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Multiphysics modelling of the LHC main

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Multiphysics modelling of the LHC main quadrupole superconducting circuit- COSIM results presentation

6/13/2019 MQ – Simulation & Validation 2

D. Pracht

On behalf of the STEAM team

Thanks a lot for your help!

Thanks a lot to: Valérie Montabonnet (CERN) & Zinur Charifoulline (CERN) & Gerard Willering (CERN)

Geneva, 13.-14.06.2019

Generate a model

Magnet

coil geometry, cable parameters, iron yoke,…

6/13/2019 MQ – Simulation & Validation 3

Circuit

power supply, energy extraction, busbars,…

PSpice

COSIM

LEDET

LHC Main Quadrupole magnet

6/13/2019 4MQ – Simulation & Validation

Main Quadrupole:• The quadrupole magnets focus

the particle beams, controlling their width and height

• Nominal current 11870 A• Operating at 1.9 K• Length: 3.1 m• Quench protection based on

quench heaters (QHs) and cold by-pass diodes

LHC Main Quadrupole magnet

6/13/2019 5MQ – Simulation & Validation

Parameters from the measurement: Itest = 11.69 kA

LEDET and COMSOL®Parameters: - Quenching 1 cable half-turn at: tquench,HT = 0 sfrac_He = 3.5 %RRR = 100- Quench Heaters implemented - Heat exchange between layers and poles implemented

- Simplified (adiabatic) velocity of quench propagation used from the first timestepvQP = 25 m/s

Good agreement with measurement data** Thanks to Emmanuele for implementing all these changes in LEDET within 1 (!) day

LHC Main Quadrupole magnet

6/13/2019 6MQ – Simulation & Validation

Good agreement with measurement data

Parameters from the measurement: Itest = 11.69 kA

LEDET and COMSOL®Parameters: - Quenching 1 cable half-turn at: tquench,HT = 0 sfrac_He = 3.5 %RRR = 100- Quench Heaters implemented - Heat exchange between layers and poles implemented

- Simplified (adiabatic) velocity of quench propagation used from the first timestepvQP = 25 m/s

Electro-thermal model

6/13/2019 MQ – Simulation & Validation 7

COMSOL: 2D – temperature plot at 79 ms

- Quench heaters are start to heat up the coil at 17 ms- it takes 62 ms more to see a significant temperature increase within the 2D plot

Electro-thermal model

6/13/2019 MQ – Simulation & Validation 8

COMSOL: 2D – temperature plot at 153 ms

- After 153 ms the parts without direct Quench Heater contact are heated up by the neighboring half-turns

Electro-thermal model

6/13/2019 MQ – Simulation & Validation 9

COMSOL: 2D – temperature plot at 210 ms

- After 210 ms the entire coil is in normal state

Main quadrupole circuit

6/13/2019 MQ – Simulation & Validation 10

The LHC main quadrupole

circuit:

• power converter (PC)

• energy-extraction (EE)

• main quadrupole magnets

(MQ) and their protection

system

• earthing circuits (EC)• redundant system of sub-

modules within the power converter

• 2 x 8 circuits within the LHC

• within one mechanical

structure two electrical

magnets (RQD/RQF) in two

separate circuits

• redundant system of sub-

modules within the power

converter

Main quadrupole circuit

6/13/2019 MQ – Simulation & Validation 11

The LHC main quadrupole

circuit:

• power converter (PC)

• energy-extraction (EE)

• main quadrupole magnets

(MQ) and their protection

system

• earthing circuits (EC)

+ earthing circuit

+ filters

+ magnets

+ energy extraction

Main quadrupole circuit – modelling

6/13/2019 MQ – Simulation & Validation 12

Sub-sub-sub module:• Consist of a power supply signal,

two diodes in parallel, resistors and capacitances

Main quadrupole circuit – modelling

6/13/2019 MQ – Simulation & Validation 13

Energy-Extraction System:• Consist of four parallel branches of switches• Parallel to the branches the energy-extraction-resistor is located

• This resistor takes the whole current during the discharge and reduces the time-constant of the discharge.

Main quadrupole circuit – modelling

6/13/2019 MQ – Simulation & Validation 14

All circuit elements has to be:• modelled within PSPICE Netlist• tested independently• Build-up with other parts and tested

Turning off the power supply

Energy-extraction “active”

Main quadrupole circuit – modelling

6/13/2019 MQ – Simulation & Validation 15

All circuit elements has to be:• modelled within PSPICE Netlist• tested independently• Build-up with other parts and tested

Turning off the power supply

Energy-extraction “active”

Co-Simulation of the magnet + circuit

6/13/2019 MQ – Simulation & Validation 16

After the magnet model and the

circuit model are

• generated

• tested

• validated

Co-Simulation of the

combined circuit and magnet

model

What is COSIM?

