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Slide 1
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Dr. Antonios Lontos, Assistant Professor Frederick University, Cyprus, Email: [email protected]
«MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN»
Specializations: a) Manufacturing Engineering Design
b) Welding Engineering Design
Slide 2
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
CONTENTS
1. The MSc program
2. Why MSc in Manufacturing and Welding
3. Who can attend the program
4. Knowledge and qualifications
5. Infrastructure and Laboratories
6. Other Characteristics of the program
Slide 3
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Specialization in Manufacturing Engineering Design
• Computer-aided manufacturing
• Computer-aided design and analysis
• Integrated processing of various materials
• Decision-makers in manufacturing engineering
• Engineering graphics and design
• Process engineering, quality assurance
Specialization in Welding Engineering Design
• Welding technologies, recent technical developments
• Advanced welding and joining technologies
• Problem solving in welding engineering
1. The MSc program
Slide 4
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
1. The MSc program
MDME501 Design and Manufacturing
MDME502 Advanced CAD/CAM Systems
MDME503 Advanced Materials and Applications
MDME504 Graduate Seminars I
MDME506 Design of Welded Structures
MDMD505 Advanced Manufacturing processes
MDMD510 Surface Engineering and Coatings
MDMD512 Rapid Product Development
MDMD513 Advanced Engineering Design
MWED505 Welding Processes and Equipment
MWED510 Welding Metallurgy and Weld Quality
MWED512 Advanced Welding Processes
MWED513 Welding Systems and Research Methods
MDME 516 Research Preparation and Proposal
MDME517 Graduate Research
MDME518 Thesis Writing and Presentation
Slide 5
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Year 1 - Semester 1
Course code/Title ECTS Hours
MDME 501 - Design and Manufacturing 7 2+1*
MDME 502 - Advanced CAD/CAM Systems 7 2+1*
MDME 503 - Advanced Materials and Applications 7 2+1*
MDME 504 - Graduate Seminars I 2 -
MDME 506 - Design of Welded Structures 7 2+1*
Total 30
- (1) Specialization in Manufacturing Engineering Design
Course code/Title ECTS Hours
MDMD 505 - Advanced Manufacturing processes 8 2+1*
MDMD 510 - Surface Engineering and Coatings 7 2+1*
MDMD 512 - Rapid Product Development 7 2+1*
MDMD 513 - Advanced Engineering Design 8 2+1*
Total 30
Year 1 - Semester 2
Slide 6
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
- (2)Specialization in Welding Engineering Design
Course code/Title ECTS Hours
MWED 505 - Welding Processes and Equipment 8 2+1*
MWED 510 - Welding Metallurgy and Weld Quality 8 2+1*
MWED 512 - Advanced Welding Processes 7 3
MWED 513 - Welding Systems and Research Methods 7 3
Total 30
Course code/Title ECTS Hours
MDME 516 - Research Preparation and Proposal 7 -
MDME 517 - Graduate Research 13 -
MDME 518 - Thesis Writing and presentation 10 -
Total 30
Year 1 - Semester 3
Year 1 - Semester 2
Slide 7
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
1. MDME501 - Design and Manufacturing
Embodiment Design, Selection of Materials, Manufacturing Processes, Design Deformation Processes,
Machining
2. MDME502 - Advanced CAD/CAM Systems
Computer Aided Design, Computer Aided Manufacturing, Integrated CAD/CAM organization, CNC codes
from CAD models, post processors, Modern CAD/CAM systems
3. MDME503 - Advanced Materials and Applications
Advanced materials, Properties of advanced materials, Materials selection process, Material properties,
Ceramics, Tool steel, Super hard materials, Applications of advanced materials
4. MDME504 - Graduate Seminars I
attend a number seminars, talks and conferences.
