MUFFIN MONSTER - JWCE · 10K series Muffin Monster ... 0 50 100 150 200 250 300 350 400 450 500 550 600 10% DS 8% DS 6% DS 4% DS 2% DS 10000-0806-DI …

A JW

C E n vir o n m e n tal Bra

n dMUFFIN MONSTERIn-line/Open Channel Grinders

www.jwce.comwww.jwce.com

before: cut 1 way

after: cut 2 ways

wipes ready™ technology

Wipes Ready™ Cutters*Achieve the desired 2-Dimmensional cutting capabilities to control both the width and length of output, preventing materials from forming long strips and reweaving in the waste stream.

• Cut wipes in 2 directions• Smaller particle size• No reweaving

10K series Muffin Monster®

The 10K Series Muffin Monster is a compact grinder, tough on solids

in sludge and sewage applications. It fits into areas with limited

space requirements while still providing the necessary power for

downstream protection. The 10K Series is an ideal, low-cost solution

that goes beyond sludge grinding at resource recovery facilities, and

fits perfectly into office buildings, apartment complexes, resorts, retail

centers and package treatment plants.


Troublesome solids are now easier than ever to reduce with the Muffin

Monster dual-shafted grinder. Its slow speed, high-torque design shreds

tough solids that typically cause sewer problems. With over 35,000

installations, the proven capabilities of the Muffin Monster is legendary in

providing solutions for the ever more stringent operational needs arising

throughout the industry.


The 40K Series Muffin Monster excels in wet and dry grinding

applications. It’s a powerful shredder for large sludge processing

systems. It also serves in many industrial applications including fish and

beef processing, petroleum, pulp and paper mills, chemical plants, and

recycling plants. The proven capabilities of the Muffin Monster are now



* Patent Pending

Muffin Monster sewage grinders are designed to protect pumps

and other equipment by grinding down the toughest wastewater solids. Applications including:

lift station, sludge lines; septage receiving stations;

headworks screenings reduction, prisons and more.

wipes ready™ technology

Wipes Ready™ Cutters*Achieve the desired 2-Dimmensional cutting capabilities to control both the width and length of output, preventing materials from forming long strips and reweaving in the waste stream.

• Cut wipes in 2 directions• Smaller particle size• No reweaving


The 10K Series Muffin Monster is a compact grinder, tough on solids

in sludge and sewage applications. It fits into areas with limited

space requirements while still providing the necessary power for

downstream protection. The 10K Series is an ideal, low-cost solution

that goes beyond sludge grinding at resource recovery facilities, and

fits perfectly into office buildings, apartment complexes, resorts, retail

centers and package treatment plants.


Troublesome solids are now easier than ever to reduce with the Muffin

Monster dual-shafted grinder. Its slow speed, high-torque design shreds

tough solids that typically cause sewer problems. With over 35,000

installations, the proven capabilities of the Muffin Monster is legendary in




The 40K Series Muffin Monster excels in wet and dry grinding

applications. It’s a powerful shredder for large sludge processing

systems. It also serves in many industrial applications including fish and

beef processing, petroleum, pulp and paper mills, chemical plants, and

recycling plants. The proven capabilities of the Muffin Monster are now



* Patent Pending

Muffin Monster sewage grinders are designed to protect pumps

and other equipment by grinding down the toughest wastewater solids. Applications including:

lift station, sludge lines; septage receiving stations;

headworks screenings reduction, prisons and more.

before after

Muffin Monster | 800.331.2277 | jwce.com | [email protected]

DELTA P* Side RailsEnsure the capture of all items in the waste stream and drive debris into the cutter stack.

• Drives Debris into Cutters• Prevents Build Up• Enhances High Flow

Optimized Cut Control*Improve cutting by tailoring the speed of the new wipes-ready cutter rotation with optimized cut control.

• Cutters Stay Clean• Prevents Long Strips

FeaturesDual Shafted Grinder

• Slow-speed, high torque grinders handle rags, rocks, wood, wipes, clothing, plastics and other debris.

• Capable of grinding a wider variety of solids than single shafted machines, macerators, or chopper pumps.

Compact and Efficient Design• Adapts to pipelines or channels with little or no modification.• Custom stainless steel frames allow easy installation in channels, wet

wells and pump stations.• In-line 30K Muffin Monster incorporate an easy to remove cutter cartridge.

Automated Monitoring and Controls• Auto load sensing and reversals reduce interrupts and optimize the

grinder’s performance.

