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PME líder’15
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… moulding your world since 1978
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Founded in 1978
Nr. Employees: 65 / Turnover: 5M€ / Production area: 2.500m2 + 2000m2 (new buildings)
Products: medium sized injection moulds
Production location: Marinha Grande, Portugal (1 hour from Lisbon airport)
Target Industries: Automotive 74% | Housewares 8% | Electrical 7% | Packaging 5% | Others 6%
Export Rate: 81% to over 15 countries / Over 80 moulds per year
Facilities
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Organization
Private joint-stock company with
the following shareholders:
- 90% Ferraz&Pego SGPS, S.A.
- 5% Telmo Ferraz
- 5% Alberto Pego
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CAD/CAM Department
Simulation Analysis (Filling, Cooling and Warpage)
Improved Special Cooling Solutions
(Sintering inserts)
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CNC High Speed Milling 3 & 5 axes machines
Special High Frequency Head
for fine machinings
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Integrated CNC/EDM cell
5-axis High Speed Milling for graphite electrodes: 42.000rpm
Robotised system with stock capacity up to 196 electrodes and 4 pallets
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EDM
Die-Sink EDM, Wire-cut EDM and Microdrilling
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Grinding
CNC and conventional
Grinding Machines with
Optidress systems
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Drilling & Dimensional Control
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Assembly - Spotting press
Moulds Size Internal Capacity:
Minimum: 200x200x250mm / 75kgMaximum: 1200x1000x900mm / 8000kg
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Examples of Moulds
Complex Kinematics
- 2 cavities mould with interchangeable inserts on the injection machine,
in order to produce 4 different versions.
- Movements:
--> 3 (x2) hydraulical slides
--> 10 (x2) mechanical slides
--> 18 (x2) jiggle bars
- Intermediate plate on injection side
for hydraulical cylinders
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Complex Kinematics
Examples of Moulds
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Complex Kinematics
Examples of Moulds
With double inner hydraulic movement on cavity side
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Examples of Moulds
Multicavities
24 cavities
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Examples of Moulds
Multicavities with unscrewing system
16 cavities
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Examples of Moulds
Multicavities
16 cavities
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Examples of Moulds
3K Rotative Moulds with core back system
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2K 3-Stages Moulds with Lift & Turn System
Examples of Moulds
1st-Stage → Injection of 1st material
2nd-Stage → Injection of 2nd material
3rd-Stage → Ejection of the plastic parts
❖ Interchangeable cores and cavities to
produce 4 different versions.
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2K Transfer Moulds
Examples of Moulds
With 2 interchangeable versions and
a special rotative movement:
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Double Rotative Movements
Examples of Moulds
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2K Rotative Moulds
Examples of Moulds
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2K Rotative Axis Moulds
(Index Plate)
Examples of Moulds
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Examples of Moulds
2K Micro-Injection mould
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Collapsible Cores and Unscrewing System
Examples of Moulds
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Collapsible Cores System
Examples of Moulds
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IMF (In-Mould Film) Moulds
Examples of Moulds
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Crowning (Distortion Compensation) Mould for MUCELL
Examples of Moulds
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Gas Injection Moulds
Examples of Moulds
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High polish Moulds
Examples of Moulds
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Threads Unscrewing
Examples of Moulds
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Special Curved Movements
Examples of Moulds
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Metallic inserts Moulds
Examples of Moulds
90º rotative movement
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Parts for Automotive
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Parts for Automotive
Net Overmoulding
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Lighting Parts
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Parts for Electrical
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Moulds for Houseware
Stack-Moulds
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Parts for Houseware
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Parts for Houseware
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Moulds for Packaging
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Parts for Packaging
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Parts for Medical
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QUALITY CONTROL
3D Co-ordinate Measuring Machine 1 DEA Mistral 100705Hardness Meter 1 EmcotestProfile Projector 1 Mitutoyo PH-350-HDigital Profile Projector 1 TESA V300GL
CAD CAM
11 workstations with several softwares: Cimatron
(Design and Milling), TopSolid, PowerMill,
Progecad, PowerShape, Fikus and LeMoine.
