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Name
Darmstadt | TT.MM.JJJJ
TitelFolienpräsentation
Untertitel
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 2
Research to improve future Production:Welcome to the PTW
WelcomeBienvenido
Namaste
Bienvenue
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 3
TU Darmstadt and the PTW: An Engine for Innovation
25.000 Students
289 Professors (f/m)
13 Departments
5 Areas of study
100 Majors
3.500 Students
27 Faculties
700 Employees
70 Doctorates in 2012
800 Students
12 Courses/Lectures
87 Employees
50 Running Research Projects and Industrial Projects
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 4
Our Vision
Personal DevelopmentWe develop our staff to become future production specialists and executives.
TeachingWe teach practice oriented subjects through
innovative learning methods.
ResearchWe aim for excellent and application oriented research in all our fields.
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 5
87 Employees at PTW take care of:
• 9 Lectures with approx. 800 Listeners per Year
• 3 Seminars for CAD/CAM,CiP Machine Tools and Automation
• More than120 Master- and Bachelor Theses per Year
The PTW Emphasis Lies on Practice oriented Research
• Approx. 4,5M € of External Funding for Research Projects Recieved per Year
• Approx. 2/3 of our Projects with direct Industry Involvement
StaffHeadcount
Financingin Percent
Administration
Assistant Lecturers
Research Associates
Technical Support
Co-Operative Industrial Projects
Contract Research
Fundamental Research (DFG)
Federal State Funding
Donations
36
20
30
131
12
4
52
19
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 6
PTW Research Groups
T
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 7
Research Groups in the Field of Production Technology
• Mechanical Components and Drive Systems
• Machine Tool Spindle Units
• Control Systems
• Industrial Robots
Machine Toolsand Components
Machining Technology
Micro Production
• Additive Manufacturing
• Ultra High Precision Machining
• Process Chains in Dental Technology
• Production of Functionally Integrated Structures
• Cast Iron Machining within the Automobile Powertrain
• Titanium Machining
• High Speed Machining
• High Quality Drilling and Reaming
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 8
Research Groups in the Field of Production Management
Center for industrialProductivity (CiP)
Management ofIndustrial Production
Sustainable Production
0 200 400 600 800 1000 1200 1400 1600 1800500
1000
1500
2000
2500
3000
3500
Zeit [sec]
Wirk
leis
tung
[W]
• Competence Development for Continuous Improvement Processes
• Flexible Parts Production
• Lean Production and Information Technology
• Flexible Assembly and Intralogistic Systems
• Integrated Factory Layout Planning and Production System Design
• Optimal Tool Management and Availability Increase
• Defence against Product Piracy in the Center of Applied Methods against Piracy of Products (CAMP)
• Simulation of Energy Consumption of Production Processes
• Energy Efficiency of Process Chains
• Energy Recovery in Production
• Analysis and Assessment of Efficiency Measures
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 9
Machinery Test Rigs Measuring Instruments
7 3-Axis HSC Test Rigs9 3-Axis Machining Centers 3 5-Axis Machining Centers1 5-Axis Micro Machining
Center (Kern)6 Lathes3 Robots with Milling Spindle1 DLMS Machine
(EOSINT270)
• 3D Coordinate Measuring Machine (Leitz PMM 864, Quindos7)
• 3D Surface Scanner (GFM)• Measuring Microscopes
(Alicona, Hitec)• Surface and Form Measuring
Instruments (Mahr)
• Test Rigs for Motor Spindles• Test Rigs for Linear
Measuring Instruments• Centrifugal Test Rig• Balancing Machine• Force Gauges
The PTW Test Laboratory
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 10
TURN 250
MILL250
MILL250
WZ-
Wag
en1 -
NE/
SB
WZ-
Wag
en2 –
CS/
BA
IHWagen
PB C65
QPC QS
LGT-Z
Up
Empore
Shopfloor
PB DMC
1
4
6
LGT-M
Up
2
3
5
SchaukastenCiP
LernzelleSMED
LernzelleInstandhaltung
LernzelleShopfloor
Management
LernzelleWertstrom-
analyse
Lern-zellePG
PlakatLean Maching
PB M
ontag
e
Milkrun
PB S
BA
FlipchartFlipchart
SBA A2
C65
DMC 50H
WhiteboardsMetaplantafeln Lernzelle
5 S
LernzelleJIT
LernzelleFMS
IV-1IV-4
Training for Students and Industrial Personnel
teaching module machining teaching module assembly
• Reduction of retooling time/SMED• multiple machine operation• Pull/Kanban for assembly• autonomous maintenance
• Heijunka/streamlining production• Ergonomically designed workstations• Just-in-Time production• Flexible Takt Balancing
5S, Visualization, Standardization, Performance Management, CIP
Process Learning Factory CiP (Center for industrial Productivity)
Product geared motor Product compact pneumatic cylinder
Real Products from a real Production Environment with• Machining• Manual assembly• Logistics• Quality check
Bosch GroupBosch Group
Mahr
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 11
Communication Platforms
Scientific Journals
Book Publications
Conferences & Trade fairs
• 50-60 Publicationsper Year
• National andInternational
• 9 Book Publications since 2001
• Powertrain • Learning Factory• Metal meets Medical• High Speed Machining• AMB
…
…
Institute of Production Management, Technology and Machine Tools | Prof. Dr.-Ing. E. Abele | Prof. Dr.-Ing. J. Metternich | 220110SS1 | 12
Awards
2. Hessian Cooperation Award The PTW and the company Hema win the 1st prize at the 2nd Hessian Cooperation award for their innovative and successful cooperation in the area of protective covers for HSC.
Die Process Learning Factory CiP – a "Selected Landmark„ The learning factory was awarded on July 10th 2008 for the unique idea to build a production environment fortraining purposes.
Prestigious Award for TU Process Learning Factory
The process learning factory of the department of mechanical engineering of TU Darmstadt has been awarded the ‘Hessian Higher Education Prize’ for Teaching Excellence.
Thank your for your attention!
We will be glad to answer your questions.
Prof. Dr.-Ing. E. AbeleProf. Dr.-Ing. J. MetternichInstitute of Production Management, Technology and Machine ToolsTechnische Universität Darmstadt
Otto-Berndt-Str. 2 (Formerly: Petersenstr. 30)
64287 Darmstadt
Phone: +49 61 51 | 16 21 56Fax: +49 61 51 | 16 33 56e-mail: [email protected]: www.ptw.tu-darmstadt.de