BenefitsEquipment Protection

• Protect pumps and other critical equipment from costly clogs and damage from tough solids.

Efficient Treatment Operations• Grinding separates organic from inorganic materials in the waste stream.• Organics stay in treatment process and screening are cleaner.

Lower Operating Cost• Clear pipes and pumps means shorter pump run cycles and lower

electrical costs.

DELTA P* Side RailsEnsure the capture of all items in the waste stream and drive debris into the cutter stack.

• Drives Debris into Cutters• Prevents Build Up• Enhances High Flow

Optimized Cut Control*Improve cutting by tailoring the speed of the new wipes-ready cutter rotation with optimized cut control.

• Cutters Stay Clean• Prevents Long Strips

FeaturesDual Shafted Grinder

• Slow-speed, high torque grinders handle rags, rocks, wood, wipes, clothing, plastics and other debris.

• Capable of grinding a wider variety of solids than single shafted machines, macerators, or chopper pumps.

Compact and Efficient Design• Adapts to pipelines or channels with little or no modification.• Custom stainless steel frames allow easy installation in channels, wet

wells and pump stations.• In-line 30K Muffin Monster incorporate an easy to remove cutter cartridge.

Automated Monitoring and Controls• Auto load sensing and reversals reduce interrupts and optimize the

grinder’s performance.

BenefitsEquipment Protection

• Protect pumps and other critical equipment from costly clogs and damage from tough solids.

Efficient Treatment Operations• Grinding separates organic from inorganic materials in the waste stream.• Organics stay in treatment process and screening are cleaner.

Lower Operating Cost• Clear pipes and pumps means shorter pump run cycles and lower

electrical costs.

8 HOLES E -

D - P.C.D

12[305]

18 1/2[470]

A 1-1/2" NPT INSPECTION PORTS

1/2" NPT DRAIN PORTS

B

8 1/4[210]

C

0.000

0.014

0.028

0.041

0.055

0.069

0.083

0.097

0.110

0.124

0.1380 11 23 34 45 57 68 79 91 102 114 125 136

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

0 50 100 150 200 250 300 350 400 450 500 550 600

10% DS

8% DS6% DS

4% DS2% DS

10000-0806-DI(6 inch)

10000-0804-DI(4 inch)

FLOW RATE (m3/hr)

PRES

SURE

DRO

P (p

si)

PRES

SURE

DRO

P (m

illib

ar)

FLOW RATE (gpm)

RAW SEWAGE

MODEL 10000

800.331.2277 | jwce.com | [email protected]

Materials of ConstructionHousings: Ductile iron Cutters: Hardened alloy steel Shafts: Hardened alloy steel Mechanical Seals: Tungsten carbide faces

Specifications2” (50 mm) hex shafts; Standard 2 HP (1.5 kW) motor; 29:1 reducerCutter Size: 4-3/4” (120 mm) diameter cuttersSeal Max Working Pressure: 90 PSI (6 bar)

IN-LINEModel

Flow Rate* - gpm (m3/hr)

Pipeline Size

- inches (mm)

Pressure Drop

- psi (bar)

Standard Dimensions - inches (mm)

Flange Dimensions - inches (mm)

Approximate Net Weight - lbs (kg)

A - 2 hp (1.5kW) A - 3 hp (2.2kW) B C D E

10000-0804-DI 275 (62) 4 (100) 0.36 (0.03) 33-7/16 (850) 35-7/16 (900) 6-1/4 (158) 16 (406) 7-1/2 (180) 3/4 (19) 303 (137)

10000-0806-DI 550 (125) 6 (150) 1.33 (0.09) 33-7/16 (850) 35-7/16 (900) 7-1/4 (184) 19 (483) 9-1/2 (240) 7/8 (23) 323 (147)

* 0-2% solids • In-Line unit typically installed prior to suction side of pump • Consult factory for analysis of application • Drive dimensions are based on a unit with gear motor.



IN-LINEModel


Pipeline Size

- inches (mm)

Pressure Drop

- psi (bar)




A - 2 hp (1.5kW) A - 3 hp (2.2kW) B C D E

10000-0804-DI 275 (62) 4 (100) 0.36 (0.03) 33-7/16 (850) 35-7/16 (900) 6-1/4 (158) 16 (406) 7-1/2 (180) 3/4 (19) 303 (137)

10000-0806-DI 550 (125) 6 (150) 1.33 (0.09) 33-7/16 (850) 35-7/16 (900) 7-1/4 (184) 19 (483) 9-1/2 (240) 7/8 (23) 323 (147)

* 0-2% solids • In-Line unit typically installed prior to suction side of pump • Consult factory for analysis of application • Drive dimensions are based on a unit with gear motor.

