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MRO AMERICAS 2021April 2021
Tom Cooper, Vice President
THIS PRESENTATION INCORPORATES OLIVER WYMAN’S 2021–2031 GLOBAL FLEET & MRO MARKET FORECAST AND 2021 MRO SURVEY
BOTH OF WHICH ARE AVAILABLE AT OLIVERWYMAN.COMALONG WITH OUR RECENT AIRLINE ECONOMIC ANALYSIS
OLIVER WYMAN’S AVIATION, AEROSPACE & DEFENSE PRACTICE IS THE LARGEST AND MOST CAPABLE CONSULTING TEAM DEDICATED TO THE INDUSTRY
STRATEGY RESTRUCTURING & POST TRANSACTION
OPERATIONS TRANSFORMATION
Business turnaround & recovery
Cash management and financial resilience
PMI & Carve-out
Program Recovery and JIP
Footprint redesign & optimization
Target Operating Model & Workforce optimization
Change management, Empowerment & Leadership
Mega Trends & CEO agenda
Market forecast & business plan rebaselining
Aerospace Consolidation and Mergers & Acquisition
Go-to-markets & new business models in Aerospace
Climate & sustainable Aerospace
Innovation acceleration, CVC/VC & partnerships
R&T and Engineering efficiency
Sourcing & Procurement value
Logistics & Supply Chain optimization
Manufacturing & Industry 4.0
Digital Services & Aftermarket/MRO/RMU
Digital Transformation
OLIVER WYMAN’S AVIATION, AEROSPACE & DEFENSE PRACTICE IS THE LARGEST AND MOST CAPABLE CONSULTING TEAM DEDICATED TO THE INDUSTRYSTRATEGY RESTRUCTURING &
POST TRANSACTIONOPERATIONS TRANSFORMATION
IN 2019 WE ASKED IN THIS PRESENTATION IF A DOWNTURN WAS ON THE WAY; OF COURSE, WE HAD NO IDEA WHAT WAS TO COME
45%
71%
55%
44%
33%
50%46%
35%
43%
Manufacturing and/or supply chain capacity
MRO OEM Operator
54%
53%
53%
45%
29%
18%
14%
Passenger Demand
Jet Fuel Costs
Manufacturing and/or supply chain capacity
Labor costs/labor relations
Political Conditions
Trade Relations
Other
Jet FuelCosts
PassengerDemand
In the short term, various global risks could impact the growth of the commercial fleet and MRO demand
Fuel Prices
Labor Shortage
Global Trade Wars
Rising Interest Rates
Brexit
Over the next five years, which three factors are most likely to determine the direction of the MRO market? % of participants who selected each response
THE GLOBAL IN-SERVICE FLEET WAS ~4,000 AIRCRAFT SMALLER AT THE BEGINNING OF 2021 THAN IN 2019; LONG-TERM GROWTH IS FORECAST AT JUST 2.3 PERCENTGlobal Commercial Air Transport Fleet ForecastBy Aircraft Class/number of Aircraft
Global Commercial Air Transport MRO ForecastBy MRO Segment/US$ BN
WidebodyNarrowbody Regional Jet Turboprop
27,49223,714
31,29435,389
0
10,000
20,000
30,000
40,000
2019 2021 2025 2030
$82$68
$108$115
$0
$20
$40
$60
$80
$100
$120
2019 2021 2025 2030
Global MRO spend in 2021 is forecast to be 20% smaller than in 2019. Long-term growth is forecast to be 3.1% driven primarily by engines and components; airframe is forecast to remain nearly stagnant over the next decade
Source: Oliver Wyman Global Commercial Air Transport Fleet Forecast
EngineAirframe Component Line
CAGR2019-2030
0.8%
4.6%
3.6%
1.7%
3.1%
CAGR2019-2030
3.3%
1.7%
0.4%
-0.6%
2.3%
