Multi-Axis Turning Center

Hydraulic C-axis Brake

Hydraulic disc brake locks the C-axis in positionfor heavy machining.

Oil Cooling Unit for Spindles

Each motor is surrounded by an oil jacket coolingsystem to minimize thermal displacement andensure consistency through a wide range of cuttingconditions.

360° (in 0.001° increments)

C1, C2-axis index

Main SpindlePUMA TT1800SY

5,000 rpm

Max. spindle speed

30 Hp

Motor(30 min)

Both the left and right side spindles are integral type motors with identicalhorsepower and torque. This allows high power cutting or finishingoperations to be performed at either the same or at different times.

Left & Right spindle have the same capacityTT1800SY • 8 inch Chuck

• Bar working dia. 2.625"

PUMA TT 1800SY

• Spindle motor power : 30 Hp (Built-in)• Max. Spindle speed : 5,000 rpm

• Left & Right Spindle power-torque diagram

SPINDLE SPEED (rpm)

152 f

t-lbs

115.1

ft-lbs

103.3

ft-lbs

76.8

ft-lbs

64.2

ft-lbs

S2 30minS2 30minS3 40%

S1 Cont.

S1 Cont.20Hp

30Hp25Hp

15Hp

688750 1,100

4,500910 1,400

401.3

6.7

13.4

20.1

26.833.540.2

100 1,000 2,000 5,000

OU

TPU

T(H

p)

2

Turret

Rapid Traverse

• Max. speed : 5,000 rpm (7.5 Hp)

SPINDLE SPEED (rpm)

750 1,115 2,500 4,000

10.3

ft-lbs

34.7

ft-lbs

1.5Hp S1

7.4Hp S3 25%

OU

TPU

T (H

p)

13.4

8.0

5.4

2.7

1.3

0.120 100 250 500 1,000 2,000 5,0003,500

Total of 24 tool stations on the on the upper and lower turret (BMT55P) make itpossible to complete complicated parts requiring many tools in just one set-up.Reliable servo driven turrets reduce the total cycle time required to machine parts.

0.15 sec.

Index time (1-station swivel)

24 stations(12+12)

No. of tool station(Upper+Lower turret)

48 tool(24+24)

No. of tool positions(Upper+Lower turret)

Up to

Synchronized upper & lower turret

• Rotary tool spindle power-torque diagram

Accurate & Reliable Box Guide Ways (X1, X2, Y-axis)

X1,2-axis 787 ipmZ1,2-axis 1,575 ipm A-axis 1,575 ipm

Each axis is powered by a maintenance free digitalAC servo motor. These high torque drive motors areconnected to the ball screws without intermediategears for quiet and responsive slide movement withvirtually no backlash.

High precision linear guides (Z1, Z2 and A-axis) with comparable rigidity to boxway guide systems are used to ensure smooth slide movement.

3

Both turrets are 12 stations, thus providing theability to use up to 48 tools with the use of doubletool holders and 15 deg. tool indexing.

Robust Design

The heavily ribbed triangular torque frame design inhibits thermal deformation and twisting.The bed guideways are on a 45 degree slant to maintain a minimal and constant distancefrom tool tip to guideway. This ensures maximum rigidity and virtually no deformationunder heavy loads.

A robust design provides a stable basefor multi-axis cutting.

Roundness

Roughness

0.45 µm

0.16µm (Ra)

• Machining capacity • Accuracy • Material : Brass• Cutting Feed : 0.002 ipr• Workpiece dia. : 2.32"• Spindle Speed : 5,000 rpm• Tool : Diamond (Nose R0.024)

Actual results may be slightly different due to material and

cutting conditions

4

Machine Construction

C1-Axis

C2-Axis

A-Axis

Z2-Axis

X2-Axis

Z1-Axis

X1-AxisY-Axis

C1-Axis

C2-Axis

A-Axis

Z2-Axis

X2-Axis

Z1-Axis

X1-AxisY-Axis

8 Controllable axes provide multi-axismachining with simultaneous machiningon a single spindle or both left and rightspindles.

Multi-tasking capabilities increase productivityand provide for just-in-time production byreducing lead time, set-up time, andchangeover time.

FEM (Finite Element Method)

Torque tube of triangular frame

Spindle center

6.5 3.356.26

2.85

0.24

9.70.24

1.83

1.96

1.96

Increased productivity and shorter cycle times can be achieved bybalancing the machining work load between the upper and lowerturrets.

