MPE 750 Turbo Marine - Open Loopdockservice.ru/data/uploads/Gidrocikl-Turbo-Otkryty-Kontur.pdf · MPE 750 Turbo Marine - Open Loop Spare Parts Catalogue This spare parts catalogue

103047_ETK_Rev1.3_090210

MPE 750 Turbo MarineOpen Loop

• 103047_MPE750MarineSOOpenLoop3.2

MPE 750 Turbo Marine - Open Loop

Spare Parts Catalogue

Thissparepartscatalogueisvalidforthefollowingenginevariants: DocumentNo: 103047ETKRevision: 1.3DateofIssue: 10.02.2009

103047_ETK_Rev1.3_090210



Table of Contents

010 Crankcase 1

01Case 102FrontCover 2

020 CrankDrive 3

030 CylinderHead 4

01ValveCover 402RockerArms 503CylinderHead 604Valves 7

040 ValveTrain 8

050 CoolingSystem 9

01WaterManifold 902WaterManifold,Oilcooler 1003WaterPump 1104Turbocharger 1205ExhaustCooler 1306Reduction19mmto16mm 14

060 Turbocharging 15

01Turbocharger 1502WasteGateValve 1603Intercooler 1704ExhaustCooler 18

070 IntakeArea 19

01ThrottleBody 1902IntakeManifold 20

080 EngineManagementSystem 21

090 Starter,Generator 24

100 FuelUnit 25

110 LubricationSystem 26

01OilTank,OilCooler 2602RollOverTank 2703DrySump 2804Turbocharger,OilFilter,OilPump 29

120 EngineMount 30

900 SpecialTools 31

910 RepairKits 33

OverviewofRevisions 35

Terminology 37

103047_ETK_Rev1.3_090210


1

2

3

54

7

6 6

10

1112

2

21

2

13

1415

1617

1318

19

20(3)

98


Page 1

010 Crankcase 01Case

Pos. Part No Description QTY

1 100280 Sleeve 2

2 102992 Plug 3

3 103883Crankcaseincl.Pos.2,4,5,6,1x13,1x15 1

4 100287 WelchPlug 2

5 100070 TieRod 8

6 100225 CenteringPin 2

7 100224 TieRodSleeve 4

8 100490 O-Ring 1

9 400152 FittingType1 1

10 102490 Bolt M8x25 1


11 102980 Fitting M18x1.5x14 1

12 100454 Seal 18x22x1.5Al 1

13 100468 Washer 4

14 100466 Bolt M8x7010.9 1

15 100464 Bolt M8x5010.9 2

16 102442 Pin 1

17 100467 Bolt M8x9010.9 1

18 100297 ClampPlate 1

19 100328 Spring 1

20 100072 OilPressurePiston 1

21 101526 OilSeal 1

103047_ETK_Rev1.3_090210


3

2

1

8

8

4

56

2

2

7

6

6

6

10

911

8

8


Page 2

010 Crankcase 02FrontCover

* SeeChapterEngineManagementSystem


1 103635 Front Cover 1

2 100501 Bolt M6x20 8.8 9

3 100411 Bolt M4x6 8.8 1

4 100406 Clamp 1

5 100097 Generator Cover 1

6 100549 Bolt M6x65 8.8 4

7 100502 Bolt M6x25 8.8 1

8 100280 Sleeve 4

9 * Sensor Crankshaft 1

10 * Bolt M6x12 1


11 * Conduit 1

103047_ETK_Rev1.3_090210


3

1 4

5

6

7

16

1413

11

12

8

(10)

(10)10

10


Page 3

020 Crank Drive


1 102868 BalanceShaftincl.Pos.3,4,5 1

2 100017 BearingShellBalanceShaft 8

3 100463 Key 1

4 100112 GearBalanceShaft 1

5 100164 Nut M108.8 1

6 103974 ConRodincl.Pos.10 2

7 102660 Pistonincl.Pos.8 2

8 100361 Circlip 4

9orororor

100008100007100009100010100011

ConRodBearingRedConRodBearingYellowConRodBearingBlueConRodBearingGreenConRodBearingBrown

