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MW4-ExMotion Controller Expansion
Expansion Manual
1. Introduction 3
2. Description 5
3. Technical Specifications 6
4. Electrical Specifications 8
5. Connectors Layout 16
6. Electrical Connections 18
7. Information on programming 25
MIM_MW4Ex_EN - 31/01/08
1. Introduction 4
1.1 Graphic Legend .................................................................................................41.2 Special Indications..............................................................................................41.3 Validity................................................................................................................51.4 Purpose..............................................................................................................51.5 Recommendation...............................................................................................51.6 Reference Manuals............................................................................................51.7 Reference Standards..........................................................................................5
2. Description 6
2.1 Product Code......................................................................................................6
3. Technical Specifications 7
3.1 Mechanical Sizes................................................................................................73.2 Wiring..................................................................................................................8
4. Electrical Specifications 9
4.1 Power supplied...................................................................................................94.2 Bidirectional counters.........................................................................................94.3 Analog ouputs.....................................................................................................114.4 Analog Inputs......................................................................................................124.6 Digital inputs in interrupt.....................................................................................144.7 Dip-switch setting................................................................................................154.8 Digital Outputs....................................................................................................16
5. Connectors layout 17
5.1 Connectors located in C1-667-Ex......................................................................185.2 Led......................................................................................................................18
6. Electrical connections 19
6.1 5-CN4: Encoder count........................................................................................196.2 5-CN5: Encoder count........................................................................................196.3 5-CN6: Encoder count........................................................................................206.4 5-CN7: Encoder count........................................................................................206.6 5-CN1: Digital Inputs..........................................................................................226.7 5-CN2: Digital Outputs........................................................................................246.8 5-CN3: Analog inputs.........................................................................................25
7. Information on programming 26
7.1 Board Identification.............................................................................................267.2 BUS Declaration.................................................................................................267.3 Interrupt Lines.....................................................................................................267.4 System Requirements........................................................................................26
1. IntroductionWe thank you for buying this QEM equipment. You can contact us at [email protected] and we will be pleased to receive your suggestion on this equipment and the attached manual.
1.1 Graphic Legend Failure to comply with this message may compromise the equipment integrity and/or lead to malfunction.
Note: important information for appropriate equipment operation.
For further information please refer to the manual indicated in the message.
For further information please refer to the page indicated in the message.
1.2 Special IndicationsThe copyright of this manual is reserved. Do not copy and do not reproduce any part of this docu-ment, in any form, without QEM'S previous written authorization. QEM does not provide any guarantee on contents and, in particular, declines any responsibility for what concerns suitability guarantee in case of special operating purpose. The information contained in this document can be chenged with no previous notification. QEM declines any responsibility in case of any mistake contained in this document. Registered trademarks :- QEM® is a registered trademark.- Microsoft® and MS–DOS® are registered trademarks and Windows® is a Microsoft Corporation's trademark.
Introduction MIM_MW4Ex_EN - 31/01/08 3 di 28
1.3 Validity
M: Manual; S: Equipment.
This document is entirely valid, errors and omissions excepted.ManualRelease Description Date
1.01.11.21.31.4
MMMMM
New manual.Updating to new graphical standard Connector table updatedCorrection of some valuesGeneral revision
18/05/200612/12/200628/03/200714/11/200731/01/2008
1.4 PurposeThis manual provides information for appropriate equipment operation.
1.5 RecommendationWe recommend to carefully copy and keep all parameters relevant to the equipment's setting and programming. This will facilitate any operation in case of technical support.
1.6 Reference ManualsThe documentation relevant to the equipment designed and sold by QEM has been devided into va-rious files in order to allow a quick consultation of information required.
MIM - Base: Installation and Maintenance ManualInformation on the equipment's hardware and firmware.
MIM - Exp: "Options or Expansions" ManualHardware information on the equipment options.
MDU: Operation ManualInformation on the application program installed in the equipment.