Y-axis

X-axis

On-center facemilling

Poly-sidemachining

Off-center sidemilling

X and Y axis circularinterpolation

Y-axis

X-axis

Y-axis

X-axis

X1+Y-axis

Y-axis Function

The addition of a Y-axis to the upper turretallows parts requiring complex machiningto be completed in just one set-up.Synchronized interpolation of X1-axis andYs-axis create the Y-axis movement.

3.93" (±1.96")

Y-axis travel

295 ipm

Y-axis rapid

Y-axis Travels

Multi-Axis Flexibility

Working Range

6.5"X1axis (Upper turret)

7.48"X2-axis (Lower turret)

27.5"Z1axis (Upper turret)

28.34"Z2-axis (Lower turret)

30.31"B-axis

A : Max. turning dia. 9.05"B : Max. turning length 9.1"C : Max. bar working dia. 2.625"L : Distance spindle nose to spindle nose. 38.5"

B B

ø C

ø C

ø A

L

Height

Length Width

C1-AxisC1-Axis

C2-AxisC2-Axis

A-AxisA-Axis

Z2-AxisZ2-Axis

X2-AxisX2-Axis

Z1-AxisZ1-Axis

X1-AxisX1-AxisY-Axis-Axis

C1-Axis

C2-Axis

A-Axis

Z2-Axis

X2-Axis

Z1-Axis

X1-AxisY-Axis

Length Width Height

153.7" 81.5" 82"

Travel

Systemized compact structure

5

Eco-friendly Design Turning Center Tool Monitoring System

Collection of Waste Lubrication Oil

Front door safety window

Viewing window is unobstructed by grating or barsand is constructed of a double panel shock absorbingtype glass. Designed and tested to resist high impactsfor operator safety.

6.1"0~90°

Just

Removal of waste oil extends coolant life andkeeps the inside of the machine cleaner. It alsoprovides a healthier work environment for theoperator.

Tool Monitoring System protects the machine and tools from damage caused by toolwear or breakage. This system monitors the tool status during machining operations bydectecting the load of each axis and spindle.

Main menu of Doosan Infracoretool monitoring system

This screen shows a tooland its number, load meterof each axis and spindlelimit loadOil Skimmer

A belt-driven type oil skimmer removes wasteoil from the coolant tank and is easily drained.

Polycarbonate(exterior)

Tempered glass(interior

Resin

Lubrication tank

Pressure control for spindle(Left & Right)

Pressure control for Right spindle

Separatecoolant tank

Convenient maintainability

Door interlock

Ergonomic Design

Carefully engineered ergonomic operating environment.

Safety & Operability

6

Operator oriented design with 90° swivel

Swivel type

operator panel

Tool load monitoring system

This function consistsof tool pre-checkfunction, substitutivetool selection withtool life managementand different tool &tool numbercommand function.

Tool management function

Angular milling head

Angular milling head

Straight milling head

Straight milling head

Y-axis travels

Double OD Tool holder

ID Tool holder

Single OD Tool holder

0.24

6.26

6.50

(X1-

axis

stro

ke)

3.35

0.24

7.24

7.48

(X2-

axis

stro

ke)

3.35

2.3628.35 (Z2-axis stroke)6.301.57

2.36 27.56 (Z1-axis stroke) 2.366.30

38.58 (Distance between spindle nose)

3.15

1.97

1.97

1.83

0.24 6.26

9.670.24

2.85

6.50 3.35

Spindle center

ø 8.

27

4.06 1.54

38.58 (Distance between spindle nose)

5.51 27.56 (Z1-axis stroke) 5.51

5.5128.35 (Z2-axis stroke)4.72

7.48

(X2-

axis

stro

ke)

6.50

(X1-

axis

stro

ke)

0.87

0.87

max.ø 0.63

max

.2.6

4

Spindle center 9.91

1.83

1.97

1.97

0.24

0.87 6.50

3.09

ø 8.

27

4.06 1.54

6.50

(X1-

axis

stro

ke)

0.94

5.55

7.48

(X2-

axis

stro

ke)

6.54

0.94

5.12 28.35 (Z2-axis stroke) 2.952.17

38.58 (Distance between spindle nose)

2.952.95 27.56 (Z1-axis stroke) 5.12

4.06 1.54

ø 8.

27

3.15 27.56 (Z1-axis stroke) 4.723.15

38.58 (Distance between spindle nose)

28.35 (Z2-axis stroke) 3.153.153.94

6.65

0.83

7.48

(X2-

axis

stro

ke)

0.83

5.67

3.94

6.50

(X1-

axis

stro

ke)

max.4.72max.4.72

max.3.54

ø 8.

