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MSD 1 P12453 Final Project Review. Markus Holzenkamp Robin Leili-Marrazzo Cody Anderson. Agenda. Project Summary Concept Summary System Architecture Test Results Design Summary Project Status Lessons Learned Future Work. Project Summary. - PowerPoint PPT Presentation
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MSD 1 P12453Final Project Review
Markus HolzenkampRobin Leili-Marrazzo
Cody Anderson
04/22/23
Final Project Review
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Agenda• Project Summary• Concept Summary• System Architecture • Test Results• Design Summary• Project Status• Lessons Learned• Future Work
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Final Project Review
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Project Summary• Understand the current state of the compressor– Pre-exisiting sensors, DAQ capabilities– Operation characteristics of reciprocating compressors
• Increase the current DAQ capabilities• Install and run ENVISION Condition monitoring
system to be donated by Dresser-Rand
• End Goal: Design, develop, and install effective health monitoring capabilities
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Final Project Review
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Concept Summary
• Identify important parameters• Identify best location to take measurement– Correct measurement– Robust install
• Select appropriate sensors– Capabilities– Interfacing with DAQ
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Final Project Review
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System Architecture (Analog)04/22/23
Final Project Review
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System Architecture(Thermocouples)04/22/23
Final Project Review
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Detailed Design Review
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Parameters with Test Results04/22/23
Final Project Review
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Parameters with Test Results04/22/23
Final Project Review
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Sensor 0% Load 50% Load 100% LoadCurrent (Amp) 5.86 6.55 8.36Coolant Flow
(gpm) 7.99 8.02 7.97
Oil Pressure (psi) 30.73 29.78 29.30
Discharge Temperature High (deg C)
22.83 24.32 28.83
Discharge Temperature
Very High (deg C)
21.97 24.99 32.82
Pressure Volume Diagram04/22/23
Detailed Design Review
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Design Summary• Sensor location was chosen based on accuracy of measurement and
robustness
• We eliminated noise from the DAQ • Different LabView interfaces were created to accommodate different
needs
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Final Project Review
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Detailed Design Review
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Detailed Design Review
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Cost SummaryBUDGET $3000
Sensors Predicted $1089Wiring Predicted $88
Hardware Predicted
$243
TOTAL COST Predicted
$1420
TOTAL COST Actual
$1589.23
Budget Balance +$1410.77
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Final Project Review
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Project Status1. 13 Analog sensors installed and providing good
data– Remaining two need a different connector
2. 12 Thermocouples installed and providing good data
3. Encoder installed and temporarily connected to RIT DAQ– Permanent connection will be Envision
4. 4 LabView VIs created to monitor characteristics and save data
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Final Project Review
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Future Work04/22/23
Final Project Review
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Build and integrate Envision
Refine code for P-V Diagram
Lessons Learned
• Design process from concept to product• Communicating expectations• Time management
You will run out of time!Getting results is fun!
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Final Project Review
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Thank You
Our guide: Bill NowakOur customer and advisor: Dr. J. KolodziejScott Delmotte at Dresser-Rand for technical support
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Final Project Review
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Detailed Design Review
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