MIMAT: Technical Service ManualBasic information on: how to carry out wirings, adjusting prodedures, product para-meters and failure identification.
You can download the manuals at the website www.qem.it
1.7 Reference Standards
Resistance to vibrations in conformity with IEC 68-2-6
Resistance to shocks in conformity with IEC 68-2-27
Immunity to interferences in conformity with EN 50082-2
Emission levels in conformity with EN 50081-2
Introduction MIM_MW4Ex_EN - 31/01/08 4 di 28
2. DescriptionThe hardware provides the following features:
- 2/4 inputs for Line Driver or Push-Pull counting- 2 stop inputs.- 2 analog inputs,- Auxiliary supply OUT at 5Vdc and 24Vdc.
2.1 Product CodeMW4 - E x / yy
2.1.1 Models provided
Model Bidirectional counts
+/- 10 Voutputs
Digitalinputs
Digital outpu-ts
Analog inputs
Power sup-plied
MW4EA 4 PP/LD
(300Khz) 4 (16 bit) 16 8 2 (12bit)
EB 2PP/LD(300 Khz) 2 (16 bit) 16 8 2 (12bit)
5 Vdc / 0,1A
24Vdc / 0,8 A
Description MIM_MW4Ex_EN - 31/01/08 5 di 28
Firmware version (00 = uninstalled)
E = CPU technological level x = equipment hardware version
Hardware model
3. Technical SpecificationsOperating temperature 0 ÷ 50 °C with no ventilation
Relative humidity 90% with no condensate
Altitude 0 - 2000 m a.s.l.
Atmosphere No corrosive gas
Carriage and storage temperature -25 ÷ +70 °C
Protection degree IP20 (in conformity with EN 60529)
Resistance to vibrations in conformity with IEC 68-2-6
Resistance to shocks in conformity with IEC 68-2-27
Immunity to interferences in conformity with EN 50082-2
Emisson levels in conformity with EN 50081-2
3.1 Mechanical Sizes
Sizes in mm.
3.1.1 EA, EB hardware version
Technical Specifications MIM_MW4Ex_EN - 31/01/08 6 di 28
3.2 WiringRefer to technical notes on terminals (Weidmuller) BLZF and B2L.
Connectors
Family Wire section with no pointing devices
Wire section with pointing devices Features
Fila singola
BLZF 0,3 ÷ 1,50 mm2 0,3 ÷ 1 mm2
Fila doppia
B2L 0,3 ÷ 1,00 mm2 0,3 ÷ 0,5 mm2
Spring contact
Pointing devices prevent short-circuits.
Devices
Pic. 1 Uncover the wire for 10 mm
Pic. 2: You are recommended to use the following type of pointing devices :
Wire section Brand Model0,3 mm2 Cembre PKE 308
0,5 mm2 Cembre PKE 508BM BM00601
1 mm2 Cembre PK 108BM BM00603
Pic. 3: Use a screwdriver having: a =2,5; b ≥7mm.
Pic. 4: Use “Cembre ND#4” cod. 2590086 type pliers.
Procedure
a) Introduce the screwdriver; b) Insert the wire; c) Remove the screwdriver.
Warnings
Pic. 5 Do not use any short-pointed screwdriver b) <7 mm
Pic. 6 Do not turn screwdri-ver.