27

4.06 1.54

2.95 27.56 (Z1-axis stroke) 8.07

38.58 (Distance between spindle nose)

8.27 30.31 (A-axis stroke)

7.28 28.35 (Z2-axis stroke) 2.95

6.54

0.94

7.48

(X2-

axis

stro

ke)

0.94

5.55

4.06

6.50

(X1-

axis

stro

ke)

4.06 1.54

ø 8.

27

unit : inch

Working Range

7

unit : inch

Tooling System (Upper & Lower turret)

8

Note) Above tooling system is our recommendation. Depending on export condition, the standard tooling packed with the machine can be different.

9

Tool Interference Diagramunit : inch

External Dimensionsunit : inch

Top View

Front View

Side View

0.39

45.2

881

.97

112.20 (128.15)137.80 (153.74)

164.96 (180.91)

25.5927.17

SPINDLE CENTER

SIDE CHIP CONVEYOR(OPTION)

31.6

581

.50

22.0

1

44.88

REAR CHIP CONVEYOR(OPTION)

122.52 61.22

83.6681.50

38.862.171.97 26.57

0.39

45.2

877

.17

81.8

94.

72

• Absolute positioning encoder• Air blast for chuck jaw cleaning• Bar feeder interface• Coolant supply equipment• Foot switch• Front guard door interlock• Full enclosure chip and coolant shield• Hand tool kit (including small tool for operations)

• Hyd. actuating cylinder• Hydraulic power unit• Leveling jack screw & plates• Lubrication equipment• Manuals• Move to Optional Features• Oil skimmer • Proximity switches for chuck clamp detection

• Parts unloader and conveyor• Signal tower (yellow, red, green)• Safety precaution name plates• Spindle oil cooling unit• Standard tool kit (tool holder & boring sleeve )• Tool monitoring system• Tool pre-setter (hydraulic type)• Work light

Machine Specifications

Note) * : It should be reviewed in detail before contract.

Max. distance between spindle noses inch 38.5Swing over saddle inch 9.1Recom. Turning diameter inch 9.05Max. Turning diameter inch Upper Turret : 9.05 / Lower Turret : 9.0.5Max. Turning length inch 27.38Bar working diameter inch 2.625Spindle speed rpm 5,000Spindle nose ASA A2#6Spindle bearing diameter (Front) inch 4.3Spindle bore diameter inch 2.99Cs Spindle Index angle deg 360 (in 0.001 deg. increment)Cs Spindle Index Speed rpm 600Spindle speed rpm 5,000Spindle nose ASA A2#6Spindle bearing diameter (Front) inch 4.3Spindle bore diameter inch 2.99Cs Spindle Index angle deg 360(in 0.001 deg. increment)Cs Spindle Index Speed rpm 600Travel distance X1/2-axis inch X1: 6.5 / X2: 7.48

Z1/2-axis inch Z1: 27.5 / Z2: 28.34A-axis inch 30.31Y-axis inch 3.93 <±1.96>

Rapid traverse X1/2-axis ipm 787Z1/2-axis ipm 1,575A-axis ipm 1,575Y-axis ipm 295.3

No. of tool stations (Upper+Lower) st 12+12 (24+24)OD tool shank size inch 0.75Boring bar diameter inch 1.25Indexing time sec 0.15Rotary tool spindle speed rpm 5,000Left & Right spindle motor (Int./Cont) Hp 30 / 25Rotary tool spindlemotor Hp 7.4Servo motor X1-axis Hp 4.0

X2-axis Hp 2.1Z1-axis Hp 3.6Z2-axis Hp 3.6A-axis Hp 3.6Y-axis Hp 2.1

Coolant pump Hp 1.2 x 2Electric power supply (Rated capacity) kVA 76Machine height inch 82.0Machine dimensions length inch 153.7

width inch 81.5Machine weight lb 19,400

Capacity

Right Spindle

Left Spindle

Carriage

Turret(Upper+Lower)

Motor

Other

Standard Features

• Air gun• Automatic door• Automatic power off• Automatic measuring system* (in process touch probe)

• Chip conveyor• Collet chucks*• Coolant blower• Dual chucking pressure

• Hardened & ground jaws• High pressure coolant pump• Minimum Quantity Lubrication (MQL)system

10

Description Unit PUMA TT1800SY

Optional Features

11

NC Unit Specifications (Fanuc 31i-A)