THE NORTH AMERICAN FLEET BEGAN 2021 WITH 1,000 FEWER ACTIVE AIRCRAFT THAN 2019; LONG-TERM GROWTH IS FORECAST TO BE JUST 1.2 PERCENTNorth America Global Commercial Fleet ForecastBy Aircraft Class/number of Aircraft
North America Global Commercial MRO ForecastBy MRO Segment/US$ BN
WidebodyNarrowbody Regional Jet Turboprop
8,0336,993
8,535 9,190
0
2,000
4,000
6,000
8,000
10,000
2019 2021 2025 2030
$21$18
$24 $24
$0
$5
$10
$15
$20
$25
2019 2021 2025 2030
The acceleration in the retirement of older aircraft and those deemed to be undesirable in a post-COIVD environment are forecast to slow long-term MRO growth in North America to just 1.6 percent as the region emerges from COVID with a younger, more efficient fleet
Source: Oliver Wyman Global Commercial Air Transport Fleet Forecast
CAGR2019-2030
2.0%
1.4%
-0.8%
0.8%
1.2%
EngineAirframe Component Line
CAGR2019-2030
0.6%
2.5%
1.7%
0.8%
1.6%
FLEET & MRO FORECAST – AGENDA
02 Fleet, Delivery, Production Forecast
03 MRO Forecast
Global Context and Recovery Scenarios01
04 MRO Survey Insights
05 Conclusion
GLOBAL CONTEXT AND RECOVERY SCENARIOS
01
THERE ARE FOUR PRIMARY DEMAND DRIVERS; DESPITE SECOND WAVE IMPACT IN CERTAIN LOCATIONS, TRAVELLER SENTIMENT BECOMES INCREASINGLY IMPORTANT Key air travel demand drivers
Epidemiological timeline Traveler sentiment Government restrictions Macro-economic impact
As vaccine roll-outs continue, herd immunity is increasingly becoming a key target for recovery, with demand expected to follow
Increase in COVID cases significantly depresses travel demand. Travel sentiment recovers with a delay.
Dependence on government and health authority guidelines.
Domestic travel likely to resume earlier. International travel likely to return in phases – “corridors”.
Rapid & cheap testing can help reduce mandatory quarantine measures.
The level of recessionary impact/damage affects return to travel.
Business travel likely to take longer to recover than travel for personal reasons.
Number of new cases, k1
0
100
200
300
400
Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
Africa Asia Central/South America Europe Oceania US
Note: 1 – 7 Day Moving AverageSource: Oliver Wyman Pandemic Navigator
IN Q4 2020 OLIVER WYMAN CONDUCTED A SECOND GLOBAL SURVEY GAUGING TRAVELER SENTIMENT IN REPRESENTATIVE GEOGRAPHIESAsked consumers about their… Conducted in 9 countries Monitored demographics
Survey respondentsWho traveled by airplane at least once in 2019
4,600US Canada
UK Spain
France Germany
Italy China
Australia
11%of total have airline elite status
21%of total have hotel elite status
Appetite to resume traveling
Changes in lifestyle and travel preferences
Air travel and hospitality preferences
COVID-19 travel experiences
20%
56%
24%
Ages 30–54
Survey 1 in early May 2020
Survey 2 in early October 2020Source: Oliver Wyman Traveler COVID-19 Survey Edition 2
Ages 18–29
Ages 55+
IN OCTOBER RESULTS, TRAVELERS INDICATED INCREASED COMFORT ACROSS ALL MODES AND ACTIVITIES – AIR TRAVEL COMFORT INCREASED FROM 43% TO 50%After outbreak ends and travel restrictions are lifted, how comfortable will you feel?Percentage of respondents
Transport modes
Take a flight +7
Rent a car +10
Take a long-distance train +8