Technical Specifications MIM_MW4Ex_EN - 31/01/08 7 di 28
4. Electrical Specifications
For what concerns pin configuration of connectors refer to Electrical Connections chapter on pg. 18
4.1 Power suppliedPOWER SUPPLIED MAX CURRENT
24Vdc 800 mA
5Vdc 100 mA
4.2 Bidirectional countersPush Pull Line-Driver
Maximum frequency 300 KHz
Minimum time between one PH A front and the subsequent PH B one
1 µs
PH Z minimum aquisition (hardware) time 5 µs
Optoinsulation 1500 Vrms
Logic state voltage 0 < 1,5 V < 0,8 V
Logic state voltage 1 > 22,5 V > 2 V
Maximum operating voltage 26,5 V 5 V
Internal voltage drop 2,0 V
Input resistance 1000 Ω 330 Ω
Maximum length of transducer-connecting cable 50 m
4.2.1 Push Pull
Pic. 7 Input Push-Pull
Pic. 8 Encoder Push Pull connection
Electrical Specifications MIM_MW4Ex_EN - 31/01/08 8 di 28
4.2.2 Line Driver
Pic. 10 Encoder Line Driver connection
4.2.3 Simulated Encoder
Pic. 11: Connection with simulated Encoder
Electrical Specifications MIM_MW4Ex_EN - 31/01/08 9 di 28
Pic. 9 Input Line Driver
Motor Driver Output R5 V12 V18 V24 V
0 Ω820 Ω1,5 KΩ2 KΩ
4.3 Analog ouputsType of connection Common mode
Insulation 1500 Vrms
Voltage range (minimum off load) +/-10V (±200mV) V
Max. offset * variation + / - 5 mV
Resolution 16 bit
Maximum current 1 mA
Output variation depending on the load 95 µs / µA • = A software compensation of offset drifts can be performed.
Qmove C1-667-Ex side (A) Driver
Pic. 13 Connection with driver
Important: Perform the connection of a driver having differential outputs as shown in the picture.
Electrical Specifications MIM_MW4Ex_EN - 31/01/08 10 di 28
Pic. 12 Output analog
A software library is provided for offset compensation
4.4 Analog InputsSpecifications
Voltage input AI01 0 ÷ 10 Vdc Max + 14V
Voltage input AI02 0 ÷ 5 Vdc Max + 7 V300 KΩ
Current input AI02 0 ÷ 20 mA Max 30 mA 249 KΩ
C.M.R.R. (common mode rejection) 80 dB @ 1Khz
Updating speed 4 ms
Resolution 12 bit
Thermal variation error (0÷60 °C) Less than +/- 0.25%
Non-linearity error 0.01 %
Quantizing error +/- 1 bit
Electrical diagram
Input Voltage 0/10 Volt
Potentiometer input
P = Between 1KΩ and 5KΩ
Electrical Specifications MIM_MW4Ex_EN - 31/01/08 11 di 28
4.5 Digital InputsType of polarization NPN / PNP
Minimum acquisition time (hardware) 3 ms
Optoinsulation 1500 Vrms
Logic state voltage 0 < 3 V
Logic state voltage 1 > 10,5 V
Maximum operating voltage 26,5 V
Internal voltage drop 1,2 V
Input resistance 3300 Ω
Pic. 15 Inputs NPN Pic. 16 Inputs PNP
Electrical Specifications MIM_MW4Ex_EN - 31/01/08 12 di 28
Pic. 14 Inputs
4.6 Digital inputs in interrupt4.6.1 SpecificationsOptoinsulation 2500 Vrms
Maximum operating voltage 26,5 Vdc
Internal voltage drop 1,2 V
Logic state voltage 0 < 1,5 V
Logic state voltage 1 > 22,5 V
Minimum acquisition time (hardware) 50 µs / 3 msec (selected through dip)
4.6.2 Electrical diagram
Inputs PNP through external supply.
Input PNP through internal supply.
Inputs NPN through external supply.
Input NPN through internal supply.
Electrical Specifications MIM_MW4Ex_EN - 31/01/08 13 di 28
4.7 Dip-switch setting
5-SW1: selection of minimum activation time 5.INP15 and 5.INP162-SW1 Dip Number Description
1
2Unused
3 5.INP15 OFF = 50 micro sec.ON = 3 milli sec.
4 5.INP16 OFF = 50 micro sec.ON = 3 milli sec.
Electrical Specifications MIM_MW4Ex_EN - 31/01/08 14 di 28
4.8 Digital Outputs4.8.1 StaticOptoinsulation 1500 Vrms
Max. operating voltage 35 Vac/dc
Internal voltage drop 2,5 V
Nominal current 70 mA
Flowing current 20 µA
Time for switching from ON to OFF 120 µs (max.)
