8
Bridging the Gap between Digital & Offset Printing Fogra certification Multi-Substrate Digital Press for Paper, Plastics & Envelopes

Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

All the other trademarks cited are marks registered by their respective manufacturersThis is not a contractual document and technical specifications subject to change without notice

Operator/end-user are invited to submit substrates to MGI for validation

C.C.

452

3 M

eteo

r D

P60

Pro

UK -

22/

9/20

10

Bridging the Gap between Digital & Offset Printing

Fogra certification

Multi-Substrate Digital Press for Paper, Plastics & Envelopes

Page 2: Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

NEW

Paper Applications: Up to 350 gsm/130 lb cover/194 lb index

Plastic Applications: From 100 up to 400 μ / 4 mil up to 16 mil

Leaflets Brochures Booklets Calendars

Photo Books Mailings Invitations Book Covers

Business Cards Packaging Envelopes Tri-Fold Brochures/Mailers

Matte & Glossy

CS1 CS2

Standard PVCPolycarbonate Polyester Synthetic Labels

Kromekote TexturedArt Paper Envelopes Bristol

Super Format

• Brochures• Booklets• Leaflets

• Standard and Uncoated• With/Without ABS• From 210 to 400 μ

• White / Transparent• Coated and Uncoated• From 125 to 250 μ

• Polyethylene• Polypropylene• From 100 to 400 μ

• Teslin®• Yupo®• Fabric

• Matte or Glossy• Self Adhesive Polyester• From 100 μ

• Posters• Postcards• Folders

• Letterheads• Invitation Cards• Vellum Transparent

• DL• C4 - C5 - C6• Up to A4/Letter

• Postcards• Business Cards

• 330 x 650 mm• 330 x 1020 mm

Membership CardsSecure Cards, HiCo LoCo

Magnetic StripesID Cards

RFID Pre-Paid Cards

Customer Loyalty Cards Backlight Displays(Polycarbonate) Display Advertising Stickers

Identification BraceletsPasses Mouse Pads Place Mats

Labels(Vinyl, Matte & Transparent)Point of Sales Materials

Page 3: Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

3

MGI’s Complete Line of Finishing SolutionsPaper Applications

Plastic Applications

MGI’s UVarnish® is the first and only ”push-button” flood UV coater available in the digital graphic market. Easy to use and with the smallest footprint in the industry, the UVarnish is designed to complement both digital and offset printed paper or plastic substrates. Other unique features include an ultra sonic sensor to detect and prevent double feeding, which protects personalized VDP sheets. The UVarnish is environmentally friendly, utilizing an ozone-free UV curing technology. Depending on the type of substrate and intended application, various varnish finishes are available, including glossy and pre-lamination varnish for plastic hot platen lamination. Optional accessory includes a high capacity stacker.

The PressCard Pro® is an industrial lamination unit for paper and plastic substrates, including PVC, polycarbonate, vinyl and synthetic papers. The unique technologies integrated into the unit include individual heating, cooling and pressure control circuits. The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns (4 mil up to 34 mil), RFID, labels, signage and many other applications, including clear PVC overlay with embedded magnetic stripes.This compact and industrial hot lamination press is fully automated and operates on an average 25 minute cycle.

MGI’s PunchCard Pro® is a stand-alone, hydraulic finishing unit for paper or plastic cards. Each sheet can be cut into 21 or 24 ISO CR-80 cards (85.5 mm x 54 mm), with rounded corners anda maximum thickness of 0.85 mm / 34 mil / 850 microns. Crop marks are read using integrated fiber optics, which ensures precision die cutting. Cards are automatically retrieved via 3 chimney stackers (3 x 180 cards).

The EnvelopExpress® is the ideal solution for short and medium run jobs, allowing customers to easily integrate four-color process and fully personalized envelope printing capabilities into their digital portfolio. An integrated feeder allows for continuous delivery, which maximizes output volume without interruption of the product cycle. The EnvelopExpress can accommodate envelopes in a wide variety of sizes, ranging from 100 mm x 140 mm / 4” x 5.5” to 315 mm x 360 mm / 12.4”x 14.2”.

Substrates:Papers: Coated (glossy & matte) Plastics: PVC, PET, ...

