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Microsoſt Partner Onit Group s.r.l. - Via dell’Arrigoni 308 47522 Cesena (FC) - Tel. +39 0547 313110 - [email protected] - www.onit.it Solutions for industry MONITOR | CONTROL | SAVE Identifying critical Process optimisation Increasing savings f Data monitoring f Definition of Performance Indicators (KPI) f Analysis of faults and critical issues f Predictive maintenance f Management and operational optimisation f Efficient operational models f Interventions for increasing efficiency f Detection and reduction of waste f Machine Learning THE FUTURE OF THE INTERNET OF THINGS THE SOLUTION FOR INDUSTRY 4.0 The iOTTO platform, made by Onit Group, is the right instrument for reducing the costs linked to production processes, and for having control of all the information necessary for immediately identifying critical issues and intervening promptly to resolve them. Monitoraggio energetico Supervisione produzione Analisi avanzate e report Monitoraggio real time Gestione della Manutenzione Integrazione di sistemi Widget grafici evoluti Controllo macchinari Regolazione impianti

MONITOR | CONTROL | SAVE · a t Onit roup srl ia dellrrigoni 0 752 Cesena C Tel 54 onitonitit The various devices interact with iOTTO through dedicated drivers on standard protocols

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Page 1: MONITOR | CONTROL | SAVE · a t Onit roup srl ia dellrrigoni 0 752 Cesena C Tel 54 onitonitit The various devices interact with iOTTO through dedicated drivers on standard protocols

Microsoft Partner

Onit Group s.r.l. - Via dell’Arrigoni 308 47522 Cesena (FC) - Tel. +39 0547 313110 - [email protected] - www.onit.it

Solutions for industry

MONITOR | CONTROL | SAVE

Identifying critical Process optimisation Increasing savings

f Data monitoring

f Definition of Performance Indicators (KPI)

f Analysis of faults and critical issues

f Predictive maintenance

f Management and operational optimisation

f Efficient operational models

f Interventions for increasing efficiency

f Detection and reduction of waste

f Machine Learning

THE FUTURE OF THE INTERNET OF THINGS THE SOLUTION FOR INDUSTRY 4.0The iOTTO platform, made by Onit Group, is the right instrument for reducing the costs linked to production processes, and for having control of all the information necessary for immediately identifying critical issues and intervening promptly to resolve them.

Monitoraggioenergetico

Supervisioneproduzione

Analisi avanzatee report

Monitoraggioreal time

Gestione dellaManutenzione

Integrazionedi sistemi

Widgetgrafici evoluti

Controllomacchinari

Regolazioneimpianti

Page 2: MONITOR | CONTROL | SAVE · a t Onit roup srl ia dellrrigoni 0 752 Cesena C Tel 54 onitonitit The various devices interact with iOTTO through dedicated drivers on standard protocols

ARCHITECTURE

ADVANTAGES

Real time monitoring of the crucial data allows one to have a rapid view of the critical issues and speed up reaction times

The EDITOR system allows total customisation of the interface, even without computer skills

Strategic choices are facilitated by advanced analysis thanks to formulas and graphic widgets

Dynamic management of the warnings for immediate communication to the managers (SMS, email, Alarm apps)

Single interface control and supervision through integration with all systems present in the company

Optimised processes on the basis of efficient models and continuous improvement of the activities

X Customisable synoptics and supervisors

X Linear Regression and Cusum analyses for the development of efficient models

X Multidimensional analysis with pivot tables

X Automated and configurable reports

X Manutenzione Predittiva e Machine Learning

TOP FUNCTIONS

MONITORING AND ALARM SYSTEMS

DATA ANALYSIS AND PREDICTIVE MAINTENANCE

SYSTEMS INTEGRATION AND ADJUSTMENT

Sensors and measuring devices

Database

PLC / SCADA

ERP Standard protocols

Web Services/MQTT HTML5

User interfaces

Graphics Dashboards AlarmsData Retrieval

Page 3: MONITOR | CONTROL | SAVE · a t Onit roup srl ia dellrrigoni 0 752 Cesena C Tel 54 onitonitit The various devices interact with iOTTO through dedicated drivers on standard protocols

Microsoft Partner

Onit Group s.r.l. - Via dell’Arrigoni 308 47522 Cesena (FC) - Tel. +39 0547 313110 - [email protected] - www.onit.it

The various devices interact with iOTTO through dedicated drivers on standard protocols that are used for data transmission between the apparatuses.