Time for switching from ON to OFF 8 µs (max.)
Pic. 17 Digital output
Electrical Specifications MIM_MW4Ex_EN - 31/01/08 15 di 28
5. Connectors layout
The black circle on the connector identifies: pin 1 / 1A.CN: connectorSW: switch
The black circle on the connector identifies: pin 1 for single-row connectors; pin 1A for double-row connectors.
Slot Connector name Description
5 5-CN15-CN25-CN3 5-CN4 5-CN5 5-CN6 5-CN7 5-SW1
Digital inputs + out 24 VacDigital outputsAnalog inputs + out 5 VdcInput counter 1 + analog output 1“ “ 2 + “ “ 2“ “ 3 + “ “ 3“ “ 4 + “ “ 4Dip-switch for interrupt digital inpunt setting
Connectors layout MIM_MW4Ex_EN - 31/01/08 16 di 28
5.1 Connectors located in C1-667-Ex
HardwareModel
Slot5
5-C
N1
5-C
N2
5-C
N3
5-C
N4
5-C
N5
5-C
N6
5-C
N7
5-SW
1
MW4--EA
MW4-EB - -
5.2 LedLed Description+5V ext. ON = 5V supply
+24V ext. ON = 24V supply
+5V int. ON = internal supply
Connectors layout MIM_MW4Ex_EN - 31/01/08 17 di 28
6. Electrical connections6.1 5-CN4: Encoder count
PIN Name Description Address
1A
1BINTERNAL
BRIDGE1B TO 1A
1A TO 1B-
2A 0V 0V encoder -
2B PHZ
3A PHB
3B PHA
Encoder Push Pull *
1.INT07
5.CNT01
5A PHZN
5B PHZ
6A PHBN
6B PHB
7A PHAN
7B PHA
Encoder Line Driver *
1.INT.07
5.CNT01
4A GA0
4B AO1Analog output
-
5.AN01
* Note: you can use only one of the two types of Bidirectional Counter each time.
6.2 5-CN5: Encoder countPIN Name Description Address
1A
1BINTERNAL
BRIDGE1B TO 1A
1A TO 1B-
2A 0V 0V encoder -
2B PHZ
3A PHB
3B PHA
Encoder Push Pull *
1.INT08
5.CNT02
5A PHZN
5B PHZ
6A PHBN
6B PHB
7A PHAN
7B PHA
Encoder Line Driver *
1.INT.08
5.CNT02
4A GA0
4B AO1Analog output
-
5.AN02
* Note: you can use only one of the two types of Bidirectional Counter each time.
Electrical connections MIM_MW4Ex_EN - 31/01/08 18 di 28
6.3 5-CN6: Encoder countPIN Name Description Address
1A
1BINTERNAL
BRIDGE1B TO 1A
1A TO 1B-
2A 0V 0V encoder -
2B PHZ
3A PHB
3B PHA
Encoder Push Pull *
1.INT03
5.CNT03
5A PHZN
5B PHZ
6A PHBN
6B PHB
7A PHAN
7B PHA
Encoder Line Driver *
1.INT.03
5.CNT03
4A GA0
4B AO1Analog output
-
5.AN03
• Note: you can use only one of the two types of Bidirectional Counter each time.
6.4 5-CN7: Encoder countPIN Name Description Address
1A
1BINTERNAL
BRIDGE1B TO 1A
1A TO 1B-
2A 0V 0V encoder -
2B PHZ
3A PHB
3B PHA
Encoder Push Pull *
1.INT04
5.CNT04
5A PHZN
5B PHZ
6A PHBN
6B PHB
7A PHAN
7B PHA
Encoder Line Driver *
1.INT.04
5.CNT04
4A GA0
4B AO1Analog output
-
5.AN04
* Note: you can use only one of the two types of Bidirectional Counter each time.