UV Lamps:Ozone Free 4 kW mercury,Width 360 mm (14.17’’)

UV coating available:Glossy, premium & overprint

In Line Infrared Dryer:Power: 2,5 kW

High CapacityPneumatic Feeder:- Automatic feeder- Double feed detection system- Jogging table

Substrate Sizes:Maximum: 360 x 520 mm

14.2” x 20.5”Minimum: 140 x 290 mm 5.5” x 11.4”

Substrate Thickness:Minimum:150 gsm / 55 lb. coverMaximum:500 gsm / 180 lb. cover

Production:Up to 2,400 360 x 520 mm(14.2” x 20.5”) sheets per hour

Electrical power:208-240 V, 3 PHS + N + G, 60Hz.400 V 3P + N + T, 50/60 Hz, 18 kW

Dimensions:W x D x H360 x 73 x123 cm142” x 49” x 29”Weight: ± 360 kg / 792 lbs

The EnvelopExpress® has a capacity of approximately 1,000 envelopes at once; however, the dynamic continuous feed process allows for non stop 4-color printing with variable data and a full bleed on 3 sides.Envelope Formats: C4, C5, C6, DL (with/without window)Electrical power supply: 230 V / 50 HzElectrical protection: 16 ADimensions: 120 x 60 x 100 cm (W x D x H)Weight: 88 kg (194 lbs)

Option: Delivery streamDimensions: 140 x 42 x 130 cm (W x D x H)Weight: 15 kg (33 lbs)

Process:Standard lamination is achieved using 2 PVC sheets (or any other synthetic substrate) and with/without a spacer (heat activated core), through a single stack heat/water cooled process. Lamination could be obtained in matt or in glossy finish.

Speed:Up to 2,400 cards per hour at 250 - 300 µ Up to 2,000+ cards per hour at 760 µ (ISO CR-80 cards)

Substrate Format:Min. width: 300 mm / 11.8”Max : 330 mm / 13”Min. length : 190 mm / 7.5”Maxi: 487 mm / 19”

Card thickness:21 to 24-up (ISO CR-80)Template 330 x 487 mm13” x 19” sheet

PVC, Polyester and Paper:from 100 up to 850 μ4 mil up to 34 mil

Format:330 x 487 mm / 13” x 19”

Consumable Films:Clear PVC or PET Overlay,Polishgard Spacer for SplitCore stainless lamination plates and pads

Loading:3 drawers of 10 stainlesssteel plates each for a total of 30 sandwiches (760 to 850 μ - 34 mil)

Templates for ISO CR-80:21 to 24-up layout ofstandard ISO cards on a330 x 487 mm/13’’x19’’ sheet

Die Cutting Format (ISO CR-80):85.5 x 54 mm3.36” x 2.12” - ISO Format

Collection stacker forCut Out Cards:3 chimney stackers capacity of 180 cards each(total 540)

Cutting Speed:Up to 8,500 ISO cards / hour

Maximum pressure:Max. hydraulic pressure120 bars

Power:3 phases of 400 Volts at30 A, nearly 4 kW / cycle

Dimensions:W x D x H95 x 80.2 x 161 cm37.4” x 31.5” x 63.4”

Weight:± 1,200 kg (2,646 lbs)

Power Supply:110 V / 60 Hz - 230 V / 50 Hz Electrical consumption: 1.8 kW

Dimensions:W x D x H78 x 67 x 118 cm30.7” x 26.4” x 46.5”

Weight:± 210 kg (463 lbs)

TechnicalSpecifications

TechnicalSpecifications

TechnicalSpecifications

TechnicalSpecifications

Page 4: Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

Walk Around…360°

1 Substrates

True Offset Feeder Table

Variable Data Printing

High Printing Quality - VRS*

*Vibration Reduction System

Fiery RIP

Print Station Manager

Minimum sheet size: 140 x 182 mm / 5.5” x 7”Maximum sheet size: 330 x 650 mm / 13” x 26” (standard)or maximum sheet size: 330 x 1020 mm / 13” x 40.15” (with option)Maximum print size: 318 x 1014 mm / 12.5” x 39.9”Paper: 70 to 350 gsm / 20 lb bond to 130 lb cover / 194 lb indexPlastic: from 100 up to 400 μ / 4 mil up to 16 milEnvelopes (with/without window): C4, C5, C6, C5/C6 & DL