1.721mm1.726mm1.731mm1.736mm1.741mm

4


10 103694 2xCon-RodBolt M10x1x38 2

11 101610 Bolt M10x1x4510.9 6

12 101608 Flywheel 1

13 103204 StubShaft 1

14 100296 Crankshaft 1

15orororor

100013100012100014100015100016

MainBearingRedMainBearingYellowMainBearingBlueMainBearingGreenMainBearingBrown

1.990mm1.995mm2.000mm2.005mm2.010mm

8

16 100734 Key 1

Pos.7:Alwaysreplacepistonsinpairs.Don‘tmixpistonswithvaryingpartno.

2orderinpairs

15orderinpairs

9orderinpairs

103047_ETK_Rev1.3_090210


1

2

34

5

6

7

8

9

(9)(9)

1011

12


Page 4

030 Cylinder Head


01ValveCover


1 * Bolt M6x20 4

2 * Washer 4

3 * IgnitionCoil 2

4 101318 Clip 2

5 100446 Bolt M6x45 10

6 100448 Washer 10

7 101654 Bracket 1

8 103061ValveCoverOrangeincl.Pos.9,10,11 1

9 102134 ValveCoverSeal 1

10 * SensorCamshaft 1


11 * Bolt 6x18 1

12 402159 EngineBadge 1

ValveCoverValveCoverSeal

103047_ETK_Rev1.3_090210


1

2

3

4

56

778

8

3

4


Page 5

030 Cylinder Head 02RockerArms


1 101034 Nut M10x1.2510.9 8

2 103099 Washer 8

3 102023 RockerArmShort 2

4 102024 RockerArmLong 2

5 100605 Bolt M6x2010.9 4

6 100080 RockerAxle 4

7 101973 RockerArmSupport1 2

8 101974 RockerArmSupport2 2

RockerArmRockerAxleRockerArmSupport

103047_ETK_Rev1.3_090210


9

8

1 2

3

3

6

10

7

8

5

4


Page �


030 Cylinder Head 03CylinderHead


1 100514 Bolt M6x4010.9 4

2 * SparkPlug RC7PYCB 2

3 100094 WelchPlug 2

4 100228 Sleeve 8

5 104248 CylinderHeadincl.Pos.1,3,8,9 1

6 100435 Bracket 1

7 100501 Bolt M6x208.8 1

8 400876 Plug 2

9 102992 Plug 1

10 101445 CylinderHeadGasket 1

WelchPlugCylinderHeadCylinderHeadGasket

Quodvidechapter910RepairKits

103047_ETK_Rev1.3_090210


1

2

3

4

56

7

8


Page 7

030 Cylinder Head 04Valves

* SeeTableValveAdjustmentShim

IntakeSideExhaustSide


1 * Shim 8

2 100129 ColletValve 16

3 102316 SpringCup 8

4 100081 ValveSpring 8

5 100658 ValveStemSeal 8

6 100262 SpringPad 8

7 102542 IntakeValve 4

8 102327 ExhaustValve 4

Valve Adjustment Shim(8partsperbag)