AXES CONTROL

- Controlled path 2 path- Controlled axes X1, Z1, C1, Y X2, Z2, C2, A- Simultaneous controlled axes 4 axes- Angular axis control - Axis control by PMC- Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse and cutting feed

- Chamfering on / off- Cs contouring control- Synchronous / Composite control- Emergency stop- Follow-up- HRV2 control- Inch / Metric conversion- Interlock All axes / each axis- Least input command 0.001 / 0.0001 mm/inch- Machine lock All axes / each axis- Mirror image- Overtravel- Position switch- Servo off- Stored pitch error compensation- Stored stroke check 1- Torque control- Interference chek for rotary area- Unexpected disturbance torque detection function

OPERATION

- Automatic operation (memory)- MDI operation- DNC Operation with Memory card- Buffer register- Dry run- Handle incremental feed X1, X10, X100- Program restart- Wrong operation prevention- JOG feed- Manual handle feed 1 unit- Manual intervention and return- Manual pulse generator 1 ea- Manual reference position return- Program number search- Refernce position setting without dog- Sequence number search- Single block

INTERPOLATION FUNCTIONS

- Nano interpolation- Positioning G00- 1st. Reference position return Manual, G28- 2nd. reference position return G30- 3rd/4th reference position return- Balance cutting- Circular interpolation G02- Continuous threading- Cylindrical interpolation- Dwell (per sec) G04- Helical interpolation- Linear interpolation G01- Multiple threading- Polar coordinate interpolation- Reference position return check G27- Skip G31- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip

FEED FUNCTION

- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Manual per revolution feed- Override cancel- Rapid traverse override F0, 25, 100 %- Tangential speed constant control- AI Contour control I (Look-ahead block no. is Max.30)

G5.1 Q1

AUXILIARY / SPINDLE SPEED FUNCTION

- Spindle orientation- Auxiliary function lock- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits- Multi spindle control- Rigid tapping- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %- Spindle synchronous control- Spindle Output switching- Actual spindle speed output- Waiting function

PROGRAM INPUT

- Addition of custom macro common variables#100~#199, #500~#999

- Automatic coordinate system setting- Canned cycle for drilling / Turning- Canned cycle - Circular interpolation by R programming- Control in / out- Coordinate system setting G50- Coordinate system shift- Custom macro - Decimal point programming- Pocket calculator type decimal point programming- Diameter / radius programming (X axis)- Direct drawing dimension programming- Direct input of coordinate system shift- G code system A- G code system B/C- Input unit 10 time multiply- Label skip- Macro executor- Manual absolute on and off- Maximum program dimension ± 9 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycle II- Optional block skip 9 pieces- Parity check- Plane selection G17,G18,G19- Program file name 32 characters- Program stop / end (M00, M01 / M02, M30)- Programmable data input G10- Sequence number N8 digit- SUB program call 10 folds nested- Tape code : ISO / EIA auto recognition

EIA RS422/ISO840- Tape format for FANUC Series15- Work coordinate system G52 - G59

TOOL FUNCTION / TOOL COMPENSATION

- Automatic tool offset- Direct input of offset value measured - Direct input of offset value measured B- T - code function T2 +2 digits- Tool geometry / wear compensation- Tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset pairs 99 (Upper=50 / Lower=49) pairs- Tool offset value counter input- Y-axis offset

EDITING OPERATION

- Back ground editting- Extended part program editing- Memory card edit & operation- Number of registered programs 1000 ea- Part program editing- Part program storage size

Upper=640m / Lower=640m(512 kB)- Program protect

SETTING AND DISPLAY

- Actual cutting feedrate display- Alarm display- Alarm history display- Current position display- Periodic maintenance screen- Display of spindle speed and T code at all screens

- Help function- Optional path name display (Only for 2path)- Multi-language display- Operation history display- Parameter setting and display- Program comment display 31 characters- Run hours / part count display- Self-diagnosis function- Servo setting screen- Spindle setting screen- Status display- Operating monitor screen- Servo waveform display

DATA INPUT / OUTPUT

- External key input- External data input- External work number search 15 points- Memory card input/output- Reader / puncher interface CH1.interface- RS232C interface- Automatic data backup- Screen hard copy

OTHERS

- Cycle start and lamp- Display unit 10.4" Color TFT LCD- Feed hold and lamp- NC and servo ready- PMC system 31iA-PMC- Reset / rewind