Use public transportation +7
Use a rideshare +8
Activities
Stay at a hotel +12
Dine at a restaurant +14
Attend concert / sporting event +8
Attend convention / trade show +9
Take a bus tour n/a
Take a cruise n/a
28%
20%
32%
44%
46%
19%
18%
44%
43%
45%
48%
22%
32%
29%
26%
27%
24%
26%
24%
25%
26%
24%
50%
48%
39%
31%
27%
56%
56%
32%
32%
28%
28%
Uncomfortable Neutral Comfortable
Comfort change since May (pts)
Note: N=4,630 Source: Oliver Wyman Traveler COVID-19 Survey Edition 2; Oliver Wyman analysis
ASM COMPARISONS YEAR-OVER-YEAR (FEB20/FEB21) HIGHLIGHT THREE DIFFERENT SPEEDS OF RECOVERY AROUND THE WORLDPercent change in capacity (ASMS), February 2021/February 2020 (schedule date: 2/10/2021)
Europe -76.0%
North America -49.7%Canada -79.1%US -46.6%
World total
Departures -41.4%
Seats -42.5%
ASM -52.9%
Asia/Oceania -36.3%Asia -31.3%Oceania -72.7% Map Provided By:
14-day COVID-19 case notification rate per 100,000
< 20.0 60.0 - 119.920.0 - 59.9 120.0 – 239.9480.0 – 959.9240.0 - 479.9 > 960.0
Latin America -51.5%Caribbean -57.2%Central America -37.0%South America -57.3%
Africa/Middle East -59.5%Africa -57.5%Middle East -60.2%
Source: Source: OAG schedule data via PlaneStats.com
2019 Q1 Q2 Q3 Q4
OLIVER WYMAN HAS DEVELOPED A PASSENGER REVENUE RECOVERY MODEL TO FORECAST TIMING OF RECOVERY TO 2019 REVENUE LEVELSRevenue recovery index: Global roll-upBaseline (100%) represents 2019 industry revenue; worldwide results for currently impacted countries
Scenario outcomes
Implications AcceleratedShorter planning horizon, quick and predictable recovery
BaselineMulti-year horizon, more variable profile
ProlongedLonger horizon & most variability; requires maximum flexibility
Q1 Q2 Q3 Q4
Less likely More likely
Accelerated (mid-2022)Outbreak with early vaccine, steady recovery & GDP bounce-back
Baseline (mid-2023)Multi-wave outbreaks, vaccine in fall 2021, gradual recovery
Prolonged (early 2024)Large multi-wave outbreaks, no vaccine, slow recovery and GDP
2020 2021 2022 2023 2024
Expected vaccine distribution
0
20
40
60
80
100
120
Source: OW Pandemic Navigator, OW Forecasting and analysis
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
FLEET, DELIVERY, PRODUCTION FORECAST
02
THE GLOBAL IN-SERVICE FLEET CONTRACTED IN THE WAKE OF COVID-19, SEEING A DECLINE OF 16% THROUGHOUT 20202020 Fleet GrowthBy Event Type
~2,500 aircraft that were in–service at the start of the year remain in storage, minimally offset by 500 aircraft that were in-storage at the start of the year and are now operational
Only 776 new aircraft were delivered in 2020, a 44% reduction from 2019 and 57% reduction from 2018
1,966Aircraft Additions
(6,557)Aircraft Removals
27,8842020 In-Service
Fleet 23,2932021 In-Service
Fleet
-16%
21
IN 2020 THE GLOBAL FLEET SAW STRONG RECOVERY THROUGHOUT THE SUMMER, BUT GROWTH SLOWED SIGNIFICANTLY OVER THE FOURTH QUARTERGlobal In-Service Fleet Historical GrowthCount of Aircraft
• After achieving a long-term growth rate of 3.6% over the past decade—4.2% over the past five years—the global in-service fleet saw a decline of 55% in April 2020