Part No Description QTY

102043 Shim 10x2.50 1

102044 Shim 10x2.55 1

102045 Shim 10x2.60 1

102046 Shim 10x2.65 1

102047 Shim 10x2.70 1

102048 Shim 10x2.75 1

102049 Shim 10x2.80 1

102050 Shim 10x2.85 1

102051 Shim 10x2.90 1

102029 Shim 10x2.95 1

102030 Shim 10x3.00 1

102052 Shim 10x3.05 1

102031 Shim 10x3.10 1

102032 Shim 10x3.15 1

102033 Shim 10x3.20 1

102034 Shim 10x3.25 1

102053 Shim 10x3.30 1

102035 Shim 10x3.35 1

102036 Shim 10x3.40 1

102037 Shim 10x3.45 1

102038 Shim 10x3.50 1

102039 Shim 10x3.55 1

102040 Shim 10x3.60 1

102041 Shim 10x3.65 1

102042 Shim 10x3.70 1

103047_ETK_Rev1.3_090210


2

4

5

7

8

9

10

11

6

3

1


Page �

040 Valve Train


1 101921 Camshaft 1

2 100116 TimingChainincl.Link 1

3 100557 ChainLink,Single 1

4 100078 CamshaftAxle 1

5 100502 Bolt M6x258.8 1

6 100069 ChainRail 1

7 102456 ChainGuide 1

8 100079 ChainTensioner 1

9 100436 Seal 24x32x2Al 1

10 100337 Plug 1


11 100832 Bolt M8x2510.9 1

103047_ETK_Rev1.3_090210


1

2

34

5

8

9

6

7


Page 9

050 Cooling System 01WaterManifold



1 100294 Circleclip 1

2 400135 Fitting 1

3 100516 O-Ring 1

4 401279 DistanceWasher 1

5 103575 Thermostat 1

6 100517 O-Ring 2

7 * SensorCoolantTemperature 1

8 100501 Bolt M6x208.8 2

9 400978 WaterManifold 1

103047_ETK_Rev1.3_090210


120

1

19

1

1 2

5

41

3

6

1

7,8

910

11

11

1

12

1

1

15

1617

18

1

13

14


Page 10

050 Cooling System 02WaterManifold,Oilcooler

* SeeChapterLubricationSystem


1 100473 HoseClamp 25-40/9 12

2 401501 Hose 1

3 100471 HoseClamp 16-27/9 1

4 401503 Hose 1

5 100474 HoseClamp 12-22/9 1

6 400873 HoseConnector 1

7 401500 Hose 1

8 103251 Conduit 1

9 100470 HoseClamp 32-50/9 1

10 * WaterManifold 1


11 103329 Hose 1

12 103203 Hose 1


14 400949 Sleeve 1

15 103185 Hose 1

16 * OilCooler 1

17 401096 Sleeve 1

18 400767 Hose 1


20 103273 Hose 1

103047_ETK_Rev1.3_090210


1

4 6

6

7

8

9

10

11

12

5

1

2 3


Page 11

050 Cooling System 03WaterPump


1 100826 Bolt M6x40 3

2 100501 Bolt M6x208.8 2

3 100448 Washer 4

4 102992 Plug 1

5 102903 WaterTube 1

6 102454 O-Ring 2

7 102194 WaterPumpCoverincl.Pos.8 1

8 102427 Gasket 1

9 400180 ImpellerType2 1

10 103743 SealingKit 1


11 102948 WaterPumpAxle 1

12 102870 IntermediateGearWaterPump 1

103047_ETK_Rev1.3_090210


1

23

4

6

67

8 9

10

9

1112

11

613

14

5


Page 12

050 Cooling System 04Turbocharger


1 100507 Bolt M6x168.8 2

2 103307 Hoseincl.Pos.3 1

3 100836 O-Ring 2

4 * Turbocharger 1

5 * ExhaustCooler 1

6 100474 HoseClamp 12-22/9 3

7 103444 Hose 1

8 100513 BanjoBolt M14x1.5 1

9 100529 Seal 14x18x1.5Al 2

10 100537 BanjoFitting D10/D8M14 1


11 100471 HoseClamp 16-27/9 2

12 103297 Hose 1

13 401511 Hose 310mm 1

