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Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60- F-23 Shipbreaking

Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

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Page 1: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Module 6: Workplace & Chemical Hazards6.2 Lead

Susan Harwood Grant Number SH-17820-08-60-F-23

Shipbreaking

Page 2: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Disclaimer

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This material was produced under grant number SH-17820-08-60-F-23 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or polices of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.

Page 3: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Objectives

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Explain the hazards of lead exposure

Identify potential locationsList PPE may be requiredList chronic exposure effects

Page 4: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

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Page 5: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

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Page 6: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Lead is considered to the one of the heaviest metals and yet soft. Color: bluish-white.

6 Figure 1 Lead ballast from vessel’s keel

Page 7: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Meaning of Lead: metallic lead, all inorganic lead compounds, and organic lead soaps.

7 Figure 2 Lead that is being recycled

Page 8: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Lead was widely used prior to the 1980’s before federal regulations minimized or eliminated the use.

8 Figure 3 Hull 134 paint flaking off hull

Page 9: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Reduce lead contamination through engineering controls and safe work practices.

9 Figure 4 Worker with lead being recycled

Page 10: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

A written compliance program will address workplace lead exposure and PPE measures.

10 Figure 5 Lead shielding wiring

Page 11: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Written plans must include the following:

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Description where lead is located

Engineering plans to control lead exposure

PELAir monitoringPPE, if requiredPlan must be

reviewed and updated annually Figure 6 Written plan at

gangways

Page 12: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

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Page 13: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Largest concentrations of lead is located within the painting system of vessels.

13 Figure 7 Paint peeling off overhead in galley area

Page 14: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

The exterior coating of the ships have different types of painting systems.

14 Figure 8 Exterior paint on military vessels

Page 15: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Most common primer that is found on vessels is red lead primer.

15 Figure 9 Paint chips on deck after testing completed

Page 16: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

The interior of vessels may also have a lead primer or coating.

16 Figure 10 Paint test area inside main deck area

Page 17: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Lead-acid batteries located in the engine room.

17 Figure 11 batteries in a series on deck

Page 18: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Battery charging stations, and engineering spaces through out the vessel.

18 Figure 12 Engine room and generator area

Page 19: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Lead has been used in the bilge or keel area for ballasting the vessel.

19 Figure 13 Hull in slip being hauled out

Page 20: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Radiations shields in areas of medical area such as X-Ray compartments or nuclear shields

20Figure 14 Medical office onboard ship

Page 21: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Lead residue may exist within the ammunition storage areas and gun mounts.

21 Figure 15 Ammunition chart in gun mount

Page 22: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

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Page 23: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

OSHA “Action Level” when an employee is exposed to 30 micrograms per cubic meter of air without a respirator requirements

23 Figure 16 Hot work cutting down the sections

Page 24: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Levels at or below (30 ug/m(3)) is for a period of 8-hour per day working conditions.

24 Figure 17 Workers cutting lead shielded wiring for processing

Page 25: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Respirator required when concentrations of lead of 50 micrograms per cubic meter of air

25 Figure 18 Respirator worn by lead workers outside restricted area

Page 26: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Permissible exposure limit (PEL) (50 ug/m(3)) is an average 8-hour per day.

26 Figure 19 Work area around lead wiring being recycled

Page 27: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Respirator requirements for fit test and training must be documented prior to usage.

27 Figure 20 Respirator and face shield

Page 28: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Initial monitoring determines if an employee is exposed to lead concentrations at or above the action levels.

28 Figure 21 Lead piping and pieces removed from vessel

Page 29: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Personal lead sampling must be collected for a full shift (at least 7 continuous hours).

29 Figure 22 Sorting valves from non-ferrous materials

Page 30: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Monitoring must take place if employee complains of symptoms or displays health issues.

30 Figure 23 Monitoring the workplace for lead residue and products

Page 31: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

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Page 32: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Long term exposure to lead is increased blood pressure.

32 Figure 24 Worker on forklift moving tote out of warehouse

Page 33: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Memory loss or difficulty in concentrating

33 Figure 25 Worker coming out of engine room on ladder

Page 34: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Joint and muscle pains

34 Figure 26 Cut out for hoisting sectionals

Page 35: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Decreased fertility

35 Figure 27 Working in the area near the propeller shaft

Page 36: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

Blood poisoning

36 Figure 28 Cutting sections down on land

Page 37: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

There are links to Alzheimer’s disease

37 Figure 29 Sunlight on water of ship

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Page 40: Module 6: Workplace & Chemical Hazards 6.2 Lead Susan Harwood Grant Number SH-17820-08-60-F-23 Shipbreaking

References

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OSHA eTool www.osha.govNational Institute of Environmental Health Sciences

(NIEHS) www.niehs.nih.govWikipedia Encyclopedia

http://en.wikipedia.org/wiki/Lead

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Worker safety is a priority