Advantages: X Overall and real time control of the industrial processes X Low infrastructure costs to monitor all the critical points of the process X Rapid implementation and with minimum effort

The iOTTO platform uses an advanced system of data collection, called Data Retrieval. This software component allows the recovery of data from PLCs on board the machine, from sensors or gauges, from spreadsheets, from the databases of third parties or those from business management. The system is bidirectional, since the Data Retrieval acts both in reading and writing mode, this makes it possible to set up a machine, set parameters, configure the set points and make the best use of Building Automation systems as well as managing a plant or a production line. Data Retrieval is a component that can be provided as embedded to the physical Datalogger (e.g., it is present in the firmware of the iOTTO Box) or it can be installed on any PC within the customer network, acting as a virtual Datalogger.

INDUSTRY 4.0 AND MACHINERY AND PLANTS INTEGRATION

Some of the protocols already interfaced:

Consulting for increasing efficiency and optimising processes

PLC Centralising Sensors Gauges

Installation of gauges, electrical wiring, electrical panels and data networks

SW Installation Customisation Configuration

Training on the Job

ALL-INCLUSIVE SOLUTIONSThanks to the collaboration with various qualified partners, Onit Group is able to propose to its customers turnkey solutions and projects that cover the entire value chain

Modbus

Siemens S7 OMRON FINS Obix_HoneywellODBC

Bacnet OPC UA/DA Lonworks SNMP

Solutions for industry

Page 4: MONITOR | CONTROL | SAVE · a t Onit roup srl ia dellrrigoni 0 752 Cesena C Tel 54 onitonitit The various devices interact with iOTTO through dedicated drivers on standard protocols

INDUSTRY 4.0 AND SUPERVISION OF PRODUCTION

ISLAND MONITOR

Functions:

X Status of the production progress X Monitoring of one or more stations X Confirming article change on the panel line X History of the data (q.ty produced, consumption, status of the machinery, alarms, etc.) X Shifts management

PRODUCT RECHARGEAND INTEGRATION WITH ERP

Change data by Article:

X Code and Description

X Conversion Coefficient

(e.g., pieces>m2, pieces>Kg) X Obsolete product management

Change data by Production Plan: X Production date X Item Code/Line/Work Order X Production notes X Production reports toward ERP

KPI - PRODUCTION PERFORMANCE

Real time monitoring of:

X Actual production vs target X Actual speed vs target X Actual line set-up time vs target X OEE (scraps, availability and consumption) X Labour, line hours X Energy-intensive systems consumption X Yields by choice X Machinery status X Alarms and warnings

TIME MANAGEMENT AND MACHINERY SET-UP

Functions:

X Operating instructions for the line operators X Definitions of the max. time to complete line set-up X Alarms system for exceeding time budget assigned X Setting can be automated on the basis of the article X Homogeneous SCADA/synoptic interface for all machinery

STOP AND MAINTENANCE MANAGEMENT

Functions:

X Entering automatic stop from integration with machines X Cause log of the stop X Filters (date, line, machinery, group stop, stop) X Report with stop classification by frequency/duration X Integrated Pareto analysis X Dedicated dashboard operator

IOTTO is the web software produced by Onit for the supervision of production thanks to the interconnection with the production plants. The advantage is having a real time instrument that offers a comprehensive view of the production plant, monitoring the processes and providing reports to optimise resources.

SECTORS OF APPLICATION:

f INDUSTRY - Industries, SMEs and production sites

f BUILDING - Multisite and tertiary structures

f ENERGY - Multiutility, EGE and ESCO

f FACILITY - Plants, machinery and devices