14 103345 Hose 400mm 1

* SeeChapterTurbocharging

103047_ETK_Rev1.3_090210


1

1

2

3 4

4

5

1

1

6

4

4

5

3

7


Page 13

050 Cooling System 05ExhaustCooler



1 100474 HoseClamp 12-22/9 4

2 103377 Hose 1

3 101222 BanjoBolt 2

4 101107 Seal 4

5 100148 BanjoFitting 2

6 103378 Hose 1

7 * ExhaustCooler 1

103047_ETK_Rev1.3_090210


1

2

3

2

4


Page 14

050 Cooling System 06Reduction19mmto16mm


1 * Intercooler 1

2 100473 HoseClamp 25-40/9 2

3 103273 Hose 1



103047_ETK_Rev1.3_090210


1

3 45

2

76

6

8

4

9

10

13

17

18

16

1415

2223

19

21 20

11

12


Page 15

060 Turbocharging 01Turbocharger


1 101446 ExhaustGasket 2

2 100426 Stud M8x118 4

3 100425 Stud M8x69 4

4 101579 HoseClamp 7.8x9.5/5 2

5 102492 Hose 1

6 101540 HoseClamp 8.8-10.5/5 2

7 * Valve 1

8 102493 Hose 1

9 102523 Plug 1

10 100454 Seal 18x22x1.5Al 1

11 ** ExhaustManifold 1


12 * Switch70/65°C 1

13 100737 Nut M8 8

14 100575 Segment 6

15 101771 Bolt M6x10 6

16 100632 Bolt M8x508.8 1

17 100261 TurbochargerBracket 1

18 100524 Bolt 2

19 ** Turbocharger 1

20 100529 Seal 14x18x1.5Al 1

21 100670 Fitting 1

22 100469 HoseClamp 40-60/9 1

23 400803 Airbox 1* SeeChapterEngineManagementSystem** SeeChapterRepairKits

103047_ETK_Rev1.3_090210


1

8

2

3

3

1

4

5

6

7


Page 1�

060 Turbocharging 02WasteGateValve


1 100507 Bolt M6x168.8 3

2 100323 WasteGateValveincl.Pos.3 1

3 102073 Nut M6 3

4 401425 SpannerNut 1

5 100448 Washer 1

6 100569 Nut M6LH 1

7 100570 Uniball 1

8 100501 Bolt M6x208.8 1

103047_ETK_Rev1.3_090210


1

2

1

54

31

6

1

7

8

9

10

1113

14

12


Page 17


060 Turbocharging 03Intercooler


1 100469 HoseClamp 40-60/9 4

2 400976 Hose 1

3 401734 Intercooler 1

4 101866 Bail 1

5 103156 Bolt M6x16 2

6 100370 Hose 1

7 103332 RubberPad 1

8 * Bolt M6x16 1

9 * Washer 1

10 * EngineGroundCable 1


11 400971 IntercoolerBracket 1

12 100435 Bracket 1

13 100539 Bolt M6x458.8 2

14 101097 Bolt M10x5512.9 2

103047_ETK_Rev1.3_090210


1

2

6

5

7

3

4


Page 1�

060 Turbocharging 04ExhaustCooler


1 400926 Stud M8x50 5

2 401145 ExhaustGasket 1

3 103311 ExhaustCoolerincl.Pos.4,5,6 1

4 * Hose 310mm 1

5 100398 Plug 1

6 100449 Seal 12x18x1.5Al 1

7 100737 Nut M8 5

* SeeChapterCoolingSystem

103047_ETK_Rev1.3_090210


1

32

4

4 3

58

6,7

5

9

10

1114 12

13

15


Page 19

070 Intake Area


1 100345 O-Ring 2

2 401124 IntakeFittingincl.Pos.3,4 1

3 103211 Connector 2

4 102992 Plug 2

5 101579 HoseClamp 7.8x9.5/5 2

6 103215 Hose 1

7 103231 Conduit 1

8 100520 Bolt M6x308.8 4

9 100487 HoseClamp 50-70/9 8

10 401802 PipeCoupling 4


11 103866 ThrottleBodyincl.Pos.12,13,14,15 1

12 401167 O-Ring 1

13 103169 ThrottlePositionSensor 1

14 103152 Washer 2