Electrical connections MIM_MW4Ex_EN - 31/01/08 19 di 28
6.5 Example of connection
ONLY CONNECT ONE OF THE TWO ENCODERS.
Electrical connections MIM_MW4Ex_EN - 31/01/08 20 di 28
6.6 5-CN1: Digital Inputs
PIN Name Description Address
1 PL1 -
2 I1
Digital inputs (PNP)
5.INP013 I2 5.INP024 I3 5.INP035 I4 5.INP046 I5 5.INP057 I6 5.INP068 I7 5.INP079 I8 5.INP0810 I9 5.INP0911 I10 5.INP1012 I11 5.INP1113 I12 5.INP1214 I13 5.INP1315 I14 5.INP14
16 PL2 Polarization (I15 ÷ I16) -
17 I15Digital inputs / Interrupt *
5.INP1518 I16 5.INP1619 24Vdc
OUT 24 Volt **-
20 0V -
Polarization (I1 ÷ I14)
* = For inputs 15 and 16 you can select the minimum acquisition time through switch 5.-SW1.** = Voltage supplied
Electrical connections MIM_MW4Ex_EN - 31/01/08 21 di 28
Electrical connections MIM_MW4Ex_EN - 31/01/08 22 di 28
6.7 5-CN2: Digital Outputs
PIN Name Description Address1 COM -2 O1 5.OUT013 O2 5.OUT024 O3 5.OUT035 O4 5.OUT046 O5 5.OUT057 O6 5.OUT068 O7 5.OUT079 O8 5.OUT08
Common (O1÷O8)
Digital outputs
Example of connection
Electrical connections MIM_MW4Ex_EN - 31/01/08 23 di 28
6.8 5-CN3: Analog inputs
Terminal Name Description Address1 +5V -2 GA -
3 -
4 AI02 5.AI025 AI01 5.AI01
OUT +5 Vdc.Common
Select input AI02
Disconnect: input (0÷5V)Connect to GA: corrent input
Analog input
6.8.1 Selection of analog inlet operating modeThe hardware selectoin of input AI02 (voltage or current) is performed through selection terminal.
Input Mode Range TypeAI01 Voltage 0 ÷ +10V 2
AI02Voltage 0 ÷ 5V 3
Current 0 ÷ 20 mA 3
Electrical connections MIM_MW4Ex_EN - 31/01/08 24 di 28
7. Information on programming7.1 Board IdentificationFrom QVIEW 5.x development environment, you can identify the boards installed by “MONITOR-BUS” menu.In Qview 5.0 build 8, boards are not identified through their name (as it is carried out in the configuration file), but through a numeral identification code (IDxx).
Slot Board name ID5 1MW4E 21
7.2 BUS DeclarationIn the configuraton unit, the BUS declaration should have the following structure:
BUS:
1 1667E xx (xx = firmware version, example: 01)2 1ES2E 003 . .4 1SM4E 00
5 1MW4E 00
7.3 Interrupt LinesYou can use interrupt lines of MW4E board, through the following correspondence:
count 1: 5.CNT01 line 7
count 2: 5.CNT02 line 8
count 3: 5.CNT03 line 3
count 4: 5.CNT04 line 4
7.4 System RequirementsFor the equipment operation, you should use S1-LIB5001 (or upper) libraries.
Information on programming MIM_MW4Ex_EN - 31/01/08 25 di 28
Information on programming MIM_MW4Ex_EN - 31/01/08 26 di 28
Information on programming MIM_MW4Ex_EN - 31/01/08 27 di 28
QEM S.r.l.S.S. 11 Signolo n. 36,36054 Montebello Vic. NoVicenza – ITALY
Tel. +39 0444 440061Fax + 39 0444 440229
http:\\www.qem.ite-mail: [email protected]
La marcatura CE dello strumento non solleva l' Installatore dal recepimento e adempimento degli obblighi normativi di riferi-mento al proprio prodotto.
Information on programming MIM_MW4Ex_EN - 31/01/08 28 di 28