7 1/4[185]

4 1/2[114]

8 3/4[222]

12[305]

18 3/4[476]

A

8 1/4[210]

0

51

102

152

203

2540 6 11 17 23 28 34 40 45

0

2

4

6

8

10

0 25 50 75 100 125 150 175 200

FLOW RATE (m3/hr)

HE

AD

DR

OP

(Inc

hes)

HE

AD

DR

OP

(mm

)

FLOW RATE (gpm)

Hdown=6"

Hdown=8"

Hdown=2"

Hdown=4"

Hdown=10"

MODEL 10002

Santa Ana, CA. USA | 800.331.2277 | jwce.com | [email protected]©2016 JWC Environmental. JWCE’s Santa Ana California facility is registered by UL to ISO9001:2008 #10001313 QM8. JWC International Congleton, UK is registered by QAS to ISO9001:2008 File #A13056. U.S. patents apply: 6,176,443; 6,332,984; 7,073,433; 7,080,650; 7,081,171; 7,086,405; 7,383,842; 7,771,589; 7, 854,859; RE37,349E; RE40,422; RE39,948E. U.S. patents pending: 13/628, 725; 14/862, 238; 14/862, 247; 14/862, 226; 62/054, 656. Additional patents pending. All rights reserved. JWC Environmental is not liable for damages that may result from any information provided in or omitted from this publication, under any circumstances. JWC Environmental reserves the right to make adjustments to this publication at any time, without notices or obligation. Please check the JWC Environmental website (www.jwce.com) for the most up-to-date information or speak to your local rep.

OPEN CHANNEL Model


Head Drop- inches (mm)


Approximate Net Weight

- lbs (kg)A - 2 hp (1.5kW) A - 3 hp (2.2kW)

10002-0008-DI 180 (41.4) 5-3/4 (146) 33-11/16 (856) 35-11/16 (906) 338 (153)

* Flow based on optimum channel conditions. • Consult factory for analysis of application

• Drive dimensions are based on a unit with gear motor.

OPTIONS AVAILABLEIn-Line

Open Channel

2hp (1.5kW) or 3hp (2.2kW) Motors

7, 11, 13 Tooth Cutters

17 Tooth Wipes Ready™ Cutter

Custom Mounting Frames

SS & NEMA 7 Control enclosures

Alternate Voltage & HP Motors

Explosion Proof Motors

Immersible Motors

Extended Motor Shafts

ANSI, JIS, JWA, BS & AS Flanges

OPEN CHANNEL Model




Approximate Net Weight

- lbs (kg)A - 2 hp (1.5kW) A - 3 hp (2.2kW)

10002-0008-DI 180 (41.4) 5-3/4 (146) 33-11/16 (856) 35-11/16 (906) 338 (153)

* Flow based on optimum channel conditions. • Consult factory for analysis of application

• Drive dimensions are based on a unit with gear motor.


Open Channel

2hp (1.5kW) or 3hp (2.2kW) Motors







Immersible Motors



E - P.C.D.

15 1/4[387]

B

A

D

11 1/2[292]

C

F X GØ

0.00

0.07

0.14

0.21

0.28

0.34

0.41

0.480 45 91 136 182 227 273 318 363 409 454 500 545 591

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600PR

ESSU

RE

DR

OP

(bar

)

PRES

SUR

E D

RO

P (p

si)

FLOW RATE (m3/hr)

FLOW RATE (gpm)

MODEL 30004T

30004T-2412(300 mm)

30004T-2410(250 mm)

30004T-1208(200 mm)

30004T-1206 (150 mm)

30004T-1204(100 mm)

10%

DS

8% D

S6%

DS

4% D

S2%

DS

10%

DS

8% D

S6%

DS

4% D

S

2% D

S

RAW SEWAGE

RAW

SEWAGE

MODEL 30004T

IN-LINEModel

Flow Rate- gpm (m3/hr)

Pipeline Size

- inches (mm)

Pressure Drop

- psi (bar)

Standard Dimensions- inches (mm)



A B C D E F G

30004T-1204 450 (102) 4 (100) 0.52 (0.04) 58-1/4 (1480) 28-1/4 (718) 19-1/4 (483) 9-3/8 (238) 7-1/2 (191) 3/4 (19) 8 562 (255)