2

3

4

Flexibility and Productivity

Exceptional Print Quality

RIP

-Up to 3,900 A4 / letter sheets / hour-Up to 1,600 330 x 487 mm / 13” x 19” sheets / hour-Monthly duty cycle 600,000 A4 / letter-Automatic duplexing: up to 260 gsm 20 lb bond / 94 lb cover-Up to 32,000 ISO CR-80 PVC cards per hour, 4-Color process, full variable data

-2,400 DPI / 200 LPI-Oil-free toners ensure maximum print quality-Change toners on the fly-Vibration Reduction System (VRS), a proprietary MGI feature that virtually eliminates vibrations on certain substrates-FOGRA certified (using ISO 12647-7)

-External RIP-Fiery System 9-Print queue management utilities-Variable data printing, PPML & VPS-ColorWise Pro Tools for complete CMYK & RGB profile management-“Spot On” integrated PANTONE® swatches-Advanced colorimetry calibration software (Eye-One®)-Integrated densitometer for automatic calibration-ICC profile management-4 line screens available-Option to upgrade RIP

Climate Control System

*InfraRed Lamp System

Page 5: Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

5

NEW

Fogra certification

True Versatility …5

6

7

8

9

High Capacity Pneumatic Loader

Substrate Profile Manager

& Control Panel

SUPER FORMAT XL

Up to 330 x 1020 mm (with option)

High Capacity Pneumatic Loader

& Air Feed System

Remote Technical Support

Climate Control System

*InfraRed Lamp System

High Production Volume

Extended Paper Length

Touch Screen Interface

Remote Technical Support

-Up to 3,000 330 x 650 mm / 13” x 26” sheets-Up to 350 gsm / 130 lb cover (paper) / 400 μ (plastic)

-Thermoregulated air feed system

-3 trays with total capacity of 1,500 sheets (3 x 500)-Automated High Pile Output Stacker with

a maximum capacity of 6,000 sheets-Accommodates up to 250 envelopes

-Optional 6,800 sheet feeder (2 trays x 3,400 sheets,available in DP60 Paper model)

MGI’s exclusive Super Format allows you to print up to 330 x 650 mm / 13” x 26”

as a standard featureor up to 330 x 1020 mm / 13” x 40”with the optional Super Format XL kit

Pre-loaded substrate profiles allow foreasy “point & click” auto-calibrationof mechanical and software settings

Remote troubleshooting and support via PC and video / webcamera (high-speed internet connection required),

in addition to standard maintenancenon contractual pictures

Com

pute

r st

and

not i

nclu

ded

5

NEW

Page 6: Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

Greater Workflow Control

Variable Data

Go Beyond the Digital Limits!

330 mm (13”)

650 mm (26”)

1020 mm

(40”)

330 mm

(13”)

The Command Workstation delivers power and performance to high-end print environments and offers unmatched color output, extensive variable data printing capabilities, and superior workflow management.

METEOR DP60 Pro® the Power of Personalization and Variable Data Management!

Command WorkStationMakes managing demanding workflows easierby centralizing job management tasks- Advanced imposition capabilities- Variable data printing- User-friendly interface- Integrated densitometer for automatic calibration Super Format applications include:

- Tri-fold brochures/mailers

- Book covers

- Over-sized menus

- P.O.P/P.O.S materials

- Banners

- Panoramic posters

- Gang runs

... the only limit is your imagination!Color Wise ProTools:- Complete CMYK and RGB profile management- “SPOT ON” automatic management of PANTONE® colors- AutoTrappingOptions:Impose 2.6 - a solution that makes document imposition easier. Imposition errors resulting from complex jobs are costly and drain time from tight production schedules. Impose 2.6 streamlines and automates the imposition process, resulting in more efficient production.

Compose - an application that dramatically reduces composition time, providing a powerful, fast and user-friendly interface for PDF based composition.

Like no other digital press, the Meteor DP60 Pro® can print on extended sheet sizes, such as ”Super Format” (330 x 650 mm / 13 x 26”), a standard feature. Also available is ”Super Format XL” (330 x 1020 mm / 13 x 40”), an optional feature. MGI’s exclusive Super Format mode allows you to expand your scope of applications and offers customers additional services. Another reason why the Meteor DP60 Pro® is the most versatile digital press in the industry.

METEOR DP60 Pro®, Allows you to be proactive and cost-effective when managing variable data for short and medium print runs.

PrintSoft software (PReS or NEWLEAF) combine with the Meteor DP60’s EFI RIP.