OPERATION GUIDANCE FUNCTION

- EZ Guide i (Conversational Programming Solution)INTERFACE FUNCTION

- Ethernet function Embedded ethernet

OPTIONAL SPECIFICATIONS

AXIS CONTROL

- Chuck and tail stock barrier- Stored stroke 2 and 3- Stroke limit check before move

OPERATION

- DNC operation (Reader/puncher interface is required)- Manual handle feed 2 units- Manual handle interruption - Reference position shift- Tool retract and recover

INTERPOLATION FUNCTIONS

- 3rd / 4th reference point reurn- Circular threading- Multi step skip - Polygon machining with two spindle- Variable lead threading

FEED FUNCTION

- AI Contour Control II 200 blocks- External deceleration- Feed stop

PROGRAM INPUT

- Addition of workpiece coordinate system pair 48 pairs- Automatic corner override- Interruption type custom macro - Pattern data input- Work coordinate system preset- Optional block skip (Soft operator's panel) 9 pieces

TOOL FUNCTION / TOOL COMPENSATION

- Tool Load Monitoring system- Tool offset pairs 200 / 400 / 999 pairs

EDITING OPERATION

- Number of registered programs 2000 / 4000 ea- Part program storage length 2560 / 5120 m- Play back

SETTING AND DISPLAY

- Directory display of floppy cassetteDATA INPUT / OUTPUT

- Data server Only for 1 path- Fast Ethernet function- Remote buffer Only for 1 path

ROBOT INTERFACE

- Robot interface with PMC I/O module(Hardware between PMC I/O mudules)

- Robot interface with PROFIBUS-DP

Sales & Support Network

ARGENTINA/Rosario AUSTRALIA/Melbourne/Sydney AUSTRIA/Vienna BELGIUM/Gullegem BRAZIL/Sao paulo BULGARIA/Sofia CANADA/Edmonton/Montreal/Toronto/Vancouver

CHILE/Santiago CHINA/Beijing/Chongqing/Guangzhou/Shanghai/Shenyang COLOMBIA/Bogota CZECH/Brno DENMARK/Randers EGYPT/Cairo FINLAND/Tampere FRANCE/Annecy

GERMANY/Dusseldorf GREECE/Athens HONG KONG/Kowloon HUNGARY/Budapest INDIA/Bangalore/Pune INDONESIA/Jakarta IRAN/Tehran ISRAEL/Herzlia ITALY/Parma

MALAYSIA/Kuala Lumpur/Penang/Johor Bahru MEXICO/Guadalajara /Mexico City /Monterrey /Vera Cruz NETHERLANDS/Goorn NEW ZEALAND/Auckland NORWAY/Oslo PAKISTAN

/Islamabad/Karachi/Lahore PHILIPPINES/Manila POLAND/Krakow PORTUGAL/Lisbon ROMANIA/Bucharest RUSSIA/Moscow SAUDI ARABIA/Riyadh SINGAPORE/Singapore

SLOVENIA/Ljubljana SOUTH AFRICA/Kempton Park SPAIN/Barcelona SWEDEN/Stockholm SWITZERLAND/Zurich TURKEY/Istanbul THAILAND/Bangkok U.A.E/Sharjah

U. K./Leamington U.S.A./Atlanta/Birmingham/Charlotte/Chicago/Cincinnati/Cleveland/Dallas/Denver/Detroit/Houston/Indianapolis/Kansas City/Little Rock/Los Angeles/Milwaukee/Minneapolis

/New Orleans/Norfolk/Philadelphia/Phoenix/Pittsburgh/Portland/Rochester/Salt Lake City/San Diego/San Francisco/Seattle/Springfield/St. Louis/Tampa/Trenton/Tulsa VENEZUELA/Valencia

VIETNAM/Hanoi/Ho Chi Minh City

http://www.infracoremt.com

Design and specifications are subject to change without prior notice. DIA1102SPi-ser

Corporate Office & Engineering Center : 19 Chapin Rd. Pine Brook, NJ 07058, U.S.A.Tel : 973-618-2500 Fax : 973-618-2501

Midwestern Technical Center : 1701 F Howard Street, Elk Grove Village, IL 60007 Tel : 847-437-1010 Fax : 847-437-1299

Southern Technical Center : 10010 Houston Oaks Drive, Houston, TX 77064Tel : 832-912-2000 Fax : 832-912-2006

Western Technical Center : 488 W. Meats Avenue, Orange, CA 92865Tel : 714-974-1330 Fax : 714-974-5296