30004T-1206 700 (159) 6 (150) 1.23 (0.08) 58-1/4 (1480) 28-1/4 (718) 21-1/4 (534) 10-3/8 (264) 9-1/2 (241) 7/8 (22) 8 559 (254)

30004T-1208 1100 (250) 8 (200) 3.00 (0.21) 58-1/4 (1480) 28-1/4 (718) 23-1/4 (584) 11-1/4 (238) 11-3/4 (286) 7/8 (22) 8 568 (258)

30004T-2410 1700 (386) 10 (250) 2.97 (0.20) 69-3/4 (1772) 39-3/4 (1010) 27-1/4 (686) 12-5/16 (313) 14-1/4 (362) 1 (25) 12 789 (358)

30004T-2412 2450 (556) 12 (300) 5.80 (0.40) 69-3/4 (1772) 39-3/4 (1010) 31-1/4 (787) 13-1/4 (337) 17 (431) 1 (25) 12 809 (367)

In-Line unit typically installed prior to suction side of pump. • Consult factory for analysis of application. • Drive dimensions are a maximum based on a unit with a 3 HP (2.2 kW) drive.




Open Channel





Solids Scrapers

Stainless Steel Feed Hopper



Immersible Motors

Hydraulic Power Pack




IN-LINEModel


Pipeline Size

- inches (mm)

Pressure Drop

- psi (bar)




A B C D E F G

30004T-1204 450 (102) 4 (100) 0.52 (0.04) 58-1/4 (1480) 28-1/4 (718) 19-1/4 (483) 9-3/8 (238) 7-1/2 (191) 3/4 (19) 8 562 (255)

30004T-1206 700 (159) 6 (150) 1.23 (0.08) 58-1/4 (1480) 28-1/4 (718) 21-1/4 (534) 10-3/8 (264) 9-1/2 (241) 7/8 (22) 8 559 (254)

30004T-1208 1100 (250) 8 (200) 3.00 (0.21) 58-1/4 (1480) 28-1/4 (718) 23-1/4 (584) 11-1/4 (238) 11-3/4 (286) 7/8 (22) 8 568 (258)

30004T-2410 1700 (386) 10 (250) 2.97 (0.20) 69-3/4 (1772) 39-3/4 (1010) 27-1/4 (686) 12-5/16 (313) 14-1/4 (362) 1 (25) 12 789 (358)

30004T-2412 2450 (556) 12 (300) 5.80 (0.40) 69-3/4 (1772) 39-3/4 (1010) 31-1/4 (787) 13-1/4 (337) 17 (431) 1 (25) 12 809 (367)

In-Line unit typically installed prior to suction side of pump. • Consult factory for analysis of application. • Drive dimensions are a maximum based on a unit with a 3 HP (2.2 kW) drive.




Open Channel





Solids Scrapers




Immersible Motors




8 1/2[216]

11 3/4[298]

3 7/8[98]

BC

A

7[178]

HEA

D D

RO

P (m

m)

HEA

D D

RO

P (in

ch)

FLOW RATE (m3/hr)

FLOW RATE (gpm)

MODEL 30005

0

127

254

381

508

635

762

889

1016

1143

1270

13970 114 227 341 454 568 681 795 908 1022 1136 1249 1363 1476

0

5

10

15

20

25

30

35

40

45

50

55

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500

Hdown= 6"

Hdown= 10"

Hdown= 12"

Hdown= 16"

Hdown= 20"

Hdown= 24"

Hdown= 28"

Hdown= 32"

Hdown= 36"

30005-0032

30005-0040

30005-0060

30005-0050

Hdown= 52"

Hdown= 40"

Hdown= 44"

Hdown= 48"

Hdown= 8"

MODEL 30005

HEA

D D

RO

P (m

m)

HEA

D D

RO

P (in

ch)

FLOW RATE (m3/hr)

FLOW RATE (gpm)

MODEL 30005

0

51

102

152

203

254

305

356

406

457

508

559

610

6600 23 45 68 91 114 136 159 182 204 227 250 273 295 318 341

0

2

4

6

8

10

12

14

16

18

20

22

24

26

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500

Hdown= 6"

Hdown= 4"

Hdown= 2"

Hdown= 8"

Hdown= 10"

Hdown= 12"

Hdown= 14"

Hdown= 16"

Hdown= 18"

30005-0024

30005-0008

30005-0018

30005-0012

Hdown= 22"