5. MDME506 - Design of Welded Structures
Weld design, Joint design, welding symbols and standards, Welded structures, Design of welded
structures, Fatigue, Fracture mechanics, Stress concentrations, Weld defects, Residual stresses
6. MDMD505 - Advanced Manufacturing processes
Machining and turning, Machine-Tool Structures, High-speed Machining, Hard Machining, Machine Tools,
Advanced Forming and Shaping, Electrical discharge machining, Laser beam machining, Plasma arc
machining, Electron beam machining, Water jet machining (WJM), Electrochemical machining (ECM)
Slide 8
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
7. MDMD510 - Surface Engineering and Coatings
Surface engineeringa coating, Characterization of coatings and thin films, Tribological characterization,
Quality, Applications in Aerospace, Automotive, Biomedical, surface engineering techniques
8. MDMD512 - Rapid Product Development
Rapid Prototyping process, 3D Shape Technologies, 3D modelling, 3D laser scanners and surface
generation, Computer tomography, Rapid Prototyping Techniques, Stereolithography, Applications in
manufacturing and tooling, aerospace, automotive, biomedical, Jewellery.
9. MDMD513 - Advanced Engineering Design
CAD-CAM-CAE and others, Production/construction tools, quality control, computer support, material
connections, Mechatronics, Modelling, dynamics and optimal performance
10. MWED505 - Welding Processes and Equipment
Advanced GTAW, Equipment for GTAW, Plasma arc welding and cutting, Metal transfer in consumable
electrode processes, Process\ principles, operation and application of manual metal arc welding,
Submerged arc welding, Gas metal arc welding, Pressure welding, ultrasonic welding, explosive welding,
diffusion bonding, Stud welding/mechanical fasteners
11. MWED510 - Welding Metallurgy and Weld Quality
Metallographic examinations, Welding of aluminium, copper, and nickel based alloys, Welding of Stainless
Steels, Joining of coated steels, Joining processes for advanced materials – ceramics and composites,
Weld quality standards, Ultrasonic Inspection, Qualification and certification of NDE personnel, Health and
Safety
Slide 9
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
12. MWED512 - Advanced Welding Processes
Laser properties, fundamentals and types, Laser material interaction, Laser welding including hybrid
processes, Laser cutting and drilling, Laser surface treatment, Laser material processing systems,
Advanced digital arc welding, Flux cored arc welding
13. MWED513 - Welding Systems and Research Methods
Fundamentals of welding automation, Welding sensors and data acquisition, Welding process optimisation,
Principles of robotic welding, Welding software, Design and analysis of experiments, Evaluation and
industrial implementation of research data, Welding and cutting laboratory, Plant facilities
14. MDME 516 - Research Preparation and Proposal
The student must submit and present to his Assessment Committee a proposal for his Master’s Thesis.
15. MDME517 - Graduate Research
The student is expected to implement the objectives of the Thesis, using the methodology proposed in the
Research Preparation and Proposal course
16. MDME518 - Thesis Writing and Presentation
After conducting their research work, students are expected to deliver a detailed project report.
Slide 10
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
• Manufacturing is at the heart of engineering
• Everything in our daily lives needs to be made
• Manufacturing engineers improve the living standards of society
• Reinforce manufacturing sector in Cyprus
• Academic or applied research
• Welding is a manufacturing procedure with wide-range of products
o Ships, oil and gas industry
o Oil, gas, and petrochemical industries
o Transport, including automotive, aerospace, and shipbuilding
o Modern welding technology such as automation, metallurgy and materials science,
welding processes, design, and quality
2. Why MSc in Manufacturing and Welding
Slide 11
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
• Engineering and technology graduates who have decided to move into manufacturing
or welding and related disciplines
• Established manufacturing engineers working in industry and faced with the challenge
of new areas of responsibility
• Managers and designers working in manufacturing organisations who need to invest in
their personal career development
• Science, materials or engineering graduates requesting career in welding engineering
• graduates currently working in welding engineering
• Others with engineering, technology or appropriate business backgrounds working in
advisory, consultancy or research roles, who need to familiarise themselves with
advanced manufacturing systems
3. Who can attend the program
Slide 12
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
4. Knowledge and qualifications
• Knowledge and skills of advanced design tools, materials,
• Manufacturing processes and systems
• Develop the technological and practical ability to meet manufacturing demand
• Fundamental understanding of welding technologies
• Recent technical developments within the relevant industries
• Improve communication, presentation, analytical and problem solving skills
• International companies using welding and joining technologies
• Act as responsible persons as defined by European and international quality standards
• Membership of the appropriate professional organisations
• Skills and experience of managing research and development projects.