15 103170 Bolt M4x10 2

01ThrottleBody

103047_ETK_Rev1.3_090210


1

2

3

4

5

6

7

8

411

12 10

9

8

7

13

14

15


Page 20



1 101119 Clip 1

2 103215 Hose 1

3 101579 HoseClamp 7.8x9.5/5 1


5 101736 Bolt M6x12 4

6 401229 Cover 1

7 100548 Plug 3

8 101107 Seal 10x14x1Al 3

9 400998 IntakeManifoldincl.Pos.7,8 1

10 100549 Bolt M6x658.8 2


11 * PressureSensor 2

12 * Bolt M6x12 2

13 100667 Rubber 2

14 400850 Bracket 1

15 100632 Bolt M8x508.8 2

070 Intake Area 02IntakeManifold

103047_ETK_Rev1.3_090210


1

31

1

2

2

1

2

1

12


Page 21


1 102118 SparkPlug RC7PYCB 1


1 100031 SensorCamshaft 1

2 102021 Bolt 6x18 1


1 100029 PressureSensor 2

2 403390 Bolt M6x12 2


1 101884 IgnitionCoil 2

2 100448 Washer 4

3 103656 Bolt M6x20 4

SeeChapterCylinderHead


SeeChapterIntakeArea



1 102383 Valve 1

SeeChapterTurbocharging

080 Engine Management System


1 101936 Injectorincl.Pos.2 2

2 100708 O-Ring 2

SeeChapterFuelUnit

103047_ETK_Rev1.3_090210


1

2

3

11

1

3

2

1

1 3

2


Page 22


1 100032 SensorCrankshaft 1

2 101736 Bolt M6x12 1

3 100831 Conduit 1


1 100024 SensorCoolantTemperature 1

SeeChapterCrankcase

SeeChapterCoolingSystem


1 103128 Switch70/65°C 1




1 103123 RelayStarter 1

2 103124 Nut M6 2

3 103136 Washer 2


1 100383 VoltageRegulator 1


1 400991 EngineGroundCable 1

2 103156 Bolt M6x16 1

3 103136 Washer 1


103047_ETK_Rev1.3_090210


1

11

1

2

3

45

6


Page 23



1 103150 CableVoltageRegulatortoAlternator 1


1 103110 SupplyCable 1


1 103138 WireHarness,twoparts 1


1 401960 ECUMARTC-110EU-USA 1

2 103153 Bolt M4x25 3

3 103149 Bracket ECU 1

4 103152 Washer 3

5 103154 Nut M4 3

6 101736 Bolt M6x12 2

103047_ETK_Rev1.3_090210


1

23

45

6

7

8

9

10

11

12

13

14


Page 24

090 Starter, Generator


1 100545 Bolt M6x508.8 2

2 103333 Washer 2

3 401069 Starter 1

4 400963 StarterLead 1

5 100835 Nut M6 1

6 100388 RubberGromet 1

7 101261 Gear 1

8 101117 Axle 1

9 100565 NeadleBearing 1

10 400700 Rotor 1


11 101289 Washer 1

12 100182 Bolt M12x9010.9 1

13 100505 Bolt M6x358.8 3

14 100384 Stator 1

103047_ETK_Rev1.3_090210


1

2

4

6

7

5

8

10

9

9

3


Page 25


100 Fuel Unit


1 100447 Bolt M6x20 2

2 100448 Washer 2

3 * Injector 2

4 103037 FuelRail 1

5 100431 LockingClip 2

6 102927 O-Ring 1

7 103041 FuelPressureRegulatorincl.Pos.6 1

8 100364 LockingClip 1

9 101579 HoseClamp 7.8x9.5/5 2

10 103214 Hose 1

FuelRailFuelPressureRegulator

103047_ETK_Rev1.3_090210


2

57

3

5

1

8

3

3

3

4

6


Page 2�

110 Lubrication System 01OilTank,OilCooler


1 400940 OilDipstick 1

2 400569 OilTankincl.Pos.1 1

3 100471 HoseClamp 16-27/9 4

4 103443 Hose 1

5 100473 HoseClamp 25-40/9 2

6 400759 Hose 1