Hdown= 20"

Hdown= 24"

Hdown= 26"

MODEL 30005


OPEN CHANNELModel




ApproximateNet Weight- lbs (kg)

A B C

30005-0008 370 (84) 7 (178) 49-1/2 (1257) 8 (203) 19-1/2 (495) 370 (168)

30005-0012 620 (141) 11-1/2 (290) 53-5/8 (1362) 12 (305) 23-5/8 (600) 410 (186)

30005-0018 980 (223) 16 (405) 59-1/2 (1511) 18 (457) 29-1/2 (749) 465 (211)

30005-0024 1370 (311) 16 (405) 65-1/4 (1657) 24 (609) 35-1/4 (895) 520 (236)

30005-0032 2100 (477) 17-1/2 (445) 73 (1854) 32 (813) 43 (1092) 580 (263)

30005-0040 3020 (686) 19-1/2 (495) 81 (2057) 40 (1016) 51 (1295) 650 (295)

30005-0050 4310 (979) 23-1/2 (595) 90-7/8 (2308) 50 (1270) 60-7/8 (1546) 740 (336)

30005-0060 5620 (1277) 30 (760) 101-3/8 (2575) 60 (1524) 71-3/8 (1813) 845 (383)

* Flow based on optimum channel conditions. • Consult factory for analysis of application.

• Drive dimensions are a maximum based on a unit with a 182T motor frame.• Extended drive shafts are available on request.

OPEN CHANNELModel





A B C

30005-0008 370 (84) 7 (178) 49-1/2 (1257) 8 (203) 19-1/2 (495) 370 (168)

30005-0012 620 (141) 11-1/2 (290) 53-5/8 (1362) 12 (305) 23-5/8 (600) 410 (186)

30005-0018 980 (223) 16 (405) 59-1/2 (1511) 18 (457) 29-1/2 (749) 465 (211)

30005-0024 1370 (311) 16 (405) 65-1/4 (1657) 24 (609) 35-1/4 (895) 520 (236)

30005-0032 2100 (477) 17-1/2 (445) 73 (1854) 32 (813) 43 (1092) 580 (263)

30005-0040 3020 (686) 19-1/2 (495) 81 (2057) 40 (1016) 51 (1295) 650 (295)

30005-0050 4310 (979) 23-1/2 (595) 90-7/8 (2308) 50 (1270) 60-7/8 (1546) 740 (336)

30005-0060 5620 (1277) 30 (760) 101-3/8 (2575) 60 (1524) 71-3/8 (1813) 845 (383)


• Drive dimensions are a maximum based on a unit with a 182T motor frame.• Extended drive shafts are available on request.

0.00

0.03

0.07

0.10

0.14

0.17

0.21

0.24

0.28

0.31

0.34

0.38

0.41

0.450 114 227 341 454 568 681 795 908 1022 1136 1249 1363

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

5.00

5.50

6.00

6.50

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000

PRES

SUR

E D

RO

P (b

ar)

PRES

SUR

E D

RO

P (p

si)

FLOW RATE (gpm)

FLOW RATE (m3/hr)

MODEL 40002 INLINE

40002-2416(400 mm)

40002-2418(450 mm)

40002-1812(300 mm)

10% DS

8% DS

6% DS

4% DS

2% DS

10% DS

8% DS

RAW SEWAGE

RAW SEWAGE

6% DS

4% DS

2% DS

40002-2412(300 mm)

MODEL 40002-Inline

0.00

0.07

0.14

0.21

0.28

0.34

0.41

0.48

0.550 227 454 681 908 1136 1363 1590 1817

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

0 1000 2000 3000 4000 5000 6000 7000 8000

PR

ES

SUR

E D

RO

P (b

ar)

PR

ES

SUR

E D

RO

P (p

si)

FLOW RATE (m3/hr)

FLOW RATE (gpm)

MODEL 40002-32

8% DS

6% DS

4% DS

2% DS

RAW SEWAGE

40002-3220(500 mm)

10% DS

MODEL 40002-Inline

EP.C.D

F X G

19 3/4[502]

C

A

15 1/16[382]

11[279]

B

Ø


IN-LINE Model


PipelineSize

- inches (mm)

Pressure Drop

- psi (bar)




A B C E F G

40002-1812 2700 (612) 12 (300) 3.5 (0.24) 69-5/8 (1768) 35-1/4 (895) 30-1/4 (768) 17 (254) 1 (25) 12 1520 (690)