Simulation Software: CADMOULD
CONVENTIONAL
Milling Machines 1 Bridgeport
Milling Machines 1 Deckel
Surface Grinder 1 Lipemec P400
Surface Grinder 1 Mater 15-8
Surface Grinder 1 Jones Shipman 540H
Surface Grinder 1 Aba
Surface Grinders 3 Monoprecis
Drilling Machine 1 Foradia
Fitting Press 1 Millutensil Mil123
CNC
Vertical Machining Center 1 Ops-Ingersoll Speed Hawk 550 – 5 axes – 42.000 rpm
Vertical Machining Center 1 DMG Mori DMU 80P Duo Block – 5 axes – 24.000 rpm
Vertical Machining Center 1 Mikron HPM 1150 – 5 axes – 24.000 rpm
Vertical Machining Centre 2 Mori Seiki NV500 – 20.000 rpm
Vertical Machining Centre 1 Mori Seiki SVD403 – 20.000 rpm
Vertical Machining Centre 1 Mori Seiki SV – 500B/40 – 20.000 rpm
Vertical Machining Centre 1 Eumach LBM1500 – 18.000 rpm
Vertical Machining Centre 1 Mikron VCE 1600 PRO – 10.000 rpm
Micro-Drilling 1 Agie Charmilles Drill 20
Milling Machine 1 Eumach MC 500
Milling Machines 1 Anayak
EDM Machine with handling 1 Ops-Ingersoll Gantry Eagle 800 + MultiChange Light
EDM Machine 1 Agie Charmilles FO 550 SP
EDM Machine 1 Agie Advance
EDM Machine 1 Charmilles Roboform 200
EDM Machine 1 Ona Basic 360
Wire Cut EDM Machine 1 Agie Charmilles Cut 30P
Wire Cut EDM Machine 1 Charmilles Robofil 290
Surface Grinder 1 Jones & Shipman Techmaster 634 Easy
Turning Lathe 1 Harrison Alpha Plus 460 S
Drilling Centre 1 HETO 1000 Compact
Equipment List
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ISO 9001:2008Quality
Certification
First Portuguese Mouldmaker
to receive this accreditation
back to 1993.
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2017 - New Injection Plant
Pictures of old building and project
of two new buildings for assembling
and injection (red area).
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New building
2017 - New Injection Plant
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New buildings for assembling and injection
áreas with two brand-new Engel injection
machines (300T and 500T 2K.
2017 - New Injection Plant
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Business Associations
PLANIMOLDE is one of the founding members of several Business and
Technical Associations related to the Portuguese mouldmaking industry:
- CEFAMOL – Portuguese Association for the Mould Industry
- CENTIMFE - Technological Center for the Mouldmaking,
Special Tooling and Plastic Industries
- POOL-NET – Engineering & Tooling Cluster
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Social Responsibility
As part of its company philosophy, PLANIMOLDE takes very seriously its
social responsibility, working in close partnership with several educational
entities for technical projects and receiving every year several students for
professional internships:
- Polytechnic Institute of Leiria (IPL)
- Minho University
- Technical University of Lisbon (IST)
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Social Responsibility
We receive also every year studants for professional intership from various
Secondary Schools with specific vocational courses for the moulds industry:
- CENFIM
- EPAMG
- Escola Secundária Calazans Duarte
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Social Responsibility
Because we need to plant the seeds early in life to collect the fruits of our
work in the future, PLANIMOLDE is also patron of a nearby kindergarten,
providing school material for the children:
Jardim de Infância da Pedrulheira
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World Europe Portugal Leiria Marinha Grande
Location
Local interests:
São Pedro de Moel Batalha Leiria Nazaré Fátima
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www.planimolde.pt
Rua Lamarão da Embra, Pedrulheira2430-119 Marinha GrandePORTUGALTel.: +351 244 574 850
“ If accumulated experience is our identity,And our humility, the proof of our intelligence,Innovation is for us a constant disquietude.”
Telmo Ferraz – General Director