• After most countries relaxed lockdown measures, the global fleet saw strong rebound growth, increasing by 56% from May through September
– Since that point, growth stagnated, averaging less than 1% month-over-month through the end of the year
1410 11 161512 13 17
25,000
18 190
5,000
10,000
15,000
20,000
30,000+4.2%
2020
WITH A RECORD NUMBER OF RETIREMENTS IN 2020, THE MIX WAS HEAVILY SKEWED TOWARDS WIDEBODY AIRCRAFT IN NORTH AMERICA AND WESTERN EUROPE2020 Retirement Composition1 v Fleet CompositionBy Class, Region
• Despite making up 1/3 of the global fleet, the total Asia region only made up 7% of total retirements in 2020
• In total, operators in North America and Western Europe made up over 80% of 2020 retirements
– This was driven by both age characteristics of those regional fleets and COVID-19 impact
Retirements Fleet
27% 19%
55%
27%
5%6%5%
13%
6%17%
Africa
India
Asia PacificChinaEastern Europe
Latin AmericaMiddle EastNorth AmericaWestern Europe
24% 22%
35%20%
41%58%
Retirements Fleet
NB OthersWB
1. Some portion of 2020 retirements estimate; actuals may take up to 12 months to be reportedSource: Oliver Wyman Analysis/AviationWeek Fleet Discovery
39.0
2024
33.436.8
30.6
34.6
2026
31.5
35.7
28.9
27.8
32.4
31.2
37.9
33.4
2029
30.4
27.5
20212019
28.2
January 2027April 2025 203020282022 2023
34.3
32.331.3
27.829.8
29.7
23.7
30.7 31.8 32.5 33.2 34.3 35.4
12.7
Post-Covid 2021 Forecast Post-Covid July ’20 Update Pre-Covid ForecastActuals
REVISED IN-SERVICE FLEET FORECAST SHOWS A STRONGER REBOUND IN 2023, AND CONFIRMS A STEADY RECOVERY AFTERWARDS; 9% GAP IN 2030 REMAINS2019A-2030F Global in-service fleet size – incl. cargo and passenger fleet# thousands of aircraft, as of Jan 31 each year
1. 2019 -2021 actual data, 2021 to 2030 forecast dataSource: Oliver Wyman analysis
NEW AIRCRAFT PRODUCTION IS EXPECTED TO RECOVER TO 2018 LEVELS BY MID 2025, WITH A DIFFERENT AIRCRAFT MIXAnnual Production and Deliveries
1,788
776
0
400
1,600
1,200
800
2,000
2,400
’18 ’19 ’20 ’21 ’30’22 ’23 ’24 ’25 ’26 ’27 ’28 ’29
1,386 1,404
2,102
1,637 1,633 1,6291,726
1,8041,899 1,972
2,085
2019 Forecast Production Deliveries(Future Production)
Deliveries(Undelivered1)
Actuals
Production and delivery levels will align by the end of 2024, as all excess inventory is fully cleared and progressively reintroduced into the market
1. Undelivered as of 12/31/2020
FLEET MIX DYNAMICS WILL CONTINUE TO EVOLVE OVER THE NEXT DECADE, WITHIN BOTH NARROWBODY AND WIDEBODY PLATFORMSNarrow-body fleet forecast 2020-2030F by platform# thousands of aircraft, as of January of each year
Wide-body fleet forecast 2020-2030F by platform# thousands of aircraft, as of January of each year
20252020 2022
14.2
2021
16.2
2023 2024 2030
16.3
18.1 18.6 19.1
22.7
A320 neoA320 ceo
737 CL
737 MAX737 NG
A220
C919Other
2020 2021
5.7
20252023
6.1
2022 2024 2030
4.45.0
5.76.3
6.6
Actual Actual
Source: Oliver Wyman Fleet & MRO forecast 2021-2031
787A350
A330 ceo
777777X
A330 neo
767Other
SINCE THE APRIL BOTTOM, GLOBAL FLIGHT HOURS HAVE INCREASED AT AN AVERAGE MONTHLY RATE OF 9% AND ARE NOW AT ~60% OF 2019 LEVELSMonthly Flight Hours - ActualsPre v Post-COVID, millions