40002-2412 3200 (727) 12 (300) 1.2 (0.08) 76-5/8 (1946) 35-1/4 (895) 37-1/4 (946) 17 (254) 1 (25) 12 1775 (805)

40002-2416 4400 (999) 16 (400) 2.2 (0.15) 76-5/8 (1946) 43-1/4 (1099) 37-1/4 (946) 21-1/4 (539) 1-1/8 (29) 16 1895 (860)

40002-2418 5500 (1249) 18 (450) 3.4 (0.23) 76-5/8 (1946) 47-1/4 (1200) 37-1/4 (946) 22-3/4 (578) 1-1/4 (32) 20 2095 (950)

40002-3220 6860 (1558) 20 (500) 4.2 (0.29) 83-1/4 (2115) 51-1/4 (1301) 43-7/8 (1114) 25 (635) 1-1/4 (32) 20 2610 (1184)

In-Line unit typically installed prior to suction side of pump. • Consult factory for analysis of application.

• Drive dimensions are a maximum based on a unit with a 10 HP (7.5 kW) drive.


Specifications2-1/2” (64 mm) hex shafts; Standard 10 HP (7.5 kW) motor; 43:1 reducer Cutter Size: 7-1/2” (191 mm) diameter cuttersSeal Max Working Pressure: 90 PSI (6 bar)

IN-LINE Model


PipelineSize

- inches (mm)

Pressure Drop

- psi (bar)




A B C E F G

40002-1812 2700 (612) 12 (300) 3.5 (0.24) 69-5/8 (1768) 35-1/4 (895) 30-1/4 (768) 17 (254) 1 (25) 12 1520 (690)

40002-2412 3200 (727) 12 (300) 1.2 (0.08) 76-5/8 (1946) 35-1/4 (895) 37-1/4 (946) 17 (254) 1 (25) 12 1775 (805)

40002-2416 4400 (999) 16 (400) 2.2 (0.15) 76-5/8 (1946) 43-1/4 (1099) 37-1/4 (946) 21-1/4 (539) 1-1/8 (29) 16 1895 (860)

40002-2418 5500 (1249) 18 (450) 3.4 (0.23) 76-5/8 (1946) 47-1/4 (1200) 37-1/4 (946) 22-3/4 (578) 1-1/4 (32) 20 2095 (950)

40002-3220 6860 (1558) 20 (500) 4.2 (0.29) 83-1/4 (2115) 51-1/4 (1301) 43-7/8 (1114) 25 (635) 1-1/4 (32) 20 2610 (1184)

In-Line unit typically installed prior to suction side of pump. • Consult factory for analysis of application.

• Drive dimensions are a maximum based on a unit with a 10 HP (7.5 kW) drive.


Specifications2-1/2” (64 mm) hex shafts; Standard 10 HP (7.5 kW) motor; 43:1 reducer Cutter Size: 7-1/2” (191 mm) diameter cuttersSeal Max Working Pressure: 90 PSI (6 bar)

19 3/4[502]

14 11/16[373]

5 7/8[149]

BC

A

11[279]13 3/8[340]

0

51

102

152

203

254

305

356

406

457

508

559

610

660

711

762

8130 45 91 136 182 227 273 318 363 409 454 500 545

0

2

4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400

HEA

D D

RO

P (m

m)

HEA

D D

RO

P (in

ches

)

FLOW RATE (m3/hr)

FLOW RATE (gpm)

MODEL 40002

Hdown= 6"

Hdown= 10"

Hdown= 14"

Hdown= 18"

Hdown= 22"

Hdown= 26"

Hdown= 30"

40002-0032

40002-0024

40002-0018

Hdown= 8"

Hdown= 12"

Hdown= 16"

Hdown= 20"

Hdown= 24"

Hdown= 28"

MODEL 40002-Open Channel


OPEN CHANNEL Model


Head Drop - inches (mm)



A B C

40002-0018 915 (207) 8 (203) 69-5/8 (1768) 18 (457) 30-1/4 (768) 1175 (533)

40002-0024 1440 (327) 16 (406) 76-5/8 (1946) 24 (610) 37-1/4 (946) 1365 (619)

40002-0032 2100 (477) 18 (457) 83-1/4 (2115) 32 (813) 43-7/8 (1114) 1560 (708)


• Drive dimensions are a maximum based on a unit with a 10 HP (7.5 kW) drive. • Extended drive shafts are available on request.