• Framework based on cooperative

simulation (co-simulation)

• Common coupling interface for

information exchange between several

models

• Advantage:

• complex system is decomposed in

simpler parts

• These parts are simulated by

domain-specific models

• The algorithm ensures consistency

between simulations

Fig. 8: Exchanging information between two ports [8]

Main quadrupole circuit & magnet

6/13/2019 MQ – Simulation & Validation 17

Closer look at the test data from a quench event in 12.2018:IA => Current measured with 1 kHzImeas => Filtered signal of IA (100 Hz)ISim => Simulated current

- Acquisition frequency of 1 kHz is maybe not “enough”

Time constants at the events:LM = 5.6 mH; NM = 47; Rwarm = 0.664404 mW; REE = 6.85 mW

𝝉𝐅𝐏𝐀 = LM∙NM/Rwarm = 396.144 s𝝉𝐄𝐄 = LM∙NM/(Rwarm+ REE) = 35.02 s

Good agreement with measurement data

Main quadrupole circuit & magnet

6/13/2019 MQ – Simulation & Validation 18

Good agreement with measurement data

Closer look at the test data from a quench event in 12.2018:IA => Current measured with 1 kHzImeas => Filtered signal of IA

(100 Hz)ISim => Simulated current

- Acquisition frequency of 1 kHz is maybe not “enough”

Time constants at the events:LM = 5.6 mH; NM = 47; Rwarm = 0.664404 mW; REE = 6.85 mW

𝝉𝐅𝐏𝐀 = LM∙NM/Rwarm = 396.144 s𝝉𝐄𝐄 = LM∙NM/(Rwarm+ REE) = 35.02 s

tFPA

tEE

Main quadrupole circuit & magnet

6/13/2019 MQ – Simulation & Validation 19

Closer look at the test data from a quench event in 12.2018:Current through the diode - starts developing after FPA- Opening voltage (~6V) of

the diode

Time constants at the events:𝝉𝐅𝐏𝐀 = LM∙NM/Rwarm = 396.144 s𝝉𝐄𝐄 = LM∙NM/(Rwarm+ REE) = 35.02 s

6/13/2019 20MQ – Simulation & Validation

Closer look at the simulation results:Resistance of the quenched magnet starts developing before FPA- Magnet quenches 38 ms

before the FPA - Quench heater triggering 3

ms before the FPA

Main quadrupole circuit & magnet

tFPA

tQH,triggertquench

tQH

tEE

6/13/2019 21MQ – Simulation & Validation

Closer look at the simulation results:Resistance of the quenched magnet- starts developing before

FPA- tquench = -0.038 s - tQH,trigger = -0.003 s- tFPA = 0.0 s - tQH = 0.045 s - tEE = 0.102 s

Main quadrupole circuit & magnet

6/13/2019 22MQ – Simulation & Validation

Closer look at the simulation results:- Voltage across the diode - New model developed - Model depends on the

deposited energy within the diode

- Further development needed

Main quadrupole circuit & magnet

Fair agreement with measurement data

tFPA

tQH

tquench

6/13/2019 23MQ – Simulation & Validation

Closer look at the simulation results:- Voltage across the diode - New model developed - Model depends on the

deposited energy within the diode

- Further development needed

Main quadrupole circuit & magnet

Fair agreement with measurement data

6/13/2019 24MQ – Simulation & Validation

Main quadrupole circuit & magnet

hot-spot

half-turn 2

half-turn 3

Closer look at the simulation results:Temperature plot of the hot-spot and his neighbors

Thank you for your attention!

6/13/2019 25MQ – Simulation & Validation

References[1] “Technology Department (TE), 2009 - Present”. Webpage. http://library.cern/archives/history_CERN/internal_organisation/TE. Last visit: 20.02.2019, 06.27 pm.

[2] “TE-MPE Group Page (TE)”. Webpage. https://mpe.web.cern.ch/content/structure/mpe-pe. Last visit: 20.02.2019, 06.48 pm.

[3] “Superconductors”. Presentation. L. Bottura. Magnè, 11.2012.

[4] “Optimization of the Electromagnetic Design of the FCC Sextupoles and Octupoles”. Article in IEEE Transactions on Applied Superconductivity PP(99):1-1. A. Louzguiti et. al. Geneva, 01.2019.

[5] “SIGMA Documentation”. Geneva, 08.2018.

[6] “CLIQ: A new quench protection technologyfor superconducting magnets”. Ph.D. Thesis. E. Ravaioli. Enschede, 2015.

[7] “LHC13kA-18V LHC Main Quadrupole Circuit Power Converter”. Presentation. L. Charnay, V. Montabonnet. Geneva, 2010.

[8] “STEAM Co-Sim – User manual”. Documentation. STEAM team. Geneva, 2018.

[9] “Co-Simulation of Transient Effects in Superconducting Accelerator Magnets”. PhD thesis. M. Maciejewski,. Geneva, 2019.

6/13/2019 26MQ – Simulation & Validation