7 400144 OilCooler 1

8 400765 Hose 1

103047_ETK_Rev1.3_090210


6

1

4

3

2

5

8

11

1

7

910

10

1

1

7

12


Page 27

110 Lubrication System 02RollOverTank


1 100471 HoseClamp 16-27/9 4

2 400758 Hose 1

3 400757 Hose 1

4 400909 RollOverTank 1

5 100448 Washer 2

6 100545 Bolt M6x508.8 2

7 100474 HoseClamp 12-22/9 2

8 400961 Hose 1

9 100085 BanjoBolt M10x1 1

10 101107 Seal 10x14x1Al 2


11 101543 HoseClamp 10.1-11.8/5 1

12 100148 BanjoFitting 1

103047_ETK_Rev1.3_090210


12

3

4

1

6

5

7

68

910

11

4

13

13

13

12


Page 2�

110 Lubrication System 03DrySump


1 100502 Bolt M6x258.8 4

2 100448 Washer 2

3 100195 OilScreen 1

4 100501 Bolt M6x208.8 11

5 401428 IntermediateGearSuctionPump 1

6 100280 Sleeve 4

7 102225 SuctionPump 1

8 400705 SuctionPumpCover 1

9 100491 O-Ring 2



11 100507 Bolt M6x168.8 1

12 103506 Bolt M6x60 1

13 100505 Bolt M6x358.8 3

OilScreenSuctionPumpSuctionPumpCover

103047_ETK_Rev1.3_090210


1 1 2

3,4

5

6

8

9

10

11

12

11

7

13

(14)

14

18

16

15 17

18

19

20


Page 29

110 Lubrication System 04Turbocharger,OilFilter,OilPump



1 101107 Seal 10x14x1Al 2

2 100085 BanjoBolt M10x1 1

3 100369 Hose 1

4 401701 Conduit 1

5 100664 Fitting 1

6 100449 Seal 12x18x1.5Al 1

7 * Turbocharger 1

8 100490 O-Ring 1

9 101847 Flange 1

10 100507 Bolt M6x168.8 2


11 100471 HoseClamp 16-27/9 2

12 100380 Hose 1

13 100071 OilFilterCoverincl.Pos.14 1

14 101109 OilFilter 1

15 100137 TimingInsert 1

16 100293 Key 1

17 100275 OilPump 1

18 102398 O-Ring 2

19 100792 OilPumpCoverincl.Pos.18 1

20 100294 Circleclip 1

103047_ETK_Rev1.3_090210


1

2

3

5

4


Page 30


1 103672 Bolt M10x70 2

2 401043 EngineBracketFront 1

3 100228 Sleeve 2

4 401583 EngineBracketRear 1

5 100610 Bolt M10x40 4

120 Engine Mount

103047_ETK_Rev1.3_090210


1

1

1

1

1

1


Page 31


1 401386 HandCrank 1


1 401401 ChainTool 1


1 401402 ValveInstallationTool 1


1 401370 Hook-Wedge 1


1 401355 RemovalTool 1

900 Special Tools


1 103330 ValveAdjustmentTool 1

103047_ETK_Rev1.3_090210


1

3 387

6

945

2


Page 32

900 Special Tools


1 103701ChainBreakingToolconsistingofPos.2-9 1

2 402921 Header 1

3 401389 Bolt M6x168.8 2

4 401376 CounterpartBreak 1

5 401377 CounterpartRivet 1

6 401378 Bolt M1612.9 1

7 401381 Bolt M10x112.9 1

8 401383 Spike 1

9 401391 Bolt M1612.9 1


1 103609 InstallationSpikeValveStemSeal 1


1 103927EngineDiagnosticKitconsistingofPos.2,3,4 1

2 103328 DiagnosticCable/SerialPort 1

3 103924 USBAdapter/SerialPort 1

4 103932 CDDiagnosticProgram 1

103047_ETK_Rev1.3_090210



Page 33

910 Repair Kits


103325 Long Block Type 1 1

Longblockwithablackvalvecover.Subsystempartslikestarter, flywheel and engine brackets are not supplied.