Flight hour to flight cycle ratios ratios have seen significant change across all classes, with widebody aircraft being affected most significantly
5
0
1
4
3
7
2
6
J M MJ MF M A J J A O N JD F M SA J A O N D J FS
20202019
COVID-19 Impact
-75%
-49%
2019 Avg
Source: AWIN ADSB Data, Oliver Wyman Analysis
+9%
MRO OUTLOOK
03
COVID-19 WILL CAUSE AN EROSION OF $132B IN GLOBAL MRO SPENDING OVER THE NEXT DECADE COMPARED TO PRE-COVID EXPECTATIONS2019A-2030F1 Global MRO spendingIn billion $
109
73
2023
68
2025
50
2029
112
102
2021
108
83
2019
97
2020
91
93
2022
102
2026
104
96
2024
100
108 110
107
2027 2028
112
112
115
113
2030
Actuals Total - Pre-Covid Forecast
Total - Post-Covid 2021 Forecast
Total - Post-Covid July ’20 Forecast
1. 2019 actual data, 2020 to 2030 forecast dataSource: Oliver Wyman analysis
ALL MRO SEGMENTS WERE IMPACTED BY COVID-19, WITH OVERALL DEMAND FACING A 39% DROP IN 2020 AND 17% DROP IN 2021 COMPARED TO 2019 2018A-2030F1 MRO spending by segment US$ BN, by year
• Engine MRO will increase share to almost half of total MRO by 2030
• Airframe and engine MRO will see recovery growth first, benefited by deferred maintenance events coming due as aircraft re-enter service
18.1
14.614.1
12.1
2018
68.4
12.9
37.3
14.5
2019
82.9
23.2
7.9
10.1
2021
9.115.1
19.5
20232020
29.5
79.3
16.2
12.1
10.7
40.3
16.2
21.3
2022
48.5 49.1
21.3
18.1
14.1
108.5
21.6 21.6
18.9
2024
52.3
12.8
2025
54.4
23.0
104.1
20.6
16.8
102.0
90.7
35.1
17.9
50.3
114.7
2030
-17%
Engine Airframe Component Line
1.2019 actual data, 2020 to 2030 forecast data. Source: Oliver Wyman analysis
Covid-19 pandemic crisis
20
0
40
60
120
80
100
2019 2020 20302021 2022 2023 2024 2025 202920272026 2028 20312019 2022 20262020 2021 2023 2024 2025 20302027 2028 2029 20310
40
20
60
80
100
120
THERE IS A GREATER DOWNSIDE RISK IN THE LONG-TERM TO THE CURRENT BASELINE MRO FORECASTGlobal Commercial MRO Market ForecastForecast Scenarios, $BN
• The current baseline case assumes continued progress with vaccine distribution
• An accelerated recovery scenario would see a much faster recovery in 2021 and 2022
• A prolonged MRO recovery scenario could occur with disruptions in vaccine distribution or efficacy
Accelerated Baseline Prolonged
MRO SURVEY INSIGHTS
04
THE MAJORITY OF MRO SURVEY RESPONDENTS EXPECT MRO DEMAND TO RECOVER IN 2022, IN LINE WITH THE OLIVER WYMAN OUTLOOKAirlines were asked: When will overall MRO demand return to 2019 levels?
MROs were asked: When will overall MRO demand return to 2019 levels?
Airlines were generally more optimistic with half of respondents expecting maintenance demand to recovery before 2023, compared to just 39 percent of MRO respondents
6%
25%
17%25%
15%
8%
2H 2022
2H 20212%
2024
1H 2021
1H 2022
2023
2025 or laterUnsure
3%
18%
15%
33%
22%
5%
1H 20212H 2021
2025 or later
2024 1H 2022
2H 2022
2023
3%3%
Sample: 65 Respondents Sample: 60 Respondents
2022: 42% 2022: 33%
IMPACT TO U.S. MRO WORKFORCE HAS BEEN MODERATED BY SUPPORT PROGRAMS
Airlines and MROs were asked: what measures has your company taken to respond to COVID?
