valuation (FIFO and AVECO). The valuation method can affect profit/loss

for both absorption and marginal approaches, and could lead to much wider variations than we

have here.

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4.10 Summary

Job costing is the costing method used in costing each unit separately identified. The

procedures involved are

- Each job is given a number to distinguish it from other jobs.

- Each job has cost card where costs of such job is accumulated.

- Material requisition notes are the sources where materials cost for each job are obtained.

- Labour costs are collected from job cards through job tickets

- Pre-determined overhead rates are used for absorbing overhead costs into jobs

Batch costing is similar to job costing because each batch of similar goods is identified

separately. The unit cost of goods manufactured in a batch is arrived at by dividing total cost of

a batch by the number of units.

Contract costing is a costing method where each contract is identified separately and is costed.

It is generally believed that contract costing is similar to job costing. However, the following are

the noticeable differences:

(i) Contract jobs take a very long time. Some may extend to more than one

accounting period.

(ii) Some contracts are carried out in locations outside the premises of the

contractor. The jobs may sometimes be on a site.

(iii) Sub-contracting may sometimes be necessary particularly where the job requires

special skilled manpower, for example, welding, plumbing, electrical

installations, and so on.

(iv) A supervisor is usually engaged by the contractor. If the job is construction the

supervisor will be an architect or building engineer. The architect is the one that issues

the certificate of evaluation.

Process costing is used where there is a continuous flow of identical units. Some of its attribute

include:

- The cost per unit in a process is calculated by dividing the total costs by the number of

units produced.

- When units are partly completed-calculate the equivalent units

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- Stock in process can be valued using FIFO or Weighted Average (WA)

- Loss may occur in the process. Expected loss known as normal loss - unexpected loss =

Abnormal loss. Where expected loss is higher than actual, the difference is abnormal

gain.

- It is conventional for the scrap value of loss (normal) to be deducted from material cost

before calculating equivalent unit

- Abnormal loss/gain never affects the cost of good units of production.

- Scrap value of abnormal loss is not credited to process account.

Marginal costing is a principle whereby variable costs are charged to costs units and fixed costs

attributable to the relevant periods written-off in full against the contribution for the period.

Marginal cost on the other hand is the variable cost of one unit of a product or service. It is a

cost which will be avoided if the unit or service was not produced or provided.

In absorption costing, profit determination assumes more importance than the contribution

determination. In absorption costing, emphasis is not placed on fixed or variable cost unlike the

contribution approach in marginal cost.

4.11 Review Questions

1. Ankar limited manufactures a range of chemicals and fertilizers for agricultural purposes.

The manufacture of one of the company's products, “Nyambua”, involves three distinct

processes in which the output from process 1 is used as the input into process 2. Similarly, the

output from process 2 is used as input into process 3 by which stage the final product is

prepared and then packed for shipping.

The company has established standards for each process as follows:

Process 1 Process 2 Process 3

Normal loss(%) 5% 5% 5%

Sales value of each unit lost N1.83 N2.00 N4.00

Note: the normal loss for a process is calculated as a percentage of the units processed in that

process.

The following data is available for August 2016 in respect of each of the processes:

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57

At the end of process 3, a total of 3,190 fully completed units was transferred to Finished Goods.

Requirement:

Prepare each of the process accounts for the month of August.

Solution

Ankar Ltd

Process 1

N Units N Units

Materials 1,200 600 normal loss 60 110

Labour

1,500 to process 2 1,150 4,025

Overheads

2,000

Abnormal gain 10 35

1,210 4,135 1,210 4,135

Process 2

Units N Units N

From process 1 1,150 4,025 Normal loss 158 316

Materials added 2,010 4,299 abnormal loss 22 88

Labour

1,800 to process 3 2,980 11,920

Overheads

2,200

3,160 12,324 3,160 12,324

Process 3

Units N Units N

Qty N Qty N Qty N

Units from previous process

1.150

2,980

Materials added 1,200 600 2,010 4,299 600 7,344

Labour incurred

1,500

1,800 900

Overheads incurred

2,000

2,200 600

Process 1 Process 2 Process 3

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58

From process 2 2,980 11,920 Normal loss 358 1,432

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59

2. Tor Bem Ltd manufacturer of a product, called Gbache recorded the following budgeted and

actual results for the year ended 31st December, 20X0.

