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MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE TRAFFICABILITY AREAS FOR EXTRA-PLANETARY ROVERS Francisco Comin May, 16th 2013

MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Page 1: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

MULTI-LEVEL SOIL SENSING SYSTEMS TO

IDENTIFY SAFE TRAFFICABILITY AREAS FOR EXTRA-PLANETARY ROVERS

Francisco Comin

May, 16th 2013

Page 2: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

2

Context and Motivation

MISSIONS

•MSL

•MER

•PATHFINDER

OBJECTIVES

•Climate and geology

•Human exploration

•Life on Mars?

Da

y N

igh

t

FAST

SAFE

Source: NASA

Source: NASA

Page 3: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

PRIMARY ROVER

• EXOMARS test bed

• Mission-critical

• Wheeled and heavy

SCOUT ROVER

• DFKI Prototype

• Terrain characterisation

• Mobile and lightweight

Mission Concept

Page 4: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Soil Sensor Systems

• Soil sensor sub-systems and data fusion

PRIMARY ROVER

Remote

Sensing

DATA FUSION

STAGE 1

Wheeled-Bevameter

Or

PathBeater

DATA FUSION STAGE 2

NAVIGATION SYSTEM

SCOUT ROVER

Wheel-Leg

Soil

Interaction

Ground

Penetrating

Radar

Dynamic

Plate

Dynamic

Cone

Penetrometer

Outputs

GO MAYBE NO-GO

% TRAFF.

Page 5: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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• Soil sensors deployment and detection properties

Soil Sensor Systems

Page 6: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Replicate pressure footprint

► Safety margin for low sinkage

► Maximum sinkage of 75mm

Wheel-Leg-Soil Interactions (UoS)

• Load Testing Foot (LTF)

Page 7: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Wheel-Leg-Soil Interactions (UoS)

• Sensor Components and Function

Output Shaft Encoder

► Absolute angular position

► Angular speed

Current Transducer

► Motor current consumption

Inertial Measurement Unit

► 3-axis linear accelerations

► 3-axis rotation rates

Belly Camera

► Wheel-leg terrain interface images

Page 8: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Wheel-Leg-Soil Interactions (UoS)

• Single wheel-leg lab testing and raw data acquisiton

Page 9: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Colour segmentation (blue) and blob detection

Masking of the area of interest

Sinkage measurement from wheel-leg hub to blob edge

Wheel-Leg-Soil Interactions (UoS)

• Vision-based sinkage detection

(1)

(2)

(3)

(4)

Shadows

Noise

Page 10: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Layers of materials with different properties

Discriminate soil type and layer thicknesses

Detect subsurface voids

Ground Penetrating Radar (UoS)

• GPR Simulations

Source: Cobham PLC Source: Cobham PLC

Page 11: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Hybrid Dynamic Plate / Cone (UoS)

IMU

• Hybrid Actuation Mechanism

Low mass of scout

requires dynamic impact

to generate desired force

Common drive motor to

save payload space and

mass

Dual-mode to adjust

impact force through

spring pre-load

Coupling mechanism

► Coupled for plate

► Un-coupled for cone

Page 12: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Selection of appropriate impact forces

Tests with three plate configurations

► Solid

► With Hole

► With Cone

Hybrid Dynamic Plate / Cone (UoS)

• Manual Drop Mass Tests

SSC-2

ES-3

Page 13: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Clearer differentiation in initial blows

Asymptotic trend for higher blow number

No significant differences between plate configurations

Hybrid Dynamic Plate / Cone (UoS)

0

1

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5 6

Dep

th p

er

Blo

w (

mm

)

Blows

• Plate Tests Results

Tests on ES-3

Solid Plate

Plate with Hole

Plate with Cone

Marker shape (Plate Configuration)

Loose Preparation

Medium Preparation

Dense Preparation

Marker colour (Density Preparation)

Page 14: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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First two blows discriminate different soil preparations

Asymptotic trend for further blows

Steepness of curve also reveals soil characteristics

Hybrid Dynamic Plate / Cone (UoS)

0

10

20

30

40

50

60

70

0 2 4 6 8 10

Sin

kag

e (

mm

)

Number of Blows

ES-3 - Sinkage per blow (mm)

0

10

20

30

40

50

60

70

0 2 4 6 8 10

Sin

kag

e (

mm

)

Number of blows

SSC-2 - Sinkage per blow (mm)

• Cone Tests Results

Page 15: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Passive wheel with downward force

Four-bar mechanism allows vertical range of movement

No-Brake operation

► Encoder measures wheel rotation Ground speed/Slip estimates

► Slip, sinkage and vertical force Load bearing Bekker parameters

Full-Brake operation

► Triggered periodically in time or traversed distance

► Slip and horizontal force Shear strength Bekker parameters

Wheeled Bevameter (LSG)

• Operating Principle

No-Brake

Operation

Full-Brake

Operation

Periodically Normally

Page 16: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Edge mounted to lie on wheel path

Hinge actuator to change between stowed and deployed

Release/lock actuator for the four-bar mechanism

Wheeled Bevameter (LSG)

Stowed Position Deployed Position

• Deployment

Page 17: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Slope compliance

Obstacle impact damping

Automated stall detection

Wheeled Bevameter (LSG)

• Mechanical mock-up testing

Page 18: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Two long arms with a pyramidal cone tip at their ends

Stow for safety in case of steep slopes or obstacles

Load Bearing Test

► Whipping motion of arm, impact of cone on the soil

► Impact forces and penetration measured by an IMU

Shear Strength Test

► Short driving with cone in the soil

► Resistance force measure in arm deflection by strain gauges

PathBeater (LSG)

• Operating Principle

Safety

Check

Load Bearing

Test

Unsafe Shear Strength

Test

Safe

Page 19: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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One arm mounted on each edge

Arms lie over wheel paths in deployed position

Spring-loaded whipping actuation

PathBeater (LSG)

• Deployment

Stowed Position

Deployed Position

Actuated Position

Page 20: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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PathBeater (LSG)

• Slope Considerations

Steep slope or obstacle detection to avoid damage

Page 21: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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PathBeater (LSG)

• Free fall and penetration tests

Free fall tests with different masses and cone angles

Automated penetration tests with sensor data acquisition

Page 22: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Conclusions

Collaborative mission concept for safer and faster navigation

High-mobility scout dedicated to terrain characterisation

Development of sensors with overlapping areas of detection:

► Combine their terrain characterisation properties

► Redundancy in detection for increased robustness

Multi-level sequential deployment with increasing reliability:

► Reduce power consumption

► Minimise stopping time of the Scout rover

Sensors usable jointly/separately in other mission concepts

Initial testing of the different sensor systems in lab conditions

Page 23: MULTI-LEVEL SOIL SENSING SYSTEMS TO IDENTIFY SAFE ...robotics.estec.esa.int/ASTRA/Astra2013/Presentations/Comin_2811096.pdf · multi-level soil sensing systems to identify safe trafficability

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Thanks for your attention!

Scout Rover Sensors

William A. Lewinger (UoS) e-mail: [email protected]

Francisco Comin (UoS) e-mail: [email protected]

Marcus Matthews (UoS) e-mail: [email protected]

Sinkage Detection

Said Al-Milli (UoS) e-mail: [email protected]

Conrad Spiteri (UoS) e-mail: [email protected]

Yang Gao (UoS) e-mail: [email protected]

Wheeled Bevameter

Lutz Richter (LSG) e-mail: [email protected]

PathBeater

Stephen Ransom (LSG) e-mail: [email protected]

Technical Manager

Chakravarthini Saaj (UoS) e-mail: [email protected]