Government support has allowed US airlines to avoid significant headcount reduction
Maintaining payrolls throughout the COVID crises gives the U.S. a leg up for upcoming labor challenges
43%
26%
9%
37%
14%
9%Expand outside of traditionalaerospace MRO
Reduced Headcount
Pursued more military MRO
31%
29%
46%
43%
36%
47%
21%
17%
Parked/cannibalizationof older aircraft
Reduced Headcount
Increased use of green time
Decreased inventories
Used moderatelyHave not used Used significantly
93% 89%
40%
Reduced Headcountby region
Rest of World North AmericaWestern Europe
• In March 2020, the U.S passed the CARES Act with $25B in funding for airline payroll support
• $15B in additional aid was passed in December 2020 that allowed airlines to return more than 32,000 employees that had been previously furloughed
• Additional funding of $14B approved in March 2021 extends support through fall 2021
Airli
nes
MRO
s
A LACK OF INDUSTRY STABILITY AND MORE OUTSIDE COMPETITION HAS COMPOUNDED ALREADY PRESENT LABOR CHALLENGESUS Civil Aviation Maintenance Employment, thousands of employees
Which are challenges in securing aircraft technicians over the next five years?
How is your company attracting/retaining aircraft technicians?
Apprentice and technical school partnerships were the key paths identified to increase AMT labor supply
20212019 20202018
288279 296 273FAA Repair Station Air Carrier Parts Manufacturing/Distribution
After growing 3 percent annually from 2018-2020, US maintenance employment saw an 8 percent decline over the last past year
46% 38%
Lack of stability in the industry
Competition from other industries
Lack of qualified applicants
Reduction in long-term labor supply
Others
42% 40%
35% 40%
55% 29%
29%57%
Little to no challenge Moderate challenge Somewhat to very challenging
Partnerships with technical schools
Others
Apprentice programs
Increasing compensation
Internet-based recruiting platforms
35% 24%
37% 18%
28%
22%
13%
6%
4%5%
Little to Moderately effective Very effective Extremely effective
EXPANDING DIVERSITY EFFORTS IS AN ADDITIONAL WAY TO ATTRACT CANDIDATES AND IMPROVE THE LABOR SUPPLY, AS WOMEN REPRESENT ONLY 5 PERCENT OF AMTSWhat are your company's goals in pursuing diversity and inclusion efforts? (select top 3)
How would you rank your company on its progress toward diversity and inclusion goals?
12%
48%
33%
7%None/littleExcellent
Good
Average
76%
60%45%
28% 23%10% 9%
Increase retention
Supporting diversity and inclusion is
the right thing to do
Identify and develop leaders
from within
Improve decision making,
innovation, and problem
solving
Corporate-wide
requirements
A way to combat labor
shortages
Fulfill external
requirements with
customers or regulators
Only 10 percent of respondents view expanding diversity efforts as a way to combat labor shortages, and only 23 percent view these measures as a way to increase retention
CONCLUSIONS
05
CONCLUSIONS
• Reduced demand and payroll support programs have provided relief through COVID-19
• Must overcome perceptions of instability and competition from other industries
• Apprenticeships, technical school partnerships and expanding diversity efforts are key paths identified in addressing labor supply shortages
Labor availability will soon return as a critical challenge for MRO
• Innovative use of fleet cycling and deferred maintenance have kept aircraft flying
• Health and safety protocols have received the utmost attention and respect throughout the crisis
Airlines and MROs have shown incredible versatility to mitigate the affects of a once-in-a-century health crisis
Global fleet and MRO long-term growth has been negatively impacted
• North America and other mature markets are forecast to stagnate towards the end of the decade
• International passenger demand is not expected to recover until 2024
• There remains downside risk to both domestic and international demand if there are disruptions in vaccine efficacy and/or distribution
• An acceleration of aircraft retirements during the crisis has removed many older, less desirable aircraft from the global fleet
• Significant backlog of already produced aircraft is set to enter the fleet over the next two years
The smaller fleet that emerges from the pandemic in 2022 will be more lean and efficient
READ OUR LATEST FORECAST ON THE GLOBAL FLEET AND MRO SECTOR
Oliver Wyman and our parent company Marsh & McLennan (MMC) have been monitoring the latest events and are putting forth our perspectives to support you clients and the industries you serve around the world. Read the latest Global Fleet and MRO Forecast 2021-2031 for more information.
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