103324 Cylinder Head 1

TheRepairKitincludes:

104248 CylinderHead 1

100514 Bolt M6x4010.9 4

100094 WelchPlug 2

100228 Sleeve 8

101973 RockerArmSupport1 2

101974 RockerArmSupport2 2

100605 Bolt 4

102327 ExhaustValve 4

100090 IntakeValve 4

100262 SpringPad 8

100081 ValveSpring 8

102316 SpringCup 8

100129 ColletValve 16

101921 Camshaft 1

100078 CamshaftAxle 1

102024 RockerArmLong 2

102023 RockerArmShort 2

100080 RockerAxle 4

400876 Plug 2

102992 Plug 1


401760 Oil Level Hang Tag 1

103047_ETK_Rev1.3_090210



Page 34

910 Repair Kits


103904 Repair Kit Exhaust Manifold 1


ExhaustManifold 1

101446 ExhaustGasket 2

100737 Nut M8 13

400926 Stud M8x50 5


100606 Bolt M8x30 5


104242 Repair Kit Turbocharger 1


TurbochargerwithExhaustManifold 1


100737 Nut M8 13

400926 Stud M8x50 5


100606 Bolt M8x30 5

103047_ETK_Rev1.3_090210



Page 35

Overview of Revisions

New Revision Status

Revision Date Chapter Pos. Modification Notes

Rev1.1 07.11.2007010Crankcase01Case 3

Crankcase103883replacedby104022

Partsinstockcanbeusedfortype1.SparepartsforCrankcasetype1areavailable


Fitting400152replacedby401413.Pleasenote!TheFittingisdependentonthecrankcasetype.

Partsinstockcanbeusedfortype1.SparepartsforFittingtype1areavailable


Fitting102980replacedby401291.Pleasenote!TheFittingisdependentonthecrankcasetype.

Partsinstockcanbeusedfortype1.SparepartsforFittingtype1areavailable

Rev1.1 07.11.2007010Crankcase02FrontCover 1

FrontCover102988replacedby103635.FrontCovercurrentlyincludingCounterRingandBushing.

Rev1.1 07.11.2007 020CrankDrive 7Piston102310replacedby102660

Pistons102310instockcanbeused.Alwaysreplacepistonsinpairs.Don‘tmixpistonswithvaryingorderno.

Rev1.1 07.11.2007 020CrankDrive 6ConRod103359replacedby103974 Partsinstockcanbeused

07.11.2007060Turbocharging01Turbocharger 17

TurbochargerBracket100261replacedby401384.Pleasenote!TheTurbochargerBracketisdependentonthecrankcasetype

Partsinstockcanbeusedfortype1.SparepartsforTurbochargerBrackettype1areavailable

Rev1.1 07.11.2007 120EngineMount 4EngineBracketRear401165replacedby401583

EngineBrackets401165instockcanbeused

Rev1.1 07.11.2007 900SpecialTools DiagnosticKit103927isnew

Rev1.2 14.05.2008 020CrankDrive 15Crankshaft401405replacedby100296 Partsinstockcanbeused.