METEOR DP60 Pro®, Variable data printing optimization Compatible with PPML or VPS formats – free form manage files “on the fly” or by batch process. Text, graphics, bar codes and images. On demand archiving and reprinting capabilities.

Full Personalization: The ability to customize your content to target your customers individually.

Documents are fully customized to be relevant to your audience, and can be custom-tailored to specific individuals or groups, be it static, personalized, or segmented data. Applications include personalized advertising, automatic numbering, bar codes, alphanumeric databases and photos, on virtually any paper or plastic substrate.

“Command WorkStation”

“SPOT ON”

Page 7: Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

7

Expertiserecognizedworldwide

MGI: Innovative & Competitive Solutions,From Printing Through Finishing

As a world leader in digital printing and finishing, MGI Digital Graphic Technology has provided groundbreaking and value-added solutions for the graphic industry over the past 30 years.

MGI Digital Graphic Technology :A global presence in over 50 countries

MGI Digital Graphic Technology core values:

Services offered by MGI Digital Graphic Technology:

MGI Digital Graphiclisting on

ALTERNEXT Market

EURONEXT Paris.

Founded in 1982, MGI Digital Graphic Technology is a public company listed on the Paris Stock Exchange.

A focused and creative workforce enables MGI to stay at the forefront of the graphic industry.

R&D: Bridging Expertise and Market Expectations

MGI’s R&D center blends engineering performance in electronics, IT, micro-mechanics inkjet, chemistry and color science, while keeping current with market demands and trends. With an annual investment of 20 % of sales back into R&D, the constant innovation process leads to the rapid integration of new technology in order to provide graphics professionals with unparalleled quality, flexibility and profitability in the evolving graphics market.

Our line of products is backed by reliable and proven technologies designed to meet our customers’ high expectations. We strive to integrate environmentally friendly solutions into our design and manufacturing processes, such as using ozone-free UV lamps and promoting active recycling programs.

MGI staff experts are dedicated to our customers and our proactive approach is the key to our success.

We view our customers as true partners, and our expert staff and global distribution network will ensure a seamless integration of our solutions into your business.

MGI FRANCE: serves France, Europe, the Middle East and Africa, headquartered in FranceMGI USA: serves the Americas and the Caribbean, headquartered in FloridaMGI Asia Pacific: serves the Asia Pacific region, headquartered in Singapore

Grand Prix

siem

ens de l'innovation

Grand Prix

siem

ens de l'innovation

Grand Prix

siem

ens de l'innovation

Grand Prix

siem

ens de l'innovation

Page 8: Multi-Substrate Digital Press for Paper, Plastics & Envelopes · The PressCard Pro can manufacture plastic cards (ISO CR-80) from 100 up to 850 microns Up to 2,400 cards per hour

Europe/Middle East/Africa161, Avenue de Verdun94204 IVRY/Seine Cedex - FRANCETél : +33 (0)1 45 21 06 60Fax : +33 (0)1 45 21 14 [email protected]

Americas/Caribbean/Asia Pacific3143 Skyway Circle

Melbourne, FL 32934 - USATel: +1 321 751 6755Fax: +1 321 751 6777

[email protected]

TechnicalSpecifications

Substrates:From 70 up to 350 gsmFrom 20 lb bond up to 130 lb cover / 194 lb indexFrom 100 up to 400 μ / 4 mil up to 16 mil

PAPER:From 70 up to 350 gsm 20 lb bond up to 130 lb cover / 194 lb index / 14ptBristol, Matte, Coated, Kromekote®, Carbonless,Art Paper, Textured, Bond, Labels, CS1, CS2 & Envelopes

PLASTIC:From 100(5) to 400 μ / 4mil to 16mil / 16ptPVC (coated / uncoated), Polyester, Polycarbonate,Polypropylene, Lexan®, PET, Vinyl, Synthetic (Teslin®, or Yupo®), Styrene & Static Cling

Substrate Formats:Minimum: 100 x 150 mm(2) / 3.9” x 5.9”Maximum: 330 x 650 mm(3) / 13” x 26” (standard)Maximum: 330 x 1020 mm(3) / 13” x 40” (with option)

Maximum Print Area:Up to 318 x 1014 mm / 12.5” x 39.9” (with option)

