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MSW LFG ENERGY PROJECT SUCCESS STORY Gramacho Landfill
Duque de Caxais, State of Rio de Janeiro, Brazil
Novo Gramacho Energia Ambiental
DISCLAIMER: The information and predictions contained within this poster are based on the data provided by the site owners and
operators and site visits conducted by U.S. EPA. The Global Methane Initiative (GMI) cannot take responsibility for the accuracy of these
data. It should be noted that conditions on landfills will vary with changes in waste input, management practices, engineering practices,
and environmental conditions (particularly rainfall and temperature). GMI does not guarantee the quantity or quality of available landfill gas
from the landfill site, which may vary from the values predicted in this report.
OVERVIEW OF LANDFILL GAS (LFG) ENERGY PROJECT
Gramacho Landfill, which began filling in 1978, is owned by the Compahnia Municipal de Limpeza Urbana
(COMLURB). It is a sanitary of landfill with a designed area of waste placement totaling 140 hectares. The
landfill closed in June 2012 with an estimated 29 million tonnes of waste in place with an average waste depth
of 32 meters.
In March 2013, A landfill gas collection system was installed at the Gramacho Landfill to capture gas currently
escaping to the atmosphere and send it to a upgrading facility prior to injection into Petrobras‘s national grid.
The collection system consists of approximately 300 new vertical wells spaced 30 to 60 meters apart with
wellheads on each well to collect LFG; approximately 50 laterals, each connecting 1-12 vertical wells to the
LFG conveyance pipelines; and 25 to100 in-well leachate pumps for removing liquids from the LFG. The
collected LFG is piped to an upgrading facility which treats the gas using Pressure Swing Adsorption (PSA) to
remove non-methane gases and concentrate the methane content to at least 92.5% methane (exceeding the
Agencia Nacional do Petrolea (ANP) standard of 86% methane). The upgraded gas is transported via a 6km
pipeline “Flex Steel Pipe” to the injection point. A backup emergency flaring system also has been installed.
ESTIMATED PROJECT LIFETIME EMISSION REDUCTIONS: 485,000 MMTCO2E
Year 2013 2014 2015 2016 2017 2018 2019
Tonnes CO2eq from LFG Energy Project 484,699 399,917 337,600 290,737 254,597 225,983 185,828*
ENVIRONMENTAL BENEFITS
Gas collection and flaring systems were installed in 2007, this landfill capture project has the opportunity to collect and
destroy an average of 21 million cubic meters of methane annually over the next 7 years. This is equivalent to emission
reductions of more than 300,000 tonnes of CO2eq annually.
LANDFILL BIOGAS COLLECTION SYSTEM
* January through November 2019
Aerial View of Landfill and Pipeline
LFG AND ENERGY GENERATION
LFG Collection System and Energy Project:
• Number of vertical LFG wells: 300
• Daily cover was applied.
• Landfill site is capped with 30 cm of imported
clayey soils.
• Landfill is lined with native bay mud.
• Waste compaction was performed
• Leachate management: interceptor trench
around site that drains into leachate holding
pond.
Under contract to the U.S. EPA, SCS Engineers estimated the amount of biogas generated by the Gramacho Landfill
using the EPA and SCS models. Model input data for the preliminary assessment of a landfill methane capture and
use project were provided by Novo Gramacho Energia Ambiental S.A and collected during EPA site visits.
PROJECT ECONOMICS
• Estimated cost (US$): $100 Million
• Estimated natural gas offsets
at Petroblas plant: 10%
• Estimated payback period : 7 years
FOR MORE INFORMATION
United States Environmental Protection Agency
Global Methane Initiative
Chris Godlove
+1-202-343-9795
E-mail: [email protected]
Novo Gramacho Energia Ambiental S.A.
Eduardo Levenhagen
+55 (21) 2222-0430
E-mail: [email protected]
Compahnia Municipal de Limpeza Urbana (COMLURB)
Jose Henrique Penido
+55 21 214 7304 or +55 21 8560 5000
E-mail: [email protected]
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Projection of Emission reductions (t CO2e)