Materials added 600 7,344 abnormal loss 32 192

Labour 900 to finished goods 3,190 19,140

Overheads 600

3,580 20,764 3,580 20,764

Calculations

Process 1

Normal loss units calculation

5% x 1,200

Abnormal loss /(gain) units

(1,200x95%)-1,150 = (10)

Process 2 5%x (1,150 + 2,010 (3,169x95%)-2,980=22

Process 3 10%x(2,980 +600) (3,580x90%) - 3,190 = 32

Value of good unit

4,100 - 110/(1,200x95%)

12,324 - 316/(3,160x95%)

20,764 - 1,432/(3,580x90%)

Opening stock

Budgeted production

Budget sales

Standard sales price

Standard costs:

Direct materials

Direct Labour

Variable production overhead

Variable marketing overhead

Budget fixed costs:

Production

Marketing and administration

Actual results:

Opening stock

Actual production

Actual sales

nil

6000 gbache

5.500 gbache

N3 per unit

N5 per unit

N4 per unit

N1 per unit

N2 per unit

N24,000

N10,000

nil

5,000 gbache

4.500 gbache valued N90, 000

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60

Actual costs of production:

Direct materials N24,800

Direct labour N21,400

Production overhead: Variable N5,100

Fixed N22,600

Actual costs of administration N4,200

Actual costs of marketing N13,300

Required:

Calculate the actual profit or loss that would be attained by Tor Bem Ltd if the costing

techniques applied were:

(a) Standard absorption costing

(b) Standard marginal costing

(c) Normal absorption costing with output valued at a weighted average cost;

(d) Marginal costing with output valued at weighted average cost.

Solution

Tor Bem Ltd

Standard absorption costing: the fixed production overhead absorption rate will be

N24,000 = N4 per unit 6,000 units

The standard production cost is therefore (N5+4+1+4) = N14 per unit

Sales

Less standard production cost of sales

(4,500 units x N14)

Standard profit

Cost variances

Direct materials ((5,000 x N5)- N24,800)

Direct labour ((5,000xN4)- 21,400)

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Variable prod. o/h ((5,000xN1)-5,100

200(F)

1,400(A)

100(A)

N

90,000

63,000

27,000

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Fixed Prod. O/H: expenditure (24,000-22,600) 1,400(F)

Volume (1,000 units xN4) 4,000(A)

3,900(A)

23,100

Standard variable marketing o/h (4,500 x N2) 9,000

Budgeted fixed admin. & Mkt costs 10,000

19,000

Cost variance (balancing figure) (17,500-19,000) 1,500 (F)

Actual total admin & Mkt costs

17,500

Actual profit

5,600 b) Standard marginal costing

N Sales

90,000 Less standard variable cost of sales

(4,500 x N(5+4+1+2))

54,000

Standard contribution

36,000 Budgeted fixed costs

34,000 2,000

Cost variances

Direct materials

200(F) Direct labour

1,400(A) Variable production overhead

100(A) Fixed production overhead expenditure

1,400(F) Admin & Mkt costs

1,500(F) 1,600(F)

Actual profit

3,600

c). Normal absorption costing, using weighted average costs

The fixed overhead absorption rate is N4 per unit, as in (a)

N N Sales

90,000 Production costs

Variable (24,800 + 21,400 + 5,100) 51,300

Fixed costs absorbed (5,000 x N4) 20,000

71,300

Less closing stock: 500 units

Variable 10% of N51,300 plus

Fixed : 500 units x N4 7,130

64,170

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63

25,830 Under-absorbed overhead (N22,600 - N20,000)

(2,600) Admin & Mkt costs

(17,500)

Profit

N5,730

d. Marginal costing, using weighted average costs

N N

Sales

90,000

Opening stock -

Variable costs of production 51,300

51,300

Less closing stock 5,130

46,170

Variable marketing costs -

Variable costs of sales

46,170

Contribution

43,830

Fixed costs

Production 22,600

Admin marketing 17,500

40,100

Profit

3,730

Variable marketing costs are not separately identified, and are therefore included in the total

for fixed costs.

3. Enumerate the prominent distinguishing factors between job costing and contract costing.