Print Resolution:2,400 DPI / 200 LPIIntegrated Vibration Reduction System (VRS)High definition synthetic toners (oil-free) 4-line screening available

Input:3 Trays- 500 sheet capacity per tray- From 70 up to 250 gsm (20 lb bond to 94 lb cover) All formats accepted from 140 x 182 mm / 5.5”x 7” to 330 x 487 mm / 13”x 19”

High Capacity Pneumatic Loader:Capacity: from 950 up to 3,000 sheets(from 300 up to 100 gsm)Paper thickness: 150(4) up to 350 gsm (or 350 μ max.)(Up to 130 lb cover / 194 lb index / 14pt)Plastic thickness: 100(5) up to 400 micronsThermoregulated, Air feed system

Offset feeder Table:- High adjustment precision (± 0.2 mm)- Ultrasonic double feed detection system- Infrared Lamp System (IRLS)

Delivery Stream:- StandardRemovable and compact delivery stream- OptionHigh capacity delivery stream for envelope printing

High Capacity Output Stacker:Capacity from 2,000 up to 6,000 sheets (80 gsm up to 350 gsm, 20 lb bond up to 130 lb cover / 194 lb index)

Automatic Duplexing:From all Trays & ByPassMin. Format: 140 x 182 mm (5.5” x 7”)Max. Format: 330 x 487 mm (13” x 19”)From 70 up to 260 gsm

PC Command WorkStation:External tower, Intel Core 2 Duo E6500 2.93 GHz

RIP Fiery Pro80 V3.0 - System 9.0:- External tower, Intel Core 2 Duo E8400 3 GHz

- Screen Proofing, line screening

- Complete CMYK & RGB profile management ICC/ICM, SWOP, Euroscale Profile PANTONE Certified, “SPOT ON” Integrated automatic calibration and external calibration with Eye-One® spectrodensitometer

- Fogra certification under the “FograCert Validation Print Creation” program (using ISO 12647-7)

- Print queue management utilities, with on-demand re-printing

- Language & datastream supported: Adobe PostScript 3, PPML & VPS (variable data management), TIFF & PDF 1.6

Variable Data:Compatible with all variable data software applications such as PrintSoft NEWLEAF and PReS, SeaGull Scientific Bartender, Adobe InDesign, QuarkXPress, PrintShop Mail, PPML, VPS & FreeForm

PostScript Level 3 Driver:For Windows 2000, XP, Vista & Windows 7PPD for Mac OS 9.x, OS X

Mac & PC Compatible& All Office RGB applications:Quark XPress, Illustrator, PhotoShop, Corel Draw,Adobe InDesign, Adobe Acrobat, Microsoft Word,Excel, Adobe Acrobat, Publisher

Option:Impose 2.6 / Compose

User Friendly Touch Screen Interface:Pre-loaded substrate profiles allow for easy “pointand click” auto-calibration of mechanical andsoftware settings, including a personal substrateprofile library

Electrical Power:230 V VAC ± 10 %, 50/60 Hz ± 3 %12 kW maximum, 50 A

Operating Environment:From 15 ° to 30 °C (59 °F to 86 °F) Optimal environment between 18 ° to 23 °C(64.4 ° to 73.4 °F) and max. variation to 10 °C per hour Relative humidity: From 30 % to 60 % RH Optimal condition: 40 % RH Regulations & Safety Standards:UL, cUL, FCC-B, DOC, VCCI, EC Marking, C-Tick,CDRH, GOST

Dimensions:Footprint427 x 156 x 188 cm (W x D x H)167.45” x 61.1” x 74”

Weight:± 850 kg (1,874 lbs)

The above specifications are referring to 80 gsm paper unless otherwise noted. Print speed will vary according to substrate length/minimum & maximum substrate thickness will apply.

(1) Without calibration and stabilization(2) From ByPass(3) Max. paper weight 250 gsm(4) 100 gsm is achievable after MGI’s change(5) depending upon the material melting point

All the other trademarks cited are marks registered by their respective manufacturersThis is not a contractual document and technical specifications subject to change without notice

Operator/end-user are invited to submit substrates to MGI for validation

Monochrome & Color Print Speed(1)

Up to 3,900 A4 / letter sheets per hourUp to 1,600 330 x 487 mm / 13” x 19” sheets per hour

C.C.

452

3 M

eteo

r D

P60

Pro

UK -

22/

9/20

10