Open Channel


Stainless Steel Cutters



Solids Scrapers

Nickel Plated Housing




Immersible Motors




OPEN CHANNEL Model


Head Drop - inches (mm)



A B C

40002-0018 915 (207) 8 (203) 69-5/8 (1768) 18 (457) 30-1/4 (768) 1175 (533)

40002-0024 1440 (327) 16 (406) 76-5/8 (1946) 24 (610) 37-1/4 (946) 1365 (619)

40002-0032 2100 (477) 18 (457) 83-1/4 (2115) 32 (813) 43-7/8 (1114) 1560 (708)


• Drive dimensions are a maximum based on a unit with a 10 HP (7.5 kW) drive. • Extended drive shafts are available on request.


Open Channel


Stainless Steel Cutters



Solids Scrapers

Nickel Plated Housing




Immersible Motors




options

Electric Motor

7-Tooth:Pump Stations or Prisons

Hydraulic Drive

13-Tooth:Heat-exchanger or

Centrifuge Protection

17-Tooth: Rags, Stringy Materials

Exclusive: JWC Designed Immersible Motor

(NEMA-6P)

11-Tooth:Wastewater, Sludge

or Scum

Cutters• 7, 11, 13, 17 and 23 tooth options.• Special Cutter designs for unique needs.• Optional stainless steel cutters.

17-Tooth Serrated Wipes Ready™ Cutter.

Custom Control Configurations Model PC2200 Standard Enclosure

Smart Controller• Load sensing control system

automatically reverse to clear jams.• Standard: NEMA-4X FRP enclosure

with 3-position switch and status indicators.

• Optional: NEMA 4X stainless steel or NEMA 7 enclosures.

• Customized control configurations for any installation.

• UL registered.

Motors• TEFC: Totally enclosed fan cooled electric. • XPFC: Explosion proof fan cooled electric.• XPNV: Exclusive electric immersible.• Hydraulic Drives available in: 2, 3, 5, 10 HP

(2.2, 3.7, 7.5 kW).

Hydraulic Power Packs• Available in: 5, 10, 15 HP (3.7, 7.5, 11 kW).


Electric Motor

7-Tooth:Pump Stations or Prisons

Hydraulic Drive

13-Tooth:Heat-exchanger or

Centrifuge Protection

17-Tooth: Rags, Stringy Materials

Exclusive: JWC Designed Immersible Motor

(NEMA-6P)

11-Tooth:Wastewater, Sludge

or Scum

Cutters• 7, 11, 13, 17 and 23 tooth options.• Special Cutter designs for unique needs.• Optional stainless steel cutters.

17-Tooth Serrated Wipes Ready™ Cutter.

Custom Control Configurations Model PC2200 Standard Enclosure

Smart Controller• Load sensing control system

automatically reverse to clear jams.• Standard: NEMA-4X FRP enclosure

with 3-position switch and status indicators.

• Optional: NEMA 4X stainless steel or NEMA 7 enclosures.

• Customized control configurations for any installation.

• UL registered.

Motors• TEFC: Totally enclosed fan cooled electric. • XPFC: Explosion proof fan cooled electric.• XPNV: Exclusive electric immersible.• Hydraulic Drives available in: 2, 3, 5, 10 HP

(2.2, 3.7, 7.5 kW).

Hydraulic Power Packs• Available in: 5, 10, 15 HP (3.7, 7.5, 11 kW).

options


Santa Ana, CA. USA | 800.331.2277 | jwce.com | [email protected]

Extended Motor Shaft

Scrapers (optional)

Pre-fab Muffin Monster ManholeCustom Wall Frames Custom Channel Frame

Custom Hoppers

Custom Wall Frames• Stainless steel guide frames

attach to pump station to make installation easier.

• Frame is customized to fit each site and includes: guide rails; grinder support base; overflow bar racks and more.

Scrapers• Integrated steel scrapers increase

throughput and help cutters clean-out faster.

• Improves performance of hopper fed applications.

Extended Motor Shaft• Places motor above highest water level.

Available in 1’ (305 mm) increments. Maximum: 15’ (4570 mm).

Custom Channel Frames

• Adapt grinders to fit any channel.• Guide rails for easy installation

and maintenance.• Stainless Steel construction.

Hoppers• Custom made to fit application.• 304 or 316 stainless steel.

Muffin Monster Manhole

• Pre-fabricated fiberglass reinforced manhole with grinder.

• Custom Depth.• Hinged cover or H-20 traffic

rated top.