Rev1.2 14.05.2008030Cylinderhead03Cylinderhead 5

CylinderHead400788replacedby104248 Partsinstockcanbeused

Rev1.2 14.05.2008 900SpecialToolsChainBreakingTool103701:Header402921isnew

Rev1.2 14.05.2008060Turbocharging01Turbocharger 11

ExhaustManifold401149replacedbyRepairKit103904.Extendedscopeofsupply. Partsinstockcanbeused


Turbocharger401106replacedbyRepairKit104242.Extendedscopeofsupply. Partsinstockcanbeused

Rev1.3 10.02.2009030Cylinderhead04Valves 7

IntakeValve100090replacedby102542. Partsinstockcanbeused

Rev1.3 10.02.2009080EngineManagementSystem

BoltM6x12101736atpressuresensorreplacedby403390.

101736canbeusedatotherplacesintheengine.

Rev1.3 10.02.2009030Cylinderhead01ValveCover 12 EngineBadge402159isnew


OnlyCrankcase103883required

103047_ETK_Rev1.3_090210



Page 3�

Overview of Revisions

New Revision Status

Revision Date Chapter Pos. Modification Notes

Rev1.3 10.02.2009010Crankcase01Case 9 OnlyFitting400152required


OnlyTurbochargerBracket100261required

Rev1.3 10.02.2009 910RepairKitsOnlyLongBlock103325required

103047_ETK_Rev1.3_090210



Page 37

Terminology

AAirbox15

BBalanceShaft3BearingShellBalanceShaft3

CCableVoltageRegulatortoAlternator23Camshaft8CamshaftAxle8ChainBreakingTool32ChainGuide8ChainLink8ChainRail8ChainTensioner8ChainTool31ColletValve7Con-RodBolt3ConRod3ConRodBearing3Crankcase1Crankshaft3CylinderHead6CylinderHeadGasket6

DDiagnosticKit32

EECU23EngineBracket30EngineGroundCable22ExhaustCooler18ExhaustGasket15ExhaustManifold15ExhaustValve7

FFlywheel3FrontCover2FuelPressureRegulator25FuelRail25

GGear24GeneratorCover2

HHandCrank31Hook-Wedge31

IIgnitionCoil21Impeller11Injector21

InstallationSpikeValveStemSeal32IntakeFitting19IntakeManifold20IntakeValve7Intercooler17IntercoolerBracket17

MMainBearing3

OOilCooler26OilDipstick26OilFilter29OilFilterCover29OilLevelHangTag33OilPump29OilPumpCover29OilScreen28OilSeal1OilTank26

PPiston3PressureSensor21

RRelayStarter22RemovalTool31RepairKitCylinderHead33RepairKitExhaustManifold34RepairKitLongBlock33RepairKitTurbocharger34RockerArm5RockerArmSupport5RockerAxle5RollOverTank27Rotor24

SSensorCamshaft21SensorCoolantTemperature22SensorCrankshaft22Shim7SpannerNut16SparkPlug21SpringCup7SpringPad7Starter24StarterLead24Stator24StubShaft3SuctionPump28SuctionPumpCover28SupplyCable23Switch70/65°C22

103047_ETK_Rev1.3_090210



Page 3�

TThermostat9ThrottleBody19ThrottlePositionSensor19TieRod1TieRodSleeve1TimingChain8TimingInsert29Turbocharger15TurbochargerBracket15

UUniball16

VValve21ValveAdjustmentTool31ValveCover4ValveCoverSeal4ValveInstallationTool31ValveSpring7ValveStemSeal7VoltageRegulator22

WWasteGateValve16WaterManifold9WaterPumpAxle11WaterPumpCover11WelchPlug1,6WireHarness,twoparts23

Manufacturer: WeberAutomotiveGmbH

Address: Otto-Lilienthal-Str.5 88677Markdorf Germany

Internet: www.weber-automotive.com

Terminology

Documents

MPE 750 Turbo Marine - Open Loopdockservice.ru/data/uploads/Gidrocikl-Turbo-Otkryty-Kontur.pdf · MPE 750 Turbo Marine - Open Loop Spare Parts Catalogue This spare parts catalogue