Slide 13
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
5. Infrastructure and Laboratories
Computer software, modelling and simulation
• CAD Systems: AutoCAD, SolidWorks, MDESIGN, MSC Visual Nastran, MechSOFT
• CAM Systems: MasterCAM, SurfCAM, DeskProto
• EM: ANSYS, LSDYNA, ANSA, Solidworks Simulation, DEFORM2D-3D
• DESING: Corel Draw, Photoshop, Geomagic
Research and experimental equipment
• 5-Axis CNC Vertical Milling Machine DMU 50**, EMCO PC Mill, CNC Turning Machine,
• Rapid Prototyping Machine - Spectrum Z510 (coloured),
• Rockwell/Rockwell Superficial Hardness Testing Machine, Portable Hardness Tester,
• Electric furnace 1100°C
• Professional metallurgical microscope
• Compression and Bending tester
• Fully automatic horizontal band saw
• Welding Machines MIG-MAG, TIG, MMA, Surface Measuring Instrument
• Fully computerised Fatigue and Bending Testing Machine, Metrology Equipment
Slide 14
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Two Libraries. Nicosia and Limassol campus
The Nicosia Library holds more than 3,000 engineering related books
International databanks – EBSCO and Galegroup / Infotrac
Accessible to all FU students and staff via extranet services
Dedicated study area and computer access
Library
Slide 15
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Manufacturing Technology and Engineering Design Laboratory (MTED)
The Manufacturing Technology and Engineering Design Unit aims to conduct high level of research in the
field of manufacturing and engineering design of new and innovative products. Throughout various
research projects the research team of the Center solved many problems of the local industry. The state of
the art research facilities of the Center consist of various research equipment, devices and machines such
as 5-axis high speed CNC vertical milling machine, rapid prototyping machine, fatigue tester, press
machine, electronic microscope precision-controlled heat-treatment furnaces, materials characterization
instruments, etc. Furthermore, the research team uses a number of CAD/CAM/CAE software packages
such as LS-DYNA, DEFORM3D, ANSYS, COSMOS, Nastran etc. for making calculation, simulations and
solid modeling.
Research Projects:
• Application of thin hard PVD, CVD and Thermal Spray coatings on machine elements (extrusion dies,
cutting tools, hybrid bearings, cam mechanisms)
• Characterization and evaluation of the mechanical properties of hard and thin PVD, CVD and thermal
spray coatings, fatigue prospect and determination of their working life under static or dynamic loads
• Design and development of computational procedures by means of Finite Elements Method (FEM
Simulation)
• Manufacturing processes, CNC machine tools and CAD/CAM systems
• Reconstruction of Archaeological Findings by Computer Tomographies and Rapid Prototyping
Methods
• Design and manufacturing of fiber-reinforced composite high-pressure pipes capable for corrosion
liquids
• Bio-engineering, Spine simulation (FEM), Material Properties and Characterization
Slide 16
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Laboratory of Computational Biomechanics (LCB)
The Laboratory of Computational Biomechanics was officially established as an independent and self-
funded research entity in 2013. The teams’ research activities however, precede its foundation by almost
two years. Mainly focusing on Inverse Dynamics and Finite Element simulations of the Human
Musculoskeletal system, the Laboratory of Computational Biomechanics rigorously publishes
breakthroughs in related fields and internationally recognized journals. Members of the Laboratory
participate both, in national and inter-European projects while having being awarded 4 scholarships and 2
awards in the last year only. During 2013, the team was nominated among the 3 finalist worldwide for the
biannual «Clinical Biomechanics Award» of the International society of Biomechanics (ISB).