Santa Ana, CA. USA | 800.331.2277 | jwce.com | [email protected]©2016 JWC Environmental. JWCE’s Santa Ana California facility is registered by UL to ISO9001:2008 #10001313 QM8. JWC International Congleton, UK is registered by QAS to ISO9001:2008 File #A13056. U.S. patents apply: 4,919,346; 5,060,872; 5,320,286; 5,333,801; 5,354,004; 5,478,020; 5,505,388; 5,593,100; 6,176,443; 6,332,984; 7,073,433; 7,080,650; 7,081,171; 7,086,405; 7,383,842; 7,771,589; RE37,550E; RE37,349E; RE40,422; RE39,948E. Additional patents pending and international patents also apply. All rights reserved. JWC Environmental is not liable for damages that may result from any information provided in or omitted from this publication, under any circumstances. JWC Environmental reserves the right to make adjustments to this publication at any time, without notices or obligation. Please check the JWC Environmental website (www.jwce.com) for the most up-to-date information or speak to your local rep.

Extended Motor Shaft

Scrapers (optional)

Pre-fab Muffin Monster ManholeCustom Wall Frames Custom Channel Frame

Custom Hoppers

Custom Wall Frames• Stainless steel guide frames

attach to pump station to make installation easier.

• Frame is customized to fit each site and includes: guide rails; grinder support base; overflow bar racks and more.

Scrapers• Integrated steel scrapers increase

throughput and help cutters clean-out faster.

• Improves performance of hopper fed applications.

Extended Motor Shaft• Places motor above highest water level.

Available in 1’ (305 mm) increments. Maximum: 15’ (4570 mm).

Custom Channel Frames

• Adapt grinders to fit any channel.• Guide rails for easy installation

and maintenance.• Stainless Steel construction.

Hoppers• Custom made to fit application.• 304 or 316 stainless steel.

Muffin Monster Manhole

• Pre-fabricated fiberglass reinforced manhole with grinder.

• Custom Depth.• Hinged cover or H-20 traffic

rated top.

www.jwce.comA JWC Environmental Brand A JWC Environmental Brand A JWC Environmental Brand

©2016 JWC Environmental. JWCE’s Santa Ana California facility is registered by UL to ISO9001:2008 #10001313 QM8. JWC International Congleton, UK is registered by QAS to ISO9001:2008 File #A13056. U.S. patents apply: 6,176,443; 6,332,984; 7,073,433; 7,080,650; 7,081,171; 7,086,405; 7,383,842; 7,771,589; 7, 854,859; RE37,349E; RE40,422; RE39,948E. U.S. patents pending: 13/628, 725; 14/862, 238; 14/862, 247; 14/862, 226; 62/054, 656. Additional patents pending. All rights reserved. JWC Environmental is not liable for damages that may result from any information provided in or omitted from this publication, under any circumstances. JWC Environmental reserves the right to make adjustments to this publication at any time, without notices or obligation. Please check the JWC Environmental website (www.jwce.com) for the most up-to-date information or speak to your local rep.

(MuffinMonster-NA-JWCE-717)

Headquarters2850 S. Red Hill Ave., Suite 125Santa Ana, CA 92705 USA toll free: 800.331.2277 phone: 949.833.3888 fax: 949.833.8858 email: [email protected]

Since its founding in 1973, JWC Environmental has become a world

leader in solids reduction and removal for the wastewater industry with

its Muffin Monster grinders and Monster Separation Systems. JWC

also solves challenging size reduction and processing problems in

commercial and industrial applications through its Monster Industrial

division. JWC Environmental is headquartered in Santa Ana, California,

and has a global network of representatives, distributors and regional

service centers to provide customer support.

For more information, visit JWC Environmental at www.jwce.com.

Since its founding in 1973, JWC Environmental has become a world

leader in solids reduction and removal for the wastewater industry with

its Muffin Monster grinders and Monster Separation Systems. JWC

also solves challenging size reduction and processing problems in

commercial and industrial applications through its Monster Industrial

division. JWC Environmental is headquartered in Santa Ana, California,

and has a global network of representatives, distributors and regional

service centers to provide customer support.

For more information, visit JWC Environmental at www.jwce.com.

Documents

MUFFIN MONSTER - JWCE · 10K series Muffin Monster ... 0 50 100 150 200 250 300 350 400 450 500 550 600 10% DS 8% DS 6% DS 4% DS 2% DS 10000-0806-DI …