Research Projects:
• FEM supported determination of the biomechanical response of the human spine considering all
muscelo-sceletal characteristics, Acronym: BioSpine, Project ID: 3227, Greek Ministry of Education,
Lifelong Learning and Religious Affairs, "Support of Postdoctoral Researchers", Sub filed: PE8
(Materials engineering, biomaterials, metals, ceramics, polymers, composites), Hellenic Host: Aristotle
University of Thessaloniki, International Host: Frederick University, Budget 150.000, 2012-15
• "Optimizing the diagnostic value of SPECT myocardial perfusion images under the influence of
respiratory motion", Βελτιστοποίηση της διαγνωστικής αξίας εξετάσεων αιμάτωσης μυοκαρδίου με
υπολογιστική τομογραφία εκπομπής φωτονίων υπό την επίδραση της αναπνοής, Cyprus Research
Promotion Foundation, YΓΕΙΑ/ΔΥΓΕΙΑ/0311(ΒΙΕ)/27, Budget 180.000, 2012-14
Slide 17
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
• Design and construction of advanced machine elements and devices
• Characterization of thin hard coatings performance
• New Materials, Coatings and surface engineering
• Applications of thin hard coatings on machining or forming tools
• Application of PVD, CVD and thermal spray coatings on machine parts or elements
• Plastic dies and moulds
• Design of high Performance forming dies and moulds
• Industrial machining or forming applications and special tools
• Manufacturing processes with material removal
• CNC machine tools and CAD/CAM systems
• Manufacturing of complex geometries
• Computer-Aided Process Planning in the 5-Axis CNC Machine Environment
• Design and manufacturing, features, process selection, process parameters, work
piece material, machine type, tool type and path, quality checks
Various titles for MSc Thesis at the end of the program
Slide 18
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
• Welding engineering simulation and quality testing
• Modeling, residual stresses and distortion due to welding
• Design of various parts for oil and gas industry
• Welding parameters and their effect on strength
• Welds in high strength steels
• FEM supported determination of the biomechanical response of the human spine
• Reconstruction of complex products by Computer Tomographies and Rapid Prototyping
• Design applications in human systems and special experimental procedures
• Quality in product design and development
• Machining or forming quality and cost reduction
• Quality improvement for manufacturing systems design and control
• Advanced models in engineering design
Various titles for MSc Thesis at the end of the program
Slide 34
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Lungs geometry after image processing
Slide 37
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Design of heart chamber
Volume for heart chamber (Initial 80 cm3)
Inner part
Outer part
Slide 51
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
6. Other Characteristics of the program
Slide 52
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
• Cyprus has a small domestic market
• Trade has always played a crucial role in the development of the economy
• 2012, total exports accounted for 8% of the country's GDP
• Manufactured products rose in 2012 to £338 million and constituted 62.3% of domestic exports
• Pharmaceuticals (£137 million), waste and scrap (£56 million), cement (£8.2 million), plastic
products (£8 million), furniture (£4.4 million), paper products (£3.3 million)
• Cypriot practice: small labour-intensive plants that are flexible
• well-qualified workers , learning new technologies
• The modern technology ensures products of the highest quality and long shelf life
• Modern design techniques
• Quick and improved marketing
• All production, packaging and storage procedures according to European regulations
• Cypriot manufacturers are following new developments and technological advances
• Internet enable visitors to search for exporters of manufacturing products
Slide 67
MSc in MANUFACTURING AND WELDING ENGINEERING DESIGN 1. Manufacturing, 2. Welding Design
Κέντρο Ορθοπεδικών Εφαρμογών
Στην Κ.Ο.Ε (Orthocyprus) επανδρώσαμε ένα άρτια εξοπλισμένο εργαστήριο με τελευταίας τεχνολογίας μηχανήματα και εξειδικευμένο προσωπικό. Είμαστε σε θέση να κατασκευάζουμε νάρθηκες / κηδεμόνες και απλά τεχνητά μέλη (άνω και κάτω) άκρων, αλλά ακόμη και ηλεκτρονικά, μυοηλεκτρικά ή βιονικά.
http://www.orthocyprus.com/